JP5676155B2 - Radiation detector manufacturing method and radiation detector - Google Patents
Radiation detector manufacturing method and radiation detector Download PDFInfo
- Publication number
- JP5676155B2 JP5676155B2 JP2010142387A JP2010142387A JP5676155B2 JP 5676155 B2 JP5676155 B2 JP 5676155B2 JP 2010142387 A JP2010142387 A JP 2010142387A JP 2010142387 A JP2010142387 A JP 2010142387A JP 5676155 B2 JP5676155 B2 JP 5676155B2
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- semiconductor element
- radiation detector
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- 238000000034 method Methods 0.000 claims description 25
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- 229910052709 silver Inorganic materials 0.000 claims description 8
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- 238000001514 detection method Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 239000013078 crystal Substances 0.000 description 4
- 229910004613 CdTe Inorganic materials 0.000 description 2
- 229910004611 CdZnTe Inorganic materials 0.000 description 2
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- 230000003247 decreasing effect Effects 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
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Description
本発明は、放射線検出器の製造方法、及び放射線検出器に関する。特に、本発明は、γ線、X線等の放射線を検出する放射線検出器の製造方法、及び放射線検出器に関する。 The present invention relates to a method for manufacturing a radiation detector and a radiation detector. In particular, the present invention relates to a method for manufacturing a radiation detector that detects radiation such as γ-rays and X-rays, and a radiation detector.
従来、熱膨張係数が8.0×10−6[1/℃]以上の基板と、基板上に配置された半導体検出素子とから構成される半導体検出部を備え、半導体検出素子が略平板状の半導体結晶体からなり、半導体結晶体の下面にAuからなる素子電極が設けられ、素子電極と配線基板に設けられたパッド電極とを半導体結晶のヤング率より小さいずれ弾性を有するバンプで固定する放射線検出器が知られている(例えば、特許文献1参照)。特許文献1に記載の放射線検出器は、半導体結晶体との間で熱膨張係数差が大きな配線基板でも半導体結晶体の検出特性の劣化を抑制することができる。 2. Description of the Related Art Conventionally, a semiconductor detection unit including a substrate having a thermal expansion coefficient of 8.0 × 10 −6 [1 / ° C.] or more and a semiconductor detection element disposed on the substrate is provided. An element electrode made of Au is provided on the lower surface of the semiconductor crystal, and the element electrode and the pad electrode provided on the wiring substrate are fixed by a bump having a displacement elasticity smaller than the Young's modulus of the semiconductor crystal. A radiation detector is known (see, for example, Patent Document 1). The radiation detector described in Patent Document 1 can suppress deterioration in detection characteristics of a semiconductor crystal even in a wiring board having a large difference in thermal expansion coefficient with the semiconductor crystal.
しかし、特許文献1に係る放射線検出器は、基板に半導体検出素子を配置し、半導体検出素子を基板に固定する工程において基板の反り等に起因する放射線検出器の製造歩留りについて考慮していない。 However, the radiation detector according to Patent Document 1 does not consider the manufacturing yield of the radiation detector due to warpage of the substrate or the like in the process of arranging the semiconductor detection element on the substrate and fixing the semiconductor detection element to the substrate.
したがって、本発明の目的は、製造工程において製品の歩留りを向上させることのできる放射線検出器の製造方法、及び放射線検出器を提供することにある。 Therefore, the objective of this invention is providing the manufacturing method of a radiation detector which can improve the yield of a product in a manufacturing process, and a radiation detector.
本発明は、上記目的を達成するため、配線パターンと、配線パターンの表面に設けられる第1接続部材とを有する基板を準備する基板準備工程と、第2接続部材を基板上に部分的に塗布する塗布工程と、第2接続部材を介して放射線を検出可能な半導体素子を基板上に配置し、第2接続部材を硬化させることにより半導体素子を基板に一時的に固定する仮固定工程とを備える放射線検出器の製造方法が提供される。 In order to achieve the above object, the present invention provides a substrate preparation step of preparing a substrate having a wiring pattern and a first connection member provided on the surface of the wiring pattern, and partially applying the second connection member on the substrate. And a temporary fixing step in which a semiconductor element capable of detecting radiation is disposed on the substrate via the second connection member, and the semiconductor element is temporarily fixed to the substrate by curing the second connection member. A method of manufacturing a radiation detector is provided.
また、上記放射線検出器の製造方法においては、仮固定工程の後に、第1接続部材を硬化させ、配線パターンと半導体素子とを電気的に接続させる硬化工程を更に備えることもできる。 Moreover, in the manufacturing method of the said radiation detector, the hardening process which hardens a 1st connection member and electrically connects a wiring pattern and a semiconductor element after a temporary fixing process can also be further provided.
また、上記放射線検出器の製造方法においては、半導体素子が、平面視にて略四角形状を有し、塗布工程が、半導体素子の四隅近傍に対応する基板上の複数の位置に第2接続部材を塗布することもできる。 Moreover, in the manufacturing method of the radiation detector, the semiconductor element has a substantially square shape in a plan view, and the coating process is performed at the second connection member at a plurality of positions on the substrate corresponding to the vicinity of the four corners of the semiconductor element. Can also be applied.
また、上記放射線検出器の製造方法においては、第1接続部材が、銀ペースト又ははんだであり、第2接続部材が、UV硬化樹脂であり、仮固定工程が、第2接続部材に紫外線を照射することにより第2接続部材を硬化させ、硬化工程が、第1接続部材を加熱することにより第1接続部材を硬化させることもできる。 Moreover, in the said manufacturing method of a radiation detector, a 1st connection member is a silver paste or solder, a 2nd connection member is UV hardening resin, and a temporary fixing process irradiates a 2nd connection member with an ultraviolet-ray. By doing so, the second connecting member can be cured, and in the curing step, the first connecting member can be cured by heating the first connecting member.
また、上記放射線検出器の製造方法においては、基板準備工程が、一方の面及び他方の面のそれぞれに配線パターンと第1接続部材とを有する基板を準備し、塗布工程が、一方の面及び他方の面のそれぞれの複数個所に部分的に第2接続部材を塗布し、仮固定工程が、一方の面及び他方の面のそれぞれに複数の半導体素子を配置し、一方の面及び他方の面のそれぞれに複数の半導体素子それぞれを一時的に固定することもできる。 Moreover, in the manufacturing method of the said radiation detector, a board | substrate preparatory process prepares the board | substrate which has a wiring pattern and a 1st connection member in each of one side and the other side, and an application | coating process consists of one side and The second connecting member is partially applied to each of a plurality of locations on the other surface, and the temporary fixing step places a plurality of semiconductor elements on each of the one surface and the other surface, and the one surface and the other surface. Each of the plurality of semiconductor elements can be temporarily fixed to each.
また、上記放射線検出器の製造方法においては、基板準備工程が、一方の面及び他方の面のそれぞれに配線パターンと第1接続部材とを有する基板を準備し、塗布工程が、一方の面及び他方の面のそれぞれの複数個所に部分的に第2接続部材を塗布し、仮固定工程が、一方の面に複数の半導体素子を配置し、配置した複数の半導体素子を一時的に固定した後、他方の面に複数の半導体素子を配置すると共に、他方の面に複数の半導体素子を一時的に固定することもできる。 Moreover, in the manufacturing method of the said radiation detector, a board | substrate preparatory process prepares the board | substrate which has a wiring pattern and a 1st connection member in each of one side and the other side, and an application | coating process consists of one side and After the second connecting member is partially applied to each of a plurality of locations on the other surface, and the temporary fixing process places a plurality of semiconductor elements on one surface and temporarily fixes the plurality of arranged semiconductor elements A plurality of semiconductor elements can be disposed on the other surface, and a plurality of semiconductor elements can be temporarily fixed on the other surface.
また、本発明は、上記目的を達成するため、配線パターンと、配線パターンの表面に設けられる第1接続部材とを有する基板と、第1接続部材を介し配線パターンに電気的に接続され、放射線を検出可能な半導体素子と、半導体素子と基板との間に部分的に設けられ、半導体素子を基板に固定させる複数の第2接続部材とを備える放射線検出器が提供される。 In order to achieve the above object, the present invention provides a substrate having a wiring pattern and a first connection member provided on the surface of the wiring pattern, and is electrically connected to the wiring pattern via the first connection member, and radiation. There is provided a radiation detector comprising: a semiconductor element capable of detecting the semiconductor element; and a plurality of second connection members that are partially provided between the semiconductor element and the substrate and fix the semiconductor element to the substrate.
また、上記放射線検出器は、第2接続部材が、第1接続部材の接着力より弱い接着力を有することが好ましい。 In the radiation detector, it is preferable that the second connection member has an adhesive force weaker than that of the first connection member.
また、上記放射線検出器は、前記基板が、0.4mm以下の厚さを有していてもよい。 In the radiation detector, the substrate may have a thickness of 0.4 mm or less.
また、上記放射線検出器は、半導体素子が、平面視にて略四角状に形成され、第2接続部材が、半導体素子の四隅近傍に位置させてもよい。 In the radiation detector, the semiconductor element may be formed in a substantially square shape in a plan view, and the second connection member may be positioned near the four corners of the semiconductor element.
また、上記放射線検出器は、第1接続部材が、銀ペースト又ははんだであり、第2接続部材が、UV硬化樹脂であってもよい。 In the radiation detector, the first connecting member may be a silver paste or solder, and the second connecting member may be a UV curable resin.
本発明に係る放射線検出器の製造方法、及び放射線検出器によれば、製造工程において製品の歩留りを向上させることのできる放射線検出器の製造方法、及び放射線検出器を提供することができる。 According to the radiation detector manufacturing method and the radiation detector according to the present invention, it is possible to provide a radiation detector manufacturing method and a radiation detector capable of improving the yield of products in the manufacturing process.
[第1の実施の形態]
図1は、本発明の第1の実施の形態に係る放射線検出器の斜視図の概要を示す。図2は、本発明の第1の実施の形態に係る放射線検出器の一部を放射線が入射する方向から見た場合における部分拡大図の概要を示す。
[First Embodiment]
FIG. 1 shows an outline of a perspective view of a radiation detector according to a first embodiment of the present invention. FIG. 2 shows an outline of a partially enlarged view when a part of the radiation detector according to the first embodiment of the present invention is viewed from the direction in which the radiation is incident.
(放射線検出器1の構成の概要)
本実施の形態に係る放射線検出器1は、カード形状を呈し、γ線、X線等の放射線を検出する放射線検出器である。図1において放射線100は、紙面の上方から下方に沿って入射してくる。すなわち、放射線100は、放射線検出器1の半導体素子10からカードホルダ30及びカードホルダ31に向かう方向に沿って入射して放射線検出器1に到達する。そして、放射線検出器1は、半導体素子10の側面(つまり、図1の上方に面している面)に放射線100が入射する。したがって、半導体素子10の側面が放射線100の入射面となっている。このように、半導体素子10の側面を放射線100の入射面とする放射線検出器1を、本実施の形態ではエッジオン型の放射線検出器1と称する。
(Outline of configuration of radiation detector 1)
The radiation detector 1 according to the present embodiment is a radiation detector that has a card shape and detects radiation such as γ rays and X rays. In FIG. 1, the
なお、放射線検出器1は、特定の方向(例えば、放射線検出器1に向かう方向)に沿って入射してくる放射線100が通過する複数の開口を有するコリメータ(例えば、マッチドコリメータ、ピンホールコリメータ等)を介して放射線100を検出する複数の放射線検出器1が並べられて構成されるエッジオン型の放射線検出器用の放射線検出器1として構成することもできる。
The radiation detector 1 includes a collimator (for example, a matched collimator, a pinhole collimator, etc.) having a plurality of openings through which the
具体的に、放射線検出器1は、放射線100を検出可能な一対の半導体素子10と、薄い基板20と、一対の半導体素子10の隣接部分にて基板20を挟み込むことにより基板20を支持するカードホルダ30及びカードホルダ31とを備える。そして、本実施の形態においては、一例として、一対の半導体素子10が4組、基板20を挟み込む位置において基板20に固定される。すなわち、各組の一対の半導体素子10は、基板20の一方の面と他方の面とのそれぞれに基板20を対称面として対称の位置に固定される。
Specifically, the radiation detector 1 includes a pair of
また、基板20はカードホルダ30とカードホルダ31とに挟み込まれて支持される。カードホルダ30とカードホルダ31とはそれぞれ同一形状を有して形成され、カードホルダ30が有する溝付穴34にカードホルダ31が有する突起部36が嵌め合うと共に、カードホルダ31が有する溝付穴34(図示しない)にカードホルダ30が有する突起部36(図示しない)が嵌め合うことにより基板20を支持する。
The
また、板ばね等から構成される弾性部材32は、複数の放射線検出器1を支持する放射線検出器立てに放射線検出器1が挿入された場合に、放射線検出器1を放射線検出器立てに押し付ける。なお、放射線検出器立てはカードエッジ部29が挿入されるコネクタを有しており、放射線検出器1は、カードエッジ部29がコネクタに挿入され、コネクタとパターン29aとが電気的に接続することにより外部の電気回路としての制御回路、外部からの電源線、グランド線等に電気的に接続される。
Further, the
なお、放射線検出器1は、一対の半導体素子10の基板20の反対側に、各半導体素子10の電極パターンと基板20に設けられている複数の基板端子22とのそれぞれを電気的に接続する配線パターンを有するフレキシブル基板を更に備えることができる(なお、半導体素子10の電極パターン、フレキシブル基板、フレキシブル基板の配線パターンは図示しない)。フレキシブル基板は、一対の半導体素子10の一方の半導体素子10側、及び他方の半導体素子10側の双方に設けることができる。例えば、4組の一対の半導体素子10の一方の半導体素子10側のそれぞれと、他方の半導体素子10側のそれぞれとの双方に、フレキシブル基板をそれぞれ設けることができる。
The radiation detector 1 electrically connects the electrode pattern of each
(基板20の詳細)
基板20は、金属導体等の導電性材料からなる導電性薄膜(例えば、銅箔)が表面に形成された薄肉基板(例えば、FR4等のガラスエポキシ基板)を、ソルダーレジスト等の絶縁材料からなる絶縁層で挟んで可撓性を有して形成される。また、基板20は、半導体素子10の電極パターンに電気的に接続する配線パターン200を有する。配線パターン200の表面の一部の領域には導電性を有する第1接続部材としての銀ペースト50が設けられ、半導体素子10の電極パターンは銀ペースト50を介して配線パターン200に電気的に接続する。
(Details of substrate 20)
The
また、半導体素子10の電極パターンに電気的に接続する基板20の配線パターンは、カードエッジ部29のパターン29aに電気的に接続するように形成される。また、基板20は、基板端子22とカードエッジ部29のパターン29aとを電気的に接続する配線パターンを有する。これにより、基板20において、半導体素子10の基板20側の面の電極は、基板20の配線パターンによりカードエッジ部29のパターン29aに電気的に接続される。また、半導体素子10の基板20側の反対側の面の電極は、フレキシブル基板の配線パターンと、基板端子22と、基板20の配線パターンとを経由してカードエッジ部29のパターン29aに電気的に接続される。ここで、例えば、半導体素子10の基板20側の電極をアノード電極とし、半導体素子10の基板20側の反対側の面の電極をカソード電極とする。この場合、アノード電極からの信号とカソード電極からの信号とはそれぞれ、カードエッジ部29のパターン29aに導かれ、パターン29aを介して外部の電気回路へ出力される。
In addition, the wiring pattern of the
なお、基板20は、一例として、幅広の方向、すなわち長手方向は40mm程度の長さを有して形成される。そして、基板20は、幅広の部分の端部から幅が狭くなっている部分の端部までの短手方向において、20mm程度の長さを有して形成される。また、銀ペースト50の代わりに低温で溶融するはんだを用いることもできる。更に、基板20は放射線を検出することができない領域であるので、一対の半導体素子10によって挟まれる基板20の厚さ分の領域は不感領域となる。したがって、基板20の厚さは薄いことが好ましい。基板20は、0.4mm以下の厚さであることが好ましい。本実施の形態では、一例として、0.2mmの厚さを有して形成される。なお、基板20の厚さの下限は特に限定されないが、製造可能性の観点から、基板20としてフレキシブル基板を用いることにより0.04mmまで薄くすることができる。
As an example, the
(半導体素子10の詳細)
半導体素子10は、略直方体状に形成され(つまり、平面視にて略四角状に形成され)、素子表面10bと、素子表面10bの反対側の面である素子表面10cとのそれぞれに電極パターンが設けられる(図示しない)。放射線は各半導体素子10の端部から入射して、カードエッジ部29側に向かって半導体素子10中を走行する。また、本実施の形態に係る半導体素子10は、放射線が入射する面に垂直な一の面である素子表面10cに複数の溝10aが設けられる。溝10aの幅は、一例として、0.2mmである。なお、一例として、半導体素子10の素子表面10bの電極パターンをアノード電極、半導体素子10の素子表面10cの電極パターンをカソード電極とする。この場合、一例として、半導体素子10のカソード電極に負の高電圧(例えば、−300〜−800V)を印加する。
(Details of semiconductor element 10)
The
そして、放射線が入射する半導体素子10の面であって、各溝10aから、溝10aが設けられている面の反対側の面(つまり、素子表面10c)への仮想的な垂線により区切られる領域、及び当該仮想的な垂線と半導体素子10の端部とで区切られる領域を、素子内ピクセル領域と称する。半導体素子10が、(n−1)個の溝10aを有すると共に、複数の溝10a間、及び素子表面10cにそれぞれ電極を有することにより、n個の素子内ピクセル領域が構成される。複数の素子内ピクセル領域のそれぞれが、放射線を検出する1つの画素(ピクセル)に対応する。これにより、一の半導体素子10は、複数の画素を有することになる。
And the area | region of the
一例として、1つの放射線検出器1が8つの半導体素子10(4組の一対の半導体素子10)を備え、1つの半導体素子10がそれぞれ8つの素子内ピクセル領域を有する場合、1つの放射線検出器1は、64ピクセルの解像度を有することになる。溝10aの数を増減させることにより、一の半導体素子10のピクセル数を増減させることができる。なお、一例として、半導体素子10の幅は1.2mm程度、長さは11.2mm程度、高さは5mm程度である。
As an example, when one radiation detector 1 includes eight semiconductor elements 10 (four pairs of semiconductor elements 10) and one
半導体素子10を構成する材料としては、CdTeを用いることができる。また、γ線等の放射線を検出できる限り、半導体素子10はCdTe素子に限られない。例えば、半導体素子10として、CdZnTe(CZT)素子、HgI2素子等の化合物半導体素子を用いることもできる。
As a material constituting the
ここで、図2に示すように半導体素子10は、半導体素子10と基板20との間に部分的に設けられ、半導体素子10を基板20に仮に固定させる複数の第2接続部材としてのUV硬化樹脂40を備える。具体的に、UV硬化樹脂40は、半導体素子10の四隅近傍のそれぞれに位置し、半導体素子10と基板20とを仮に固定している。本実施形態において「仮に固定」とは、半導体素子10がAgペースト50を介して基板20に固定されており、UV硬化樹脂40は、後述する放射線検出器1の製造工程において半導体素子10を基板20に一時的に固定することを目的として用いられていることを意味する。また、「四隅近傍」とは、基板20の四隅から予め定められた距離だけ離れた位置であることを含む。なお、UV硬化樹脂40の代わりにゴム又は粘土を用いることもできる。
Here, as shown in FIG. 2, the
なお、第2接続部材は、第1接続部材の接着力より弱い接着力を有することが好ましい。これにより、第1接続部材と第2接続部材の熱膨張差によって発生する応力によって第1接続部材の接着箇所にクラックが生じることを抑制できる。また、第2接続部材としてのUV硬化樹脂は、紫外線を照射することにより短時間で硬化させることができるという利点と、基板20に反りを発生させるような熱を加えることなく硬化させることができる利点とを有する。
In addition, it is preferable that a 2nd connection member has an adhesive force weaker than the adhesive force of a 1st connection member. Thereby, it can suppress that a crack generate | occur | produces in the adhesion location of a 1st connection member by the stress which generate | occur | produces by the thermal expansion difference of a 1st connection member and a 2nd connection member. Further, the UV curable resin as the second connecting member can be cured without applying heat that causes the
(放射線検出器1の製造方法)
図3A及び図3Bは、本発明の第1の実施の形態に係る放射線検出器の製造工程の一部を模式的に示す。
(Manufacturing method of radiation detector 1)
3A and 3B schematically show a part of the manufacturing process of the radiation detector according to the first exemplary embodiment of the present invention.
まず、表面及び裏面のそれぞれに複数の配線パターン200と、複数の配線パターン200それぞれの表面の一部の領域に設けられるAgペースト50とを有する基板20を準備する(図3Aの(a)、基板準備工程)。なお、Agペースト50は、例えば、メタルマスク塗布、又はディスペンサ塗布により配線パターン200の表面の一部の領域に塗布することができる。
First, a
次に、Agペースト50の接着力より弱い接着力を有するUV硬化樹脂40を、基板20上の複数個所に部分的に塗布する(図3Aの(b)、塗布工程)。例えば、基板20の表面及び裏面それぞれの半導体素子10が固定されるべき領域であって、半導体素子10の四隅近傍に対応する位置にUV硬化樹脂40を塗布する。UV硬化樹脂40の塗布は、ディスペンサ塗布により実施することができる。
Next, the UV
続いて、UV硬化樹脂40を介して半導体素子10を基板20上に配置すると共にUV硬化樹脂40を硬化させる(図3Bの(c)、仮固定工程)。
Subsequently, the
具体的に、第1の実施の形態では、基板20の表面側及び裏面側のそれぞれに一対の半導体素子10を対称に配置する。例えば、半導体素子10の基板20への配置は、自動マウント装置を用いて実施できる。まず、自動マウント装置が備えるコレット60で半導体素子10を吸着する。そして、コレット60は、吸着した半導体素子10を基板20上の予め定められた位置に配置し、一定の力(例えば、50〜100g)で半導体素子10を基板20側へ押しつける。第1の実施の形態では、基板20を挟んで対称の位置において、一方のコレット60が吸着している半導体素子10と、他方のコレット60が吸着している半導体素子10とが基板20に略同時に押しつけられる。これにより、一対の半導体素子10が基板20の表面及び裏面の予め定められた位置に配置される。
Specifically, in the first embodiment, a pair of
そして、半導体素子10と基板20とに挟まれた複数のUV硬化樹脂40それぞれに紫外線を照射することによりUV硬化樹脂40を硬化させ、一対の半導体素子10のそれぞれを基板20に一時的に固定する。続いて、固定した一対の半導体素子10の隣に、新たに一対の半導体素子10を配置すると共に一時的に基板20に固定する(図3Bの(d))。なお、基板20の表面側及び裏面側のそれぞれに複数対の半導体素子10を配置し、複数対の半導体素子10を基板20の対称の位置に実質的に同時に、かつ、一時的に固定することもできる。
Then, the UV
次に、Agペースト50を硬化させ、配線パターン200と半導体素子10とを電気的に接続させる(硬化工程)。硬化工程は、例えば、高温槽内においてAgペースト50を加熱することにより実施する。一例として、75℃、2〜3.5時間程度の加熱により硬化するAgペースト50を用いることができる。硬化工程後、フレキシブル基板、カードホルダ30及びカードホルダ31、弾性部材32等を複数の半導体素子10及び基板20の定められた位置に取り付ける(組み立て工程)。これにより、第1の実施の形態に係る放射線検出器1が製造される。
Next, the
(第1の実施の形態の効果)
本発明の第1の実施の形態に係る放射線検出器1の製造方法は、基板20への半導体素子10の固定において、まずUV硬化樹脂40で半導体素子10を基板20に仮に固定するので、硬化工程で基板20に発生しうる反りをAgペースト50が硬化するまで抑制することができる。また、UV硬化樹脂40は、半導体素子10の四隅近傍に設けられるので、基板20に対する半導体素子10の傾きを抑制することができる。これにより、第1の実施の形態に係る放射線検出器1の製造方法においては、半導体素子10の電極パターンと基板20の配線パターンとの電気的な断線を抑制でき、歩留りを向上させることができる。
(Effects of the first embodiment)
In the method of manufacturing the radiation detector 1 according to the first exemplary embodiment of the present invention, in fixing the
また、第1の実施の形態においては、基板20を挟み、基板20の対称な位置で一対の半導体素子10を基板20の上下方向から押さえつけるので、基板20に反りが存在している場合であっても、基板20を平坦にすることができる。したがって、基板20の反りを抑制することができるので、Agペースト50が硬化した後のAgペースト50の厚さのばらつきを低減できる。これにより、半導体素子10内に発生する応力分布差を低減できる。
Further, in the first embodiment, the pair of
また、本実施の形態においては、第2接続部材として、熱により硬化する接着剤を用いることができる。一対の半導体素子10を基板20の上下方向から押さえつけているため、第2接続部材を硬化する際に熱を加えても、基板20の熱による反りを抑制できるからである。ただし、第2接続部材を硬化させる温度は、第1接続部材が硬化する温度よりも低くする。
Moreover, in this Embodiment, the adhesive agent hardened | cured with a heat | fever can be used as a 2nd connection member. This is because the pair of
また、自動マウント装置を用いる場合、±0.02mmの位置精度で半導体素子10を基板20に配置することができる。これにより、高精度で半導体素子10を基板20に配置することができると共に、配置スピードを向上させることができる
Further, when the automatic mounting apparatus is used, the
更に、Agペースト50が硬化するまでの間、UV硬化樹脂40が半導体素子10を基板20に一時的に固定する仮固定部材として機能するので、半導体素子10を基板20の予め定められた位置に一時的に保持することができる。これにより、複数の半導体素子10のそれぞれを基板20の予め定められた位置に配置する複雑な冶具を要さないので、放射線検出器1の量産コストを低減できる。
Furthermore, until the
また、UV硬化樹脂40を短時間で硬化させることができるので、仮固定工程後の工程(例えば、硬化工程)において基板20の反りに起因する半導体素子10の基板20の予め定められた位置からの位置ずれを抑制できる。更に、UV硬化樹脂40としてAgペースト50と同程度のヤング率(20〜200MPa)のUV硬化樹脂40を用いることにより、線膨張差によって半導体素子10内に発生する応力を緩和することができる。
In addition, since the UV
また、本実施の形態は、厚さが薄く、撓みやすく、反りが発生しやすい基板を用いる場合に、特に有効である。薄い基板、好ましくは0.4mm以下の厚さを有する薄い基板を用いることにより、不感領域を低減できる。 In addition, this embodiment is particularly effective when using a substrate that is thin, easily bent, and easily warps. By using a thin substrate, preferably a thin substrate having a thickness of 0.4 mm or less, the dead area can be reduced.
[第2の実施の形態]
図4A及び図4Bは、本発明の第2の実施の形態に係る放射線検出器の製造工程の一部の模式的に示す。
[Second Embodiment]
4A and 4B schematically show a part of the manufacturing process of the radiation detector according to the second exemplary embodiment of the present invention.
第2の実施の形態に係る放射線検出器の製造方法は、第1の実施の形態に係る放射線検出器1の製造方法とは一部異なる点を除き、第1の実施の形態に係る放射線検出器1と略同一の製造方法である。したがって、相違点を除き詳細な説明は省略する。 The method for manufacturing a radiation detector according to the second embodiment is different from the method for manufacturing the radiation detector 1 according to the first embodiment, except that the radiation detection according to the first embodiment is performed. The manufacturing method is substantially the same as that of the container 1. Therefore, a detailed description is omitted except for differences.
まず、第1の実施の形態と同様に、基板準備工程、塗布工程を経ることにより、基板20の表面及び裏面のそれぞれに複数の配線パターン200が形成され、複数の配線パターン200それぞれの表面の一部にAgペースト50が設けられ、更に予め定められた位置にUV硬化樹脂40が設けられた基板20を作製する。そして、第1の実施の形態と同様に、UV硬化樹脂40を介して半導体素子10を基板20上に配置すると共にUV硬化樹脂40を硬化させる(図4Aの(a))。
First, similarly to the first embodiment, a plurality of
具体的に、第2の実施の形態においては、基板20の表面又は裏面のいずれか一方に半導体素子10を配置し、一時的に固定する。例えば、基板20の表面側に半導体素子10を一つずつ配置し、配置された半導体素子10と基板20とに挟まれたUV硬化樹脂40にUV光を照射して当該半導体素子10を一時的に固定する。そして、まず基板20の表面側だけに複数の半導体素子10を一時的に固定する(図4Aの(b))。
Specifically, in the second embodiment, the
次に、基板20の一方の面(例えば、表面)へ複数の半導体素子10を一時的に固定した後、基板20の他方の面(例えば、裏面)に半導体素子10を配置し、一時的に固定する。例えば、基板20の裏面側に半導体素子10を一つずつ配置し、配置された半導体素子10と基板20とに挟まれたUV硬化樹脂40にUV光を照射して当該半導体素子10を一時的に固定する(図4Bの(c))。そして、基板20の裏面側に複数の半導体素子10を一時的に固定する(図4Bの(d))。
Next, after temporarily fixing the plurality of
次に、硬化工程及び組み立て工程を経て、第2の実施の形態に係る放射線検出器1が製造される。 Next, the radiation detector 1 according to the second embodiment is manufactured through a curing process and an assembly process.
本実施の形態においては、基板20に反りが発生しないように、仮固定工程で熱を加えないことが好ましい。例えば、第2接続部材としては、UV硬化樹脂の他に、常温(20℃〜40℃)で硬化する接着剤を用いることができる。
In the present embodiment, it is preferable not to apply heat in the temporary fixing step so that the
[第3の実施の形態]
図5は、本発明の第3の実施の形態に係る放射線検出器の製造工程の一部を模式的に示す。
[Third Embodiment]
FIG. 5 schematically shows a part of the manufacturing process of the radiation detector according to the third exemplary embodiment of the present invention.
第3の実施の形態に係る放射線検出器の製造方法は、第1の実施の形態に係る放射線検出器1の製造方法とは一部異なる点を除き、第1の実施の形態に係る放射線検出器1と略同一の製造方法である。したがって、相違点を除き詳細な説明は省略する。 The method for manufacturing a radiation detector according to the third embodiment is different from the method for manufacturing the radiation detector 1 according to the first embodiment, except that the radiation detection according to the first embodiment is performed. The manufacturing method is substantially the same as that of the container 1. Therefore, a detailed description is omitted except for differences.
まず、第1の実施の形態と同様に、基板準備工程、塗布工程を経ることにより、基板20の表面及び裏面のそれぞれに複数の配線パターン200が形成され、複数の配線パターン200それぞれの表面の一部にAgペースト50が設けられ、更に予め定められた位置にUV硬化樹脂40が設けられた基板20を作製する。そして、第1の実施の形態と同様に、UV硬化樹脂40を介して半導体素子10を基板20上に配置すると共にUV硬化樹脂40を硬化させる。
First, similarly to the first embodiment, a plurality of
具体的に、第3の実施の形態においては、基板20の表面又は裏面のいずれか一方に複数の半導体素子10を配置し、一時的に固定する。例えば、基板20の表面側であって、半導体素子10を搭載すべき部分の全てのそれぞれに半導体素子10を配置し、配置された半導体素子10と基板20とに挟まれたUV硬化樹脂40にUV光を照射して複数の半導体素子10それぞれを一時的に固定する(図5の(a))。
Specifically, in the third embodiment, a plurality of
次に、基板20の一方の面(例えば、表面)へ複数の半導体素子10を一時的に固定した後、基板20の他方の面(例えば、裏面)に半導体素子10を配置し、一時的に固定する。例えば、基板20の裏面側であって、半導体素子10を搭載すべき部分の全てのそれぞれに半導体素子10を配置し、配置された半導体素子10と基板20とに挟まれたUV硬化樹脂40にUV光を照射して複数の半導体素子10それぞれを一時的に固定する(図5の(b))。
Next, after temporarily fixing the plurality of
次に、硬化工程及び組み立て工程を経て、第3の実施の形態に係る放射線検出器1が製造される。 Next, the radiation detector 1 according to the third embodiment is manufactured through a curing process and an assembly process.
本実施の形態においては、基板20に反りが発生しないように、仮固定工程で熱を加えないことが好ましい。例えば、第2接続部材としては、UV硬化樹脂の他に、常温(20℃〜40℃)で硬化する接着剤を用いることができる。
In the present embodiment, it is preferable not to apply heat in the temporary fixing step so that the
以上、本発明の実施の形態を説明したが、上記に記載した実施の形態は特許請求の範囲に係る発明を限定するものではない。また、実施の形態の中で説明した特徴の組合せの全てが発明の課題を解決するための手段に必須であるとは限らない点に留意すべきである。 While the embodiments of the present invention have been described above, the embodiments described above do not limit the invention according to the claims. In addition, it should be noted that not all the combinations of features described in the embodiments are essential to the means for solving the problems of the invention.
1 放射線検出器
10 半導体素子
10a 溝
10b 素子表面
10c 素子表面
20 基板
22 基板端子
29 カードエッジ部
29a パターン
30、31 カードホルダ
32 弾性部材
34 溝付穴
36 突起部
40 UV接着剤
50 銀ペースト
60 コレット
100 放射線
200 配線パターン
DESCRIPTION OF SYMBOLS 1
Claims (9)
第2接続部材を前記基板上に部分的に塗布する塗布工程と、
前記第2接続部材を介して放射線を検出可能な半導体素子を前記基板上に配置し、前記第2接続部材を硬化させることにより前記半導体素子を前記基板に一時的に固定する仮固定工程と
を備える放射線検出器の製造方法。 A substrate preparation step of preparing a substrate having a wiring pattern and a first connecting member provided on a surface of the wiring pattern;
A coating step of partially coating the second connecting member on the substrate;
Placing a semiconductor element capable of detecting radiation via the second connecting member on the substrate, and temporarily fixing the semiconductor element to the substrate by curing the second connecting member; A method for manufacturing a radiation detector.
を更に備える請求項1に記載の放射線検出器の製造方法。 The method of manufacturing a radiation detector according to claim 1, further comprising a curing step of curing the first connection member and electrically connecting the wiring pattern and the semiconductor element after the temporary fixing step.
前記塗布工程が、前記半導体素子の四隅近傍に対応する前記基板上の複数の位置に前記第2接続部材を塗布する請求項2に記載の放射線検出器の製造方法。 The semiconductor element has a substantially square shape in plan view,
The method of manufacturing a radiation detector according to claim 2, wherein the applying step applies the second connection member to a plurality of positions on the substrate corresponding to the vicinity of the four corners of the semiconductor element.
前記第2接続部材が、UV硬化樹脂であり、
前記仮固定工程が、前記第2接続部材に紫外線を照射することにより前記第2接続部材を硬化させ、
前記硬化工程が、前記第1接続部材を加熱することにより前記第1接続部材を硬化させる請求項3に記載の放射線検出器の製造方法。 The first connecting member is silver paste or solder;
The second connecting member is a UV curable resin;
The temporary fixing step cures the second connecting member by irradiating the second connecting member with ultraviolet rays,
The method of manufacturing a radiation detector according to claim 3, wherein the curing step cures the first connection member by heating the first connection member.
前記塗布工程が、前記一方の面及び前記他方の面のそれぞれの複数個所に部分的に前記第2接続部材を塗布し、
前記仮固定工程が、前記一方の面及び前記他方の面のそれぞれに複数の前記半導体素子を配置し、前記一方の面及び前記他方の面のそれぞれに複数の前記半導体素子それぞれを一時的に固定する請求項1に記載の放射線検出器の製造方法。 The substrate preparation step prepares the substrate having the wiring pattern and the first connection member on each of one surface and the other surface;
The application step, the second connection member is partially applied to each of a plurality of locations on the one surface and the other surface;
In the temporary fixing step, a plurality of the semiconductor elements are arranged on each of the one surface and the other surface, and each of the plurality of semiconductor elements is temporarily fixed on each of the one surface and the other surface. The manufacturing method of the radiation detector of Claim 1 to do.
前記塗布工程が、前記一方の面及び前記他方の面のそれぞれの複数個所に部分的に前記第2接続部材を塗布し、
前記仮固定工程が、前記一方の面に複数の前記半導体素子を配置し、配置した複数の前記半導体素子を一時的に固定した後、前記他方の面に複数の前記半導体素子を配置すると共に、前記他方の面に複数の前記半導体素子を一時的に固定する請求項1に記載の放射線検出器の製造方法。 The substrate preparation step prepares the substrate having the wiring pattern and the first connection member on each of one surface and the other surface;
The application step, the second connection member is partially applied to each of a plurality of locations on the one surface and the other surface;
The temporary fixing step arranges the plurality of semiconductor elements on the one surface, temporarily fixes the plurality of arranged semiconductor elements, and then arranges the plurality of semiconductor elements on the other surface, The method of manufacturing a radiation detector according to claim 1, wherein the plurality of semiconductor elements are temporarily fixed to the other surface.
前記第1接続部材を介し前記配線パターンに電気的に接続され、放射線を検出可能な半導体素子と、
前記半導体素子と前記基板との間に部分的に設けられ、前記半導体素子を前記基板に接着により固定させる複数の第2接続部材とを備え、
前記第2接続部材が、前記第1接続部材の接着力より弱い接着力を有し、
前記基板が、0.4mm以下の厚さを有する放射線検出器。 A substrate having a wiring pattern and a first connecting member provided on a surface of the wiring pattern;
A semiconductor element electrically connected to the wiring pattern via the first connection member and capable of detecting radiation;
The semiconductor element and partially disposed between the substrate, e Bei a plurality of second connecting members for fixing by bonding the semiconductor element to the substrate,
The second connecting member has an adhesive force weaker than an adhesive force of the first connecting member;
A radiation detector in which the substrate has a thickness of 0.4 mm or less .
前記第2接続部材が、前記半導体素子の四隅近傍に位置する請求項7に記載の放射線検出器。 The semiconductor element is formed in a substantially square shape in plan view,
The radiation detector according to claim 7, wherein the second connection member is positioned near four corners of the semiconductor element .
前記第2接続部材が、UV硬化樹脂である請求項7または8に記載の放射線検出器。 The first connecting member is silver paste or solder;
The radiation detector according to claim 7 or 8, wherein the second connection member is a UV curable resin .
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DE102015107724B4 (en) * | 2015-04-02 | 2016-12-01 | Heraeus Deutschland GmbH & Co. KG | Method for producing a substrate arrangement, substrate arrangement, method for connecting an electronic component to a substrate arrangement and electronic component |
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JP2003303946A (en) * | 2002-04-12 | 2003-10-24 | Sony Corp | Solid-state image pickup device and manufacturing method thereof |
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