JP6102116B2 - Method for manufacturing light emitting device - Google Patents

Method for manufacturing light emitting device Download PDF

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JP6102116B2
JP6102116B2 JP2012175015A JP2012175015A JP6102116B2 JP 6102116 B2 JP6102116 B2 JP 6102116B2 JP 2012175015 A JP2012175015 A JP 2012175015A JP 2012175015 A JP2012175015 A JP 2012175015A JP 6102116 B2 JP6102116 B2 JP 6102116B2
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light emitting
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JP2014036047A (en
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智則 尾▲崎▼
智則 尾▲崎▼
山田 元量
元量 山田
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Nichia Corp
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Description

本発明は、表示装置、照明器具、ディスプレイ、液晶ディスプレイのバックライト光源等に利用可能な発光装置の製造方法に関する。   The present invention relates to a method for manufacturing a light-emitting device that can be used for a display device, a lighting fixture, a display, a backlight source of a liquid crystal display, and the like.

近年、様々な電子部品が提案され、また実用化されており、これらに求められる性能も高くなっている。特に、一般照明分野、車載分野等で求められる性能は日増しに高まっており、更なる高出力化、高輝度化、高信頼性が要求されている。さらに、これらの特性を満たしつつ、光学系との相性が良い点光源も要求されている。   In recent years, various electronic components have been proposed and put into practical use, and the performance required for them has been increased. In particular, the performance required in the general lighting field, the in-vehicle field, and the like is increasing day by day, and further higher output, higher brightness, and higher reliability are required. Further, there is a demand for a point light source that satisfies these characteristics and has good compatibility with the optical system.

このような発光装置の更なる高出力化を実現するために、例えば、特許文献1には、発光素子を実装する基体表面に反射部材を塗布する方法が知られている。しかし、この方法では粉体の塗布、または粉体と樹脂の混合物の塗布であるため、形成性に問題が残る。   In order to realize further higher output of such a light emitting device, for example, Patent Document 1 discloses a method of applying a reflecting member to the surface of a substrate on which a light emitting element is mounted. However, this method involves application of powder, or application of a mixture of powder and resin, so that a problem remains in formability.

これに対して、例えば、特許文献2には、発光素子を実装する導電部材の表面を電着法または静電塗装により反射部材で被覆する方法が知られている。しかし、この方法では発光素子の側面の一部を導電部材で被覆させるため、覆われた側面部分からは直接光を取り出すことができない。   On the other hand, for example, Patent Document 2 discloses a method in which the surface of a conductive member on which a light emitting element is mounted is covered with a reflecting member by an electrodeposition method or electrostatic coating. However, in this method, since a part of the side surface of the light emitting element is covered with the conductive member, light cannot be directly extracted from the covered side surface portion.

特開2009−212134号公報JP 2009-212134 A 国際公開第2011−099384号International Publication No. 2011-099384

本発明は、上記課題に鑑みなされたものであり、発光素子からの光を効率よく外部に取り出すことができる発光装置の製造方法を提供することを目的とする。   The present invention has been made in view of the above problems, and an object of the present invention is to provide a method for manufacturing a light emitting device that can efficiently extract light from a light emitting element to the outside.

上記目的を達成するために本発明に係る発光装置の製造方法は、
[1]表面に、第1の導電部材と、前記第1の導電部材と絶縁された第2の導電部材とを有する基体を準備する工程と、
[2]発光素子を前記第1の導電部材に載置する工程と、
[3]前記基体を媒質中に配置させる工程と、
[4]前記第1の導電部材には電圧を印加せず、前記第2の導電部材に電圧を印加することにより、反射部材を前記第2の導電部材に堆積させる工程と、
を有することを特徴とする。
In order to achieve the above object, a method for manufacturing a light emitting device according to the present invention includes:
[1] preparing a base having a first conductive member and a second conductive member insulated from the first conductive member on the surface;
[2] placing the light emitting element on the first conductive member;
[3] arranging the substrate in a medium;
[4] A step of depositing a reflective member on the second conductive member by applying a voltage to the second conductive member without applying a voltage to the first conductive member;
It is characterized by having.

また、前記第1の導電部材は正負対のパターンを有し、前記発光素子は半導体層と前記半導体層の表面に配置される正電極及び負電極とを有し、前記第1の導電部材の正負対のパターンに前記発光素子の正電極及び負電極が接合部材を介してフリップチップ実装されることが好ましい。   The first conductive member has a pattern of positive and negative pairs, and the light emitting element has a semiconductor layer and a positive electrode and a negative electrode disposed on a surface of the semiconductor layer, The positive electrode and the negative electrode of the light emitting element are preferably flip-chip mounted on a positive / negative pair pattern via a bonding member.

さらに、前記第2の導電部材は、前記第1の導電部材の周囲に設けられることが好ましい。   Furthermore, it is preferable that the second conductive member is provided around the first conductive member.

本発明に係る発光装置の製造方法によれば、発光装置の所望の箇所に効率よく反射部材を被覆することが可能となり、発光素子からの光を効率よく外部に取り出すことができる。   According to the method for manufacturing a light emitting device according to the present invention, it is possible to efficiently cover a desired portion of the light emitting device with the reflecting member, and light from the light emitting element can be efficiently extracted to the outside.

本発明の実施形態に係る発光装置の製造方法を説明するための(a)平面図、(b)B−B’線の概略断面図である。It is (a) top view for demonstrating the manufacturing method of the light-emitting device which concerns on embodiment of this invention, (b) It is a schematic sectional drawing of a B-B 'line | wire. 本発明の実施形態に係る発光装置の製造方法を説明するための(a)平面図、(b)C−C’線の概略断面図である。It is (a) top view for demonstrating the manufacturing method of the light-emitting device concerning embodiment of this invention, (b) It is a schematic sectional drawing of the C-C 'line. 本発明の実施形態に係る発光装置の製造方法により製造した発光装置を示す概略断面図である。It is a schematic sectional drawing which shows the light-emitting device manufactured with the manufacturing method of the light-emitting device which concerns on embodiment of this invention. 本発明の実施形態に係る発光装置の製造方法により製造した発光装置の他の変形例を示す(a)平面図、(b)D−D’線の概略断面図、(c)E−E’線の概略断面図である。(A) Top view which shows the other modification of the light-emitting device manufactured by the manufacturing method of the light-emitting device concerning embodiment of this invention, (b) Schematic sectional drawing of DD 'line, (c) EE' It is a schematic sectional drawing of a line.

本発明を実施するための形態を、以下に図面を参照しながら説明する。ただし、以下に示す形態は、本発明の技術思想を具体化するための発光装置の形成方法を例示するものであって、本発明は発光装置の形成方法を以下に限定するものではない。   A mode for carrying out the present invention will be described below with reference to the drawings. However, the modes described below exemplify a method for forming a light emitting device for embodying the technical idea of the present invention, and the present invention does not limit the method for forming the light emitting device to the following.

また、本明細書は特許請求の範囲に示される部材を、実施の形態の部材に特定するものでは決してない。特に実施の形態に記載されている構成部品の寸法、材質、形状、その相対的配置等は特に特定的な記載がない限りは、本発明の範囲をそれのみに限定する趣旨ではなく、単なる説明例にすぎない。なお、各図面が示す部材の大きさや位置関係等は、説明を明確にするために誇張していることがある。さらに以下の説明において、同一の名称、符号については同一もしくは同質の部材を示しており、詳細説明を適宜省略する。   Further, the present specification by no means specifies the members shown in the claims to the members of the embodiments. In particular, the dimensions, materials, shapes, relative arrangements, and the like of the component parts described in the embodiments are not intended to limit the scope of the present invention unless otherwise specified, and are merely explanations. It is just an example. Note that the size, positional relationship, and the like of the members shown in each drawing may be exaggerated for clarity of explanation. Furthermore, in the following description, the same name and symbol indicate the same or the same members, and detailed description thereof will be omitted as appropriate.

図1および図2は、本実施形態に係る発光装置の製造工程を示す平面図および概略断面図である。   1 and 2 are a plan view and a schematic cross-sectional view showing a manufacturing process of the light emitting device according to this embodiment.

本実施形態に係る発光装置の製造方法は、
[1]表面に第1の導電部材20b,20cと、第1の導電部材と絶縁された第2の導電部材20aを有する基体10を準備する工程と、
[2]発光素子30を第1の導電部材20b、20cにフリップチップ実装する工程と、[3]基体10を媒質中に配置させる工程と、
[4]第1の導電部材20b及び20cには電圧を印加させず、第2の導電部材20aに電圧を印加させて、第2の導電部材20aに堆積させる工程と、
を有することを特徴とする。
なお、本発明における「媒質」とは、気体あるいは液体の状態であって、その中を帯電された反射部材が静電気力を受けて移動することができる状態にあるものをいう。
The manufacturing method of the light emitting device according to this embodiment is as follows:
[1] preparing a base body 10 having first conductive members 20b and 20c on the surface and a second conductive member 20a insulated from the first conductive member;
[2] a step of flip-chip mounting the light emitting element 30 on the first conductive members 20b and 20c, and [3] a step of placing the base 10 in a medium;
[4] A step of applying a voltage to the second conductive member 20a without applying a voltage to the first conductive members 20b and 20c, and depositing the voltage on the second conductive member 20a;
It is characterized by having.
The “medium” in the present invention refers to a gas or liquid that is in a state where the charged reflecting member can move by receiving electrostatic force.

以下、本発明の実施形態に係る発光装置の製造方法の各工程について詳述する。   Hereinafter, each process of the manufacturing method of the light-emitting device which concerns on embodiment of this invention is explained in full detail.

[1]基体10を準備する工程
基体10は、その上に発光素子30が搭載される部材である。図1および図2では平面形状であるが、キャビティーと称されるような凹部等を設けることもできる。なお、ここでは発光装置1つを用いて説明しているが、最終工程で分割されるまでは、基体10は集合体となっており、分割することで個々の発光装置とされる。これにより、複数の基体に一括で反射部材を堆積させることが可能となる。
[1] Step of Preparing the Base 10 The base 10 is a member on which the light emitting element 30 is mounted. Although it is a planar shape in FIG. 1 and FIG. 2, a recessed part etc. which are called a cavity can also be provided. In addition, although demonstrated using one light-emitting device here, until it divides | segments at the last process, the base | substrate 10 becomes an aggregate | assembly, and it is set as each light-emitting device by dividing | segmenting. Thereby, it becomes possible to deposit a reflecting member on a several base | substrate collectively.

基体10の材料としては、絶縁性材料が好ましく、発光素子30から放出される光や外部からの光が透過しにくい材料が好ましい。また、ある程度の強度を有するものが好ましい。より具体的には、セラミックス(Al、AlN等)、フェノール樹脂、エポキシ樹脂、ポリイミド樹脂、BTレジン、ポリフタルアミド(PPA)等の樹脂が挙げられる。なお、基体10の材料に樹脂を用いる場合は、ガラス繊維や、SiO、TiO、Al等の無機フィラーを樹脂に混合し、機械的強度の向上、熱膨張率の低減、光反射率の向上等を図ることもできる。 As a material of the substrate 10, an insulating material is preferable, and a material that does not easily transmit light emitted from the light emitting element 30 or light from the outside is preferable. Moreover, what has a certain amount of intensity | strength is preferable. More specifically, resins such as ceramics (Al 2 O 3 , AlN, etc.), phenol resin, epoxy resin, polyimide resin, BT resin, polyphthalamide (PPA), and the like can be given. In the case of using the resin material of the base body 10, and a glass fiber, an inorganic filler such as SiO 2, TiO 2, Al 2 O 3 were mixed in a resin, the improvement of mechanical strength, reduction in thermal expansion coefficient, light It is also possible to improve the reflectance.

基体10の表面に形成される第1の導電部材20b、20cは、外部と発光素子とを電気的に接続し、発光素子30に外部からの電流(電力)を供給するための部材である。すなわち、外部から通電させるための電極またはその一部としての役割を担うものである。本実施形態では、第1の導電部材20bと20cが正負対の電極パターンを有しており、これら正負対の電極パターンが基体10上で離間して設けられている。この離間した部分を「溝部G」とする。また同じく基体10の表面に形成される第2の導電部材20aは、第1の導電部材20b、20cと離間して設けられており、発光素子の周辺に形成される導電部材であり、反射部材を被覆させるための部材である。この離間した部分を「溝部A」とする。溝部Aは、反射率の低い基体10が剥き出しの状態になっており、光取り出し効率の低減につながるため、極力幅は狭い方が好ましい。具体的には30〜200μm程度が挙げられる。   The first conductive members 20 b and 20 c formed on the surface of the base body 10 are members for electrically connecting the outside and the light emitting element and supplying a current (electric power) from the outside to the light emitting element 30. That is, it plays a role as an electrode for energizing from the outside or a part thereof. In the present embodiment, the first conductive members 20 b and 20 c have positive and negative electrode patterns, and these positive and negative electrode patterns are provided separately on the base 10. This separated portion is referred to as “groove G”. Similarly, the second conductive member 20a formed on the surface of the substrate 10 is provided away from the first conductive members 20b and 20c, is a conductive member formed around the light emitting element, and is a reflective member. It is a member for covering. This separated portion is referred to as “groove A”. The groove A is preferably as narrow as possible because the base 10 having a low reflectance is exposed and leads to a reduction in light extraction efficiency. Specifically, about 30-200 micrometers is mentioned.

本実施形態では、第2の導電部材20aは第1の導電部材20b、20cと絶縁され、第1導電部材の周囲に設けられている。第1の導電部材20b、20cが有する正負対の電極パターンは、後に載置される発光素子の直下のみとなるように形成されている。さらに、溝部Aの幅を極力狭く設け、第1の導電部材20b,20cの電極パターンの周囲に第2の導電部材20aを設けている。つまり、図1(a)に示すように、第1の導電部材20b、20cは、その周囲を第2の導電部材に囲まれている。このような構成によれば、後の発光素子載置工程および反射部材堆積工程により反射部材40を発光素子30の周囲にまんべんなく堆積させることができるため、効率よく発光素子からの光を取り出すことが可能となる。   In the present embodiment, the second conductive member 20a is insulated from the first conductive members 20b and 20c and is provided around the first conductive member. The positive and negative electrode patterns of the first conductive members 20b and 20c are formed so as to be directly below the light emitting element to be mounted later. Furthermore, the width of the groove A is provided as narrow as possible, and the second conductive member 20a is provided around the electrode patterns of the first conductive members 20b and 20c. That is, as shown in FIG. 1A, the first conductive members 20b and 20c are surrounded by the second conductive member. According to such a configuration, the reflecting member 40 can be evenly deposited around the light emitting element 30 by the subsequent light emitting element placing step and reflecting member depositing step, so that light from the light emitting element can be efficiently extracted. It becomes possible.

導電部材20a、20b、20cは、基体10として用いられる材料によって当該分野で公知のものを適宜選択することができる。例えば、基体10の材料としてセラミックスを用いる場合は、タングステン、モリブデンのようにセラミックスシートの焼成温度にも耐え得る高融点を有する材料を用いるのが好ましい。   The conductive members 20a, 20b, and 20c can be appropriately selected from those known in the art depending on the material used for the substrate 10. For example, when ceramic is used as the material of the substrate 10, it is preferable to use a material having a high melting point that can withstand the firing temperature of the ceramic sheet, such as tungsten or molybdenum.

さらにその上に金属膜を単層又は多層で形成してもよい。例えは、銀、銅、金、アルミニウム、ロジウム等を単体又は合金で用いてもよい。好ましくは、熱伝導率に優れた金を単体で用いることである。また、金属膜の膜厚は0.05μm〜50μm程度であることが好ましく、多層膜である場合は、層全体の厚さをこの範囲内とするのが好ましい。   Furthermore, a metal film may be formed on it as a single layer or multiple layers. For example, silver, copper, gold, aluminum, rhodium or the like may be used alone or in an alloy. Preferably, gold having excellent thermal conductivity is used alone. The film thickness of the metal film is preferably about 0.05 μm to 50 μm. In the case of a multilayer film, the thickness of the entire layer is preferably within this range.

本実施形態では、第2の導電部材20aは、後の工程で反射部材40により被覆される。そのため、反射性に優れる材料を用いなくても、光取り出し効率の低下は抑制される。   In the present embodiment, the second conductive member 20a is covered with the reflecting member 40 in a later step. Therefore, a decrease in light extraction efficiency can be suppressed without using a material having excellent reflectivity.

[2]発光素子実装工程
本実施形態において、発光素子30は、半導体層の表面に配置される正電極および負電極を有する半導体発光素子であり、第1の導電部材20b、20cに接合部材60を介してフリップチップ実装されている。発光素子をフリップチップ実装することにより、第1の導電部材20b、20cを正負対のパターンとし、発光素子の実装面積を小さくすることができる。また、電極の接続にワイヤが不要となり、ワイヤによる光吸収が防止され、発光した光を効率よく取り出すことができる。
[2] Light-Emitting Element Mounting Step In the present embodiment, the light-emitting element 30 is a semiconductor light-emitting element having a positive electrode and a negative electrode disposed on the surface of the semiconductor layer, and is joined to the first conductive members 20b and 20c. Flip chip mounted through. By flip-chip mounting the light emitting element, the first conductive members 20b and 20c can be formed into a positive / negative pair pattern, and the mounting area of the light emitting element can be reduced. In addition, no wire is required for electrode connection, light absorption by the wire is prevented, and emitted light can be extracted efficiently.

なお、発光素子30の個数は、特に限定されず、複数個用いても構わない。発光素子を複数個用いた発光装置を点光源としたい場合には隣り合う発光素子30の距離を近づけ、光源(発光素子)をなるべく一箇所に集中させて配置することが好ましい。また発光素子を複数個用いた発光装置を、面状の光源としたい場合には、隣り合う発光素子間の距離を適宜離し、均等に光が取り出せるようにする。   The number of light emitting elements 30 is not particularly limited, and a plurality of light emitting elements 30 may be used. When a light-emitting device using a plurality of light-emitting elements is to be used as a point light source, it is preferable to arrange the light sources (light-emitting elements) so as to be concentrated in one place as close as possible. Further, when a light emitting device using a plurality of light emitting elements is desired to be a planar light source, the distance between adjacent light emitting elements is appropriately separated so that light can be extracted evenly.

接合部材60は、発光素子30と第1の導電部材20b、20cとを電気的に接続するものであり、また、発光素子30を基体10に接着させる部材である。この接合部材60には導電性の材料を用いる。具体的な材料としては、Au、Ag、Pd、などの導電性ペースト、Au含有合金、Ag含有合金、Pd含有合金、In含有合金、Pb−Pd含有合金、Au−Ga含有合金、Au−Sn含有合金、Sn含有合金、Au−Ge含有合金、Au−Si含有合金、Al含有合金、Cu−In含有合金、金属とフラックスの混合物等を挙げることができる。また接合部材60としては、液状、ペースト状、固体状(シート状、ブロック状、粉末状)のものを用いることができ、組成や基体10の形状等に応じて適宜選択することができる。またこれらの接合部材60は、単一部材で形成してもよく、あるいは、数種類のものを組み合わせてもよい。   The bonding member 60 is for electrically connecting the light emitting element 30 and the first conductive members 20b and 20c, and is a member for bonding the light emitting element 30 to the base 10. A conductive material is used for the joining member 60. Specific materials include conductive pastes such as Au, Ag, and Pd, Au-containing alloys, Ag-containing alloys, Pd-containing alloys, In-containing alloys, Pb-Pd-containing alloys, Au-Ga-containing alloys, Au-Sn. Examples thereof include alloys containing alloys, alloys containing Sn, alloys containing Au—Ge, alloys containing Au—Si, alloys containing Al, alloys containing Cu—In, and mixtures of metals and fluxes. Further, the joining member 60 can be in the form of liquid, paste, or solid (sheet, block, or powder), and can be appropriately selected depending on the composition, the shape of the substrate 10, and the like. Moreover, these joining members 60 may be formed with a single member, or several types may be combined.

本実施形態において、発光素子30として、発光ダイオードを用いるのが好ましく、任意の波長のものを選択することができる。例えば、青色(波長430nm〜490nmの光)や緑色(波長490nm〜570nmの光)の発光素子を用いる場合には、ZnSe、窒化物半導体(InAlGaN、0≦X、0≦Y、X+Y≦1)、GaPを用いることができる。 In the present embodiment, it is preferable to use a light emitting diode as the light emitting element 30, and a light emitting element of any wavelength can be selected. For example, when using a blue (light having a wavelength of 430 nm to 490 nm) or green (light having a wavelength of 490 nm to 570 nm) light emitting element, ZnSe, nitride semiconductor (In X Al Y GaN, 0 ≦ X, 0 ≦ Y, X + Y ≦ 1) and GaP can be used.

なお、例えば、発光素子をフェイスアップ実装して用いる場合には、発光素子を載置するための第1の導電部材を基体10に設け、ワイヤを用いて第1の導電部材20b、20cと接続させることができる。この際、接合部材60は導電性の材料である必要は無く、エポキシやシリコーン等の樹脂を選択することができる。   For example, when the light-emitting element is used with face-up mounting, a first conductive member for mounting the light-emitting element is provided on the base 10 and connected to the first conductive members 20b and 20c using wires. Can be made. At this time, the joining member 60 does not need to be a conductive material, and a resin such as epoxy or silicone can be selected.

[3]基体を媒質中に配置させる工程
基体10を媒質中に配置させる。媒質中に配置される基体10は少なくとも第1の導電部材と第2の導電部材を有していれば十分であるが、本形態においては、第1の導電部材に発光素子が載置された基体10を電解液に浸漬させる。なお、第2の導電部材は外部の電極と電気的に接続させてある。上記媒質には反射部材を分散させた混合液を電着用の電解液として用いる。この電解液は、その中を帯電した反射部材が電気泳動できるものであれば、特に材料は問わない。例えば、電解液に反射部材を溶解させる酸やアルカリ、例えばアルカリ土類金属のイオン(Mg2+)などを含んだ硝酸を含有させたりすることができる。
[3] Step of placing the substrate in the medium The substrate 10 is placed in the medium. The substrate 10 disposed in the medium suffices to have at least the first conductive member and the second conductive member, but in this embodiment, the light emitting element is mounted on the first conductive member. The substrate 10 is immersed in the electrolytic solution. Note that the second conductive member is electrically connected to an external electrode. As the medium, a mixed liquid in which a reflecting member is dispersed is used as an electrolytic solution for electrodeposition. The electrolyte is not particularly limited as long as the reflecting member charged therein can be electrophoresed. For example, an acid or an alkali for dissolving the reflecting member in the electrolytic solution, for example, nitric acid containing an alkaline earth metal ion (Mg 2+ ) or the like can be contained.

また電解液には金属アルコキシドを含有させてもよい。具体的には、Al、Sn、Si、Ti、Y、Pbあるいはアルカリ土類金属から選択される元素を構成元素として含む有機金属材料である。電解液に含まれる材料としては、その他にも、金属アルコレート、あるいは金属アルコキサイドと有機溶剤とを所定の割合で混合して成るゾル中に反射部材を分散させた混合液を電解液とすることもできる。その他にも、電解液は、イソプロピルアルコールを母液とする溶液に、有機溶剤としてアセトン、有機金属材料としてアルミナゾルおよび反射部材を含有させた混合溶液とすることができる。   Moreover, you may contain a metal alkoxide in electrolyte solution. Specifically, it is an organometallic material containing an element selected from Al, Sn, Si, Ti, Y, Pb or an alkaline earth metal as a constituent element. In addition, as a material contained in the electrolytic solution, a mixed solution in which a reflecting member is dispersed in a sol obtained by mixing a metal alcoholate or a metal alkoxide and an organic solvent in a predetermined ratio is used as the electrolytic solution. You can also. In addition, the electrolytic solution can be a mixed solution in which acetone is used as an organic solvent and alumina sol and a reflecting member are used as an organic metal material in a solution containing isopropyl alcohol as a mother liquid.

[4]反射部材被覆工程
反射部材は電着法又は静電塗装法により形成される。これらの方法を用いることにより、発光素子30および第1の導電部材20b、20cに対して反射部材40を被覆させることなく、選択的に第2の導電部材20aに対してのみ、効率よく反射部材40を堆積させることができる。
[4] Reflecting member coating step The reflecting member is formed by an electrodeposition method or an electrostatic coating method. By using these methods, the reflective member can be efficiently efficiently applied only to the second conductive member 20a without covering the light emitting element 30 and the first conductive member 20b, 20c with the reflective member 40. 40 can be deposited.

ここでは、電着法により反射部材40を導電部材に選択的に堆積させる方法について説明する。第2の導電部材20aに反射部材40の帯電と異なる極性の電圧を印加し、電気泳動により反射部材40を第2の導電部材20aに堆積させる。この際、第1の導電部材20b、20cには電圧を印加しない。第1の導電部材20b、20cは第2の導電部材20aと絶縁させているため、第2の導電部材20aに電圧を印加しても、第1の導電部材20b、20cはその影響を受けず反射部材は選択的に堆積されない。ここで、堆積された反射部材40の厚みは、堆積条件や時間により適宜調整することができるが、光取り出し効率の向上のためには、少なくとも10μm以上の厚みであることが好ましい。   Here, a method of selectively depositing the reflecting member 40 on the conductive member by an electrodeposition method will be described. A voltage having a polarity different from the charging of the reflecting member 40 is applied to the second conductive member 20a, and the reflecting member 40 is deposited on the second conductive member 20a by electrophoresis. At this time, no voltage is applied to the first conductive members 20b and 20c. Since the first conductive members 20b and 20c are insulated from the second conductive member 20a, the first conductive members 20b and 20c are not affected even when a voltage is applied to the second conductive member 20a. The reflective member is not selectively deposited. Here, the thickness of the reflecting member 40 deposited can be appropriately adjusted depending on the deposition conditions and time, but is preferably at least 10 μm or more in order to improve the light extraction efficiency.

本実施形態において、反射部材40は、白色のフィラーであることが好ましく、また、主として無機化合物を用いることが好ましい。ここでの白色とは、フィラー自体が透明であった場合でも、フィラーの周りの材料と屈折率差がある場合に散乱で白色に見えるものも含む。具体的には、SiO、Al、TiO、ZrO、ZnO、Nb、MgO、SrO、In、TaO、HfO、SeO、Y等の酸化物や、SiN、AlN、AlON等の窒化物、MgF等のフッ化物が挙げられ、これらの材料の1種類以上を含むことが好ましい。これらは単独で用いても良いし、または混合して用いてもよい。あるいは積層させてもよい。フィラーとしては、粒径が1nm〜10μm程度の範囲のものを用いることが好ましい。さらに好ましくは100nm〜5μm程度である。これにより、光を良好に散乱させることができる。また、フィラーの形状は、球形でも鱗片形状でもよい。 In the present embodiment, the reflecting member 40 is preferably a white filler, and mainly preferably an inorganic compound. The term “white” as used herein includes the case where the filler itself is transparent, but also appears white due to scattering when there is a difference in refractive index from the material around the filler. Specifically, SiO 2, Al 2 O 3 , TiO 2, ZrO 2, ZnO 2, Nb 2 O 5, MgO, SrO, In 2 O 3, TaO 2, HfO, SeO, oxidation, such as Y 2 O 3 And nitrides such as SiN, AlN, and AlON, and fluorides such as MgF 2 , and preferably include one or more of these materials. These may be used alone or in combination. Or you may laminate. It is preferable to use a filler having a particle size in the range of about 1 nm to 10 μm. More preferably, it is about 100 nm to 5 μm. Thereby, light can be scattered favorably. Further, the shape of the filler may be spherical or scaly.

反射部材40は、図2に示すように、基体10の表面に形成された第2の導電部材20aの表面に形成される。第1の導電部材20b、20cには形成されない。また溝部A、Gにも形成されない。溝部A、Gは反射率の低い基体が剥き出しの状態であるため、溝部A、Gの幅が広ければ、効率低下の原因となることが予測される。これを抑制するためこの溝部A、Gの幅を200μm以下とするのが好ましい。溝部A、Gの幅が200μm以下であると、反射部材40、特にフィラーが溝部を被覆しやすくなる。さらに好ましくは、100μm以下とすることである。溝部Aが、反射部材に完全に被覆され、かつ、発光素子の上面及び側面には付着しないことが最も好ましい。下限については限定されるものではないが、導電部材同士の接触を防止する観点から、30μm以上が好ましい。   As shown in FIG. 2, the reflecting member 40 is formed on the surface of the second conductive member 20 a formed on the surface of the base 10. It is not formed on the first conductive members 20b and 20c. Further, it is not formed in the grooves A and G. Since the bases with low reflectivity are exposed in the grooves A and G, if the width of the grooves A and G is wide, it is expected to cause a reduction in efficiency. In order to suppress this, the width of the groove portions A and G is preferably 200 μm or less. When the widths of the groove portions A and G are 200 μm or less, the reflecting member 40, particularly the filler, easily covers the groove portions. More preferably, it is 100 μm or less. Most preferably, the groove A is completely covered with the reflecting member and does not adhere to the upper surface and the side surface of the light emitting element. Although it does not limit about a minimum, from a viewpoint of preventing contact between conductive members, 30 micrometers or more are preferred.

本実施形態においては、発光素子30は第1の導電部材20b、20cに跨るようにフリップチップ実装されている。なお、第1の導電部材20b、20cは、発光素子の直下のみとなるように形成され、その周囲を第2の導電部材に囲まれている。ここで、電着法にて第2の導電部材20aに反射部材40を堆積させると、第2の導電部材20aに堆積された反射部材40は第2の導電部材20aの側面までをも被覆する。このような構成によれば、発光素子30の側面からの光が反射部材により反射され、発光素子側面からの光取り出し効率を向上することができる。   In the present embodiment, the light emitting element 30 is flip-chip mounted so as to straddle the first conductive members 20b and 20c. The first conductive members 20b and 20c are formed so as to be directly below the light emitting element, and the periphery thereof is surrounded by the second conductive member. Here, when the reflecting member 40 is deposited on the second conductive member 20a by the electrodeposition method, the reflecting member 40 deposited on the second conductive member 20a covers even the side surface of the second conductive member 20a. . According to such a configuration, light from the side surface of the light emitting element 30 is reflected by the reflecting member, and light extraction efficiency from the side surface of the light emitting element can be improved.

なお、例えば、第1の導電部材の一部を外部電極として用いる場合には、外部電極とされる部分にマスク等を形成しておき、反射部材を形成した後にマスク等を除去することにより、第1の導電部材の一部を露出させることができる。   For example, in the case where a part of the first conductive member is used as the external electrode, a mask or the like is formed on the portion to be the external electrode, and the mask or the like is removed after the reflective member is formed. A part of the first conductive member can be exposed.

本実施形態の発光装置の製造方法は、さらに以下の工程を備えることができる。   The manufacturing method of the light emitting device of this embodiment can further include the following steps.

(透光性部材被覆工程)
反射部材被覆工程の後に、発光素子30と第2の導電部材20aの表面を被覆している反射部材40の表面を、透光性部材で被覆することができる。透光性部材は、基体10に搭載された発光素子30や反射部材40等を、塵芥、水分、外力等から保護する部材である。透光性部材の材料は、シリコーン樹脂、エポキシ樹脂、ユリア樹脂、フッ素樹脂、変性シリコーン樹脂、変性エポキシ樹脂、ガラス等を挙げることができる。このような材料に加え、所望に応じて着色剤、光拡散材、フィラー等を含有させることができる。透光性部材が高い屈折率を持つことにより、発光素子30からの光取り出し量を多くすることができる。透光性部材は1種で単層に形成してもよいし、2種以上の部材が混合された単層を形成してもよいし、単層を2層以上積層してもよい。なお、透光性部材にレンズ機能を持たせてもよい。例えば透光性部材の表面を盛り上がらせて凸レンズ形状としてもよい。
(Translucent member coating process)
After the reflection member coating step, the surface of the reflection member 40 that covers the surfaces of the light emitting element 30 and the second conductive member 20a can be covered with a translucent member. The translucent member is a member that protects the light emitting element 30 and the reflective member 40 mounted on the base 10 from dust, moisture, external force, and the like. Examples of the material of the translucent member include silicone resin, epoxy resin, urea resin, fluorine resin, modified silicone resin, modified epoxy resin, and glass. In addition to such materials, colorants, light diffusing materials, fillers, and the like can be included as desired. Since the translucent member has a high refractive index, the amount of light extracted from the light emitting element 30 can be increased. One type of translucent member may be formed as a single layer, a single layer in which two or more types of members are mixed, or two or more single layers may be laminated. The translucent member may have a lens function. For example, the surface of the translucent member may be raised to form a convex lens.

透光性部材の形成方法としては、樹脂を滴下して硬化させるポッティング法や、圧縮成形、射出成形、印刷など、当該分野で発光素子をモールドする際に用いられる公知の方法によって形成することができる。   As a method for forming the translucent member, it may be formed by a known method used when molding a light emitting element in the field, such as a potting method in which a resin is dropped and cured, compression molding, injection molding, printing, or the like. it can.

また本実施形態の発光装置の製造方法において、前記透光性部材に波長変換部材を含有させることができる。波長変換部材は、発光素子からの光の少なくとも一部を吸収して異なる波長を発する部材である。例えば具体的には、蛍光体、蛍光顔料、蛍光染料等が該当する。波長変換部材としては、発光素子からの光を、より長波長に変換させるものの方が効率がよい。波長変換部材含有透光性部材は1種で単層に形成してもよいし、2種以上の部材が混合された単層を形成してもよいし、単層を2層以上積層してもよい。また、前記透光性部材と波長変換部材含有透光性部材とを2層以上積層してもよい。   Moreover, in the manufacturing method of the light-emitting device of this embodiment, the translucent member can contain a wavelength conversion member. The wavelength conversion member is a member that emits a different wavelength by absorbing at least a part of light from the light emitting element. For example, specifically, phosphors, fluorescent pigments, fluorescent dyes, and the like are applicable. As the wavelength conversion member, one that converts light from the light emitting element into a longer wavelength is more efficient. The wavelength conversion member-containing translucent member may be formed of a single layer as a single layer, or may be formed as a single layer in which two or more members are mixed, or two or more single layers may be laminated. Also good. Moreover, you may laminate | stack two or more layers of the said translucent member and a wavelength conversion member containing translucent member.

蛍光体は、例えばEu、Ce等のランタノイド系元素で主に腑活される窒化物系蛍光体、酸窒化物系蛍光体を用いることができる。より具体的には、大別して下記(1)〜(3)にそれぞれ記載された中から選ばれる少なくともいずれか1以上であることが好ましい。
(1)Eu等のランタノイド系、Mn等の遷移金属系の元素により主に腑活されるアルカリ土類ハロゲンアパタイト、アルカリ土類金属ホウ酸ハロゲン、アルカリ土類金属アルミン酸塩、アルカリ土類金属硫化物、アルカリ土類金属チオガレート、アルカリ土類金属窒化ケイ素、ゲルマン酸塩等の蛍光体
(2)Ce等のランタノイド系元素で主に腑活される希土類アルミン酸塩、希土類ケイ酸塩、アルカリ土類金属希土類ケイ酸塩等の蛍光体
(3)Eu等のランタノイド系元素で主に腑活される、有機または有機錯体等の蛍光体
中でも前記(2)のCe等のランタノイド系元素で主に腑活される希土類アルミン酸塩蛍光体であるYAG(Yttrium Aluminum Garnet)系蛍光体が好ましい。YAG系蛍光体は、次の(21)〜(24)などの組成式で表される。
(21)YAl12:Ce
(22)(Y0.8Gd0.2Al12:Ce
(23)Y(Al0.8Ga0.212:Ce
(24)(Y,Gd)(Al,Ga)12:Ce
また、例えばYの一部または全部をTb、Lu等で置換してもよい。具体的には、TbAl12:Ce、LuAl12:Ce等でもよい。さらに前記した蛍光体以外の蛍光体であって、同様の性能、作用、効果を有する蛍光体も使用することができる。蛍光体の粒径は得に限定されないが、0.2〜30μm程度であることが好ましい。
As the phosphor, for example, a nitride phosphor or an oxynitride phosphor mainly activated by a lanthanoid element such as Eu or Ce can be used. More specifically, it is preferable that it is at least any one selected from the groups described in the following (1) to (3).
(1) Alkaline earth halogen apatite, alkaline earth metal borate, alkaline earth metal aluminate, alkaline earth metal mainly activated by lanthanoids such as Eu and transition metal elements such as Mn Phosphors such as sulfide, alkaline earth metal thiogallate, alkaline earth metal silicon nitride, germanate, etc. (2) Rare earth aluminates, rare earth silicates, alkalis mainly activated by lanthanoid elements such as Ce Phosphors such as earth metal rare earth silicates (3) Among phosphors such as organic or organic complexes mainly activated by lanthanoid elements such as Eu, lanthanoid elements such as Ce in (2) are mainly used A YAG (Yttrium Aluminum Garnet) -based phosphor that is a rare earth aluminate phosphor that is activated by the above method is preferable. The YAG phosphor is represented by the following composition formulas such as (21) to (24).
(21) Y 3 Al 5 O 12 : Ce
(22) (Y 0.8 Gd 0.2 ) 3 Al 5 O 12: Ce
(23) Y 3 (Al 0.8 Ga 0.2) 5 O 12: Ce
(24) (Y, Gd) 3 (Al, Ga) 5 O 12 : Ce
For example, part or all of Y may be substituted with Tb, Lu, or the like. Specifically, Tb 3 Al 5 O 12: Ce, Lu 3 Al 5 O 12: may be Ce or the like. Furthermore, phosphors other than the above-described phosphors and having the same performance, action, and effect can be used. Although the particle size of the phosphor is not limited to obtaining, it is preferably about 0.2 to 30 μm.

なお、後に外部電極とするために、第1の導電部材の一部をマスク等で覆っている場合には、透光性部材の形成後にマスク等を除去することで、透光性部材が外部電極を覆ってしまうことがなくなるため好ましい。   Note that in the case where a part of the first conductive member is covered with a mask or the like for later forming an external electrode, the translucent member is externally removed by removing the mask or the like after the formation of the translucent member. This is preferable because it does not cover the electrode.

(保護素子載置工程)
本実施形態の発光装置の製造方法において、必要に応じて保護素子を備える工程を設けてもよい。保護素子は、例えばツェナーダイオード等の役割を担うものである。保護素子の載置は反射部材被覆工程の前に行い、保護素子と第1の導電部材とを電気的に接続することが好ましい。また保護素子と導電部材とを接続する際に、ワイヤを用いてもよい。
(Protective element placement process)
In the method for manufacturing the light emitting device of the present embodiment, a step of providing a protective element may be provided as necessary. The protective element plays a role of, for example, a Zener diode. It is preferable that the protective element is placed before the reflecting member covering step, and the protective element and the first conductive member are electrically connected. Further, a wire may be used when connecting the protective element and the conductive member.

(その他の工程)
さらに、本発明の発光装置の製造方法において、各工程に影響を与えない範囲において、各工程の間あるいは前後に、前記した工程以外の工程を含めてもよい。例えば基体を洗浄する基体洗浄工程や、ごみ等の不要物を除去する不要物除去工程や、発光素子や保護素子の載置位置を調整する載置位置調整工程等、他の工程を含めてもよい。
(Other processes)
Furthermore, in the method for manufacturing a light emitting device of the present invention, steps other than the steps described above may be included between or before and after each step within a range that does not affect each step. For example, other processes such as a substrate cleaning process for cleaning the substrate, an unnecessary object removing process for removing unnecessary substances such as dust, and a mounting position adjusting process for adjusting the mounting position of the light emitting element and the protective element may be included. Good.

(実施例1)
本発明の製造方法を用いた発光装置の実施例を図面に基づいて説明する。図3に示すように、発光装置100は、表面に第2の導電部材20a、第1の導電部材20b、20c、20dを有する基体10と、第1の導電部材20b、20cに載置されて電気的に接続された発光素子30と、発光素子30を被覆する波長変換部材含有透光性部材90と、第2の導電部材20aの表面を被覆する透光性部材50と、を有してなる。
Example 1
Embodiments of a light emitting device using the manufacturing method of the present invention will be described with reference to the drawings. As shown in FIG. 3, the light emitting device 100 is mounted on the base 10 having the second conductive member 20a and the first conductive members 20b, 20c, and 20d on the surface, and the first conductive members 20b and 20c. A light emitting element 30 that is electrically connected; a wavelength conversion member-containing translucent member 90 that covers the light emitting element 30; and a translucent member 50 that covers the surface of the second conductive member 20a. Become.

図3に示す発光装置100では、平板状の基体10の表面には、反射部材を被覆するための第2の導電部材20aと、正負対の電極パターンを成す第1の導電部材20b、20cが形成されている。第1の導電部材20b、20cは、発光素子の直下のみとなるように形成され、第2の導電部材20aは第1の導電部材20b、20cの周囲に設けられている。第1の導電部材20b、20cは、基体10の両端部近傍に位置する部分が外部電極20dとされており、反射部材40から露出している。発光素子30の電極が、接合部材60を介して第1の導電部材20b、20cにフリップチップ実装されており、反射部材40が第2の導電部材20aの表面を連続して被覆している。   In the light emitting device 100 shown in FIG. 3, a second conductive member 20 a for covering the reflecting member and first conductive members 20 b and 20 c forming positive and negative electrode patterns are formed on the surface of the flat substrate 10. Is formed. The first conductive members 20b and 20c are formed so as to be directly below the light emitting element, and the second conductive member 20a is provided around the first conductive members 20b and 20c. The portions of the first conductive members 20 b and 20 c located in the vicinity of both end portions of the base body 10 are external electrodes 20 d and are exposed from the reflecting member 40. The electrodes of the light emitting element 30 are flip-chip mounted on the first conductive members 20b and 20c via the bonding member 60, and the reflection member 40 continuously covers the surface of the second conductive member 20a.

また、発光素子30およびそれを被覆する波長変換部材含有透光性部材90を覆うように、透光性部材50が、凸状のレンズ形状で設けられている。この透光性部材50は、発光素子30上の波長変換部材含有透光性部材90および反射部材40の上に形成されている。透光性部材50の表面が光取り出し面となるため、基体10側の面のうち、発光素子30と対向する面以外の面は、全て反射部材40で覆われていることが好ましい。このような構成にすることにより、透光性部材50の下面が、発光素子30と略同サイズの波長変換部材と、反射部材40とで覆われるような構造となるため、光取り出し効率が高く、良質な点光源を形成することができる。   Moreover, the translucent member 50 is provided in the convex lens shape so that the light emitting element 30 and the wavelength conversion member containing translucent member 90 which coat | covers it may be covered. The translucent member 50 is formed on the wavelength conversion member-containing translucent member 90 and the reflection member 40 on the light emitting element 30. Since the surface of the translucent member 50 serves as a light extraction surface, it is preferable that all surfaces other than the surface facing the light emitting element 30 among the surfaces on the substrate 10 side are covered with the reflecting member 40. With such a configuration, since the lower surface of the translucent member 50 is covered with the wavelength conversion member having substantially the same size as the light emitting element 30 and the reflection member 40, the light extraction efficiency is high. A high-quality point light source can be formed.

(実施例2)
本発明の製造方法を用いた発光装置の変形例として、図4に発光装置200を示す。この発光装置200は、基体11として発光素子30を収納する凹部を備えており、該凹部の底面には正負対のパターンを成す第1の導電部材20b、20cが露出し、接合部材を介して発光素子30が載置されている。さらに発光素子を載置する第1の導電部材20b、20cの周囲には、反射部材を被覆させるための第2の導電部材20aを形成している。また、接合部材60を介して保護素子導電用導電部材20fに保護素子5を接続しており、ワイヤ8で、発光素子と逆並列に接続されている。保護素子導通用導電部材20fは、第1の導電部材20bおよび20cと導通している。保護素子導通用導電部材20fは、第2の導電部材20aと導通していないため、表面に反射部材40は被覆されない。第1の導電部材20b、20cと導通している外部電極20dが、基体11の裏面側に設けられている。基体11の側面内側には、第2の導電部材20aがリフレクタとして形成されており、発光素子30からの光が外部に透過しないような構成とされている。前記基体11の側面内側に配置される第2の導電部材20aには、電着または静電塗装により反射部材40を被覆することができる。
(Example 2)
As a modification of the light-emitting device using the manufacturing method of the present invention, a light-emitting device 200 is shown in FIG. The light emitting device 200 includes a concave portion for accommodating the light emitting element 30 as the base 11, and the first conductive members 20b and 20c forming a positive and negative pair pattern are exposed on the bottom surface of the concave portion, and the bonding member is interposed therebetween. The light emitting element 30 is mounted. Further, a second conductive member 20a for covering the reflective member is formed around the first conductive members 20b and 20c on which the light emitting element is placed. Further, the protective element 5 is connected to the conductive member 20f for protecting element conduction through the joining member 60, and is connected in reverse parallel to the light emitting element by the wire 8. The protective element conduction conductive member 20f is electrically connected to the first conductive members 20b and 20c. Since the protective element conductive member 20f is not conductive with the second conductive member 20a, the reflection member 40 is not covered on the surface. An external electrode 20 d that is electrically connected to the first conductive members 20 b and 20 c is provided on the back side of the base 11. A second conductive member 20a is formed as a reflector on the inner side surface of the base 11, and is configured so that light from the light emitting element 30 does not pass outside. The second conductive member 20a disposed inside the side surface of the base body 11 can be coated with the reflecting member 40 by electrodeposition or electrostatic coating.

なお、前記基体11の側面内側に配置される第2の導電部材20aが凹部の上面にまで設けられていると、凹部の外側(上面)に反射部材40がはみ出すことがある。このため。図4(a)、(b)に示すように。凹部の側面に段差が形成されており、段差の側面には第2の導電部材20aが形成されない領域を有している。これにより、凹部の外側(上面)に反射部材40がはみ出すことを抑制することができる。その他の構成は、先に述べた実施例と実質的に同じである。   If the second conductive member 20a disposed on the inner side surface of the base 11 is provided up to the upper surface of the recess, the reflecting member 40 may protrude from the outer surface (upper surface) of the recess. For this reason. As shown in FIGS. 4 (a) and 4 (b). A step is formed on the side surface of the recess, and the second conductive member 20a is not formed on the side surface of the step. Thereby, it can suppress that the reflection member 40 protrudes to the outer side (upper surface) of a recessed part. Other configurations are substantially the same as those of the above-described embodiment.

本発明に係る発光装置の製造方法は、照明用光源、各種インジケーター用光源、車載用光源、ディスプレイ用光源、液晶のバックライト用光源、センサー用光源、信号機等種々の発光装置の製造方法に使用することができる。   The light emitting device manufacturing method according to the present invention is used for manufacturing various light emitting devices such as an illumination light source, various indicator light sources, an in-vehicle light source, a display light source, a liquid crystal backlight light source, a sensor light source, and a traffic light. can do.

5 保護素子
8 ワイヤ
10、11 基体
20a 第2の導電部材(反射部材被覆用導電部材)
20b、20c 第1の導電部材(発光素子実装用導電部材)
20d 外部電極
20f 保護素子導通用導電部材
30 発光素子
40 反射部材
50 透光性部材
60 接合部材
90 波長変換部材含有透光性部材
100、200 発光装置
A、G 溝部
5 Protection Element 8 Wire 10, 11 Base 20a Second Conductive Member (Reflecting Member Covering Conductive Member)
20b, 20c First conductive member (conductive member for mounting light emitting element)
20d External electrode 20f Protective element conducting conductive member 30 Light emitting element 40 Reflecting member 50 Translucent member 60 Joining member 90 Wavelength converting member-containing translucent member 100, 200 Light emitting device A, G Groove

Claims (4)

表面に、第1の導電部材と、
前記第1の導電部材と絶縁され前記第1の導電部材の周囲に設けられる第2の導電部材と、前記第1の導電部材と前記第2の導電部材との間の幅が30〜200μmである溝部と、を有する基体を準備する工程と、
発光素子と前記第2の導電部材とが電気的に接続されないように、前記基体の前記発光素子が載置される面側において、前記第1の導電部材が前記発光素子の直下のみとなるように前記発光素子を前記第1の導電部材に載置する工程と、
前記基体を媒質中に配置させる工程と、
前記第1の導電部材には電圧を印加しないことにより、反射部材を前記発光素子に被覆させず、前記第2の導電部材に電圧を印加することにより、前記反射部材を前記第2の導電部材及び、前記溝部に堆積させる工程と、
を有することを特徴とする発光装置の製造方法。
A first conductive member on the surface;
The width between the second conductive member insulated from the first conductive member and provided around the first conductive member, and the width between the first conductive member and the second conductive member is 30 to 200 μm. Providing a substrate having a groove, and
In order to prevent the light emitting element and the second conductive member from being electrically connected , the first conductive member is only directly below the light emitting element on the surface side of the base on which the light emitting element is placed. a step of mounting the light emitting element to the first conductive member,
Placing the substrate in a medium;
By not applying a voltage to the first conductive member, the reflective member is not covered with the light emitting element, and by applying a voltage to the second conductive member, the reflective member becomes the second conductive member. And depositing in the groove ,
A method for manufacturing a light-emitting device, comprising:
前記第1の導電部材は正負対のパターンを有し、
前記発光素子は、半導体層と、前記半導体層の表面に配置される正電極及び負電極と、を有し、
前記第1の導電部材の正負対のパターンに前記発光素子の正電極及び負電極が接合部材を介してフリップチップ実装されることを特徴とする、
請求項1に記載の発光装置の製造方法。
The first conductive member has a pattern of positive and negative pairs,
The light emitting element includes a semiconductor layer, and a positive electrode and a negative electrode disposed on a surface of the semiconductor layer,
The positive electrode and the negative electrode of the light emitting element are flip-chip mounted on a positive / negative pair pattern of the first conductive member via a bonding member,
The manufacturing method of the light-emitting device of Claim 1.
前記反射部材は、SiO、Al3、TiO、ZrO、ZnO、Nb5、MgO、SrO、In3、TaO、HfO、SeO、Y3、SiN、AlN、AlON及びMgFからなる群から選ばれた1種類以上を含む請求項1または2に記載の発光装置の製造方法。 The reflective member includes SiO 2 , Al 2 O 3 , TiO 2 , ZrO 2 , ZnO 2 , Nb 2 O 5 , MgO, SrO, In 2 O 3 , TaO 2 , HfO, SeO, Y 2 O 3 , SiN, AlN, the method of manufacturing the light emitting device according to claim 1 or 2 comprising one or more selected from the group consisting of AlON and MgF 2. 前記発光素子を載置する工程において、前記第1の導電部材が前記発光素子の直下のみとなるように形成されている、請求項1乃至のいずれか1項に記載の発光装置の製造方法。 In the step of mounting the light emitting element, the first conductive member is formed such that only right below the light emitting device, method for manufacturing the light emitting device according to any one of claims 1 to 3 .
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