JP6568864B2 - Method for producing solvent-based pressure-sensitive adhesive composition by photopolymerization - Google Patents
Method for producing solvent-based pressure-sensitive adhesive composition by photopolymerization Download PDFInfo
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- JP6568864B2 JP6568864B2 JP2016548988A JP2016548988A JP6568864B2 JP 6568864 B2 JP6568864 B2 JP 6568864B2 JP 2016548988 A JP2016548988 A JP 2016548988A JP 2016548988 A JP2016548988 A JP 2016548988A JP 6568864 B2 JP6568864 B2 JP 6568864B2
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- Prior art keywords
- meth
- solvent
- acrylate
- adhesive composition
- weight
- Prior art date
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- 239000004820 Pressure-sensitive adhesive Substances 0.000 title claims description 48
- 239000000203 mixture Substances 0.000 title claims description 44
- 238000004519 manufacturing process Methods 0.000 title claims description 25
- 239000002904 solvent Substances 0.000 title description 10
- 239000000178 monomer Substances 0.000 claims description 65
- 238000006116 polymerization reaction Methods 0.000 claims description 50
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 44
- 229920006243 acrylic copolymer Polymers 0.000 claims description 39
- 229920005989 resin Polymers 0.000 claims description 38
- 239000011347 resin Substances 0.000 claims description 38
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 claims description 27
- -1 2-ethylhexyl Chemical group 0.000 claims description 24
- 239000003431 cross linking reagent Substances 0.000 claims description 21
- 239000011259 mixed solution Substances 0.000 claims description 18
- 238000006243 chemical reaction Methods 0.000 claims description 16
- 238000009826 distribution Methods 0.000 claims description 16
- 125000000524 functional group Chemical group 0.000 claims description 16
- 239000003960 organic solvent Substances 0.000 claims description 16
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 13
- 239000003999 initiator Substances 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 12
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 claims description 12
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 11
- 230000001070 adhesive effect Effects 0.000 claims description 11
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 claims description 9
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 claims description 9
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 claims description 9
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 claims description 9
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 9
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 9
- 239000000853 adhesive Substances 0.000 claims description 9
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 8
- NOWKCMXCCJGMRR-UHFFFAOYSA-N Aziridine Chemical compound C1CN1 NOWKCMXCCJGMRR-UHFFFAOYSA-N 0.000 claims description 6
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 claims description 6
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 claims description 6
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 6
- 229960001701 chloroform Drugs 0.000 claims description 6
- 230000001678 irradiating effect Effects 0.000 claims description 6
- KFZMGEQAYNKOFK-UHFFFAOYSA-N isopropyl alcohol Natural products CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims description 6
- ISAOCJYIOMOJEB-UHFFFAOYSA-N desyl alcohol Natural products C=1C=CC=CC=1C(O)C(=O)C1=CC=CC=C1 ISAOCJYIOMOJEB-UHFFFAOYSA-N 0.000 claims description 5
- XTHFKEDIFFGKHM-UHFFFAOYSA-N Dimethoxyethane Chemical compound COCCOC XTHFKEDIFFGKHM-UHFFFAOYSA-N 0.000 claims description 4
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 4
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 claims description 4
- UOCLXMDMGBRAIB-UHFFFAOYSA-N 1,1,1-trichloroethane Chemical compound CC(Cl)(Cl)Cl UOCLXMDMGBRAIB-UHFFFAOYSA-N 0.000 claims description 3
- WSLDOOZREJYCGB-UHFFFAOYSA-N 1,2-Dichloroethane Chemical compound ClCCCl WSLDOOZREJYCGB-UHFFFAOYSA-N 0.000 claims description 3
- 125000006176 2-ethylbutyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(C([H])([H])*)C([H])([H])C([H])([H])[H] 0.000 claims description 3
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 claims description 3
- ZAFNJMIOTHYJRJ-UHFFFAOYSA-N Diisopropyl ether Chemical group CC(C)OC(C)C ZAFNJMIOTHYJRJ-UHFFFAOYSA-N 0.000 claims description 3
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 claims description 3
- KXKVLQRXCPHEJC-UHFFFAOYSA-N acetic acid trimethyl ester Natural products COC(C)=O KXKVLQRXCPHEJC-UHFFFAOYSA-N 0.000 claims description 3
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 claims description 3
- 229950005499 carbon tetrachloride Drugs 0.000 claims description 3
- 239000003795 chemical substances by application Substances 0.000 claims description 3
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 claims description 3
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 claims description 3
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 3
- 229940032007 methylethyl ketone Drugs 0.000 claims description 3
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 claims description 3
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 claims description 3
- 239000003208 petroleum Substances 0.000 claims description 3
- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical compound ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 claims description 3
- 244000028419 Styrax benzoin Species 0.000 claims description 2
- 235000000126 Styrax benzoin Nutrition 0.000 claims description 2
- 235000008411 Sumatra benzointree Nutrition 0.000 claims description 2
- 229960002130 benzoin Drugs 0.000 claims description 2
- 235000019382 gum benzoic Nutrition 0.000 claims description 2
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 claims description 2
- 230000000052 comparative effect Effects 0.000 description 15
- 239000010408 film Substances 0.000 description 10
- 239000002313 adhesive film Substances 0.000 description 9
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 8
- 239000010410 layer Substances 0.000 description 8
- 238000012360 testing method Methods 0.000 description 7
- 229940093499 ethyl acetate Drugs 0.000 description 6
- 235000019439 ethyl acetate Nutrition 0.000 description 6
- 229910052757 nitrogen Inorganic materials 0.000 description 6
- 150000001875 compounds Chemical class 0.000 description 5
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 4
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 4
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 230000000704 physical effect Effects 0.000 description 4
- 229920000642 polymer Polymers 0.000 description 4
- 230000035484 reaction time Effects 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 238000004132 cross linking Methods 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 229910001873 dinitrogen Inorganic materials 0.000 description 3
- 238000005227 gel permeation chromatography Methods 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- YVOQADGLLJCMOE-UHFFFAOYSA-N n-[6-(aziridine-1-carbonylamino)hexyl]aziridine-1-carboxamide Chemical compound C1CN1C(=O)NCCCCCCNC(=O)N1CC1 YVOQADGLLJCMOE-UHFFFAOYSA-N 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- NJWGQARXZDRHCD-UHFFFAOYSA-N 2-methylanthraquinone Chemical compound C1=CC=C2C(=O)C3=CC(C)=CC=C3C(=O)C2=C1 NJWGQARXZDRHCD-UHFFFAOYSA-N 0.000 description 2
- KWOLFJPFCHCOCG-UHFFFAOYSA-N Acetophenone Chemical compound CC(=O)C1=CC=CC=C1 KWOLFJPFCHCOCG-UHFFFAOYSA-N 0.000 description 2
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 2
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical class NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 2
- YRKCREAYFQTBPV-UHFFFAOYSA-N acetylacetone Chemical compound CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 description 2
- 229920006223 adhesive resin Polymers 0.000 description 2
- 238000012662 bulk polymerization Methods 0.000 description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical class OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 description 2
- 239000013522 chelant Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 230000000977 initiatory effect Effects 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000012788 optical film Substances 0.000 description 2
- MPQXHAGKBWFSNV-UHFFFAOYSA-N oxidophosphanium Chemical class [PH3]=O MPQXHAGKBWFSNV-UHFFFAOYSA-N 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 241000894007 species Species 0.000 description 2
- 238000012719 thermal polymerization Methods 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- RLUFBDIRFJGKLY-UHFFFAOYSA-N (2,3-dichlorophenyl)-phenylmethanone Chemical compound ClC1=CC=CC(C(=O)C=2C=CC=CC=2)=C1Cl RLUFBDIRFJGKLY-UHFFFAOYSA-N 0.000 description 1
- XKSUVRWJZCEYQQ-UHFFFAOYSA-N 1,1-dimethoxyethylbenzene Chemical compound COC(C)(OC)C1=CC=CC=C1 XKSUVRWJZCEYQQ-UHFFFAOYSA-N 0.000 description 1
- MSAHTMIQULFMRG-UHFFFAOYSA-N 1,2-diphenyl-2-propan-2-yloxyethanone Chemical compound C=1C=CC=CC=1C(OC(C)C)C(=O)C1=CC=CC=C1 MSAHTMIQULFMRG-UHFFFAOYSA-N 0.000 description 1
- DKEGCUDAFWNSSO-UHFFFAOYSA-N 1,8-dibromooctane Chemical compound BrCCCCCCCCBr DKEGCUDAFWNSSO-UHFFFAOYSA-N 0.000 description 1
- UWFRVQVNYNPBEF-UHFFFAOYSA-N 1-(2,4-dimethylphenyl)propan-1-one Chemical compound CCC(=O)C1=CC=C(C)C=C1C UWFRVQVNYNPBEF-UHFFFAOYSA-N 0.000 description 1
- JWYVGKFDLWWQJX-UHFFFAOYSA-N 1-ethenylazepan-2-one Chemical compound C=CN1CCCCCC1=O JWYVGKFDLWWQJX-UHFFFAOYSA-N 0.000 description 1
- 239000012956 1-hydroxycyclohexylphenyl-ketone Substances 0.000 description 1
- GIMQKKFOOYOQGB-UHFFFAOYSA-N 2,2-diethoxy-1,2-diphenylethanone Chemical compound C=1C=CC=CC=1C(OCC)(OCC)C(=O)C1=CC=CC=C1 GIMQKKFOOYOQGB-UHFFFAOYSA-N 0.000 description 1
- KWVGIHKZDCUPEU-UHFFFAOYSA-N 2,2-dimethoxy-2-phenylacetophenone Chemical compound C=1C=CC=CC=1C(OC)(OC)C(=O)C1=CC=CC=C1 KWVGIHKZDCUPEU-UHFFFAOYSA-N 0.000 description 1
- IVIDDMGBRCPGLJ-UHFFFAOYSA-N 2,3-bis(oxiran-2-ylmethoxy)propan-1-ol Chemical compound C1OC1COC(CO)COCC1CO1 IVIDDMGBRCPGLJ-UHFFFAOYSA-N 0.000 description 1
- BTJPUDCSZVCXFQ-UHFFFAOYSA-N 2,4-diethylthioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC(CC)=CC(CC)=C3SC2=C1 BTJPUDCSZVCXFQ-UHFFFAOYSA-N 0.000 description 1
- LCHAFMWSFCONOO-UHFFFAOYSA-N 2,4-dimethylthioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC(C)=CC(C)=C3SC2=C1 LCHAFMWSFCONOO-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- UMLWXYJZDNNBTD-UHFFFAOYSA-N 2-(dimethylamino)-1-phenylethanone Chemical compound CN(C)CC(=O)C1=CC=CC=C1 UMLWXYJZDNNBTD-UHFFFAOYSA-N 0.000 description 1
- XOGPDSATLSAZEK-UHFFFAOYSA-N 2-Aminoanthraquinone Chemical compound C1=CC=C2C(=O)C3=CC(N)=CC=C3C(=O)C2=C1 XOGPDSATLSAZEK-UHFFFAOYSA-N 0.000 description 1
- OZDGMOYKSFPLSE-UHFFFAOYSA-N 2-Methylaziridine Chemical compound CC1CN1 OZDGMOYKSFPLSE-UHFFFAOYSA-N 0.000 description 1
- DZZAHLOABNWIFA-UHFFFAOYSA-N 2-butoxy-1,2-diphenylethanone Chemical compound C=1C=CC=CC=1C(OCCCC)C(=O)C1=CC=CC=C1 DZZAHLOABNWIFA-UHFFFAOYSA-N 0.000 description 1
- ZCDADJXRUCOCJE-UHFFFAOYSA-N 2-chlorothioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC(Cl)=CC=C3SC2=C1 ZCDADJXRUCOCJE-UHFFFAOYSA-N 0.000 description 1
- KMNCBSZOIQAUFX-UHFFFAOYSA-N 2-ethoxy-1,2-diphenylethanone Chemical compound C=1C=CC=CC=1C(OCC)C(=O)C1=CC=CC=C1 KMNCBSZOIQAUFX-UHFFFAOYSA-N 0.000 description 1
- SJEBAWHUJDUKQK-UHFFFAOYSA-N 2-ethylanthraquinone Chemical compound C1=CC=C2C(=O)C3=CC(CC)=CC=C3C(=O)C2=C1 SJEBAWHUJDUKQK-UHFFFAOYSA-N 0.000 description 1
- YJQMXVDKXSQCDI-UHFFFAOYSA-N 2-ethylthioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC(CC)=CC=C3SC2=C1 YJQMXVDKXSQCDI-UHFFFAOYSA-N 0.000 description 1
- XMLYCEVDHLAQEL-UHFFFAOYSA-N 2-hydroxy-2-methyl-1-phenylpropan-1-one Chemical compound CC(C)(O)C(=O)C1=CC=CC=C1 XMLYCEVDHLAQEL-UHFFFAOYSA-N 0.000 description 1
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 1
- BQZJOQXSCSZQPS-UHFFFAOYSA-N 2-methoxy-1,2-diphenylethanone Chemical compound C=1C=CC=CC=1C(OC)C(=O)C1=CC=CC=C1 BQZJOQXSCSZQPS-UHFFFAOYSA-N 0.000 description 1
- LWRBVKNFOYUCNP-UHFFFAOYSA-N 2-methyl-1-(4-methylsulfanylphenyl)-2-morpholin-4-ylpropan-1-one Chemical compound C1=CC(SC)=CC=C1C(=O)C(C)(C)N1CCOCC1 LWRBVKNFOYUCNP-UHFFFAOYSA-N 0.000 description 1
- MYISVPVWAQRUTL-UHFFFAOYSA-N 2-methylthioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC(C)=CC=C3SC2=C1 MYISVPVWAQRUTL-UHFFFAOYSA-N 0.000 description 1
- YTPSFXZMJKMUJE-UHFFFAOYSA-N 2-tert-butylanthracene-9,10-dione Chemical compound C1=CC=C2C(=O)C3=CC(C(C)(C)C)=CC=C3C(=O)C2=C1 YTPSFXZMJKMUJE-UHFFFAOYSA-N 0.000 description 1
- MECNWXGGNCJFQJ-UHFFFAOYSA-N 3-piperidin-1-ylpropane-1,2-diol Chemical compound OCC(O)CN1CCCCC1 MECNWXGGNCJFQJ-UHFFFAOYSA-N 0.000 description 1
- CYUZOYPRAQASLN-UHFFFAOYSA-N 3-prop-2-enoyloxypropanoic acid Chemical compound OC(=O)CCOC(=O)C=C CYUZOYPRAQASLN-UHFFFAOYSA-N 0.000 description 1
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 1
- YDIYEOMDOWUDTJ-UHFFFAOYSA-N 4-(dimethylamino)benzoic acid Chemical compound CN(C)C1=CC=C(C(O)=O)C=C1 YDIYEOMDOWUDTJ-UHFFFAOYSA-N 0.000 description 1
- SXIFAEWFOJETOA-UHFFFAOYSA-N 4-hydroxy-butyl Chemical group [CH2]CCCO SXIFAEWFOJETOA-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 238000012935 Averaging Methods 0.000 description 1
- 239000005058 Isophorone diisocyanate Substances 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- WHNWPMSKXPGLAX-UHFFFAOYSA-N N-Vinyl-2-pyrrolidone Chemical compound C=CN1CCCC1=O WHNWPMSKXPGLAX-UHFFFAOYSA-N 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 239000012963 UV stabilizer Substances 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 239000004840 adhesive resin Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 229910052787 antimony Inorganic materials 0.000 description 1
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- FFBZKUHRIXKOSY-UHFFFAOYSA-N aziridine-1-carboxamide Chemical compound NC(=O)N1CC1 FFBZKUHRIXKOSY-UHFFFAOYSA-N 0.000 description 1
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 1
- 239000012965 benzophenone Substances 0.000 description 1
- MQDJYUACMFCOFT-UHFFFAOYSA-N bis[2-(1-hydroxycyclohexyl)phenyl]methanone Chemical compound C=1C=CC=C(C(=O)C=2C(=CC=CC=2)C2(O)CCCCC2)C=1C1(O)CCCCC1 MQDJYUACMFCOFT-UHFFFAOYSA-N 0.000 description 1
- 238000011088 calibration curve Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- JXCHMDATRWUOAP-UHFFFAOYSA-N diisocyanatomethylbenzene Chemical compound O=C=NC(N=C=O)C1=CC=CC=C1 JXCHMDATRWUOAP-UHFFFAOYSA-N 0.000 description 1
- 229940077445 dimethyl ether Drugs 0.000 description 1
- VFHVQBAGLAREND-UHFFFAOYSA-N diphenylphosphoryl-(2,4,6-trimethylphenyl)methanone Chemical compound CC1=CC(C)=CC(C)=C1C(=O)P(=O)(C=1C=CC=CC=1)C1=CC=CC=C1 VFHVQBAGLAREND-UHFFFAOYSA-N 0.000 description 1
- 239000002612 dispersion medium Substances 0.000 description 1
- 238000010556 emulsion polymerization method Methods 0.000 description 1
- VIBDJEWPNNCFQO-UHFFFAOYSA-N ethane-1,1,2-triol Chemical compound OCC(O)O VIBDJEWPNNCFQO-UHFFFAOYSA-N 0.000 description 1
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- 238000011156 evaluation Methods 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- WYOXPIKARMAQFM-UHFFFAOYSA-N n,n,n',n'-tetrakis(oxiran-2-ylmethyl)ethane-1,2-diamine Chemical compound C1OC1CN(CC1OC1)CCN(CC1OC1)CC1CO1 WYOXPIKARMAQFM-UHFFFAOYSA-N 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- LYXOWKPVTCPORE-UHFFFAOYSA-N phenyl-(4-phenylphenyl)methanone Chemical compound C=1C=C(C=2C=CC=CC=2)C=CC=1C(=O)C1=CC=CC=C1 LYXOWKPVTCPORE-UHFFFAOYSA-N 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 239000002952 polymeric resin Substances 0.000 description 1
- 239000003505 polymerization initiator Substances 0.000 description 1
- 239000002954 polymerization reaction product Substances 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- CZMAXQOXGAWNDO-UHFFFAOYSA-N propane-1,1,2-triol Chemical compound CC(O)C(O)O CZMAXQOXGAWNDO-UHFFFAOYSA-N 0.000 description 1
- 239000012744 reinforcing agent Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 238000010557 suspension polymerization reaction Methods 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000011135 tin Substances 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- IUCJMVBFZDHPDX-UHFFFAOYSA-N tretamine Chemical compound C1CN1C1=NC(N2CC2)=NC(N2CC2)=N1 IUCJMVBFZDHPDX-UHFFFAOYSA-N 0.000 description 1
- 229950001353 tretamine Drugs 0.000 description 1
- RBACQYXXRRSCLZ-UHFFFAOYSA-N tris(aziridin-1-yl)phosphane Chemical compound C1CN1P(N1CC1)N1CC1 RBACQYXXRRSCLZ-UHFFFAOYSA-N 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/04—Acids; Metal salts or ammonium salts thereof
- C08F220/06—Acrylic acid; Methacrylic acid; Metal salts or ammonium salts thereof
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/02—Homopolymers or copolymers of acids; Metal or ammonium salts thereof
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J4/00—Adhesives based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; adhesives, based on monomers of macromolecular compounds of groups C09J183/00 - C09J183/16
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/46—Polymerisation initiated by wave energy or particle radiation
- C08F2/48—Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Adhesive Tapes (AREA)
Description
光重合による溶剤型粘着剤組成物の製造方法に関する。 The present invention relates to a method for producing a solvent-type pressure-sensitive adhesive composition by photopolymerization.
アクリル単量体を重合してアクリル高分子を製造するための方法としては、通常、溶液重合法、エマルション重合法、パール重合法、バルク重合法の4つの方法が主に用いられている。 As a method for producing an acrylic polymer by polymerizing an acrylic monomer, usually, four methods of a solution polymerization method, an emulsion polymerization method, a pearl polymerization method, and a bulk polymerization method are mainly used.
そのうちバルク重合法は、重合開始剤として熱により開始されるパーオキシド系またはアゾ系などを使用するため、重合反応を起こすためには、所定程度の熱を反応系内に供給しなければならない。このように供給された熱エネルギーにより重合反応が起こると、重合反応過程中に発生する重合熱によって連鎖的に開始剤の分解が促進されて、反応が爆発的に進行するという問題がある。また、溶剤または水などの、反応中に生じる重合熱を制御したり、生成された高分子を溶解または分散したりする分散媒質がないため、重合反応初期には、重合反応により生成された高分子が、まだ反応していないアクリル単量体を溶剤として溶解されている状態で存在するが、時間が経過して重合率が増加すると、溶剤として作用していたアクリル単量体が急激に減少して、重合反応物の粘度が急激に増加するという問題点がある。 Among them, the bulk polymerization method uses a peroxide-based or azo-based polymer initiated by heat as a polymerization initiator, so that a certain amount of heat must be supplied into the reaction system in order to cause a polymerization reaction. When the polymerization reaction is caused by the heat energy supplied in this way, there is a problem that the decomposition of the initiator is promoted in a chain by the polymerization heat generated during the polymerization reaction process, and the reaction proceeds explosively. In addition, since there is no dispersion medium that controls the heat of polymerization generated during the reaction, such as a solvent or water, or dissolves or disperses the generated polymer, there is no high volume produced by the polymerization reaction at the initial stage of the polymerization reaction. The molecule exists in a state where the acrylic monomer which has not yet reacted is dissolved in the solvent, but when the polymerization rate increases with time, the acrylic monomer acting as the solvent rapidly decreases. As a result, the viscosity of the polymerization reaction product increases rapidly.
そこで、爆発的な反応の進行および高粘度の問題を解決できるアクリル重合方法の必要性が増加している。 Therefore, there is an increasing need for an acrylic polymerization method that can solve the problem of explosive reaction progress and high viscosity.
本発明の一目的は、重合用単量体と重合反応用有機溶剤との混合溶液に紫外線を照射することで、高分子量のアクリル系共重合体樹脂を得ることができる溶剤型粘着剤組成物の製造方法を提供することにある。 One object of the present invention is to provide a solvent-type pressure-sensitive adhesive composition capable of obtaining a high molecular weight acrylic copolymer resin by irradiating a mixed solution of a polymerization monomer and a polymerization reaction organic solvent with ultraviolet rays. It is in providing the manufacturing method of.
本発明の一具現例において、重合用単量体および重合反応用有機溶剤を含む第1の混合溶液を製造するステップと、前記第1の混合溶液に光重合開始剤を投入して第2の混合溶液を製造するステップと、前記第2の混合溶液に紫外線を照射して光重合反応を開始し、アクリル系共重合体樹脂を形成するステップと、を含む溶剤型粘着剤組成物の製造方法を提供する。 In one embodiment of the present invention, a step of producing a first mixed solution containing a polymerization monomer and an organic solvent for polymerization reaction, and a photopolymerization initiator is added to the first mixed solution, A method for producing a solvent-type pressure-sensitive adhesive composition, comprising: producing a mixed solution; and irradiating the second mixed solution with ultraviolet rays to initiate a photopolymerization reaction to form an acrylic copolymer resin. I will provide a.
前記溶剤型粘着剤組成物の製造方法により製造されたアクリル系共重合体樹脂は、分子量が約200万以上であり、分子量分布(polydispersity index)が約5以下であることができる。 The acrylic copolymer resin produced by the method for producing the solvent-based pressure-sensitive adhesive composition may have a molecular weight of about 2 million or more and a molecular weight distribution (polydispersity index) of about 5 or less.
前記重合用単量体は、(メタ)アクリル酸エステル系単量体および官能基含有単量体を含むことができる。 The monomer for polymerization may include a (meth) acrylic acid ester monomer and a functional group-containing monomer.
前記(メタ)アクリル酸エステル系単量体は、メチル(メタ)アクリレート、エチル(メタ)アクリレート、n‐プロピル(メタ)アクリレート、イソプロピル(メタ)アクリレート、ブチル(メタ)アクリレート、t‐ブチル(メタ)アクリレート、ペンチル(メタ)アクリレート、2‐エチルヘキシル(メタ)アクリレート、n‐オクチル(メタ)アクリレート、イソオクチル(メタ)アクリレート、イソノニル(メタ)アクリレート、2‐エチルブチル(メタ)アクリレート、およびこれらの組合せからなる群から選択される1つ以上であることができる。 The (meth) acrylic acid ester monomers are methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, isopropyl (meth) acrylate, butyl (meth) acrylate, t-butyl (meth) ) Acrylate, pentyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, n-octyl (meth) acrylate, isooctyl (meth) acrylate, isononyl (meth) acrylate, 2-ethylbutyl (meth) acrylate, and combinations thereof It can be one or more selected from the group consisting of:
前記官能基含有単量体は、ヒドロキシ基含有単量体、カルボキシル基含有単量体、窒素含有単量体、およびこれらの組合せからなる群から選択される1つ以上であることができる。
前記重合用単量体は、前記(メタ)アクリル酸エステル系単量体約80重量部〜約99.9重量部および前記官能基含有単量体約0.01重量部〜約10重量部を含むことができる。
The functional group-containing monomer may be one or more selected from the group consisting of hydroxy group-containing monomers, carboxyl group-containing monomers, nitrogen-containing monomers, and combinations thereof.
The polymerization monomer comprises about 80 parts by weight to about 99.9 parts by weight of the (meth) acrylic acid ester monomer and about 0.01 parts by weight to about 10 parts by weight of the functional group-containing monomer. Can be included.
前記重合反応用有機溶剤は、前記重合用単量体100重量部に対して約10重量部〜約900重量部で含まれることができる。 The polymerization reaction organic solvent may be included in an amount of about 10 parts by weight to about 900 parts by weight with respect to 100 parts by weight of the polymerization monomer.
前記重合反応用有機溶剤は、エチルエーテル、アセトン、アセトニトリル、石油エーテル、イソプロピルアルコール、メタノール、エタノール、n‐ペンタン、n‐ヘキサン、ベンゼン、ジクロロメタン、トリクロロメタン、メチルアセテート、エチルアセテート、エチレングリコールジメチルエーテル、メチルエチルケトン、トリクロロメタン、テトラクロロメタン、1,2‐ジクロロエタン、1,1,1‐トリクロロエタン、n‐ヘキサン、シクロヘキサン、およびこれらの組合せからなる群から選択される1つ以上であることができる。 The organic solvent for the polymerization reaction is ethyl ether, acetone, acetonitrile, petroleum ether, isopropyl alcohol, methanol, ethanol, n-pentane, n-hexane, benzene, dichloromethane, trichloromethane, methyl acetate, ethyl acetate, ethylene glycol dimethyl ether, It can be one or more selected from the group consisting of methyl ethyl ketone, trichloromethane, tetrachloromethane, 1,2-dichloroethane, 1,1,1-trichloroethane, n-hexane, cyclohexane, and combinations thereof.
前記光重合開始剤は、前記重合用単量体100重量部に対して約0.1重量部〜約5重量部で含まれることができる。 The photopolymerization initiator may be included in an amount of about 0.1 to about 5 parts by weight with respect to 100 parts by weight of the polymerization monomer.
前記光重合開始剤は、ベンゾイン系化合物、ヒドロキシケトン系化合物、アミノケトン系化合物、ホスフィンオキシド系化合物、およびこれらの組合せからなる群から選択される1つ以上であることができる。 The photopolymerization initiator may be one or more selected from the group consisting of benzoin compounds, hydroxyketone compounds, aminoketone compounds, phosphine oxide compounds, and combinations thereof.
前記紫外線の照射は、約100nm〜約400nmの波長で行われることができる。 The ultraviolet irradiation may be performed at a wavelength of about 100 nm to about 400 nm.
前記光重合反応は、約10分〜約4時間行われることができる。 The photopolymerization reaction may be performed for about 10 minutes to about 4 hours.
前記形成されたアクリル系共重合体樹脂に架橋剤を投入するステップをさらに含むことができる。 The method may further include a step of introducing a crosslinking agent into the formed acrylic copolymer resin.
前記架橋剤がアジリジン系架橋剤であることができる。 The crosslinking agent may be an aziridine-based crosslinking agent.
前記架橋剤を、前記アクリル系共重合体樹脂100重量部に対して、約0.02重量部〜約2.0重量部含むことができる。 The crosslinking agent may be included in an amount of about 0.02 parts by weight to about 2.0 parts by weight with respect to 100 parts by weight of the acrylic copolymer resin.
前記溶剤型粘着剤組成物の製造方法によれば、反応時間が経過するにつれて粘度が急激に上昇することを防止して、攪拌時における加工性を改善することができる。 According to the method for producing the solvent-type pressure-sensitive adhesive composition, it is possible to prevent the viscosity from rapidly increasing as the reaction time elapses and to improve the workability during stirring.
前記溶剤型粘着剤組成物の製造方法によれば、紫外線の照射により、速く且つ安定した重合反応を進行することができる。 According to the method for producing the solvent-type pressure-sensitive adhesive composition, a rapid and stable polymerization reaction can proceed by irradiation with ultraviolet rays.
以下、本発明の具現例を詳細に説明する。但し、これは例示として提示されるものであって、これにより本発明が制限されるものではなく、本発明は添付の特許請求の範囲により定義される。 Hereinafter, embodiments of the present invention will be described in detail. However, this is provided by way of example, and is not intended to limit the invention, which is defined by the appended claims.
本発明の一具現例において、重合用単量体および重合反応用有機溶剤を含む第1の混合溶液を製造するステップと、前記第1の混合溶液に光重合開始剤を投入して第2の混合溶液を製造するステップと、前記第2の混合溶液に紫外線を照射して光重合反応を開始し、アクリル系共重合体樹脂を形成するステップと、を含む溶剤型粘着剤組成物の製造方法を提供する。 In one embodiment of the present invention, a step of producing a first mixed solution containing a polymerization monomer and an organic solvent for polymerization reaction, and a photopolymerization initiator is added to the first mixed solution, A method for producing a solvent-type pressure-sensitive adhesive composition, comprising: producing a mixed solution; and irradiating the second mixed solution with ultraviolet rays to initiate a photopolymerization reaction to form an acrylic copolymer resin. I will provide a.
従来は、アクリル系共重合体樹脂を製造するためにバルク光重合法を多く用いていたが、高分子量のアクリル系共重合体樹脂を製造する場合には、急激な粘度の上昇のため、重合時に攪拌および加工が困難となるという問題点があった。また、上記の問題点を克服するために、バルク光重合法でなく溶液光重合法を用いる場合には、重量平均分子量が約1,000〜約25,000であるオリゴマー形態の低分子量体のみが製造できる。 In the past, bulk photopolymerization methods were often used to produce acrylic copolymer resins. However, when producing high molecular weight acrylic copolymer resins, a rapid increase in viscosity caused polymerization. There was a problem that stirring and processing sometimes became difficult. Further, in order to overcome the above problems, when using a solution photopolymerization method instead of a bulk photopolymerization method, only a low molecular weight material in an oligomer form having a weight average molecular weight of about 1,000 to about 25,000 is used. Can be manufactured.
そこで、前記溶剤型組成物の製造方法によれば、重合用単量体がアクリル系共重合体樹脂に転換される転換率が高いため、重量平均分子量が約200万以上のアクリル系共重合体樹脂を製造することができる。光重合は、一般的な熱重合に比べて室温での重合が可能であるため、重合反応を制御し易く、反応時間が短くて生産性に優れるため、高分子量のアクリル系共重合体樹脂を最小のコストおよび時間で製造することができる。 Therefore, according to the method for producing the solvent-type composition, since the conversion rate of the polymerization monomer into the acrylic copolymer resin is high, the acrylic copolymer having a weight average molecular weight of about 2 million or more. Resin can be manufactured. Since photopolymerization can be performed at room temperature compared to general thermal polymerization, the polymerization reaction is easy to control, the reaction time is short, and the productivity is excellent. Therefore, a high molecular weight acrylic copolymer resin is used. Can be manufactured with minimal cost and time.
前記溶剤型粘着剤組成物の製造方法により製造されたアクリル系共重合体樹脂は、分子量が200万以上であり、分子量分布(polydispersity index)が5以下であることができる。例えば、前記アクリル系共重合体樹脂は、光重合により形成されるため、(メタ)アクリル酸エステル系単量体および官能基含有単量体の他に、光の照射によって開始反応が起こる光重合開始剤を使用する。これにより、常温以下の温度で、すなわち人為的な熱供給なしに、約2時間以内の比較的短い反応時間内に安定した重合を行うことで、重量平均分子量が約200万以上のアクリル系共重合体樹脂を確保することができる。 The acrylic copolymer resin produced by the method for producing the solvent-type pressure-sensitive adhesive composition may have a molecular weight of 2 million or more and a molecular weight distribution (polydispersity index) of 5 or less. For example, since the acrylic copolymer resin is formed by photopolymerization, in addition to the (meth) acrylic acid ester monomer and the functional group-containing monomer, photopolymerization in which an initiation reaction is caused by light irradiation. Use an initiator. As a result, by performing stable polymerization within a relatively short reaction time of about 2 hours or less at a temperature below room temperature, that is, without artificial heat supply, an acrylic copolymer having a weight average molecular weight of about 2 million or more is used. A polymer resin can be secured.
前記アクリル系共重合体樹脂は、重量平均分子量が約200万以上であることができる。重量平均分子量とは、分子量分布を有する高分子化合物の成分分子種の分子量を重量分率で平均して得られる平均分子量のことであり、例えば、前記アクリル系共重合体樹脂の分子量は約200万〜約600万であることができる。 The acrylic copolymer resin may have a weight average molecular weight of about 2 million or more. The weight average molecular weight is an average molecular weight obtained by averaging the molecular weights of the component molecular species of the polymer compound having a molecular weight distribution by the weight fraction. For example, the molecular weight of the acrylic copolymer resin is about 200. It can be between 10,000 and 6 million.
前記アクリル系共重合体樹脂の重量平均分子量が約200万以上である場合、裁断性や作業性に優れ、且つ機械的強度および高温でも安定した物性を有する溶剤型粘着剤組成物を確保することができ、前記溶剤型粘着剤組成物の適用分野を広げることができる。より具体的に、分子量を約200万〜約400万に維持することで、高温、高湿の環境下でも優れた耐久性を有することができ、白濁や気泡発生の抑制効果を容易に実現することができる。また、リワーク性を向上させることができる。リワーク性とは、接着剤組成物を用いて光学フィルムなどを被着体に粘着する時に、異物の混入などの問題が発生した場合、被着体から光学フィルムを剥離除去して新しいフィルムを粘着する作業の容易性を意味する。 When the acrylic copolymer resin has a weight average molecular weight of about 2 million or more, a solvent-type pressure-sensitive adhesive composition having excellent cutting properties and workability, and having mechanical properties and stable physical properties even at high temperatures should be secured. The application field of the solvent-based pressure-sensitive adhesive composition can be expanded. More specifically, by maintaining the molecular weight at about 2 million to about 4 million, it can have excellent durability even under high temperature and high humidity environment, and easily realize the effect of suppressing white turbidity and bubble generation. be able to. Moreover, reworkability can be improved. Reworkability means that when an adhesive film is used to adhere an optical film or the like to an adherend, if a problem such as contamination of foreign matter occurs, the optical film is peeled off from the adherend to adhere a new film. Means ease of work.
これに対し、分子量が約200万未満である場合には、高温、高湿の環境で粘着剤組成物中における十分な凝集力が得られないため、白濁や気泡が生じる恐れがある。 On the other hand, when the molecular weight is less than about 2 million, sufficient cohesive force in the pressure-sensitive adhesive composition cannot be obtained in a high-temperature and high-humidity environment, which may cause white turbidity and bubbles.
また、前記アクリル系共重合体樹脂の分子量分布は、約5以下、具体的に約3.5以下であることができる。通常の高分子化合物は、分子量が異なる分子種の混合物であって、分子量が多分散性を示すため、前記高分子量のアクリル系共重合体樹脂は、分子量分布を有することができる。前記分子量分布は、重量平均分子量(Mw)と数平均分子量(Mn)との比であり、ゲル浸透クロマトグラフィー(GPC)を用いて測定することができる。分子量分布が大きいほど、重量平均分子量を中心として分子量が全体的に広く広がっており、分子量分布が小さいほど、重量平均分子量を中心として分子量が分布していることを意味する。 In addition, the molecular weight distribution of the acrylic copolymer resin may be about 5 or less, specifically about 3.5 or less. Since a normal polymer compound is a mixture of molecular species having different molecular weights, and the molecular weight exhibits polydispersity, the high molecular weight acrylic copolymer resin can have a molecular weight distribution. The molecular weight distribution is a ratio of the weight average molecular weight (Mw) to the number average molecular weight (Mn), and can be measured using gel permeation chromatography (GPC). The larger the molecular weight distribution, the wider the molecular weight as a whole with the weight average molecular weight as the center, and the smaller the molecular weight distribution means the molecular weight with the weight average molecular weight as the center.
分子量分布が広いほど、せん断応力が減少するに伴って加工性は向上するが、粘着剤組成物の機械的強度および耐久性が低下し、分子量分布が細くなるほど、機械的強度および耐久性は向上するが、加工性が低下し得る。 The wider the molecular weight distribution, the better the workability as the shear stress decreases, but the mechanical strength and durability of the pressure-sensitive adhesive composition decreases, and the thinner the molecular weight distribution, the better the mechanical strength and durability. However, workability may be reduced.
前記分子量分布が約5以下であると、粘着剤組成物の機械的強度および耐久性だけでなく加工性も高めることができる点で好ましく、前記範囲を外れる場合には、機械的強度および耐久性が低下し、加工性も低下し得るという問題点がある。 When the molecular weight distribution is about 5 or less, it is preferable in that not only the mechanical strength and durability of the pressure-sensitive adhesive composition but also the workability can be improved. However, there is a problem that workability may be lowered.
前記重合用単量体は、(メタ)アクリル酸エステル系単量体および官能基含有単量体を含むことができる。具体的に、前記(メタ)アクリル酸エステル系単量体は、メチル(メタ)アクリレート、エチル(メタ)アクリレート、n‐プロピル(メタ)アクリレート、イソプロピル(メタ)アクリレート、ブチル(メタ)アクリレート、t‐ブチル(メタ)アクリレート、ペンチル(メタ)アクリレート、2‐エチルヘキシル(メタ)アクリレート、n‐オクチル(メタ)アクリレート、イソオクチル(メタ)アクリレート、イソノニル(メタ)アクリレート、2‐エチルブチル(メタ)アクリレート、およびこれらの組合せからなる群から選択される1つ以上であることができる。 The monomer for polymerization may include a (meth) acrylic acid ester monomer and a functional group-containing monomer. Specifically, the (meth) acrylic acid ester monomer includes methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, isopropyl (meth) acrylate, butyl (meth) acrylate, t -Butyl (meth) acrylate, pentyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, n-octyl (meth) acrylate, isooctyl (meth) acrylate, isononyl (meth) acrylate, 2-ethylbutyl (meth) acrylate, and It can be one or more selected from the group consisting of these combinations.
また、前記官能基含有単量体は、ヒドロキシ基含有単量体、カルボキシル基含有単量体、窒素含有単量体、およびこれらの組合せからなる群から選択される1つ以上であることができる。前記混合物に含まれる官能基含有単量体は、溶剤型粘着剤組成物に凝集力を付与し、接着力を向上させるとともに、場合に応じては多官能性架橋剤を提供して、架橋構造を付与することができる極性官能基を含む単量体を意味する。 The functional group-containing monomer may be one or more selected from the group consisting of a hydroxy group-containing monomer, a carboxyl group-containing monomer, a nitrogen-containing monomer, and combinations thereof. . The functional group-containing monomer contained in the mixture imparts cohesive force to the solvent-type pressure-sensitive adhesive composition and improves adhesive force, and in some cases provides a multifunctional cross-linking agent to provide a cross-linked structure. Means a monomer containing a polar functional group capable of imparting.
かかる官能基含有単量体の具体的な種類は特に限定されず、例えば、カルボキシル基含有単量体、窒素含有単量体、ヒドロキシ基含有単量体、およびこれらの組合せからなる群から選択される1つ以上が使用できる。 Specific types of such functional group-containing monomers are not particularly limited, and are selected from the group consisting of, for example, carboxyl group-containing monomers, nitrogen-containing monomers, hydroxy group-containing monomers, and combinations thereof. One or more can be used.
前記カルボキシル基含有単量体の例としては、(メタ)アクリル酸、アクリル酸二量体、フマル酸、イタコン酸、マレイン酸、およびマレイン酸無水物などが挙げられ、前記窒素含有単量体の例としては、(メタ)アクリロニトリル、(メタ)アクリルアミド、N‐メチル(メタ)アクリルアミド、N‐メチロール(メタ)アクリルアミド、N‐ビニルピロリドン、およびN‐ビニルカプロラクタムなどが挙げられ、前記ヒドロキシ基含有単量体の例としては、グリセロール(メタ)アクリレート、2‐ヒドロキシエチル(メタ)アクリレート、2‐ヒドロキシプロピル(メタ)アクリレート、4‐ヒドロキシブチル(メタ)アクリレート、6‐ヒドロキシヘキシル(メタ)アクリレート、8‐ヒドロキシオクチル(メタ)アクリレート、2‐ヒドロキシエチレングリコール(メタ)アクリレート、または2‐ヒドロキシプロピレングリコール(メタ)アクリレートなどが挙げられるが、これに制限されるものではない。 Examples of the carboxyl group-containing monomer include (meth) acrylic acid, acrylic acid dimer, fumaric acid, itaconic acid, maleic acid, maleic anhydride, and the like. Examples include (meth) acrylonitrile, (meth) acrylamide, N-methyl (meth) acrylamide, N-methylol (meth) acrylamide, N-vinyl pyrrolidone, and N-vinyl caprolactam. Examples of monomers include glycerol (meth) acrylate, 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, 6-hydroxyhexyl (meth) acrylate, 8 -Hydroxyoctyl (meth) acrylate, 2 Hydroxyethylene glycol (meth) acrylate, or 2-like hydroxypropyleneglycol (meth) acrylate including without being limited thereto.
前記重合用単量体は、前記(メタ)アクリル酸エステル系単量体約80重量部〜約99.9重量部および前記官能基含有単量体約0.01重量部〜約10重量部を含むことができる。前記重合用単量体が前記(メタ)アクリル酸エステル系単量体および前記官能基含有単量体を上記の範囲で含むことにより、粘着剤組成物が優れた粘着信頼性を有し、特に高温での粘着信頼性が向上するという点で有利である。 The polymerization monomer comprises about 80 parts by weight to about 99.9 parts by weight of the (meth) acrylic acid ester monomer and about 0.01 parts by weight to about 10 parts by weight of the functional group-containing monomer. Can be included. When the monomer for polymerization contains the (meth) acrylic acid ester monomer and the functional group-containing monomer in the above range, the pressure-sensitive adhesive composition has excellent adhesive reliability, This is advantageous in that the adhesion reliability at high temperatures is improved.
前記重合反応用有機溶剤は、前記重合用単量体100重量部に対して約10重量部〜約900重量部で含まれることができる。前記有機溶剤を上記の範囲で含むことにより、光重合時に分子量が増加して粘度が急激に上昇し、これによって攪拌および加工が困難となる問題点を解決することができる。 The polymerization reaction organic solvent may be included in an amount of about 10 parts by weight to about 900 parts by weight with respect to 100 parts by weight of the polymerization monomer. By including the organic solvent in the above range, the molecular weight increases during the photopolymerization and the viscosity rapidly increases, thereby making it possible to solve the problem that stirring and processing become difficult.
前記重合反応用有機溶剤の種類は特に限定されない。但し、重合反応用有機溶剤の乾燥時間が過度に長くなる場合や、高温での乾燥が必要な場合には、作業性または溶剤型粘着剤組成物の耐久性の点で問題が発生し得るため、揮発温度が約100℃以下である溶剤を使用することが好ましい。また、溶剤型粘着剤組成物の成形性などを考慮して、前記範囲以上の揮発温度を有する重合反応用有機溶剤を少量混合して使用してもよい。 The kind of the organic solvent for the polymerization reaction is not particularly limited. However, if the drying time of the organic solvent for polymerization reaction is excessively long or if drying at a high temperature is required, problems may occur in terms of workability or durability of the solvent-type pressure-sensitive adhesive composition. It is preferable to use a solvent having a volatilization temperature of about 100 ° C. or lower. In consideration of the moldability of the solvent-type pressure-sensitive adhesive composition, a small amount of an organic solvent for polymerization reaction having a volatilization temperature of the above range or more may be used.
例えば、前記重合反応用有機溶剤は、エチルエーテル、アセトン、アセトニトリル、石油エーテル、イソプロピルアルコール、メタノール、エタノール、n‐ペンタン、n‐ヘキサン、ベンゼン、ジクロロメタン、トリクロロメタン、メチルアセテート、エチルアセテート、エチレングリコールジメチルエーテル、メチルエチルケトン、トリクロロメタン、テトラクロロメタン、1,2‐ジクロロエタン、1,1,1‐トリクロロエタン、n‐ヘキサン、シクロヘキサン、およびこれらの組合せからなる群から選択される1つ以上であることができる。 For example, the organic solvent for polymerization reaction is ethyl ether, acetone, acetonitrile, petroleum ether, isopropyl alcohol, methanol, ethanol, n-pentane, n-hexane, benzene, dichloromethane, trichloromethane, methyl acetate, ethyl acetate, ethylene glycol. It can be one or more selected from the group consisting of dimethyl ether, methyl ethyl ketone, trichloromethane, tetrachloromethane, 1,2-dichloroethane, 1,1,1-trichloroethane, n-hexane, cyclohexane, and combinations thereof .
前記光重合開始剤は、前記重合用単量体100重量部に対して約0.1重量部〜約5重量部で含まれることができる。前記光重合開始剤の含量が約0.1重量部未満である場合には、重合または硬化反応が円滑に進行しない恐れがあり、約5重量部を超える場合には、耐久信頼性や透明性などの物性が低下する恐れがある。 The photopolymerization initiator may be included in an amount of about 0.1 to about 5 parts by weight with respect to 100 parts by weight of the polymerization monomer. When the content of the photopolymerization initiator is less than about 0.1 parts by weight, the polymerization or curing reaction may not proceed smoothly, and when it exceeds about 5 parts by weight, durability reliability and transparency There is a risk that the physical properties such as.
前記光重合開始剤は、ベンゾイン系化合物、ヒドロキシケトン系化合物、アミノケトン系化合物、ホスフィンオキシド系化合物、およびこれらの組合せからなる群から選択される1つ以上であることができるが、光照射によりラジカルを発生させて重合反応を開始させることができるものであれば特に制限されない。 The photopolymerization initiator may be one or more selected from the group consisting of benzoin compounds, hydroxyketone compounds, aminoketone compounds, phosphine oxide compounds, and combinations thereof. If it can generate | occur | produce and start a polymerization reaction, it will not restrict | limit in particular.
例えば、前記光重合開始剤は、ベンゾイン、ベンゾインメチルエーテル、ベンゾインエチルエーテル、ベンゾインイソプロピルエーテル、ベンゾインn‐ブチルエーテル、ベンゾインイソブチルエーテル、アセトフェノン、ジメチルアミノアセトフェノン、2,2‐ジメトキシ‐2‐フェニルアセトフェノン、2,2‐ジエトキシ‐2‐フェニルアセトフェノン、2‐ヒドロキシ‐2‐メチル‐1‐フェニルプロパン‐1‐オン、1‐ヒドロキシシクロヘキシルフェニルケトン、2‐メチル‐1‐[4‐(メチルチオ)フェニル]‐2‐モルホリノ‐プロパン‐1‐オン、4‐(2‐ヒドロキシエトキシ)フェニル‐2‐(ヒドロキシ‐2‐プロピル)ケトン、ベンゾフェノン、p‐フェニルベンゾフェノン、4,4´‐ジエチルアミノベンゾフェノン、ジクロロベンゾフェノン、2‐メチルアントラキノン、2‐エチルアントラキノン、2‐t‐ブチルアントラキノン、2‐アミノアントラキノン、2‐メチルチオキサントン(thioxanthone)、2‐エチルチオキサントン、2‐クロロチオキサントン、2,4‐ジメチルチオキサントン、2,4‐ジエチルチオキサントン、ベンジルジメチルケタール、アセトフェノンジメチルケタール、p‐ジメチルアミノ安息香酸エステル、オリゴ[2‐ヒドロキシ‐2‐メチル‐1‐[4‐(1‐メチルビニル)フェニル]プロパノン]、および2,4,6‐トリメチルベンゾイル‐ジフェニル‐ホスフィンオキシドなどが挙げられるが、これに制限されるものではない。 For example, the photopolymerization initiator includes benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, benzoin n-butyl ether, benzoin isobutyl ether, acetophenone, dimethylaminoacetophenone, 2,2-dimethoxy-2-phenylacetophenone, 2 , 2-Diethoxy-2-phenylacetophenone, 2-hydroxy-2-methyl-1-phenylpropan-1-one, 1-hydroxycyclohexyl phenyl ketone, 2-methyl-1- [4- (methylthio) phenyl] -2 -Morpholino-propan-1-one, 4- (2-hydroxyethoxy) phenyl-2- (hydroxy-2-propyl) ketone, benzophenone, p-phenylbenzophenone, 4,4'-diethylaminoben Phenone, dichlorobenzophenone, 2-methylanthraquinone, 2-ethylanthraquinone, 2-t-butylanthraquinone, 2-aminoanthraquinone, 2-methylthioxanthone, 2-ethylthioxanthone, 2-chlorothioxanthone, 2,4-dimethyl Thioxanthone, 2,4-diethylthioxanthone, benzyldimethyl ketal, acetophenone dimethyl ketal, p-dimethylaminobenzoate, oligo [2-hydroxy-2-methyl-1- [4- (1-methylvinyl) phenyl] propanone] , And 2,4,6-trimethylbenzoyl-diphenyl-phosphine oxide, and the like, but are not limited thereto.
前記紫外線の照射は、約100nm〜約400nmの波長で行われることができる。前記範囲の波長で紫外線を照射することにより、光重合反応時に開始反応の効果を容易に実現することができる。また、紫外線の照射量は、諸物性を損なわず、且つ硬化が十分になされる程度に制御されれば特に制限されず、例えば、照度が約50mW/cm2〜約1,000mW/cm2であり、光量が約50mJ/cm2〜約1,000mJ/cm2であることができる。 The ultraviolet irradiation may be performed at a wavelength of about 100 nm to about 400 nm. By irradiating ultraviolet rays at a wavelength in the above range, the effect of the initiation reaction can be easily realized during the photopolymerization reaction. Further, the irradiation amount of ultraviolet rays is not particularly limited as long as the physical properties are not impaired and the curing is sufficiently performed. For example, the illuminance is about 50 mW / cm 2 to about 1,000 mW / cm 2 . There, it is possible amount of about 50 mJ / cm 2 ~ about 1,000 mJ / cm 2.
前記光重合反応は、約10分〜約4時間行われることができる。前記範囲の時間内に光重合反応が行われると、反応時間が短いことから、粘着剤組成物の生産性を確保することができる。 The photopolymerization reaction may be performed for about 10 minutes to about 4 hours. When the photopolymerization reaction is performed within the time in the above range, the reaction time is short, and thus the productivity of the pressure-sensitive adhesive composition can be ensured.
本発明の溶剤型粘着剤組成物の製造方法は、上記形成されたアクリル系共重合体樹脂に架橋剤を投入するステップをさらに含むことができる。前記架橋剤は、前記アクリル系共重合体樹脂に含まれた極性官能基と反応することにより、溶剤型粘着剤組成物の凝集力を改善し、架橋構造を付与するとともに、粘着特性を調節する役割をする。 The method for producing the solvent-type pressure-sensitive adhesive composition of the present invention can further include a step of introducing a crosslinking agent into the acrylic copolymer resin formed as described above. The crosslinking agent reacts with the polar functional group contained in the acrylic copolymer resin, thereby improving the cohesive force of the solvent-based pressure-sensitive adhesive composition, imparting a cross-linked structure, and adjusting the adhesive property. Play a role.
前記架橋剤の種類は特に限定されず、例えば、ウレタン系架橋剤、エポキシ系架橋剤、アジリジン系架橋剤、および金属キレート系化合物などの一般の架橋剤が使用でき、この中でもアジリジン系架橋剤を使用することが、(メタ)アクリル酸エステル系単量体のカルボキシ基官能基と効果的に且つ迅速に架橋結合を形成することができる点で有利である。 The type of the crosslinking agent is not particularly limited. For example, a general crosslinking agent such as a urethane crosslinking agent, an epoxy crosslinking agent, an aziridine crosslinking agent, and a metal chelate compound can be used, and among them, an aziridine crosslinking agent is used. The use is advantageous in that a cross-linking bond can be formed effectively and rapidly with the carboxy group functional group of the (meth) acrylic acid ester monomer.
前記ウレタン系架橋剤の例としては、トルイレンジイソシアネート、ジフェニルメタンジイソシアネート、イソホロンジイソシアネート、およびトリフェニルメタン‐4,4´,4´´‐トリイソシアネートなどからなる群から選択される1つ以上が挙げられ、エポキシ系架橋剤の例としては、エチレングリコールジグリシジルエーテル、トリグリシジルエーテル、トリメチロールプロパントリグリシジルエーテル、N,N,N´,N´‐テトラグリシジルエチレンジアミン、およびグリセリンジグリシジルエーテルからなる群から選択される1つ以上が挙げられ、アジリジン系架橋剤の例としては、N,N´‐ヘキサメチレン‐1,6‐ビス(1‐アジリジンカルボキサミド)[HDU]、N,N´‐トルエン‐2,4‐ビス(1‐アジリジンカルボキサミド)、N,N´‐ジフェニルメタン‐4,4´‐ビス(1‐アジリジンカルボキサミド)、トリエチレンメラミン、ビスイソプロタロイル‐1‐(2‐メチルアジリジン)、およびトリ‐1‐アジリジニルホスフィンオキシドからなる群から選択される1つ以上が挙げられる。 Examples of the urethane-based crosslinking agent include one or more selected from the group consisting of toluylene diisocyanate, diphenylmethane diisocyanate, isophorone diisocyanate, and triphenylmethane-4,4 ′, 4 ″ -triisocyanate. Examples of the epoxy-based crosslinking agent include ethylene glycol diglycidyl ether, triglycidyl ether, trimethylolpropane triglycidyl ether, N, N, N ′, N′-tetraglycidylethylenediamine, and glycerin diglycidyl ether. One or more selected may be mentioned, and examples of aziridine-based crosslinking agents include N, N′-hexamethylene-1,6-bis (1-aziridinecarboxamide) [HDU], N, N′-toluene-2 , 4-Bis (1-aziridine Ruboxamide), N, N′-diphenylmethane-4,4′-bis (1-aziridinecarboxamide), triethylenemelamine, bisisoprotaloyl-1- (2-methylaziridine), and tri-1-aziridinylphosphine One or more selected from the group consisting of oxides can be mentioned.
また、前記金属キレート系化合物の例としては、アルミニウム、鉄、亜鉛、スズ、チタン、アンチモン、マグネシウム、および/またはバナジウムなどの多価金属がアセチルアセトンまたはアセト酢酸エチルなどに配位している化合物が使用できるが、これに制限されるものではない。 Examples of the metal chelate compounds include compounds in which a polyvalent metal such as aluminum, iron, zinc, tin, titanium, antimony, magnesium, and / or vanadium is coordinated to acetylacetone or ethyl acetoacetate. It can be used but is not limited to this.
前記架橋剤は、前記アクリル系共重合体樹脂100重量部に対して、約0.02重量部〜約2.0重量部で含まれることができる。前記架橋剤の含量が約0.02重量部未満である場合には、粘着樹脂の架橋程度が弱くて耐熱物性が低下するため、長期使用が困難となり、約2.0重量部を超える場合には、粘着樹脂の架橋程度が増加して基本的な粘着物性が得られなくなる恐れがある。 The crosslinking agent may be included in an amount of about 0.02 parts by weight to about 2.0 parts by weight with respect to 100 parts by weight of the acrylic copolymer resin. When the content of the crosslinking agent is less than about 0.02 parts by weight, the degree of crosslinking of the adhesive resin is weak and the heat-resistant physical properties are deteriorated. May increase the degree of crosslinking of the pressure-sensitive adhesive resin and prevent basic pressure-sensitive adhesive properties from being obtained.
その他にも、前記溶剤型粘着剤組成物の製造方法は、特定目的のために、紫外線安定剤、酸化防止剤、調色剤、補強剤、充填剤、消泡剤、界面活性剤、可塑剤などを一般的な目的に応じて適宜添加するステップを含んでもよい。 In addition, the method for producing the solvent-type pressure-sensitive adhesive composition includes a UV stabilizer, an antioxidant, a toning agent, a reinforcing agent, a filler, an antifoaming agent, a surfactant, and a plasticizer for specific purposes. Etc. may be included as appropriate according to the general purpose.
以下、本発明の具体的な実施例を提示する。但し、下記に記載された実施例は本発明を具体的に例示または説明するためのものにすぎず、これにより本発明が制限されてはならない。 Hereinafter, specific examples of the present invention will be presented. However, the examples described below are only for specifically illustrating or explaining the present invention, and the present invention should not be limited thereby.
<実施例および比較例>
(実施例1)
窒素ガスが還流され、温度調節が容易なように冷却装置を取り付けた1Lの反応器に、アクリル系共重合体樹脂を形成する単量体の成分(100%)を基準として、エチルヘキシルアクリレート(EHA)90重量部、アクリル酸(AA)単量体10重量部、および有機溶剤としてエチルアセテート(EAc)を投入し、これを攪拌することで混合溶液を製造した。
<Examples and Comparative Examples>
Example 1
Nitrogen gas is refluxed, and a 1 L reactor equipped with a cooling device so that the temperature can be easily adjusted is charged with ethylhexyl acrylate (EHA) based on the monomer component (100%) that forms the acrylic copolymer resin. ) 90 parts by weight, 10 parts by weight of acrylic acid (AA) monomer, and ethyl acetate (EAc) as an organic solvent were added and stirred to prepare a mixed solution.
前記攪拌を持続し、混合溶液中の溶存酸素を30分間除去させながら、混合溶液の温度を30℃に昇温させた。この際、混合溶液の温度を30℃に維持させた後、少量のエチルアセトに溶かして用意した光重合開始剤を反応器に投入して混合物を製造し、360nm波長の紫外線を照射して重合反応を進行させることで、重量平均分子量310万のアクリル系共重合体樹脂を形成した。 The temperature of the mixed solution was raised to 30 ° C. while continuing the stirring and removing dissolved oxygen in the mixed solution for 30 minutes. At this time, after maintaining the temperature of the mixed solution at 30 ° C., a photopolymerization initiator prepared by dissolving in a small amount of ethylacetate is added to the reactor to produce a mixture, and the polymerization reaction is performed by irradiating with ultraviolet light having a wavelength of 360 nm. The acrylic copolymer resin having a weight average molecular weight of 3,100,000 was formed.
前記アクリル系共重合体樹脂100重量部に対して、アジリジン系架橋剤(HDU、N,N´‐ヘキサメチレン‐1,6‐ビス(10アジリジンカルボキサミド))0.1重量部を配合して、溶剤型粘着剤組成物(コーティング液)を製造した。その後、前記製造されたコーティング液を、離型処理されたポリエチレンテレフタレート(PET)フィルムの離型処理面に乾燥後の厚さが30μmとなるようにコートした。次いで、コーティング液を110℃の温度で3分間乾燥した後、基材をラミネートし、さらに50℃の温度で24時間熟成させることで、厚さ30μmの粘着剤層を含む粘着フィルムを製造した。 0.1 part by weight of an aziridine-based crosslinking agent (HDU, N, N′-hexamethylene-1,6-bis (10-aziridinecarboxamide)) is blended with 100 parts by weight of the acrylic copolymer resin, A solvent-type pressure-sensitive adhesive composition (coating solution) was produced. Thereafter, the prepared coating solution was coated on the release-treated surface of the release-treated polyethylene terephthalate (PET) film so that the thickness after drying was 30 μm. Next, after drying the coating liquid at a temperature of 110 ° C. for 3 minutes, the substrate was laminated and further aged at a temperature of 50 ° C. for 24 hours to produce an adhesive film including an adhesive layer having a thickness of 30 μm.
(実施例2)
アクリル系共重合体樹脂を形成する単量体の成分(100%)を基準として、エチルヘキシルアクリレート(EHA)72重量部、メチルアクリレート(MA)18重量部、アクリル酸(AA)単量体10重量部、および有機溶剤としてエチルアセテート(EAc)を投入して混合溶液を製造し、分子量が210万のアクリル系共重合体樹脂を形成したことを除き、前記実施例1と同様に粘着フィルムを製造した。
(Example 2)
Based on the monomer component (100%) forming the acrylic copolymer resin, 72 parts by weight of ethylhexyl acrylate (EHA), 18 parts by weight of methyl acrylate (MA), 10 parts by weight of acrylic acid (AA) monomer Part, and ethyl acetate (EAc) as an organic solvent was added to produce a mixed solution, and an adhesive film was produced in the same manner as in Example 1 except that an acrylic copolymer resin having a molecular weight of 2.1 million was formed. did.
(比較例1)
窒素ガスが還流され、温度調節が容易なように冷却装置を取り付けた2Lの反応器に前記混合物を投入し、65℃の熱を加えて重合反応を進行させることで、重量平均分子量が150万のアクリル系共重合体樹脂を形成したことを除き、前記実施例1と同様に粘着フィルムを製造した。
(Comparative Example 1)
Nitrogen gas is refluxed, and the mixture is put into a 2 L reactor equipped with a cooling device so that the temperature can be easily adjusted, and the polymerization reaction proceeds by applying heat at 65 ° C., so that the weight average molecular weight is 1.5 million. A pressure-sensitive adhesive film was produced in the same manner as in Example 1 except that the acrylic copolymer resin was formed.
(比較例2)
窒素ガスが還流され、温度調節が容易なように冷却装置を取り付けた2Lの反応器に前記混合物を投入し、65℃の熱を加えて重合反応を進行させることで、重量平均分子量が90万のアクリル系共重合体樹脂を形成したことを除き、前記実施例2と同様に粘着フィルムを製造した。
(Comparative Example 2)
Nitrogen gas is refluxed, and the mixture is put into a 2 L reactor equipped with a cooling device so that the temperature can be easily adjusted, and the polymerization reaction proceeds by applying heat at 65 ° C., so that the weight average molecular weight is 900,000. An adhesive film was produced in the same manner as in Example 2 except that the acrylic copolymer resin was formed.
(比較例3)
前記混合物に360nm波長の紫外線を照射し、重合反応を進行させることで、重量平均分子量が150万のアクリル系共重合体樹脂を形成したことを除き、前記実施例1と同様に粘着フィルムを製造した。
(Comparative Example 3)
An adhesive film is produced in the same manner as in Example 1 except that the mixture is irradiated with ultraviolet light having a wavelength of 360 nm to advance the polymerization reaction, thereby forming an acrylic copolymer resin having a weight average molecular weight of 1,500,000. did.
<実験例>−溶剤型粘着剤組成物の物理的特性
1)分子量分布:ゲル浸透クロマトグラフィー(Agilient社製)において、溶媒としてテトラヒドロフランを使用し、速度を1.0分として、ポリスチレン(polystylene)標準試料の検量線(calibration curve)と比較して前記実施例および比較例のアクリル系共重合体樹脂の分子量分布を測定した。
<Experimental Example> -Physical Properties of Solvent Type Adhesive Composition 1) Molecular Weight Distribution: In Gel Permeation Chromatography (Agilent), Tetrahydrofuran was used as the solvent, the speed was 1.0 minute, and polystyrene (polystyrene). The molecular weight distribution of the acrylic copolymer resins of the examples and comparative examples was measured in comparison with a calibration curve of a standard sample.
2)剥離力(g/in):前記実施例および比較例の粘着フィルムを300/minの速度でガラス面に付着し、30分後に剥離して剥離力を測定した。 2) Peeling force (g / in): The adhesive films of Examples and Comparative Examples were attached to the glass surface at a speed of 300 / min, peeled after 30 minutes, and the peeling force was measured.
3)せん断応力(kgf/cm2):前記実施例および比較例の粘着フィルムを1×1インチ(横×縦)の試験片として作製し、この試験片を自動車の塗装面に付着して、80℃の高温で30分間維持した後、1mm/minの速度でせん断応力を測定した。 3) Shear stress (kgf / cm 2 ): The adhesive films of the examples and comparative examples were prepared as 1 × 1 inch (width × length) test pieces, and the test pieces were attached to the painted surface of an automobile. After maintaining at a high temperature of 80 ° C. for 30 minutes, the shear stress was measured at a speed of 1 mm / min.
4)クリープ(Creep、min):前記実施例および比較例の粘着フィルムを1×1インチ(横×縦)の試験片として製作した。この粘着フィルムをSUSに付着し、90℃の高温で1Kgの錘を吊り下げ、粘着フィルムが剥がれる時間を5回測定し、その平均値を記録した。 4) Creep (Creep, min): The pressure-sensitive adhesive films of Examples and Comparative Examples were produced as 1 × 1 inch (horizontal × vertical) test pieces. The pressure-sensitive adhesive film was attached to SUS, a 1 kg weight was suspended at a high temperature of 90 ° C., the time for the pressure-sensitive adhesive film to peel was measured five times, and the average value was recorded.
5)再剥離性:前記実施例および比較例の粘着フィルムをラミネータを用いてガラス面に付着して試験片を製造し、前記試験片を常温で1日間保管した。 5) Removability: A test piece was prepared by adhering the adhesive films of Examples and Comparative Examples to a glass surface using a laminator, and the test piece was stored at room temperature for 1 day.
次いで、前記試験片を120℃で2時間保管した後、常温で前記試験片から前記粘着フィルムを剥離した。その後、粘着フィルムが付着されていた面において粘着剤層が残存する面積の割合を測定し、再剥離性を評価した。 Subsequently, after storing the said test piece at 120 degreeC for 2 hours, the said adhesive film was peeled from the said test piece at normal temperature. Thereafter, the ratio of the area where the pressure-sensitive adhesive layer remained on the surface to which the pressure-sensitive adhesive film was attached was measured, and the removability was evaluated.
〈再剥離性の評価基準〉
O:前記測定時に汚染面積の割合が4%以下である場合
X:前記測定時に汚染面積の割合が4%を超えた場合
<Evaluation criteria for removability>
O: When the ratio of the contaminated area is 4% or less during the measurement X: When the ratio of the contaminated area exceeds 4% during the measurement
6)ゲル分率(%):前記実施例および比較例で形成された粘着剤層をエチルアセテートに1日間浸した後、300meshでふるいわけて110℃で2時間乾燥させた後、重量が減少した程度を測定することでゲル含量を測定した。 6) Gel fraction (%): The pressure-sensitive adhesive layer formed in the above examples and comparative examples was immersed in ethyl acetate for 1 day, then screened with 300 mesh and dried at 110 ° C. for 2 hours, and the weight decreased. The gel content was measured by measuring the degree to which it was done.
前記表2を参照すれば、粘着剤層が光重合により形成されたアクリル系共重合体樹脂を含む実施例1および2の粘着フィルムは、比較例1〜3に比べて分子量分布が小さくて粘着剤層の残渣がなく、汚染面積が発生しなかったため、再剥離性に優れ、剥離力、せん断応力およびクリープも比較例1〜3に比べ優れることを確認した。 Referring to Table 2, the pressure-sensitive adhesive films of Examples 1 and 2 including an acrylic copolymer resin having a pressure-sensitive adhesive layer formed by photopolymerization have a smaller molecular weight distribution than those of Comparative Examples 1 to 3, and are adhesive. Since there was no residue of the agent layer and no contaminated area was generated, it was confirmed that the releasability was excellent and the peeling force, shear stress, and creep were also superior to those of Comparative Examples 1 to 3.
具体的に、比較例1および2の粘着フィルムは、熱重合により形成されたアクリル系共重合体樹脂からなる粘着剤層を含むものであって、分子量分布が5を超えており、粘着剤層の残渣が多く、汚染面積の割合が4%以上と測定されて、再剥離性に劣ることが分かった。 Specifically, the pressure-sensitive adhesive films of Comparative Examples 1 and 2 include a pressure-sensitive adhesive layer made of an acrylic copolymer resin formed by thermal polymerization, and the molecular weight distribution exceeds 5, and the pressure-sensitive adhesive layer As a result, it was found that the ratio of the contaminated area was 4% or more and the removability was poor.
また、比較例3の粘着フィルムは、光重合により形成されたアクリル系共重合体樹脂からなる粘着剤層を含むものではあるが、前記アクリル系共重合体樹脂の分子量が150万、すなわち200万以下の場合であって、比較例1および2と同様に、粘着剤層の残渣が多くて汚染面積の割合が広いため、再剥離性に劣ることが分かった。
The pressure-sensitive adhesive film of Comparative Example 3 includes a pressure-sensitive adhesive layer made of an acrylic copolymer resin formed by photopolymerization, but the molecular weight of the acrylic copolymer resin is 1.5 million, that is, 2 million. In the following cases, as in Comparative Examples 1 and 2, it was found that the residue of the pressure-sensitive adhesive layer was large and the ratio of the contaminated area was wide, so that the removability was poor.
Claims (11)
前記第1の混合溶液に光重合開始剤を投入して第2の混合溶液を製造するステップと、
前記第2の混合溶液に紫外線を照射して光重合反応を開始し、アクリル系共重合体樹脂を形成するステップと、
前記形成されたアクリル系共重合体樹脂にアジリジン系架橋剤を投入するステップ
を含む溶剤型粘着剤組成物の製造方法であって、
前記溶剤型粘着剤組成物の製造方法により製造されたアクリル系共重合体樹脂は、分子量が200万以上400万以下であり、分子量分布(polydispersity index)が5以下である、
前記架橋剤は、前記アクリル系共重合体樹脂100重量部に対して0.02重量部〜2.0重量部で含まれる、
溶剤型粘着剤組成物の製造方法。 Producing a first mixed solution comprising a polymerization monomer and a polymerization reaction organic solvent;
Adding a photopolymerization initiator to the first mixed solution to produce a second mixed solution;
Irradiating the second mixed solution with ultraviolet rays to initiate a photopolymerization reaction to form an acrylic copolymer resin;
A method for producing a solvent-type pressure-sensitive adhesive composition comprising a step of adding an aziridine-based crosslinking agent to the formed acrylic copolymer resin ,
The acrylic copolymer resin produced by the method for producing the solvent-type pressure-sensitive adhesive composition has a molecular weight of 2 million or more and 4 million or less, and a molecular weight distribution (polydispersity index) of 5 or less.
The crosslinking agent is included in an amount of 0.02 to 2.0 parts by weight with respect to 100 parts by weight of the acrylic copolymer resin.
A method for producing a solvent-type pressure-sensitive adhesive composition.
項1に記載の溶剤型粘着剤組成物の製造方法。 The organic solvent for the polymerization reaction is ethyl ether, acetone, acetonitrile, petroleum ether, isopropyl alcohol, methanol, ethanol, n-pentane, n-hexane, benzene, dichloromethane, trichloromethane, methyl acetate, ethyl acetate, ethylene glycol dimethyl ether, 2. One selected from the group consisting of methyl ethyl ketone, trichloromethane, tetrachloromethane, 1,2-dichloroethane, 1,1,1-trichloroethane, n-hexane, cyclohexane, and combinations thereof. A method for producing a solvent-type pressure-sensitive adhesive composition.
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JP5114811B2 (en) * | 2007-03-07 | 2013-01-09 | 綜研化学株式会社 | Optical film adhesive and adhesive-processed optical film |
JP2010044211A (en) * | 2008-08-12 | 2010-02-25 | Sumitomo Chemical Co Ltd | Polarizing plate and image display device using the same |
KR101240621B1 (en) * | 2010-10-29 | 2013-03-14 | 주식회사 영우 | Dual cure type acrylic pressure sensitive adhesive composition |
JP5834606B2 (en) * | 2011-08-05 | 2015-12-24 | Dic株式会社 | UV-curable adhesive resin composition, adhesive and laminate |
JP6289799B2 (en) * | 2012-02-28 | 2018-03-07 | リンテック株式会社 | Optical adhesive and optical filter for hard transparent plate |
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2013
- 2013-10-18 KR KR1020130124349A patent/KR101804598B1/en active IP Right Grant
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2014
- 2014-10-10 WO PCT/KR2014/009541 patent/WO2015056933A1/en active Application Filing
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JP2016537494A (en) | 2016-12-01 |
KR101804598B1 (en) | 2017-12-04 |
KR20150045109A (en) | 2015-04-28 |
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