JP5729183B2 - Wafer with inspection electrode and method for measuring refractive index of electrode - Google Patents

Wafer with inspection electrode and method for measuring refractive index of electrode Download PDF

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JP5729183B2
JP5729183B2 JP2011152438A JP2011152438A JP5729183B2 JP 5729183 B2 JP5729183 B2 JP 5729183B2 JP 2011152438 A JP2011152438 A JP 2011152438A JP 2011152438 A JP2011152438 A JP 2011152438A JP 5729183 B2 JP5729183 B2 JP 5729183B2
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将之 本谷
将之 本谷
市川 潤一郎
潤一郎 市川
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Sumitomo Osaka Cement Co Ltd
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Description

本発明は、検査用電極付きウエハ及びその電極の屈折率測定方法に関し、特に、広帯域光変調器など光導波路と電極が形成された光導波路素子の製造工程において、電極の屈折率を正確にかつ簡易に測定する技術に関するものであり、光変調器を形成するウエハに検査用電極を設けた検査用電極付きウエハと、該ウエハの電極の屈折率測定方法に関する。   The present invention relates to a wafer with an electrode for inspection and a method for measuring the refractive index of the electrode, and in particular, in the manufacturing process of an optical waveguide element in which an optical waveguide and an electrode such as a broadband optical modulator are formed, the refractive index of the electrode is accurately and The present invention relates to a technique for simple measurement, and relates to a wafer with an inspection electrode in which an inspection electrode is provided on a wafer forming an optical modulator, and a method for measuring the refractive index of the electrode of the wafer.

光通信や光計測の分野において、電気光学効果を有する強誘電体基板にマッハツェンダー型光導波路と進行波型電極を形成した光変調器が開発され、利用されている(例えば、特許文献1参照)。特に、長距離光通信においては、ベースバンド伝送方式が主流であり、光変調器には広帯域動作が要求されている。現在は、ニオブ酸リチウム(LiNbO)基板上に、光を閉じ込めて制御するための光導波路と、駆動変調信号(電気信号)を印加するための進行波型電極を用いた進行波型光変調器を用いることが主流であり、広く用いられている。 In the fields of optical communication and optical measurement, an optical modulator in which a Mach-Zehnder type optical waveguide and a traveling wave type electrode are formed on a ferroelectric substrate having an electro-optic effect has been developed and used (for example, see Patent Document 1). ). In particular, in long-distance optical communication, a baseband transmission system is the mainstream, and a broadband operation is required for the optical modulator. Currently, traveling wave light modulation using an optical waveguide for confining and controlling light on a lithium niobate (LiNbO 3 ) substrate and a traveling wave electrode for applying a drive modulation signal (electric signal) It is the mainstream to use a vessel and is widely used.

この構成の光変調器を広帯域で動作可能とするためには、光導波路を伝搬する光信号と電極を進行するマイクロ波との速度整合をとる必要があり、そのために、光変調器の製造時において、電極のマイクロ波に対する屈折率を測定し、管理することが重要である。   In order to enable the optical modulator of this configuration to operate in a wide band, it is necessary to match the speed of the optical signal propagating through the optical waveguide and the microwave traveling through the electrode. It is important to measure and manage the refractive index of the electrode with respect to microwaves.

進行波型電極を用いて広帯域光変調器を製造する工程は、一般的には次のようになる。まず、1枚のウエハ上に、薄膜形成工程及びフォトリソグラフィ工程を用いて光導波路パターンと電極パターンを多数形成する。次に、このウエハ内の電極パターンの電気特性を検査する。例えば、この検査工程では、特許文献2に示すように、製品となる素子の電極の一部を延伸して電極間の絶縁検査を行ったり、または特許文献3に示すように、検査用の電極パターンにマイクロ波を入力して、電極のマイクロ波に対する屈折率を測定し、得られた屈折率の値によって、ウエハ全体の、あるいは素子個別の良否判定を行う。次に、ウエハを個々の光変調器の形状に切断して光変調器1つ1つをチップ化する。次に、チップ化前の電気特性の検査結果と、チップ化後に行う光導波路の光学特性の検査結果とに基づいて、チップ化されたそれぞれの光変調器の良品と不良品を選別する。   The process of manufacturing a broadband optical modulator using a traveling wave type electrode is generally as follows. First, a large number of optical waveguide patterns and electrode patterns are formed on a single wafer using a thin film forming process and a photolithography process. Next, the electrical characteristics of the electrode pattern in the wafer are inspected. For example, in this inspection process, as shown in Patent Document 2, a part of the electrodes of the element as a product is stretched to perform an insulation inspection between the electrodes, or as shown in Patent Document 3, an inspection electrode is used. A microwave is input to the pattern, the refractive index of the electrode with respect to the microwave is measured, and the quality of the entire wafer or each element is determined based on the obtained refractive index value. Next, the wafer is cut into individual optical modulator shapes, and each optical modulator is formed into a chip. Next, a non-defective product and a defective product of each of the optical modulators formed into chips are selected based on the electrical property inspection results before chip formation and the optical property inspection results of the optical waveguide performed after chip formation.

このように、電極の屈折率を測定することは、製造工程上重要である。特に、電極が形成する電界が光導波路に印加される部分(作用部)における電極の屈折率を測定する必要がある。特許文献2のように電極の引き回し配線が長く形成された電極パターンでは、引き回し配線部分が屈折率の測定に影響を及ぼし、電極の作用部の屈折率を正確に測定することが難しかった。また、通常、引き回し配線は作用部の電極と延伸方向が異なるため、ウエハの結晶異方性により、引き回し配線の屈折率は作用部の電極の屈折率とは異なる値を示す。このため、作用部での電極の屈折率を正確に測定することが、さらに難しくなっていた。   Thus, measuring the refractive index of the electrode is important in the manufacturing process. In particular, it is necessary to measure the refractive index of the electrode at the portion (action portion) where the electric field formed by the electrode is applied to the optical waveguide. In the electrode pattern in which the lead wiring of the electrode is formed long as in Patent Document 2, the lead wiring portion affects the measurement of the refractive index, and it is difficult to accurately measure the refractive index of the working portion of the electrode. In general, the drawing wiring has a different drawing direction from the electrode of the working portion, and therefore, the refractive index of the drawing wiring shows a value different from the refractive index of the electrode of the working portion due to the crystal anisotropy of the wafer. For this reason, it has become more difficult to accurately measure the refractive index of the electrode at the action portion.

ここで、電極のマイクロ波に対する屈折率は、ウエハを作成する際の電極工程でほぼ決定されるため、電極の形成工程の後、電極の特定検査を行う。次世代光通信システムでは、40Gbpsを超える極めて高速度で動作する光変調器が要求されるが、このような用途向けの光変調器では、電極の屈折率の管理は特に重要である。そのような電極形成工程の管理方法として、特許文献3では、ウエハ上の電極のマイクロ波に対する屈折率を評価管理する方法として、別途、検査用電極を形成しており、その有効性も認められている。   Here, since the refractive index of the electrode with respect to the microwave is substantially determined in the electrode process when the wafer is formed, a specific inspection of the electrode is performed after the electrode forming process. In a next-generation optical communication system, an optical modulator that operates at an extremely high speed exceeding 40 Gbps is required. However, in the optical modulator for such an application, the management of the refractive index of the electrode is particularly important. As a method for managing such an electrode forming process, Patent Document 3 separately forms an inspection electrode as a method for evaluating and managing the refractive index of the electrode on the wafer with respect to microwaves, and its effectiveness is recognized. ing.

しかしながら、特許文献3の方法では、電極の屈折率の正確な測定には、長さが異なった電極が複数必要であり、ウエハ上に占める面積が増大し、コスト上無視できないといった問題がある。また、測定の回数も多く、検査工程が煩雑化するなどの課題もある。   However, the method of Patent Document 3 requires a plurality of electrodes having different lengths for accurate measurement of the refractive index of the electrodes, which increases the area on the wafer and cannot be ignored in terms of cost. In addition, there are problems such as a large number of measurements and a complicated inspection process.

特開平4−288518号公報JP-A-4-288518 特開平5−333297号公報JP-A-5-333297 特開2010−256541号公報JP 2010-256541 A

Mark Yu and AnandGopinath, “VelocityMatched Resonant Slow-Wave Structure for Optical Modulator”,Proceedings of Integrated Photonics Research(IPR), ITuH7-1, pp.365-369, PalmSprings, California, March 22, 1993Mark Yu and AnandGopinath, “VelocityMatched Resonant Slow-Wave Structure for Optical Modulator”, Proceedings of Integrated Photonics Research (IPR), ITuH7-1, pp.365-369, PalmSprings, California, March 22, 1993 G. K. Gopalakrishman, W. K. Burns,W. Wang and C. H. Bulmer, "Electrical loss mechanism in traveling wave LiNbO3 optical modulators", Electron. Lett., vol.28, 207-208, 1992.G. K. Gopalakrishman, W. K. Burns, W. Wang and C. H. Bulmer, "Electrical loss mechanism in traveling wave LiNbO3 optical modulators", Electron. Lett., Vol.28, 207-208, 1992. kleus Beilenhoff, HaraldKlingbeil, Wolfgang Heinlich and Hans L. hartnagel, "Open and shortCircuits in Coplanar MMIC's", IEEE Transactions on Microwave Theory andTechniques, Vol. 40, No. 9, pp. 1534-1537, (1993)kleus Beilenhoff, HaraldKlingbeil, Wolfgang Heinlich and Hans L. hartnagel, "Open and short Circuits in Coplanar MMIC's", IEEE Transactions on Microwave Theory and Technologies, Vol. 40, No. 9, pp. 1534-1537, (1993)

本発明が解決しようとする課題は、上述の問題を解消することであり、進行波型光変調器の製造工程において、電極の屈折率を簡便且つ正確に測定することが可能であり、検査に必要な検査用電極もより小さな電極パターンとすることが可能な検査用電極付きウエハ及びその電極の屈折率測定方法を提供することにある。   The problem to be solved by the present invention is to eliminate the above-mentioned problem, and in the manufacturing process of the traveling wave optical modulator, it is possible to easily and accurately measure the refractive index of the electrode. An object of the present invention is to provide a wafer with an inspection electrode capable of making a necessary inspection electrode into a smaller electrode pattern and a method for measuring the refractive index of the electrode.

上記課題を解決するため、請求項1に係る発明は、電気光学効果を有するウエハに、複数の光導波路と、該光導波路に沿って信号電極及び接地電極が配置されてなる、該電極間に電気信号を進行させて該光導波路を伝搬する光を制御するための複数の進行波型制御電極と、該ウエハの一部に形成された検査用電極とを有する検査用電極付きウエハにおいて、該検査用電極は、該信号電極と同一延伸方向に延びる共振型電極を備え、さらに、該共振型電極は、該信号電極と同一断面形状を備えることを特徴とする。 In order to solve the above-mentioned problem, the invention according to claim 1 is a wafer having an electro-optic effect, wherein a plurality of optical waveguides, and signal electrodes and ground electrodes are arranged along the optical waveguides. In a wafer with an inspection electrode having a plurality of traveling wave type control electrodes for controlling light propagating through the optical waveguide by advancing an electrical signal, and an inspection electrode formed on a part of the wafer, inspection electrode is provided with a resonant electrodes extending in the same extending direction as the signal electrode, further, the resonant electrode is characterized Rukoto comprises a signal electrode and the same cross-sectional shape.

請求項に係る発明は、請求項に記載の検査用電極付きウエハにおいて、該信号電極は複数の異なる断面形状を有し、該断面形状の種類毎に該検査用電極が設けられていることを特徴とする。 The invention according to claim 2 is the wafer with an inspection electrode according to claim 1 , wherein the signal electrode has a plurality of different cross-sectional shapes, and the inspection electrode is provided for each type of the cross-sectional shape. It is characterized by that.

請求項に係る発明は、請求項1又は2に記載の検査用電極付きウエハにおいて、該信号電極と該光導波路との配置関係と同様に、該共振型電極の近傍にダミーの光導波路が形成されていることを特徴とする。なお、本発明における「ダミーの光導波路」とは、検査用電極のために使用される光導波路を意味し、光変調器に組み込まれる光導波路とは異なる。 According to a third aspect of the present invention, in the wafer with an inspection electrode according to the first or second aspect , a dummy optical waveguide is provided in the vicinity of the resonant electrode, as in the arrangement relationship between the signal electrode and the optical waveguide. It is formed. The “dummy optical waveguide” in the present invention means an optical waveguide used for the inspection electrode, and is different from the optical waveguide incorporated in the optical modulator.

請求項に係る発明は、請求項1乃至のいずれかに記載の検査用電極付きウエハの電極の屈折率測定方法において、該共振型電極に電気信号を入力して共振周波数を測定し、該共振型電極の長さと前記共振周波数に基づいて、該共振型電極における、該電気信号に対する屈折率を求めることを特徴とする。 The invention according to claim 4 is the method for measuring a refractive index of an electrode of a wafer with an inspection electrode according to any one of claims 1 to 3 , wherein an electric signal is input to the resonance electrode to measure a resonance frequency, Based on the length of the resonance electrode and the resonance frequency, a refractive index of the resonance electrode with respect to the electric signal is obtained.

請求項1に係る発明により、電気光学効果を有するウエハに、複数の光導波路と、該光導波路に沿って信号電極及び接地電極が配置されてなる、該電極間に電気信号を進行させて該光導波路を伝搬する光を制御するための複数の進行波型制御電極と、該ウエハの一部に形成された検査用電極とを有する検査用電極付きウエハにおいて、該検査用電極は、該信号電極と同一延伸方向に延びる共振型電極を備えるため、共振型電極の共振周波数と、該電極の長さを求めることによって、共振型電極のマイクロ波に対する屈折率を容易に測定することができ、進行波型制御電極における信号電極の屈折率も容易に推定することが可能となる。また、共振型電極は、最低1つあれば良く、しかも共振型電極のサイズは、特許文献3で示した進行波型電極よりも小さいため、ウエハ内で検査用電極パターンが占める面積を非常に小さくすることができる。   According to the invention of claim 1, a plurality of optical waveguides, and signal electrodes and ground electrodes are arranged along the optical waveguides on a wafer having an electro-optic effect. In a wafer with an inspection electrode having a plurality of traveling wave type control electrodes for controlling light propagating in an optical waveguide and an inspection electrode formed on a part of the wafer, the inspection electrode is the signal Since the resonant electrode extending in the same extending direction as the electrode is provided, the refractive index of the resonant electrode with respect to the microwave can be easily measured by determining the resonant frequency of the resonant electrode and the length of the electrode. The refractive index of the signal electrode in the traveling wave type control electrode can be easily estimated. Further, at least one resonance type electrode is sufficient, and the size of the resonance type electrode is smaller than the traveling wave type electrode shown in Patent Document 3, so that the area occupied by the inspection electrode pattern in the wafer is very large. Can be small.

また、請求項に係る発明により、共振型電極は、信号電極と同一断面形状を備えるため、信号電極の各種形状に対応する進行波型制御電極の屈折率を容易に推定することが可能となる。 In addition, according to the first aspect of the present invention, since the resonance electrode has the same cross-sectional shape as the signal electrode, it is possible to easily estimate the refractive index of the traveling wave control electrode corresponding to various shapes of the signal electrode. Become.

請求項に係る発明により、信号電極は複数の異なる断面形状を有し、該断面形状の種類毎に検査用電極が設けられているため、1つのウエハ内に複数の断面形状を有する進行波型制御電極が配置されていたとしても、それぞれの屈折率を適切に測定することができる。 According to the invention of claim 2 , since the signal electrode has a plurality of different cross-sectional shapes, and the inspection electrode is provided for each type of the cross-sectional shape, the traveling wave having a plurality of cross-sectional shapes in one wafer Even if the mold control electrode is arranged, each refractive index can be measured appropriately.

請求項に係る発明により、信号電極と光導波路との配置関係と同様に、共振型電極の近傍にダミーの光導波路が形成されているため、光導波路の有無による電極の屈折率に与える影響を排除し、より正確な電極の屈折率を測定することが可能となる。 According to the third aspect of the present invention, since the dummy optical waveguide is formed in the vicinity of the resonant electrode, similarly to the arrangement relationship between the signal electrode and the optical waveguide, the influence of the presence or absence of the optical waveguide on the refractive index of the electrode It is possible to measure the refractive index of the electrode more accurately.

請求項に係る発明により、上述した検査用電極付きウエハの電極の屈折率測定方法において、共振型電極に電気信号を入力して共振周波数を測定し、該共振型電極の長さと前記共振周波数に基づいて、該共振型電極における、該電気信号に対する屈折率を求めるため、電極の屈折率を簡便且つ正確に測定することが可能となる。 According to the fourth aspect of the present invention, in the above-described method for measuring the refractive index of an electrode of a wafer with an inspection electrode, an electrical signal is input to the resonant electrode to measure the resonant frequency, and the length of the resonant electrode and the resonant frequency are measured. Therefore, the refractive index of the resonant electrode with respect to the electrical signal is obtained, and therefore the refractive index of the electrode can be measured easily and accurately.

本発明の一実施例に係る検査用電極付きウエハの全体構成図である。1 is an overall configuration diagram of a wafer with inspection electrodes according to an embodiment of the present invention. 本発明に用いる共振型電極の例である。(a)は共振型電極の両端を開放したもの、(b)は共振型電極の両端を接地したもの、(c)は共振型電極をリング状に形成したものを示している。It is an example of the resonance type electrode used for this invention. (A) shows a case where both ends of the resonance type electrode are opened, (b) shows a case where both ends of the resonance type electrode are grounded, and (c) shows a case where the resonance type electrode is formed in a ring shape. 共振型電極として両端が開放された共振型電極を用いた場合の、電極長と共振周波数の関係を示した図である。It is the figure which showed the relationship between an electrode length and a resonant frequency at the time of using the resonant electrode with which both ends were open | released as a resonant electrode. 本発明に係る共振型電極として両端がショートされた共振型電極を用いた場合の、電極長と共振周波数の関係を示した図である。It is the figure which showed the relationship between electrode length and resonance frequency at the time of using the resonance type electrode by which both ends were short-circuited as the resonance type electrode which concerns on this invention. 本発明に用いる共振型電極で、ダミーの光導波路を設けた例を示す図である。It is a figure which shows the example which provided the dummy optical waveguide with the resonance type electrode used for this invention.

以下、本発明を実施するための形態について好適例を用いて詳細に説明する。
本発明は、図1に示すように、電気光学効果を有するウエハ1に、複数の光導波路2と、該光導波路に沿って信号電極及び接地電極が配置されてなる、該電極間に電気信号を進行させて該光導波路を伝搬する光を制御するための複数の進行波型制御電極(不図示)と、該ウエハの一部に形成された検査用電極(3,31)とを有する検査用電極付きウエハにおいて、該検査用電極は、該信号電極と同一延伸方向に延びる共振型電極を備え、より好ましくは、該信号電極と同一断面形状を備えた共振型電極(3,31)を備えることを特徴とする。
Hereinafter, the form for implementing this invention is demonstrated in detail using a suitable example.
In the present invention, as shown in FIG. 1, a plurality of optical waveguides 2 and a signal electrode and a ground electrode are disposed along the optical waveguide on a wafer 1 having an electro-optic effect. Inspection having a plurality of traveling wave type control electrodes (not shown) for controlling light propagating through the optical waveguide and inspection electrodes (3, 31) formed on a part of the wafer In the wafer with an electrode, the inspection electrode includes a resonance electrode extending in the same extending direction as the signal electrode, and more preferably, a resonance electrode (3, 31) having the same cross-sectional shape as the signal electrode. It is characterized by providing.

ウエハ1を構成する電気光学効果を有する材料としては、例えば、ニオブ酸リチウム、タンタル酸リチウム、PLZT(ジルコン酸チタン酸鉛ランタン)、及び石英系の材料、並びにこれらの材料を組み合わせたものが利用可能である。特に、電気光学効果の高いニオブ酸リチウム(LN)結晶が好適に利用される。   As a material having an electro-optic effect constituting the wafer 1, for example, lithium niobate, lithium tantalate, PLZT (lead lanthanum zirconate titanate), a quartz-based material, and a combination of these materials are used. Is possible. In particular, a lithium niobate (LN) crystal having a high electro-optic effect is preferably used.

ウエハ1の主要エリアには、実際の製品である光導波路素子の光導波路パターン2と電極パターン(不図示)が、行方向又は列方向に複数配列して形成されている。図1では、光導波路パターン2は、平面形状がマッハツェンダー型の光導波路を例示している。   In the main area of the wafer 1, a plurality of optical waveguide patterns 2 and electrode patterns (not shown) of optical waveguide elements which are actual products are formed in a row direction or a column direction. In FIG. 1, the optical waveguide pattern 2 exemplifies a Mach-Zehnder type optical waveguide in plan view.

ウエハ1に光導波路を形成する方法としては、所定の光導波路パターンに合せて、Tiなどを熱拡散法やプロトン交換法などでウエハ表面に拡散させることにより形成することができる。また、光導波路以外の部分のウエハをエッチングしたり、光導波路の両側に溝を形成するなど、基板に光導波路に対応する部分を凸状としたリッジ形状の光導波路を利用することも可能である。   As a method of forming an optical waveguide on the wafer 1, it can be formed by diffusing Ti or the like on the wafer surface by a thermal diffusion method or a proton exchange method in accordance with a predetermined optical waveguide pattern. It is also possible to use a ridge-shaped optical waveguide with a convex portion corresponding to the optical waveguide on the substrate, such as etching the wafer other than the optical waveguide or forming grooves on both sides of the optical waveguide. is there.

電極パターンは、図示を省略しているが、光導波路2の中で、光導波路を伝搬している光波を変調制御したい場所に、光導波路に沿って、信号電極及び接地電極を配置している。そして、信号電極に変調信号となる電気信号を入力し、電極間に電気信号を進行させるよう構成された進行波型制御電極となっている。図1においては、マッハツェンダー型光導波路2の2つの分岐導波路(アーム)に沿って信号電極や接地電極が配置されている。   The electrode pattern is not shown, but in the optical waveguide 2, a signal electrode and a ground electrode are arranged along the optical waveguide at a place where modulation of the light wave propagating through the optical waveguide is desired. . And it is a traveling wave type | mold control electrode comprised so that the electrical signal used as a modulation signal may be input into a signal electrode, and an electrical signal may advance between electrodes. In FIG. 1, a signal electrode and a ground electrode are arranged along two branch waveguides (arms) of the Mach-Zehnder type optical waveguide 2.

図1では、1つのマッハツェンダー型光導波路2とそれに対応する進行波型電極によって、1つの光変調器が構成される。ウエハ1から個々の光変調器10に、切断してチップ化する。個々の光変調器10は、進行波型電極にマイクロ波を入力すると電極の作用部から光導波路に電界が印加され、電気光学効果により光導波路の屈折率が変化し、マッハツェンダー型光導波路を伝搬する光に変調が施される。   In FIG. 1, one Mach-Zehnder type optical waveguide 2 and a traveling wave type electrode corresponding thereto constitute one optical modulator. The wafer 1 is cut into individual light modulators 10 to form chips. In each optical modulator 10, when a microwave is input to the traveling wave type electrode, an electric field is applied to the optical waveguide from the action part of the electrode, and the refractive index of the optical waveguide changes due to the electrooptic effect, and the Mach-Zehnder type optical waveguide is changed. The propagating light is modulated.

また、電極パターンは、信号電極が単独で配置されたり、信号電極の片側のみに接地電極を配置したり、さらには、信号電極を挟むように接地電極を配置(コプレナ型電極)など、種々の形態を採用することが可能である。しかも信号電極の幅や高さも必要に応じて、各種のサイズを採用することができる。   In addition, the electrode pattern can be variously arranged such that the signal electrode is arranged alone, the ground electrode is arranged only on one side of the signal electrode, or the ground electrode is arranged so as to sandwich the signal electrode (coplanar electrode). It is possible to adopt a form. Moreover, various sizes can be adopted as the width and height of the signal electrode as required.

電極パターンは、電極間を進行するマイクロ波によって光導波路に電界が印加される、所謂、電極の作用部と、外部との電気的接続をとるため、作用部と端子との間に配置される引き回し配線部からなっている。また、通常、電極の作用部は、光導波路と平行に配置されている。   The electrode pattern is arranged between the action part and the terminal in order to establish an electrical connection between the so-called action part of the electrode and the outside where an electric field is applied to the optical waveguide by the microwave traveling between the electrodes. It consists of a routing wiring section. Moreover, the action part of an electrode is normally arrange | positioned in parallel with an optical waveguide.

基板上に形成される、信号電極や接地電極などの制御電極は、Ti・Auの電極パターンの形成及び金メッキ方法などにより形成することが可能である。さらに、必要に応じて光導波路形成後の基板表面に誘電体SiO等のバッファ層を設け、バッファ層の上に制御電極を形成することも可能である。 Control electrodes such as signal electrodes and ground electrodes formed on the substrate can be formed by forming a Ti / Au electrode pattern, a gold plating method, or the like. Furthermore, if necessary, a buffer layer such as dielectric SiO 2 can be provided on the substrate surface after the optical waveguide is formed, and a control electrode can be formed on the buffer layer.

図1に示すように、ウエハ1の端や余白のエリアには、検査用の共振型電極(3,31)が形成されている。ここで、本発明でいう「共振型電極」とは、電極でマイクロ波の定在波が発生する、定在波共振電極のことをいう。   As shown in FIG. 1, an inspection resonance electrode (3, 31) is formed on the edge or blank area of the wafer 1. Here, the “resonant electrode” in the present invention refers to a standing wave resonant electrode in which a microwave standing wave is generated at the electrode.

図2(a)乃至(c)は、各種の共振型電極の例である。図2(a)又は(b)に示した共振型電極3は、信号電極となる直線電極部4と、直線電極部4への給電配線部5から構成され、必要に応じ、直線電極部4を取り囲むように接地電極6が配置されている。図2(a)は、直線電極部4の両端が接地電極6から開放された両端開放型の共振型電極であり、図2(b)は、直線電極4の両端を接地電極6に接続した両端短絡型の共振型電極である。   2A to 2C show examples of various resonance electrodes. The resonant electrode 3 shown in FIG. 2 (a) or (b) is composed of a straight electrode portion 4 serving as a signal electrode and a power supply wiring portion 5 to the straight electrode portion 4, and the straight electrode portion 4 as required. The ground electrode 6 is arranged so as to surround the. FIG. 2A shows a both-end open type resonance electrode in which both ends of the straight electrode portion 4 are opened from the ground electrode 6, and FIG. 2B shows that both ends of the straight electrode 4 are connected to the ground electrode 6. This is a short-circuited resonance type electrode.

また、図2(c)に示した共振型電極は、リング状電極部7と給電配線部5から構成されている。リング状電極部7では供給されるマイクロ波によって、リング状電極7の1周分の長さに依存してマイクロ波の定在波が形成される。   The resonant electrode shown in FIG. 2C is composed of a ring electrode portion 7 and a power supply wiring portion 5. In the ring electrode portion 7, a microwave standing wave is formed by the supplied microwave depending on the length of one ring of the ring electrode 7.

共振型電極は、光変調器などの製品の電極パターン、特に、作用部における電極の形状と同一の断面形状、即ち、作用部の信号電極と同一の膜厚(電極高さ)及び電極パターンの幅を持つように形成されている。また、同一ウエハ内において、異なる電極パターンを有する複数種の光変調器(光導波路素子)が存在する場合や、一つの光変調器内において電極パターンの複数箇所で形状が異なる場合などでは、各電極パターンの形状に応じた電極の屈折率を測定する必要が生じる。このような場合には、図1に示すように、異なる電極の形状に対応した、共振型電極3及び31を複数種類用意することが好ましい。   The resonant electrode has an electrode pattern of a product such as an optical modulator, in particular, a cross-sectional shape that is the same as the shape of the electrode in the action part, that is, the same film thickness (electrode height) and electrode pattern as the signal electrode in the action part It is formed to have a width. Also, when there are multiple types of optical modulators (optical waveguide elements) having different electrode patterns in the same wafer, or when the shape is different at multiple locations of electrode patterns within one optical modulator, It is necessary to measure the refractive index of the electrode according to the shape of the electrode pattern. In such a case, as shown in FIG. 1, it is preferable to prepare a plurality of types of resonant electrodes 3 and 31 corresponding to different electrode shapes.

また、電極とウエハとの間などにバッファ層等の各種の膜を配置する場合には、検査用電極とウエハの間にも、信号電極とウエハの間と同一の膜構成を形成することが好ましい。電極の周囲に配置される基板や膜体などの誘電率は、電極の屈折率に与える影響が大きいため、膜構成の違いによる測定条件の違いを最小限に抑制し、より正確に電極の屈折率を測定することを可能としている。   Further, when various films such as a buffer layer are arranged between the electrode and the wafer, the same film configuration between the signal electrode and the wafer may be formed between the inspection electrode and the wafer. preferable. Since the dielectric constant of the substrate or film placed around the electrode has a large effect on the refractive index of the electrode, the difference in measurement conditions due to the difference in the film configuration is minimized, and the electrode is refracted more accurately. It is possible to measure the rate.

また、図5に示すように、信号電極と光導波路との配置関係と同様に、共振型電極3の近傍にダミーの光導波路20を形成することが好ましい。これは、光導波路の形成箇所とそれ以外の部分で誘電率に差が生じるためである。特に、光導波路をリッジ形状で形成する場合には、基板の凹部で誘電率が全く異なるため、このようなダミーの光導波路を形成することが好ましい。   Further, as shown in FIG. 5, it is preferable to form a dummy optical waveguide 20 in the vicinity of the resonant electrode 3 in the same manner as the arrangement relationship between the signal electrode and the optical waveguide. This is because there is a difference in dielectric constant between the portion where the optical waveguide is formed and the other portion. In particular, when the optical waveguide is formed in a ridge shape, it is preferable to form such a dummy optical waveguide because the dielectric constants of the concave portions of the substrate are completely different.

共振型電極への給電配線5の形状や位置は、単純な形状の配線であれば、基本的には、共振周波数への影響は軽微であるため、設計において特に考慮する必要はない。ただし、給電配線5のインピーダンスを調整するため、給電配線にスタブ構造を設けたり、インピーダンス整合回路を組み込む場合などは、共振周波数に影響する。このため、検査用電極における給電配線5は、単純な配線を用いて給電するのが望ましい。直線電極部4などの共振する電極に対する給電位置は、インピーダンスが給電回路と一致する位置としたほうが、ネットワークアナライザを用いての共振周波数の測定上望ましいことは、言うまでもない。   If the shape and position of the power supply wiring 5 to the resonance type electrode is a simple shape, the influence on the resonance frequency is basically negligible, so there is no need to consider it in the design. However, in order to adjust the impedance of the power supply wiring 5, when a stub structure is provided in the power supply wiring or an impedance matching circuit is incorporated, the resonance frequency is affected. For this reason, it is desirable that the power supply wiring 5 in the inspection electrode is supplied with power using a simple wiring. Needless to say, it is desirable that the feeding position for the resonating electrode such as the straight electrode portion 4 is a position where the impedance coincides with that of the feeding circuit in terms of the measurement of the resonance frequency using the network analyzer.

なお、図2(a)又は(c)のような定在波共振電極においては、給電位置を選ぶことによって、いかなる給電線ともインピーダンスの整合が可能であることは、非特許文献1によって示されている。例えば、図2(a)の様な両端が開放された共振電極では、給電位置を、共振電極の中心からわずかにずらすことにより、インピーダンス50Ωの給電線とインピーダンス整合し良好な給電効率が得られる。   In the standing wave resonance electrode as shown in FIG. 2 (a) or (c), it is shown by Non-Patent Document 1 that impedance matching with any feed line is possible by selecting the feed position. ing. For example, in a resonance electrode with both ends open as shown in FIG. 2A, the power supply position is slightly shifted from the center of the resonance electrode, and impedance matching with a power supply line having an impedance of 50Ω is obtained, thereby providing good power supply efficiency. .

本発明で使用する共振型電極のサイズは、特許文献3に示すような、進行波電極に比べて小さくて済むため、ウエハ上で占める面積が小さく、1枚のウエハから得られる光変調器(光導波路素子)の取れ数を増やすことができる。また、サイズが小さいため、複数個の共振型電極を配置することも可能であり、電極の各種形状(厚さや幅など)に対応して、電極の屈折率を評価し、管理することも可能である。   Since the size of the resonant electrode used in the present invention is smaller than that of a traveling wave electrode as shown in Patent Document 3, the area occupied on the wafer is small, and an optical modulator obtained from a single wafer ( The number of optical waveguide elements) can be increased. Also, since the size is small, it is possible to arrange a plurality of resonant electrodes, and it is also possible to evaluate and manage the refractive index of the electrode corresponding to various shapes (thickness, width, etc.) of the electrode It is.

上述した検査用共振電極を用いて、電極のマイクロ波に対する屈折率を測定する方法について、説明する。検査用共振電極における屈折率の測定は、ウエハの状態で行っても良いし、ウエハを切断してチップ化した後に行っても良い。ウエハの状態で検査して、不良電極が発見されても、金メッキの処理時間を調整するなど、電極の形状を調整できる場合があるため、ウエハ状態で行うことが望ましい。   A method for measuring the refractive index of the electrode with respect to microwaves using the above-described resonance electrode for inspection will be described. The measurement of the refractive index of the resonance electrode for inspection may be performed in the state of a wafer, or may be performed after cutting the wafer into chips. Even if a defective electrode is found by inspection in the wafer state, it may be possible to adjust the shape of the electrode such as adjusting the gold plating processing time.

検査用共振電極の給電配線部に検査端(プローブ)を接続し、ネットワークアナライザを用いて共振電極の共振周波数を測定する。また、検査用共振電極の長さLを、顕微鏡下で測定するか、フォトマスクのパタンの長さとフォトリソグラフィの投影率から算出する。そして、これら2つの値(共振周波数と共振電極長)から、共振電極のマイクロ波に対する屈折率を求めることができる。   An inspection end (probe) is connected to the power supply wiring portion of the inspection resonance electrode, and the resonance frequency of the resonance electrode is measured using a network analyzer. Further, the length L of the resonance electrode for inspection is measured under a microscope, or is calculated from the pattern length of the photomask and the projection rate of photolithography. From these two values (resonance frequency and resonance electrode length), the refractive index of the resonance electrode with respect to the microwave can be obtained.

ここでは、説明を簡単にするため、単純な構成の定在波共振電極(図2(a)又は(b)参照)の例について説明する。図2(a)のように、電極端が電気的に開放されている共振型電極の場合には、以下の式1のように、電極長Lが電極上でのマイクロ波の波長Λの1/2×n倍(nは自然数)となる周波数において、定在波が立ち共振状態となる。
L=Λ×n/2 ・・・(式1)
Here, for simplicity of explanation, an example of a standing wave resonant electrode (see FIG. 2A or 2B) having a simple configuration will be described. As shown in FIG. 2A, in the case of a resonant electrode whose electrode ends are electrically open, the electrode length L is equal to the wavelength Λ m of the microwave on the electrode, as shown in Equation 1 below. At a frequency that is 1/2 × n times (n is a natural number), a standing wave stands and enters a resonance state.
L = Λ m × n / 2 (Formula 1)

一方、図2(b)のように、電極端が電気的に短絡されている共振型電極の場合には、以下の式2のように、電極長Lが電極上でのマイクロ波の波長Λの1/2×n倍(nは自然数)となる周波数において共振状態となる。
L=Λ×1/2・n ・・・(式2)
On the other hand, as shown in FIG. 2B, in the case of a resonant electrode in which the electrode ends are electrically short-circuited, the electrode length L is equal to the wavelength Λ of the microwave on the electrode, as shown in Equation 2 below. Resonance occurs at a frequency that is 1/2 × n times m (n is a natural number).
L = Λ m × 1/2 · n (Expression 2)

また、共振型電極で定在波を形成するマイクロ波の波長Λは、電極を伝わるマイクロ波の速度をv、周波数をfとすると、以下の式3のような関係がある。
=f×Λ ・・・(式3)
の関係がある。
The wavelength lambda m the microwave to form a standing wave in the resonance type electrode, when the speed of a microwave propagating through the electrode v m, the frequency is f m, relationship of Equation 3 below.
v m = f m × Λ m (Equation 3)
There is a relationship.

さらに、マイクロ波の速度vは、電極のマイクロ波の屈折率をn、真空中の光速cとすると、以下の式4のような関係がある。
=c/n ・・・(式4)
Further, the microwave velocity v m has a relationship represented by the following formula 4 where the refractive index of the microwave of the electrode is nm and the light velocity c 0 in vacuum.
v m = c 0 / n m (Formula 4)

式3及び式4を用いることで、上述の式1及び2は、次式の式5に書き換えられる。
L=c/n/f×n/2 ・・・(式5)
By using Equations 3 and 4, Equations 1 and 2 described above can be rewritten as Equation 5 below.
L = c 0 / n m / f m × n / 2 (Formula 5)

式5から分かるように、共振電極の長さLと共振周波数fを測定すれば、共振電極のマイクロ波の屈折率nは自ずと求まる。基本的には、共振次数nがわかってる場合には、一つの検査用電極について測定すれば、その検査用電極の屈折率は求まる。実際は、電極の屈折率nは、大まかに分かっているため、共振次数nの判別、屈折率の算出は容易に行うことができる。なお、ここで求められる電極の屈折率は、特定の共振周波数における屈折率である。 As seen from equation 5, by measuring the resonant frequency f m and the length L of the resonance electrodes, the refractive index n m of the microwave resonance electrode is naturally obtained. Basically, when the resonance order n is known, the refractive index of the inspection electrode can be obtained by measuring one inspection electrode. In fact, the refractive index n m of the electrode, since known roughly, determination of the resonant order n, the calculation of the refractive index can be easily performed. In addition, the refractive index of the electrode calculated | required here is a refractive index in a specific resonant frequency.

本発明の検査用電極付きウエハを用いた電極の屈折率測定を行った場合の測定精度について説明する。ここでは、数ミリから数十ミリの長さの電極を使用し、数十GHzでの共振周波数を用いた場合を想定する。この定在波共振電極の長さLは、顕微鏡下での4桁以上の精度での測定が容易である。また、共振周波数fの測定は、市販のネットワークアナライザによる測定で、5桁以上の精度で測定可能である。従って、電極の屈折率は、4桁以上の精度が得られる。なお、共振条件の基本式(式1,式2)からわかるように、共振次数nが高く、共振周波数が高い測定値を使う方が、より精度が高い屈折率が測定できる。 The measurement accuracy when measuring the refractive index of an electrode using the wafer with electrodes for inspection of the present invention will be described. Here, it is assumed that an electrode having a length of several millimeters to several tens of millimeters is used and a resonant frequency of several tens of GHz is used. The length L of the standing wave resonance electrode can be easily measured with an accuracy of 4 digits or more under a microscope. The measurement of the resonant frequency f m is measured by a commercially available network analyzer can be measured in 5 or more digits precision. Therefore, the refractive index of the electrode can be obtained with an accuracy of 4 digits or more. As can be seen from the basic equation (Equation 1 and Equation 2) of the resonance condition, a refractive index with higher accuracy can be measured by using a measurement value having a higher resonance order n and a higher resonance frequency.

ところで、原理的には、電極の屈折率には、電極やウエハの材料の誘電率の分散や電極構造に起因する、屈折率の分散があり、その結果、マイクロ波の屈折率は周波数によってわずかに異なる。しかしながら、長距離光通信に広く用いられている光変調器は、LiNbOをウエハとし、金(Au)を電極に用いているが、LiNbOや金には、1GHzから数百GHzの範囲、少なくとも100GHzまでは分散が殆どなく、光変調器に使用される電極の屈折率の周波数依存性を考慮する必要性はない。 By the way, in principle, the refractive index of an electrode includes the dispersion of the dielectric constant of the material of the electrode and the wafer and the dispersion of the refractive index due to the electrode structure. Different. However, an optical modulator widely used in long-distance optical communication uses LiNbO 3 as a wafer and gold (Au) as an electrode, but LiNbO 3 and gold have a range of 1 GHz to several hundred GHz, There is almost no dispersion up to at least 100 GHz, and there is no need to consider the frequency dependence of the refractive index of the electrodes used in the optical modulator.

さらに、電極を伝搬するマイクロ波のモードによる分散も考慮する必要があるが、例えばウエハに厚さ0.5mmのLiNbOを用いた場合、70GHz以下では、周波数依存性がほとんど無いことが知られており(非特許文献2参照)、算出した値をそのまま用いても良い。 Furthermore, it is necessary to consider dispersion due to the mode of the microwave propagating through the electrode. For example, when LiNbO 3 having a thickness of 0.5 mm is used for the wafer, it is known that there is almost no frequency dependence at 70 GHz or less. (See Non-Patent Document 2), the calculated value may be used as it is.

実際の電極の工程管理では、製品用の電極(作用部)の断面構成と検査用の共振型電極の断面構成を同一にし、延伸方向も合わせておくのがよい。この場合、計測した検査用共振電極の屈折率は、製品の電極の屈折率と同じである。特に、LiNbOのように、誘電率の異方性をもつ材料の場合には、電極の方位を製品と検査パターンで合わせておく必要がある。 In actual electrode process control, it is preferable that the cross-sectional configuration of the product electrode (acting portion) and the cross-sectional configuration of the resonant electrode for inspection are the same, and the extending direction is also matched. In this case, the measured refractive index of the resonance electrode for inspection is the same as the refractive index of the product electrode. In particular, in the case of a material having dielectric anisotropy such as LiNbO 3 , it is necessary to align the orientation of the electrode with the product and the inspection pattern.

また、電極の設計形状に応じて、予め、検査用パターンの、屈折率、電極長、共振周波数、電極厚さを試算しておき、管理指標として用いることも可能である。参考までに、LiNbOのZ板をウエハとして用い、図2(a)の両端開放型の共振型電極と、図2(b)の両端短絡型の共振型電極について、マイクロ波の屈折率n=2.20を与える共振電極長Lと共振周波数fとの関係を、図3及び図4に示す。 It is also possible to preliminarily calculate the refractive index, electrode length, resonance frequency, and electrode thickness of the test pattern according to the design shape of the electrode and use it as a management index. For reference, the refractive index n of the microwave is used for the LiNbO 3 Z-plate as a wafer and for the open-ended resonant electrode in FIG. 2A and the short-circuited resonant electrode in FIG. the relationship between the resonance electrode length L giving m = 2.20 and the resonance frequency f m, shown in FIGS.

電極の屈折率を求める際に、3桁の精度で良ければ、共振電極の共振条件式(式1,2など)から単純に求めればよい。4桁以上の精度で求める場合には、以下に述べるように、電極の端の位置とマイクロ波が感じる端の位置の差を考慮することで、より精度の高い値を得ることができる。   When the refractive index of the electrode is obtained, if it is sufficient to have an accuracy of three digits, it may be obtained simply from the resonance condition equation (Equation 1, 2, etc.) of the resonance electrode. In the case of obtaining with an accuracy of 4 digits or more, as described below, a value with higher accuracy can be obtained by considering the difference between the position of the end of the electrode and the position of the end felt by the microwave.

非特許文献3に示されるように、共振電極の両端では、マイクロ波は電極の端の部分で反射しているのではなく、実効的には端部からさらに浸みだして反射していると見なせる。つまり、マイクロ波にとっての実効長は、電極の物理長よりわずかに長いため、マイクロ波にとっての実効長と反射の際の位相の変化は、この浸みだし量の分だけ長くなり、厳密な評価の際には、その差を補正する必要がある。実効的な浸みだし量は、電極の端部の構成に依存し、ニオブ酸リチウムのウエハ上に形成されたコプレナ型電極の場合、5〜20μm程度であるが、3次元の有限要素法解析などで求めることができる。   As shown in Non-Patent Document 3, at both ends of the resonance electrode, the microwaves are not reflected at the end portions of the electrodes, but can be regarded as effectively reflecting further from the end portions. . In other words, since the effective length for the microwave is slightly longer than the physical length of the electrode, the change in the effective length for the microwave and the phase during reflection is increased by this amount of oozing, which is a strict evaluation. In some cases, the difference needs to be corrected. The effective leaching amount depends on the configuration of the end of the electrode, and in the case of a coplanar electrode formed on a lithium niobate wafer, it is about 5 to 20 μm. Can be obtained.

例えば、電極長Lが10mmの共振電極を用いた場合、4桁目の精度に影響する場合があり、検査電極の端部の構造に応じて浸みだし量を補正する必要がある。勿論、3桁の精度の管理で済む場合は、無視しても問題ない。また、両端が短絡の電極パターンを用いた方が、実効的な浸みだし量は小さく、実際の長さとマイクロ波が感じる実効長が近いため、取り扱い上は、簡便である。   For example, when a resonance electrode having an electrode length L of 10 mm is used, the precision of the fourth digit may be affected, and it is necessary to correct the amount of seepage according to the structure of the end portion of the inspection electrode. Of course, if it is sufficient to manage the accuracy of three digits, it can be ignored. Further, the use of an electrode pattern with both ends short-circuited is simple in handling because the effective amount of oozing is small and the actual length is close to the effective length felt by the microwave.

以上説明したように、本発明によれば、進行波型光変調器の製造工程において、電極の屈折率を簡便且つ正確に測定することが可能であり、検査に必要な検査用電極もより小さな電極パターンとすることが可能な検査用電極付きウエハ及びその電極の屈折率測定方法を提供することが可能となる。   As described above, according to the present invention, the refractive index of the electrode can be measured easily and accurately in the manufacturing process of the traveling wave optical modulator, and the inspection electrode required for the inspection is smaller. It is possible to provide a wafer with an inspection electrode that can be used as an electrode pattern and a method for measuring the refractive index of the electrode.

1 ウエハ
2 光導波路
3,31 検査用共振電極
4 直線状共振電極部
5 給電部
6 接地電極
7 リング状共振電極部
10 チップ(光変調器)
20 ダミー導波路
L 共振電極長
DESCRIPTION OF SYMBOLS 1 Wafer 2 Optical waveguide 3, 31 Resonance electrode 4 for inspection Linear resonance electrode part 5 Power supply part 6 Ground electrode 7 Ring-shaped resonance electrode part 10 Chip (optical modulator)
20 Dummy waveguide L Resonant electrode length

Claims (4)

電気光学効果を有するウエハに、
複数の光導波路と、
該光導波路に沿って信号電極及び接地電極が配置されてなる、該電極間に電気信号を進行させて該光導波路を伝搬する光を制御するための複数の進行波型制御電極と、
該ウエハの一部に形成された検査用電極とを有する検査用電極付きウエハにおいて、
該検査用電極は、該信号電極と同一延伸方向に延びる共振型電極を備え
さらに、該共振型電極は、該信号電極と同一断面形状を備えることを特徴とする検査用電極付きウエハ。
For wafers with electro-optic effect,
A plurality of optical waveguides;
A plurality of traveling-wave control electrodes for controlling light propagating through the optical waveguide by advancing an electrical signal between the electrodes, wherein a signal electrode and a ground electrode are disposed along the optical waveguide;
In a wafer with an inspection electrode having an inspection electrode formed on a part of the wafer,
The inspection electrode includes a resonance electrode extending in the same extending direction as the signal electrode ,
Furthermore, the resonant electrodes, the test electrodes with the wafer, wherein Rukoto comprises a signal electrode and the same cross-sectional shape.
請求項に記載の検査用電極付きウエハにおいて、
該信号電極は複数の異なる断面形状を有し、
該断面形状の種類毎に該検査用電極が設けられていることを特徴とする検査用電極付きウエハ。
The wafer with an inspection electrode according to claim 1 ,
The signal electrode has a plurality of different cross-sectional shapes;
A wafer with an inspection electrode, wherein the inspection electrode is provided for each type of the cross-sectional shape.
請求項1又は2に記載の検査用電極付きウエハにおいて、
該信号電極と該光導波路との配置関係と同様に、該共振型電極の近傍にダミーの光導波路が形成されていることを特徴とする検査用電極付きウエハ。
In the wafer with an inspection electrode according to claim 1 or 2 ,
A wafer with an inspection electrode, wherein a dummy optical waveguide is formed in the vicinity of the resonant electrode, as in the arrangement relationship between the signal electrode and the optical waveguide.
請求項1乃至のいずれかに記載の検査用電極付きウエハの電極の屈折率測定方法において、
該共振型電極に電気信号を入力して共振周波数を測定し、該共振型電極の長さと前記共振周波数に基づいて、該共振型電極における、該電気信号に対する屈折率を求めることを特徴とする検査用電極付きウエハの電極の屈折率測定方法。
The method for measuring a refractive index of an electrode of a wafer with an inspection electrode according to any one of claims 1 to 3 ,
An electrical signal is input to the resonant electrode, a resonant frequency is measured, and a refractive index of the resonant electrode with respect to the electrical signal is obtained based on the length of the resonant electrode and the resonant frequency. A method of measuring a refractive index of an electrode of a wafer with an inspection electrode.
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