JPH05254520A - Production of packed film and its device - Google Patents

Production of packed film and its device

Info

Publication number
JPH05254520A
JPH05254520A JP4089724A JP8972492A JPH05254520A JP H05254520 A JPH05254520 A JP H05254520A JP 4089724 A JP4089724 A JP 4089724A JP 8972492 A JP8972492 A JP 8972492A JP H05254520 A JPH05254520 A JP H05254520A
Authority
JP
Japan
Prior art keywords
film
welding
welding line
tubular
high frequency
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP4089724A
Other languages
Japanese (ja)
Other versions
JPH0825543B2 (en
Inventor
Shoji Tanno
尚司 丹野
Kiyomi Seya
清美 瀬谷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kureha Corp
Original Assignee
Kureha Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kureha Corp filed Critical Kureha Corp
Priority to JP4089724A priority Critical patent/JPH0825543B2/en
Priority to KR93003519A priority patent/KR960009010B1/en
Priority to CN93103675A priority patent/CN1036384C/en
Publication of JPH05254520A publication Critical patent/JPH05254520A/en
Publication of JPH0825543B2 publication Critical patent/JPH0825543B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B65B51/10Applying or generating heat or pressure or combinations thereof
    • B65B51/22Applying or generating heat or pressure or combinations thereof by friction or ultrasonic or high-frequency electrical means, i.e. by friction or ultrasonic or induction welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/84Specific machine types or machines suitable for specific applications
    • B29C66/849Packaging machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/04Dielectric heating, e.g. high-frequency welding, i.e. radio frequency welding of plastic materials having dielectric properties, e.g. PVC
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/82Testing the joint
    • B29C65/8207Testing the joint by mechanical methods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/82Testing the joint
    • B29C65/8253Testing the joint by the use of waves or particle radiation, e.g. visual examination, scanning electron microscopy, or X-rays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • B29C66/1122Single lap to lap joints, i.e. overlap joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43Joining a relatively small portion of the surface of said articles
    • B29C66/432Joining a relatively small portion of the surface of said articles for making tubular articles or closed loops, e.g. by joining several sheets ; for making hollow articles or hollow preforms
    • B29C66/4322Joining a relatively small portion of the surface of said articles for making tubular articles or closed loops, e.g. by joining several sheets ; for making hollow articles or hollow preforms by joining a single sheet to itself
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/49Internally supporting the, e.g. tubular, article during joining
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/735General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the extensive physical properties of the parts to be joined
    • B29C66/7352Thickness, e.g. very thin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/737General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined
    • B29C66/7371General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined oriented or heat-shrinkable
    • B29C66/73711General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined oriented or heat-shrinkable oriented
    • B29C66/73713General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined oriented or heat-shrinkable oriented bi-axially or multi-axially
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/836Moving relative to and tangentially to the parts to be joined, e.g. transversely to the displacement of the parts to be joined, e.g. using a X-Y table
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/91Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/914Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
    • B29C66/9161Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/96Measuring or controlling the joining process characterised by the method for implementing the controlling of the joining process
    • B29C66/961Measuring or controlling the joining process characterised by the method for implementing the controlling of the joining process involving a feedback loop mechanism, e.g. comparison with a desired value
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B9/00Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
    • B65B9/10Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs
    • B65B9/20Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the webs being formed into tubes in situ around the filling nozzles
    • B65B9/2049Package shaping devices acting on filled tubes prior to sealing the filling opening

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Containers And Plastic Fillers For Packaging (AREA)
  • Package Closures (AREA)

Abstract

PURPOSE:To adjust the molten condition in the heat-melting part of a film so as to be optimum when a packed film shaped to form a cylinder from a sheet of film is produced. CONSTITUTION:A film 1 shaped to form a cylinder by a molding member is interposed between high frequency electrodes 10, 11 and welded to form a weld line. An expansion ring 23a having a little larger diameter than the upper size ring 21a or the like is arranged right under the electrodes 10, 11. The high frequency electric power supplying to the electrodes 10, 11 is gradually increased while observing the weld line 2, continuously formed and passing through the expansion ring 23a, by naked eyes. When the supplying electric power becomes higher, the weld line 2 is formed excessively and branched to the right and left owing to the expansive force of the expansion ring 23a. If the high frequency electric power is fixed just before the branching takes place, an optimum melted condition of the weld line 2 can be obtained.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、帯状の包装フィルムを
連続して供給しながらそれを所与の断面形状に成形して
筒状となし、その中に内容物を充填してフィルム包装体
を製造するに際し、成形した包装フィルムの幅方向の縁
部どうしが重ね合わされた重畳部を最適な状態で溶着で
きるようにしたフィルム包装体の製造方法および装置に
関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a film packaging body in which a strip-shaped packaging film is continuously supplied and formed into a tubular shape by molding the strip-shaped packaging film into a tubular shape. The present invention relates to a method and an apparatus for manufacturing a film package, in which an overlapping portion in which the widthwise edges of a molded packaging film are overlapped with each other can be welded in an optimum state.

【0002】[0002]

【従来の技術】帯状の包装フィルムを連続して供給しな
がらそれを所与の断面形状に成形して筒状となし、その
中に食品や電気部品、工場製品などの内容物を充填して
包装する方法または装置として、従来、ソーセージやハ
ム、チーズなど主に食品を包装して砲弾型の包装体を製
造するもの(特開昭62−251325号公報など)、
同じくピロー型包装体を製造するもの(特開平3−29
714号公報など)、トレーや箱製品などの固形の品物
を包装してシュリンク包装体を製造するもの(特開昭6
2−28354号公報など)などが知られている。
2. Description of the Related Art While continuously supplying a band-shaped packaging film, it is formed into a tubular shape by molding it into a given cross-sectional shape, and the contents such as foods, electric parts and factory products are filled in it. Conventionally, as a packaging method or device, a cannonball-shaped package is manufactured by mainly packaging foods such as sausage, ham, and cheese (JP-A-62-251325).
Similarly, a pillow type package is manufactured (Japanese Patent Laid-Open No. 3-29).
No. 714, etc.), which packs a solid product such as a tray or a box product to manufacture a shrink wrapping body (Japanese Patent Laid-Open No. Sho 6-62).
No. 2-28354, etc.) are known.

【0003】これらの包装方法は、いずれにも共通し
て、内容物の形状または希望の製品形状に合わせて包装
フィルムを筒状に成形する工程と、成形したフィルムの
幅方向の縁部どうしが重ね合わされた重畳部を溶着して
縦シール線を形成する工程とを有している。また、この
縦シールは、熱板からの伝熱、高周波電界による誘電発
熱、超音波振動による自己発熱などにより前記重畳部の
フィルムを圧接しながら加熱溶融して行い得ることも既
に公知である。
In all of these packaging methods, the step of forming the packaging film into a tubular shape according to the shape of the contents or the desired product shape and the widthwise edges of the formed film are common. And a step of forming a vertical seal line by welding the overlapped overlapped portions. It is also already known that this vertical sealing can be performed by heating and melting while pressing the film of the overlapping portion by heat transfer from a hot plate, dielectric heat generation by a high frequency electric field, self heat generation by ultrasonic vibration, and the like.

【0004】フィルムの溶着に際して、溶着部位を最適
なシール状態に調整し維持することは、密封性に優れた
包装体を得る上で極めて重要なことである。なぜなら
ば、シールの条件、特に温度が不十分であると包装体は
シール不良となることは無論であるが、逆に過度であっ
てもフィルム材質が変質や薄化などしてシール強度の低
下をもたらすからである。特に、内容物を密封した後に
加熱殺菌や加熱収縮を行う包装体においては、高いシー
ル強度が得られるようにシール状態を良く制御すること
が要求されている。
[0004] When welding the film, it is extremely important to adjust and maintain the welded portion in an optimum sealed state in order to obtain a package having excellent hermeticity. The reason is that if the sealing conditions, especially the temperature, are insufficient, the package will have a poor sealing, but on the contrary, if it is excessive, the film material will deteriorate or become thin and the sealing strength will decrease. Because it brings. In particular, in the packaging body in which the contents are sealed and then subjected to heat sterilization or heat shrinkage, it is required to control the sealing state well so as to obtain high sealing strength.

【0005】一方、包装体における密封性の良否を決定
するシールパラメータは、溶着時の温度、圧力、時間な
どであり、これらのなかで圧力と時間は装置的に容易に
制御し得るパラメータである。しかし、シール温度は、
従来、熱板シールでは熱板の温度、高周波シールでは高
周波の電源入力または出力並びに超音波シールではホー
ンの振幅などを変化することによって、なかば経験的に
またはテスト品の状態を見ながら調節されているに過ぎ
ない。
On the other hand, the seal parameters that determine the quality of the hermeticity of the package are temperature, pressure, time, etc. at the time of welding, and among these, the pressure and time are parameters that can be easily controlled by the apparatus. .. However, the seal temperature is
Conventionally, by adjusting the temperature of the hot plate with the hot plate seal, the power supply input or output of the high frequency with the high frequency seal, and the amplitude of the horn with the ultrasonic seal, it is adjusted empirically or while observing the condition of the test product. I'm just there.

【0006】[0006]

【発明が解決しようとする課題】上記従来のシール温度
の制御方式は、いずれも供給される加熱エネルギーを単
に調節するだけのものであって、溶着部位のフィルム温
度に直接対応した制御方式ではない。なぜならば、フィ
ルム温度が当該加熱エネルギーによって一義的に決定さ
れるものではなく、それはシール圧力、フィルム材質や
厚み、フィルム走行速度などの関数でもあるからであ
る。
All of the above-mentioned conventional seal temperature control methods merely adjust the heating energy supplied and are not control methods that directly correspond to the film temperature at the welded portion. .. This is because the film temperature is not uniquely determined by the heating energy, but it is also a function of the sealing pressure, the film material and thickness, the film running speed, and the like.

【0007】一方、溶着部位のフィルム温度を直接検出
して、その検出信号に基づいて前記加熱エネルギーを調
節する方式も考えられる。しかし、熱電対などの接触式
の温度センサを用いる温度検出は、溶融または軟化状態
にあるフィルムに損傷を与えるものであり、また赤外線
温度計のような非接触の温度計は、フィルム表面層の温
度情報を与えるものであることに加えて高価であり、包
装装置に積極的に採用されるには到っていない。
On the other hand, a method in which the film temperature at the welded portion is directly detected and the heating energy is adjusted based on the detection signal can be considered. However, temperature detection using a contact type temperature sensor such as a thermocouple damages the film in a melted or softened state, and a non-contact thermometer such as an infrared thermometer is used for the film surface layer. In addition to providing temperature information, it is expensive and has not been actively adopted in packaging devices.

【0008】本発明者などは上記課題を解決すべく鋭意
検討した結果、シール線が形成された直後のフィルムに
若干の断面拡張力を与えて、シール線の幅方向の変形を
観測しそれに応じて加熱エネルギーの供給を調節すると
いう、いわゆる縦シールにおいて有用な、シール温度に
直接対応しており、且つ簡単なシール温度の制御法を見
いだして、本願発明に到達した。
As a result of earnest studies to solve the above-mentioned problems, the inventors of the present invention gave a slight cross-sectional expansion force to the film immediately after the seal line was formed, observed the deformation of the seal line in the width direction, and responded to it. The present invention has been accomplished by finding a simple control method of the seal temperature, which directly corresponds to the seal temperature and is useful in a so-called vertical seal, in which the supply of heating energy is adjusted by means of the above method.

【0009】[0009]

【課題を解決するための手段】すなわち、本発明による
フィルム包装体の製造方法は、連続的に供給される帯状
フィルムを筒状に成形する工程と、筒状に成形された帯
状フィルムの重畳部を溶着して溶着線を形成する工程
と、溶着直後に溶着線が形成された筒状のフィルムに断
面拡張力を与える拡張工程とを有し、前記拡張工程にお
ける溶着線の幅方向の変形に応じて前記溶着工程におけ
る重畳部の溶着状態を調整することを特徴とするもので
ある。
That is, a method for manufacturing a film package according to the present invention comprises a step of forming a continuously supplied strip-shaped film into a tubular shape, and a superimposing portion of the tubular film formed into a tubular shape. And a step of forming a welding line by welding, and an expanding step of applying a cross-sectional expansion force to the tubular film on which the welding line is formed immediately after the welding, and in the deformation in the width direction of the welding line in the expanding step. Accordingly, the welding state of the overlapping portion in the welding step is adjusted.

【0010】また、本発明によるフィルム包装体の製造
装置は、連続的に供給される帯状フィルムを筒状に成形
する成形部材と、筒状に成形された帯状フィルムの重畳
部を溶着して溶着線を形成する溶着部材と、溶着線が形
成された筒状のフィルムの内面に当接しており、その内
径寸法よりも大きな外径寸法を有する拡張部材と、前記
溶着部材による重畳部の溶着状態を調整する調整装置と
が設けられていることを特徴とするものである。
In the film package manufacturing apparatus according to the present invention, the continuously-supplied band-shaped film forming member is formed into a tubular shape, and the overlapped portion of the tubular film formed into a tubular shape is welded. A welding member that forms a wire, an expansion member that is in contact with the inner surface of the tubular film on which the welding wire is formed, and has an outer diameter dimension that is larger than the inner diameter dimension, and a welding state of the overlapping portion by the welding member. And an adjusting device for adjusting.

【0011】この装置においては、溶着線が形成された
筒状のフィルムを偏平に押しつぶしたときの折り幅寸法
をSとしたときに、拡張部材は、前記折り幅寸法Sに
0.2ないし2mmを加えた寸法に相当する外周長を有
していることが好ましい。
In this apparatus, when the folding width dimension when flattening the tubular film on which the welding line is formed is S, the expansion member has a folding width dimension S of 0.2 to 2 mm. It is preferable to have an outer peripheral length corresponding to the dimension added with.

【0012】[0012]

【作用】上記手段では、平面状の包装フィルムは筒状に
成形され、フィルムの縁部どうしが重ね合わされた重畳
部において例えば高周波によりいわゆる縦シールが施さ
れて筒状フィルムとなる。そして、該筒状フィルムは縦
シール線形成直後に、例えば拡張リングなどを用いて、
その内径寸法が所定量だけ増加するように拡張される。
このような本発明の構成によれば、溶着時にフィルムの
加熱溶融が過剰な場合には、内径拡張により筒状フィル
ムに作用する周方向の張力によって溶着線が幅方向に膨
らむように変形する。さらに加熱溶融を強めると、筒状
フィルムは溶着線の部分にて左右に裂けてしまう。した
がって、拡張領域を通過して連続的に送られる筒状フィ
ルムの溶着線の幅方向の変形を確認しながら溶着部材に
供給される加熱エネルギーを変化させ、例えば前記変形
が生じる直前の状態に加熱エネルギーレベルを調整する
などすれば、包装装置を常に最適な溶着状態に設定でき
ることになる。なお、拡張リングなどによる筒状フィル
ムの内径拡張率は、使用するフィルムの材質、厚さ、包
装体の寸法、溶着部材と拡張部材の距離、溶着部材の種
類などにより適宜決定される。
In the above means, the flat packaging film is formed into a tubular shape, and so-called vertical sealing is applied by, for example, high frequency at the overlapping portion where the edges of the film are overlapped to each other to form a tubular film. Then, the tubular film is, for example, using an expansion ring or the like immediately after forming the vertical seal line,
It is expanded so that its inner diameter dimension increases by a predetermined amount.
According to such a configuration of the present invention, when the film is excessively heated and melted at the time of welding, the welding line is deformed so as to expand in the width direction due to the circumferential tension acting on the tubular film due to the expansion of the inner diameter. When the heating and melting are further strengthened, the tubular film is split left and right at the welding line. Therefore, the heating energy supplied to the welding member is changed while confirming the deformation in the width direction of the welding line of the tubular film which is continuously fed through the expansion region, and, for example, the state immediately before the deformation is heated. By adjusting the energy level, the packaging device can always be set in the optimum welding state. The expansion rate of the inner diameter of the tubular film by the expansion ring or the like is appropriately determined according to the material and thickness of the film used, the size of the package, the distance between the welding member and the expansion member, the type of the welding member, and the like.

【0013】[0013]

【実施例】以下、本発明について図面を参照して説明す
る。図1は、フィルム包装体の製造装置の一例を示す側
面図、図2はその斜視図である。本装置は、ソーセージ
やハム、チーズなど主に加工食品を内容物とした砲弾型
のフィルム包装体を製造する連続充填包装装置であり、
図1及び図2では後段のしごき機構、結紮/切断機構は
省略されている。図1と図2において、符号5は充填ノ
ズルである。加工食品などの内容物は、図示しない定量
ポンプにより、一定の流量で連続的に充填ノズル5に供
給される。充填ノズル5の上部外周には成形部材6が設
けられている。図2に示すように、この成形部材6はス
テンレススチールなどの板金材料により円筒状に巻き形
成されたものであり、その縁部6aと6bが微小隙間を
有して互いに重なり合っている。成形部材6には耳状の
支持片6cが固定されており、この支持片6cが筺体内
部に固定されるなどして、成形部材6は充填ノズル5と
ほぼ同心に設置される。
DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below with reference to the drawings. FIG. 1 is a side view showing an example of a film package manufacturing apparatus, and FIG. 2 is a perspective view thereof. This device is a continuous filling and packaging device for producing a shell-type film packaging body containing mainly processed foods such as sausage, ham and cheese.
1 and 2, the ironing mechanism and the ligating / cutting mechanism in the latter stage are omitted. In FIGS. 1 and 2, reference numeral 5 is a filling nozzle. Contents such as processed foods are continuously supplied to the filling nozzle 5 at a constant flow rate by a metering pump (not shown). A molding member 6 is provided on the outer periphery of the upper portion of the filling nozzle 5. As shown in FIG. 2, the molding member 6 is formed by winding a sheet metal material such as stainless steel into a cylindrical shape, and its edges 6a and 6b overlap each other with a minute gap. An ear-shaped support piece 6c is fixed to the molding member 6, and the molding member 6 is installed substantially concentrically with the filling nozzle 5 by fixing the support piece 6c to the inside of the housing.

【0014】充填ノズル5の外周であって、前記成形部
材6の下方位置には、電極支持筒21が固定され、この
電極支持筒21の外面にマイナス側の高周波電極10が
固定されている。またこの高周波電極10に対向する位
置には、プラス側の高周波電極11が電極支持アーム1
1aの下端に固定されて配置される。この電極支持アー
ム11aは矢印方向へ移動できるようになっており、高
周波電極11は作動中にはスプリング(図示せず)の付
勢力により調整可能な所定圧でフィルム1を挟んで高周
波電極10に圧接される。図1に示すように、高周波電
極10と11には、高周波電力発生部25から高周波電
力が供給され、その強弱は、調整部26の調整操作によ
り変えることができるようになっている。
An electrode support cylinder 21 is fixed to the outer periphery of the filling nozzle 5 and below the molding member 6, and a negative high frequency electrode 10 is fixed to the outer surface of the electrode support cylinder 21. At the position facing the high-frequency electrode 10, the high-frequency electrode 11 on the plus side is attached to the electrode supporting arm 1.
It is fixedly arranged at the lower end of 1a. The electrode support arm 11a is movable in the direction of the arrow, and the high-frequency electrode 11 is sandwiched between the high-frequency electrode 10 and the high-frequency electrode 10 with a predetermined pressure adjustable by the urging force of a spring (not shown) during operation. Pressed. As shown in FIG. 1, high-frequency electrodes 10 and 11 are supplied with high-frequency power from a high-frequency power generator 25, and the strength of the high-frequency electrodes 10 and 11 can be changed by an adjusting operation of an adjuster 26.

【0015】電極支持筒21の上端には上部サイズリン
グ21aが形成されている。このサイズリング21aの
直径dにより、溶着後のフィルムの筒内径d0が決めら
れる。充填ノズル5の下端には支持筒22が配設され、
その下端に下部サイズリング22aが形成されている。
この下部サイズリング22aの直径は前記上部サイズリ
ング21aの直径dとほぼ同じである。電極10と11
とによる溶着部の下方位置には支持筒23が配設され、
この支持筒23の下端に拡張リング23aが形成されて
いる。この拡張リング23aの直径Dは、前記サイズリ
ング21a,22aの直径d(および成形される筒状の
フィルムの筒内径d0)よりもわずかに大きくなってい
る。
An upper size ring 21a is formed on the upper end of the electrode support cylinder 21. The inner diameter d0 of the film after welding is determined by the diameter d of the size ring 21a. A support cylinder 22 is provided at the lower end of the filling nozzle 5,
A lower size ring 22a is formed at the lower end thereof.
The diameter of the lower size ring 22a is substantially the same as the diameter d of the upper size ring 21a. Electrodes 10 and 11
The support cylinder 23 is disposed below the welded portion by
An expansion ring 23a is formed at the lower end of the support cylinder 23. The diameter D of the expansion ring 23a is slightly larger than the diameter d of the size rings 21a and 22a (and the inner diameter d0 of the tubular film to be formed).

【0016】図1と図2に示すフィルム包装体の製造装
置では、原反から平面状に引出されたフィルム1がガイ
ドロール9a,9bにより導かれ、成形部材6の内周面
に導かれる。これによりフィルム1が円筒状に成形さ
れ、またフィルム1の縁部1aは成形部材6の外側の縁
部6aの内面に、フィルム1の縁部1bは成形部材6の
内側の縁部6bの内面に導かれ、成形部材6を通過した
ときに縁部1bの外側に縁部1aが重ねられた状態とな
る。
In the apparatus for manufacturing a film package shown in FIGS. 1 and 2, the film 1 pulled out in a plane from the original is guided by the guide rolls 9a and 9b and guided to the inner peripheral surface of the molding member 6. Thereby, the film 1 is formed into a cylindrical shape, the edge 1a of the film 1 is on the inner surface of the outer edge 6a of the molding member 6, and the edge 1b of the film 1 is on the inner surface of the inner edge 6b of the molding member 6. When it passes through the molding member 6, the edge portion 1a is placed outside the edge portion 1b.

【0017】成形部材6により筒状に成形されたフィル
ム1は、その縁部1aと1bが重ね合わされた状態で高
周波電極10と11とで挟まれて溶着され、溶着線2が
形成された筒状フィルム体16となる。そして、該筒状
フィルム体16の内部には充填ノズル5から連続的に内
容物が充填され、フィルム送りローラ12と13とで挟
まれて所定の送り速度で連続的に下方に送られる。その
後は、図示されないしごき機構部で内容物の入った筒状
フィルム体16が間欠的にしごかれて内容物が排除され
た偏平なフィルム部分が形成され、さらに結紮/切断機
構部でその偏平部分のフィルムが集束、結紮、切断を施
されて砲弾型の包装体が製造される。
The film 1 formed into a tubular shape by the forming member 6 is sandwiched between the high-frequency electrodes 10 and 11 and welded in a state where the edges 1a and 1b thereof are overlapped with each other, and the welding line 2 is formed. The film body 16 is formed. Then, the contents are continuously filled from the filling nozzle 5 into the tubular film body 16, sandwiched between the film feeding rollers 12 and 13, and continuously fed downward at a predetermined feeding speed. After that, a flat film portion in which the contents are removed is formed by intermittently squeezing the tubular film body 16 containing the contents in an ironing mechanism portion (not shown), and the flat portion is further formed in the ligation / cutting mechanism portion. The film is subjected to bundling, ligation, and cutting to manufacture a shell-shaped package.

【0018】本発明の成形部材6は、円形に限らず内容
物の形状または希望の製品形状に合わせて四角形などの
他の断面形状であってもよい。また、フィルム1の両縁
部1a、1bどうしが重ねられた重畳部1cは、本実施
例で示すいわゆる封筒折りでなくとも実開平3−787
08号公報などに示されるいわゆる合掌折りやその他の
フイルム重ね合わせ形態であってもよい。溶着線2はこ
の重畳部1cの範囲内に形成される。
The molded member 6 of the present invention is not limited to a circular shape, but may have another sectional shape such as a quadrangle depending on the shape of the contents or the desired product shape. Further, the overlapping portion 1c in which the both edge portions 1a and 1b of the film 1 are overlapped with each other is not limited to the so-called envelope folding shown in the present embodiment, but is actually open flat 3-787.
It may be a so-called joint folding or other film overlapping forms shown in Japanese Patent Publication No. 08-08. The welding line 2 is formed within the range of the overlapping portion 1c.

【0019】上述のように、溶着線2の形成直後に筒状
フィルム体16は、サイズリング21aにより決められ
た内径寸法d0以上に拡張リング23aによりその内径
が拡張される。そして、この内径拡張により筒状フィル
ム体16の周方向に生じた張力Tは、加熱溶融によって
変形しやすくなった溶着線2に集中的に作用し、その結
果、溶融程度に応じた溶着線2の状態変化が現れること
となる。図4、図5、図6はフィルムの溶融程度によ
り、拡張リング23aを通過した溶着線2に現れる変形
を示した正面図である。溶着線2の部分におけるフィル
ムの溶融が過剰でない場合には、拡張リング23aの拡
張力によりフィルム1が張力Tを受けても、溶着線2が
左右に広がることがなく、図4に示すように、一定の速
度Vで下降するフィルム包装体16の溶着線2は直線状
のままで変化はない。
As described above, immediately after the welding line 2 is formed, the tubular film body 16 has its inner diameter expanded by the expansion ring 23a to the inner diameter dimension d0 or more determined by the size ring 21a. Then, the tension T generated in the circumferential direction of the tubular film body 16 due to the expansion of the inner diameter acts intensively on the welding line 2 which is easily deformed by heating and melting, and as a result, the welding line 2 according to the degree of melting. The state change of will appear. FIGS. 4, 5 and 6 are front views showing deformations that appear in the welding line 2 passing through the expansion ring 23a depending on the degree of melting of the film. When the film is not excessively melted at the welding line 2, the welding line 2 does not spread to the left and right even if the film 1 receives the tension T due to the expansion force of the expansion ring 23a, as shown in FIG. The welding line 2 of the film package 16 that descends at a constant speed V remains linear and does not change.

【0020】次に溶着線2の部分におけるフィルムの溶
融が過剰である場合には、拡張リング23aの拡張力に
よりフィルム1が張力Tを受けると、溶融しすぎている
溶着線2が左右に広がり、溶着線2の中央部の肉厚が薄
くなる。これにより、図5に示すように、拡張リング2
3aを通過する溶着線2が左右2本に分枝されたような
外観を呈する。さらに溶着線2におけるフィルムの溶融
が過剰であると、溶着線2はさらに左右に別れ中間部に
裂目が発生する。この裂目は外観から完全に目視できる
程度にもなる。
Next, when the film is excessively melted in the portion of the welding line 2, when the film 1 receives the tension T by the expanding force of the expansion ring 23a, the over-melting welding line 2 spreads to the left and right. The thickness of the central portion of the welding line 2 becomes thin. As a result, as shown in FIG.
The welding line 2 passing through 3a has an appearance as if it is branched into two left and right lines. Further, if the film is excessively melted at the welding line 2, the welding line 2 is further divided into right and left, and a crack is generated in the middle portion. The crevices are even visible from the outside.

【0021】上記のように、電極10と11とで前記重
畳部1cを溶着した直後に拡張リング23aを用いて筒
状の筒状フィルム体16に内径拡張力を与え、拡張リン
グ23aを通過する溶着線2の幅方向の変形を監視する
ことにより、溶着線2におけるフィルム1の溶融状態が
どの程度であるかを知ることができる。ただし、図5、
図6に示すように、溶着線2に幅方向の変形が生じると
きのフィルムの溶融の程度は、拡張リング23aによる
内径の拡張率に応じて決まる。すなわち拡張リング23
aの直径Dにより張力Tが変わり、溶着線2に幅方向の
変化が生じたときのフィルム1の溶融程度はこの張力T
によっても変わることになる。
As described above, immediately after the overlapping portions 1c are welded to the electrodes 10 and 11, an inner diameter expanding force is applied to the cylindrical film body 16 by using the expanding ring 23a, and the cylindrical film body 16 passes through the expanding ring 23a. By monitoring the deformation of the welding line 2 in the width direction, it is possible to know how much the molten state of the film 1 on the welding line 2 is. However, in FIG.
As shown in FIG. 6, the degree of melting of the film when the welding line 2 is deformed in the width direction is determined according to the expansion rate of the inner diameter by the expansion ring 23a. That is, the expansion ring 23
The tension T changes depending on the diameter D of a, and when the welding line 2 changes in the width direction, the melting degree of the film 1 depends on the tension T.
Will also change.

【0022】そこで、本発明の発明者が行った実験結果
によれば、筒状に形成された筒状フィルム体16を偏平
にしたときの折り幅を図3に示すようにSとすると、こ
のSに0.2ないし2mmを加えた値Saに対応する周
長を有するように、拡張リング23aの直径Dを決める
ことが好ましく、さらに好ましくはSに0.2ないし1
mmを加えた値に対応する周長となるように拡張リング
23aの直径Dを決めることが最適であることがわかっ
た。このSa−Sの値は、筒状フィルム体16に作用す
る前記張力Tが加熱溶融によって変形しやすくなった溶
着線2に集中して作用するため、折り幅Sが10mm程
度の小径のフィルム包装体からSが200mmを超える
ような大径のフィルム包装体まで、どのような寸法のフ
ィルム包装体であっても有効であり、このような値に設
定しておくことにより、高周波電極10と11に与える
高周波電力を図5に示すような溶着線2の分枝が発生し
始める直前の状態に設定することにより、最適な溶融状
態の溶着線2を形成できることが解った。
Therefore, according to the result of the experiment conducted by the inventor of the present invention, if the folding width when the tubular film body 16 formed into a tubular shape is flat is S as shown in FIG. It is preferable to determine the diameter D of the expansion ring 23a so as to have a circumferential length corresponding to a value Sa obtained by adding S to 0.2 to 2 mm, and more preferably 0.2 to 1 to S.
It has been found that it is optimal to determine the diameter D of the expansion ring 23a so that the peripheral length corresponds to the value obtained by adding mm. The value of Sa-S is concentrated on the welding line 2 which is apt to be deformed by heating and melting, and the tension T acting on the tubular film body 16 acts, so that the folding width S is about 10 mm. From the body to a film package with a large diameter such that S exceeds 200 mm, any size of film package is effective. By setting such a value, the high frequency electrodes 10 and 11 can be formed. It was found that the welding line 2 in an optimum molten state can be formed by setting the high frequency power applied to the welding line 2 to a state immediately before the branch of the welding line 2 starts to occur as shown in FIG.

【0023】一方、電極10または11と拡張リング2
3aとの間の間隔L、即ち溶着部材により加熱溶融され
たフィルムが拡張部材に達するまでの冷却距離によって
も、溶着線2の変形が確認されたときのフィルムの溶着
程度を変えることができる。本発明による溶着線2の温
度制御において、この間隔Lは制御の感度に関係するも
のであり、概ねLが小さい程感度は良い。特に、間隔L
と前記Sa−Sの値を共に小さく設定すると、高感度で
精度の高い溶着線2の温度制御が可能である。しかし、
一般に前記の間隔Lは、フィルムの走行速度にもよるが
10〜300mmの範囲から選ばれるのがよい。
On the other hand, the electrode 10 or 11 and the expansion ring 2
The degree of welding of the film when the deformation of the welding line 2 is confirmed can also be changed by the distance L between the welding line 3a and 3a, that is, the cooling distance until the film heated and melted by the welding member reaches the expansion member. In the temperature control of the welding line 2 according to the present invention, this interval L is related to the control sensitivity, and the smaller L is, the better the sensitivity. Especially, the interval L
If both the values of Sa and S are set to be small, it is possible to control the temperature of the welding line 2 with high sensitivity and accuracy. But,
Generally, the distance L is preferably selected from the range of 10 to 300 mm, though it depends on the traveling speed of the film.

【0024】フィルム包装体の製造を開始するにあたっ
て、まず拡張リング23aの直径Dを前記の好ましい値
に設定し、フィルム1を連続的に成形部材6に供給し
て、図2に示すようにフィルム1の縁部1aと1bを高
周波電極10と11とで溶着して溶着線2を連続的に形
成し、内容物を供給することなく、フィルム送りローラ
12と13とにより筒状フィルム体16を連続的に送
る。そして図1に示す調整部26を操作して、高周波電
極10と11に供給する高周波電力を徐々に高めてい
く。ある程度高周波電力を高めていくと、図4に示すよ
うにフィルム1の縁部1aと1bとが溶着された溶着線
2が連続的に直線的に形成されるようになる。さらに高
周波電力を高くしていくと、図5に示すように拡張リン
グ23aの位置で溶着線2が左右に分枝し始め、さらに
高周波電力を高くしていくと、図6に示すように溶着線
2の部分に裂け目が生じる。
To start the production of the film package, first, the diameter D of the expansion ring 23a is set to the above-mentioned preferable value, the film 1 is continuously supplied to the molding member 6, and the film 1 is formed as shown in FIG. The edge portions 1a and 1b of 1 are welded by the high frequency electrodes 10 and 11 to continuously form the welding line 2, and the tubular film body 16 is formed by the film feed rollers 12 and 13 without supplying the contents. Send continuously. Then, the adjusting unit 26 shown in FIG. 1 is operated to gradually increase the high frequency power supplied to the high frequency electrodes 10 and 11. When the high frequency power is increased to some extent, the welding line 2 in which the edges 1a and 1b of the film 1 are welded is continuously and linearly formed as shown in FIG. When the high frequency power is further increased, the welding line 2 starts to branch to the left and right at the position of the expansion ring 23a as shown in FIG. 5, and when the high frequency power is further increased, the welding line 2 is welded as shown in FIG. A tear occurs at the line 2 portion.

【0025】よって、高周波電力を徐々に上げていくと
きに、溶着線2に左右への分枝が生じる直前の状態で高
周波電力を固定することにより、最適な溶融状態の溶着
線2を形成できるように調整が完了する。
Therefore, when the high-frequency power is gradually increased, the high-frequency power is fixed in a state immediately before branching to the left and right in the welding line 2, whereby the welding line 2 in an optimum molten state can be formed. Adjustment is completed.

【0026】(実験例1) 使用した装置: 呉羽化学工業株式会社製の連続包装充填装置 (高周波溶着電極を使用) 使用したフィルム: 塩化ビニリデンと塩化ビニールとの共重合体であって 二軸延伸されたフィルム (呉羽化学工業株式会社製、商品名「クレハロン」) フィルム厚さ: 二枚重ねのフィルムで厚さ寸法が0.04mm 製造されるフィルム包装体の折り幅S: 55mm 拡張リング23aの直径D : 35.33mm (S+0.5mmの折り幅に対応する)(Experimental Example 1) Equipment used: Continuous packing and filling equipment manufactured by Kureha Chemical Industry Co., Ltd. (using high-frequency welding electrode) Film used: biaxially stretched vinylidene chloride-vinyl chloride copolymer Film (Kureha Chemical Industry Co., Ltd., trade name “Kureharon”) Film thickness: 0.04 mm thickness of a double-layered film Fold width S of the film package manufactured: 55 mm Diameter D of expansion ring 23a : 35.33 mm (corresponding to a folding width of S + 0.5 mm)

【0027】(実験例2) 使用した装置: 実験例1と同じ 使用したフィルム: 実験例1と同じ フィルム厚さ : 実験例1と同じ 製造されるフィルム包装体の折り幅S:23mm(実験例1と同じ) 拡張リング23aの直径D :14.77mm (S+0.2mmの折り幅に対応する)(Experimental Example 2) Device used: Same as Experimental Example 1 Film used: Same as Experimental Example 1 Film thickness: Same as Experimental Example 1 Folding width S of the manufactured film package S: 23 mm (Experimental Example) The same as 1) Diameter D 2 of the expansion ring 23a: 14.77 mm (corresponding to a folding width of S + 0.2 mm)

【0028】(実験例3) 使用した装置: 実験例1と同じ 使用したフィルム: 実験例1と同じ フィルム厚さ : 実験例1と同じ 製造されるフィルム包装体の折り幅S:120mm 上部サイズリング21aの直径d :41.38mm 拡張リング23aの直径D :77.16mm (S+1.2mmの折り幅に対応する)(Experimental Example 3) Apparatus used: Same as Experimental Example 1 Film used: Same as Experimental Example 1 Film thickness: Same as Experimental Example 1 Folding width S of the produced film package S: 120 mm Upper size ring 21a diameter d: 41.38 mm Expansion ring 23a diameter D: 77.16 mm (corresponding to a folding width of S + 1.2 mm)

【0029】上記各実験では、まず内容物を供給するこ
となく、フィルム1を供給して成形部材6により筒状に
成形し、フィルム1の縁部1aと1bを高周波電極10
と11で挟み、フィルム送りローラ12と13により筒
状フィルム体16を下方へ送り出しながら、前記高周波
電極10と11へ供給される高周波電力を徐々に高めて
いく。そして拡張リング23aの位置にて溶着線2を目
視し、この溶着線2が左右へ分枝し始める直前にて高周
波の出力を固定した。
In each of the above experiments, the film 1 was first supplied and molded into a tubular shape by the molding member 6 without supplying the contents, and the edges 1a and 1b of the film 1 were formed into the high frequency electrode 10.
And the cylindrical film body 16 is fed downward by the film feed rollers 12 and 13, and the high frequency power supplied to the high frequency electrodes 10 and 11 is gradually increased. Then, the welding line 2 was visually observed at the position of the expansion ring 23a, and the high frequency output was fixed immediately before the welding line 2 began to branch to the left and right.

【0030】続いて、充填ノズル5から魚肉ソーセージ
用の材料を連続供給しながら筒状フィルム体16に対し
てしごき(分肉)、結紮、切断の各操作を行って、各実
験例においてそれぞれ200本の砲弾型包装体を製造し
た。なお、結紮部材としてはアルミワイヤーを用いた。
製造直後の観察では、製造された包装体の溶着線2の部
分でのフィルム剥がれや、溶着線2の破壊の発生は見ら
れなかった。次に各実験例にてそれぞれ200本ずつ製
造された包装体を高圧加熱殺菌(レトルト)行程に移行
させた。その後に全ての包装体を観察したが、溶着線2
の部分における破損などは一切確認されなかった。
Subsequently, while continuously supplying the material for fish sausage from the filling nozzle 5, the tubular film body 16 was squeezed (fleshed), ligated, and cut, and 200 times in each experimental example. A shell-type package of books was produced. An aluminum wire was used as the ligation member.
In the observation immediately after the production, no film peeling at the portion of the weld line 2 of the produced package and the occurrence of breakage of the weld line 2 were observed. Next, each of the 200 packages produced in each experimental example was transferred to the high pressure heat sterilization (retort) process. After that, all the packages were observed.
No damage or the like was confirmed in the part.

【0031】以上、溶着線2の溶着状態の調節は、溶着
線2の幅方向の変形を目視で確認しながら、溶着部材へ
の供給エネルギーを徐々に高めて、溶着線2が変形し始
める直前のレベルに供給エネルギーを設定することで行
い得ることを説明した。この調節法は、簡単かつ有効で
あり好ましい方法ではあるが、本発明はこれに限定され
るものではない。例えば、光学的な検知手段あるいは映
像分析による検知手段などにより、溶着線2の幅方向の
変形を自動的に検出し、その検出信号によって溶着部材
への供給エネルギーが自動制御されるように構成されて
もよい。また、他の変形例としては、拡張リング23a
に相当する拡張部材をその外径寸法が機械的、電気的ま
たは熱的に変化するように、即ち張力Tが可変となるよ
うに構成し、該外径寸法の変化と溶着線の幅変化との相
関から溶着部材への出力レベルを設定するようにするこ
ともできる。
As described above, the welding state of the welding line 2 is adjusted by visually confirming the deformation of the welding line 2 in the width direction, while gradually increasing the energy supplied to the welding member and immediately before the welding line 2 begins to deform. It has been explained that what can be done by setting the supply energy to the level of. Although this method of adjustment is a simple, effective and preferred method, the present invention is not limited thereto. For example, the widthwise deformation of the welding line 2 is automatically detected by an optical detection unit, a detection unit based on image analysis, or the like, and the detected signal automatically controls the energy supplied to the welding member. May be. Further, as another modified example, the expansion ring 23a
Is configured such that the outer diameter dimension thereof changes mechanically, electrically or thermally, that is, the tension T is variable, and the outer diameter dimension change and the welding line width change are It is also possible to set the output level to the welding member based on the correlation of.

【0032】最後に、本発明のフィルム包装体の製造方
法及び製造装置は、高周波電極10と11を用いる高周
波溶着手段の代わりに熱板を用いる熱溶着手段やアンビ
ルとホーンを用いる超音波溶着手段など他の溶着手段に
よっても実施できること、内容物の形状または希望の製
品形状に合わせて包装フイルムを筒状に成形する工程と
成形したフイルムの幅方向の縁部どうしが重ね合わされ
た重畳部を溶着して縦シール線を形成する工程とを有し
ている限り、ピロー包装体やシュリンク包装体などの他
の包装体を製造するときにも適用できることを付記す
る。また、本実施例における充填としごき工程を省略し
て、結紮の代わりに横シールを行えば、単なる二方シー
ル包装袋を製造することができる。本発明のフィルム包
装体とは、このような包装袋も含むものである。
Finally, the method and apparatus for manufacturing the film package of the present invention are the heat welding means using a hot plate instead of the high frequency welding means using the high frequency electrodes 10 and 11, and the ultrasonic welding means using an anvil and a horn. It can also be carried out by other welding means, such as the process of forming the packaging film into a tubular shape according to the shape of the contents or the desired product shape and welding the overlapping part where the widthwise edges of the formed film are overlapped. As long as it has a step of forming a vertical seal line, it can be applied when manufacturing other packages such as pillow packages and shrink packages. Further, by omitting the filling and ironing steps in the present embodiment and performing lateral sealing instead of ligation, a simple two-way sealing packaging bag can be manufactured. The film package of the present invention includes such a packaging bag.

【0033】[0033]

【発明の効果】以上のように本発明によれば、高周波溶
着などにより形成される溶着線の溶融状態を常に最適と
なるように短時間にて簡単に調整できるようになる。
As described above, according to the present invention, it becomes possible to easily adjust the melting state of the welding line formed by high-frequency welding or the like in a short time so as to always be optimum.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明によるフィルム包装体の製造装置の一例
を示す側面図、
FIG. 1 is a side view showing an example of an apparatus for manufacturing a film package according to the present invention,

【図2】図1に示す装置の斜視図、2 is a perspective view of the device shown in FIG. 1,

【図3】フィルム包装体の折り幅を説明するものであ
り、(A)はフィルム包装体を偏平にした状態の断面
図、(B)はその正面図、
FIG. 3 is a view for explaining a folding width of the film package, (A) is a sectional view of the film package in a flat state, and (B) is a front view thereof.

【図4】溶着線の溶融が過剰でないときのフィルム包装
体の製造過程を示す正面図、
FIG. 4 is a front view showing the manufacturing process of the film package when the fusion of the welding line is not excessive;

【図5】溶着線の溶融が過剰であるときのフィルム包装
体の製造過程を示す正面図、
FIG. 5 is a front view showing the manufacturing process of the film package when the fusion of the welding line is excessive;

【図6】溶着線の溶融がさらに過剰であるときのフィル
ム包装体の製造過程を示す正面図、
FIG. 6 is a front view showing a manufacturing process of the film package when the fusion of the welding line is further excessive;

【符号の説明】[Explanation of symbols]

1 フィルム 1c 重畳部 2 溶着線 5 充填ノズル 6 成形部材 10,11 高周波電極 12,13 フィルム送りローラ 16 筒状フィルム体 21a 上部サイズリング 23a 拡張リング DESCRIPTION OF SYMBOLS 1 film 1c overlapping part 2 welding line 5 filling nozzle 6 forming member 10,11 high frequency electrode 12,13 film feed roller 16 tubular film body 21a upper size ring 23a expansion ring

─────────────────────────────────────────────────────
─────────────────────────────────────────────────── ───

【手続補正書】[Procedure amendment]

【提出日】平成4年11月6日[Submission date] November 6, 1992

【手続補正1】[Procedure Amendment 1]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0008[Correction target item name] 0008

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【0008】 本発明者は上記課題を解決すべく鋭意
検討した結果、シール線が形成された直後のフィルムに
若干の断面拡張力を与えて、シール線の幅方向の変形を
観測しそれに応じて加熱エネルギーの供給を調節すると
いう、いわゆる縦シールにおいて有用な、シール温度に
直接対応しており、且つ簡単なシール温度の制御法を見
いだして、本願発明に到達した。
[0008] The present inventors have a result of intensive studies to solve the above problems, giving a slight cross expansion force to the film immediately after the sealing line is formed, observed in the width direction of the deformation of the seal line accordingly The present invention has been accomplished by finding a simple control method of the seal temperature, which directly corresponds to the seal temperature and is useful in a so-called vertical seal, in which the supply of heating energy is adjusted by means of the above method.

【手続補正2】[Procedure Amendment 2]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0018[Correction target item name] 0018

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【0018】 本発明の成形部材6は、円形に限らず内
容物の形状または希望の製品形状に合わせて四角形など
の他の断面形状であってもよい。また、フィルム1の両
縁部1a、1bどうしが重ねられた重畳部1cは、本実
施例で示すいわゆる封筒折りでなくとも、そこに後述の
内径拡張力を加え得る状態であれば、いわゆる合掌折り
やその他のフィルム重ね合わせ形態であってもよい。例
えば、実開平3−78708号公報に示される筒状フィ
ルムの外面に沿って折り畳まれた合掌折りにも、本発明
の方法は好適に適用できる。この場合溶着線2は合掌折
りされた重畳部1cの範囲内に形成される。
The molded member 6 of the present invention is not limited to a circular shape, but may have another sectional shape such as a quadrangle according to the shape of the contents or the desired product shape. Further, the overlapping portion 1c in which the both edge portions 1a and 1b of the film 1 are overlapped with each other is not limited to the so-called envelope folding shown in this embodiment, but will be described later.
If it is possible to apply an inner diameter expansion force, the so-called folding palm folding
Also, other film superposition forms may be used. An example
For example, the cylindrical fis shown in Japanese Utility Model Laid-Open No. 3-78708.
The present invention is also applicable to a folding palm folded along the outer surface of a rum.
The method can be preferably applied. In this case, welding line 2 is folded
It is formed within the range of the overlapped overlapping portion 1c.

【手続補正3】[Procedure 3]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0021[Correction target item name] 0021

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【0021】 上記のように、電極10と11とで前記
重畳部1cを溶着した直後に拡張リング23aを用いて
筒状フィルム体16に内径拡張力を与え、拡張リング2
3aを通過する溶着線2の幅方向の変形を監視すること
により、溶着線2におけるフィルム1の溶融状態がどの
程度であるかを知ることができる。ただし、図5、図6
に示すように、溶着線2に幅方向の変形が生じるときの
フィルムの溶融の程度は、拡張リング23aによる内径
の拡張率に応じて決まる。すなわち拡張リング23aの
直径Dにより張力Tが変わり、溶着線2に幅方向の変化
が生じたときのフィルム1の溶融程度はこの張力Tによ
っても変わることになる。
As described above, the expansion ring 23a is used immediately after the overlapping portion 1c is welded to the electrodes 10 and 11.
The inner ring expanding force is applied to the tubular film body 16 so that the expanding ring 2
By monitoring the widthwise deformation of the welding line 2 passing through 3a, it is possible to know how much the molten state of the film 1 on the welding line 2 is. However, FIG. 5 and FIG.
As shown in, the degree of melting of the film when the welding line 2 is deformed in the width direction depends on the expansion rate of the inner diameter by the expansion ring 23a. That is, the tension T changes depending on the diameter D of the expansion ring 23a, and the melting degree of the film 1 when the welding line 2 changes in the width direction also changes depending on the tension T.

【手続補正4】[Procedure amendment 4]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0023[Name of item to be corrected] 0023

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【0023】 一方、電極10または11と拡張リング
23aとの間の間隔L、即ち溶着部材により加熱溶融さ
れたフィルムが拡張部材に達するまでの冷却距離によっ
ても、上述した拡張リング23aによる内径拡張率の場
合と同様に、溶着線2に幅方向の変形(分枝や裂目)が
確認され始めるときのフィルムの溶融程度(溶着時の溶
着線2の温度)は変わる。なぜならば、上記間隔Lは、
電極10と11によりフィルムを溶着したときから、フ
ィルムが拡張リング23aにより張力Tを受けるまでの
溶着線の温度低下に関係するからである。本発明による
溶着線2の温度制御において、この間隔Lは制御の感度
に関係するものであり、概ねLが小さい程感度は良い。
特に、間隔Lと前記Sa−Sの値を共に小さく設定する
と、高感度で精度の高い溶着線2の温度制御が可能であ
る。しかし、一般に前記の間隔Lは、フィルムの走行速
度にもよるが10〜300mmの範囲から選ばれるのが
よい。
On the other hand, depending on the distance L between the electrode 10 or 11 and the expansion ring 23a, that is, the cooling distance until the film heated and melted by the welding member reaches the expansion member, the expansion ratio of the inner diameter by the expansion ring 23a is increased. Place
In the same way as in the case of welding, the welding line 2 is deformed in the width direction
The degree of melting of the film at the beginning of confirmation (melting at the time of welding)
The temperature of the landing 2) changes. Because the interval L is
After the film is welded by the electrodes 10 and 11,
Until the film receives the tension T by the expansion ring 23a.
This is because it is related to the temperature decrease of the welding line. In the temperature control of the welding line 2 according to the present invention, this interval L is related to the control sensitivity, and the smaller L is, the better the sensitivity.
In particular, if the interval L and the value of Sa-S are both set small, it is possible to control the temperature of the welding line 2 with high sensitivity and accuracy. However, in general, the interval L is preferably selected from the range of 10 to 300 mm, though it depends on the traveling speed of the film.

【手続補正5】[Procedure Amendment 5]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0028[Correction target item name] 0028

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【0028】(実験例3) 使用した装置: 実験例1と同じ 使用したフィルム: 実験例1と同じ フィルム厚さ : 実験例1と同じ 製造されるフィルム包装体の折り幅S:120mm 拡張リング23aの直径D :77.16mm (S+1.2mmの折り幅に対応する)(Experimental Example 3) Apparatus used: Same as Experimental Example 1 Film used: Same as Experimental Example 1 Film thickness: Same as Experimental Example 1 Folding width S of the produced film package S: 120 mm Expansion ring 23a Diameter D: 77.16 mm (corresponding to a folding width of S + 1.2 mm)

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 連続的に供給される帯状フィルムを筒状
に成形する工程と、筒状に成形された帯状フィルムの重
畳部を溶着して溶着線を形成する工程と、溶着直後に溶
着線が形成された筒状のフィルムに断面拡張力を与える
拡張工程とを有し、前記拡張工程における溶着線の幅方
向の変形に応じて前記溶着工程における重畳部の溶着状
態を調整することを特徴とするフィルム包装体の製造方
法。
1. A step of forming a continuously supplied strip-shaped film into a tubular shape, a step of welding a superposed portion of the strip-shaped film formed into a tubular shape to form a welding line, and a welding line immediately after the welding. An expanding step of applying a cross-sectional expanding force to the formed tubular film, and adjusting the welding state of the overlapping portion in the welding step in accordance with the widthwise deformation of the welding line in the expanding step. And a method for producing a film package.
【請求項2】 連続的に供給される帯状フィルムを筒状
に成形する成形部材と、筒状に成形された帯状フィルム
の重畳部を溶着して溶着線を形成する溶着部材と、溶着
線が形成された筒状のフィルムの内面に当接しており、
その内径寸法よりも大きな外径寸法を有する拡張部材
と、前記溶着部材による重畳部の溶着状態を調整する調
整装置とが設けられていることを特徴とするフィルム包
装体の製造装置。
2. A welding member for forming a welding line by forming a welding member for forming a continuously-supplied strip-shaped film into a tubular shape, a welding member for welding an overlapping portion of the tubular film formed into a tubular shape, and a welding line. It is in contact with the inner surface of the formed tubular film,
An apparatus for manufacturing a film package, comprising: an expansion member having an outer diameter dimension larger than the inner diameter dimension; and an adjusting device for adjusting a welding state of the overlapping portion by the welding member.
【請求項3】 前記溶着線が形成された筒状のフィルム
を偏平に押しつぶしたときの折り幅寸法をSとしたとき
に、拡張部材は、前記折り幅寸法Sに0.2ないし2m
mを加えた寸法に相当する外周長を有している請求項2
記載のフィルム包装体の製造装置。
3. When the folding width dimension when the tubular film on which the welding line is formed is flatly crushed is S, the expansion member has a folding width dimension S of 0.2 to 2 m.
3. The outer peripheral length corresponding to the dimension obtained by adding m.
An apparatus for manufacturing the film package described.
JP4089724A 1992-03-12 1992-03-12 Method and device for manufacturing film package Expired - Fee Related JPH0825543B2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
JP4089724A JPH0825543B2 (en) 1992-03-12 1992-03-12 Method and device for manufacturing film package
KR93003519A KR960009010B1 (en) 1992-03-12 1993-03-09 Method of manufacturing film packages and its apparatus
CN93103675A CN1036384C (en) 1992-03-12 1993-03-11 Method and apparatus for manufacture of film package

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP4089724A JPH0825543B2 (en) 1992-03-12 1992-03-12 Method and device for manufacturing film package

Publications (2)

Publication Number Publication Date
JPH05254520A true JPH05254520A (en) 1993-10-05
JPH0825543B2 JPH0825543B2 (en) 1996-03-13

Family

ID=13978718

Family Applications (1)

Application Number Title Priority Date Filing Date
JP4089724A Expired - Fee Related JPH0825543B2 (en) 1992-03-12 1992-03-12 Method and device for manufacturing film package

Country Status (3)

Country Link
JP (1) JPH0825543B2 (en)
KR (1) KR960009010B1 (en)
CN (1) CN1036384C (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2006064701A1 (en) * 2004-12-17 2006-06-22 Tetra Laval Holdings & Finance S.A. Filling machine and method of controlling the same

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7436836B2 (en) 2020-04-20 2024-02-22 シブヤパッケージングシステム株式会社 Packaging manufacturing equipment

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6340307U (en) * 1986-09-02 1988-03-16

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2006064701A1 (en) * 2004-12-17 2006-06-22 Tetra Laval Holdings & Finance S.A. Filling machine and method of controlling the same

Also Published As

Publication number Publication date
JPH0825543B2 (en) 1996-03-13
CN1036384C (en) 1997-11-12
CN1078439A (en) 1993-11-17
KR960009010B1 (en) 1996-07-10
KR930019514A (en) 1993-10-18

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