JP5534897B2 - Small precision instrument return box and small precision instrument package - Google Patents

Small precision instrument return box and small precision instrument package Download PDF

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JP5534897B2
JP5534897B2 JP2010077416A JP2010077416A JP5534897B2 JP 5534897 B2 JP5534897 B2 JP 5534897B2 JP 2010077416 A JP2010077416 A JP 2010077416A JP 2010077416 A JP2010077416 A JP 2010077416A JP 5534897 B2 JP5534897 B2 JP 5534897B2
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二朗 高橋
博英 青山
康裕 伊藤
透 達崎
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Hitachi Systems Ltd
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コンピュータ等の保守サービスを提供する統合サポート&ソリューションを事業とする企業においては、保守サービス部門での部品の包装はリユースの可能な包装となっており、包装材料の減量化によりCO2ガス排出量削減に貢献している。   In companies with integrated support and solutions that provide maintenance services such as computers, the packaging of parts in the maintenance service department is reusable packaging, and CO2 gas emissions are reduced by reducing the amount of packaging materials. Contributing to

本発明は、ハードディスクドライブ(HDD)等の小型精密機器を形状・寸法に左右されずに一種類或いは少ない種類の梱包手段で梱包できる新規なフィルム空間保持緩衝方式の輸送用梱包通い箱及びその包装体に関するものである。   The present invention relates to a novel film space holding buffer type transport packing return box capable of packing a small precision device such as a hard disk drive (HDD) by one type or a few types of packing means regardless of the shape and size, and the packaging thereof. It is about the body.

従来、小型精密機器の個別包装は、当該機器の形状、寸法に合わせた包装手段が必要であり、輸送用には向いていなかった。また、輸送用包装作業は、作業する人間により異なり、輸送事故の原因ともなっていた。さらに、個別包装、輸送用包装共に繰り返しの使用には難点があり、二重に梱包するなど包装材の使用量が多く、これに伴い包装材の廃棄が多かった。   Conventionally, individual packaging of small precision equipment requires packaging means that matches the shape and dimensions of the equipment, and has not been suitable for transportation. Moreover, the packaging work for transportation differs depending on the person who works, and has also caused transportation accidents. Furthermore, both individual packaging and transportation packaging have difficulties in repeated use, and the amount of packaging materials used is large, such as double packaging, and in accordance with this, packaging materials are often discarded.

特開2005−271994号公報JP-A-2005-271994 特開2004−161341号公報JP 2004-161341 A 特開平11−268770号公報JP-A-11-268770 特開2004−276957号公報JP 2004-276957 A 特開2004−51163号公報JP 2004-511163 A 特開2002−178464号公報JP 2002-178464 A

上記フィルム空間保持緩衝方式の輸送用梱包箱の分野に属する梱包箱は既に知られている。例えば、特開2005−271994号公報(特許文献1)では、強度が非常に高く、また、ディスプレーの態様を制限されず、かつ、安定した状態で載置できる意匠性に優れたディスプレー機能を有する緩衝包装材を提供するとしている。そして、窓孔を覆うように緩衝フィルムが張り渡された一対の中枠部材と該一対の中枠部材を対向させた状態で保持する外枠部材とからなる緩衝包装材において、前記外枠部材を前記一対の中枠部材の外周縁を包囲する筒体と該筒体の一方の開口縁を延長してなる一方側支持片と該筒体の他方の開口縁を延長してなる他方側支持片とから構成し、当該一対の中枠部材をそれぞれ筒体の中空部分に配置すると共に、当該筒体の内方へ折り込まれた一方側支持片によって当該一方の中枠部材の外周縁部を支持し、かつ、当該筒体の内方へ折り込まれた他方側支持片によって当該他方の中枠部材の外周縁部を支持するものが開示されている。   Packing boxes belonging to the field of the above-mentioned film space holding buffer type transport packing box are already known. For example, in Japanese Patent Application Laid-Open No. 2005-271994 (Patent Document 1), the strength is very high, the display mode is not limited, and the display function has an excellent design that can be placed in a stable state. It is supposed to provide cushioning packaging materials. And in the shock-absorbing packaging material comprising a pair of middle frame members in which a buffer film is stretched so as to cover the window hole and an outer frame member that holds the pair of middle frame members facing each other, the outer frame member A cylindrical body that surrounds the outer peripheral edge of the pair of middle frame members, a one-side support piece that extends one opening edge of the cylindrical body, and a second-side support that extends the other opening edge of the cylindrical body Each of the pair of middle frame members is disposed in the hollow portion of the cylindrical body, and the outer peripheral edge portion of the one middle frame member is formed by one side support piece folded inward of the cylindrical body. What supports and supports the outer-periphery edge part of the said other middle frame member by the other side support piece folded inward of the said cylinder is disclosed.

また、特開2004−161341号公報(特許文献2)では、緩衝包装容器の分野において、包装作業が簡単で、緩衝材が嵩張らず、使用後の廃棄処理も容易で焼却しても有害ガスを発生しない緩衝機能付き容器を提供するとしている。そして、緩衝機能付き容器を、少なくとも外箱と、その内部に収納され、内容物を両側から挟むように保持して緩衝性を付与する緩衝材とで形成すると共に、両側の緩衝材を、板紙又は段ボールを基材として、少なくとも矩形状枠形の天板と、その下に折り曲げ線を介して連設された外側壁板と内側壁板とを有する二重壁構造の立体枠形状に形成し、天板の上にポリエチレン系樹脂の積層体で形成した緩衝機能性フィルムを窓貼り状に貼着して構成している。   Further, in Japanese Patent Application Laid-Open No. 2004-161341 (Patent Document 2), in the field of buffer packaging containers, the packaging work is simple, the cushioning material is not bulky, the disposal treatment after use is easy, and no harmful gas is generated even if incinerated. It is supposed to provide a container with a buffer function that does not occur. And the container with a buffer function is formed with at least an outer box and a buffer material that is housed in the inner box and holds the contents so as to be sandwiched from both sides and imparts buffer properties. Alternatively, a corrugated cardboard is used as a base material to form a double-walled three-dimensional frame shape having at least a rectangular frame-shaped top plate, and an outer wall plate and an inner wall plate that are continuously provided under the folding line. A buffering functional film formed of a polyethylene resin laminate on a top plate is attached in a window pasting manner.

また、特開平11−268770号公報(特許文献3)では、激しい衝撃から物品を保護し、物品の種々なサイズ、形態に対応でき、作業性の良好な緩衝機能付き包装体を提供することを課題としている。そして、緩衝機能性フィルムを緩衝材として用いて物品を衝撃から保護する包装体であって、箱の身と蓋の中段に緩衝機能性フィルムを保持する中枠がそれぞれ固定され、対向する2枚の前記緩衝機能性フィルムによって物品が中吊り状態で保持されることを特徴とする緩衝機能付き包装体が開示されている。   Japanese Patent Application Laid-Open No. 11-268770 (Patent Document 3) provides a package with a buffering function that protects an article from severe impacts, can cope with various sizes and forms of the article, and has good workability. It is an issue. A packaging body that protects an article from impact by using a cushioning functional film as a cushioning material, and an inner frame that holds the cushioning functional film is fixed between the box body and the middle of the lid, respectively, A packaging body with a buffering function is disclosed in which an article is held in a suspended state by the buffering functional film.

また、特開2004−276957号公報(特許文献4)では、ノート型パソコンの運送用梱包具を提供するとして、ベースボードと抑えシートとを有し、ベースボードは、物品を定位置に支えるものであり、上面に物品を搭載する搭載面と、上向きに折曲して外箱の下面に支えられる立上り部分と、直面形成部分と、水平面形成部分とからなる立下がり部分とを有している。垂直面形成部分と水平面形成部分は、搭載面の下方にコ型に折り曲げられて緩衝空間を形成して外箱の内底面に支持される。抑えシートは、ベースシートの搭載面をまたがって、立下り部分の水平面形成部分に固定され、立下り部分の折り曲げにより引っ張られる結果、緊張して物品を搭載面上に定着させるものが開示されている。   Japanese Patent Application Laid-Open No. 2004-276957 (Patent Document 4) has a base board and a restraining sheet for providing a transport packaging tool for a notebook personal computer, and the base board supports articles in a fixed position. A mounting surface on which an article is mounted on the upper surface, a rising portion that is bent upward and supported by the lower surface of the outer box, a falling portion that includes a face forming portion, and a horizontal surface forming portion. . The vertical surface forming portion and the horizontal surface forming portion are bent into a U shape below the mounting surface to form a buffer space and are supported on the inner bottom surface of the outer box. A restraining sheet is disclosed that is fixed to a horizontal surface forming portion of a falling portion across the mounting surface of the base sheet and is pulled by bending of the falling portion, so that the article is tensioned and fixed on the mounting surface. Yes.

また、特開2004−51163号公報(特許文献5)では、緩衝包装容器の分野において、包装作業が簡単で、緩衝材が嵩張らず、使用後の廃棄処理も容易で焼却しても有害ガスを発生しない緩衝機能付き容器を提供するとしている。そして、緩衝機能付き容器を、外箱と該外箱の内部に装着し収納物を挟持して緩衝性を付与する挟持材とで形成すると共に、該挟持材は、板紙又は段ボールの中央部に設けられた折り曲げ線の両側に連設された矩形状の天板と、該天板の周囲三辺に折り曲げ線を介して連設された側板とで形成し、両側の天板の中央にはそれぞれ打ち抜き部を設け、その打ち抜き部にポリエチレン系樹脂からなる緩衝機能性フィルムを窓貼りして構成するものが開示されている。尚、収納物は両側の天板の打ち抜き部に窓貼りされた緩衝機能性フィルムの間に宙吊り状態に挟持され、衝撃から保護される。   In addition, in Japanese Unexamined Patent Application Publication No. 2004-511163 (Patent Document 5), in the field of buffer packaging containers, the packaging work is simple, the cushioning material is not bulky, the disposal treatment after use is easy, and no harmful gas is generated even if incinerated. It is supposed to provide a container with a buffer function that does not occur. Then, a container with a buffer function is formed by an outer box and a sandwiching material that is attached to the inside of the outer box and sandwiches the stored items to provide cushioning, and the sandwiching material is formed at the center of the paperboard or cardboard. It is formed with a rectangular top plate that is connected to both sides of the provided folding line, and a side plate that is connected to the three sides around the top plate via a bending line. There is disclosed a structure in which a punched portion is provided, and a buffer functional film made of polyethylene resin is pasted on the punched portion. The stored item is held in a suspended state between the cushioning functional films pasted on the punched portions of the top plates on both sides and protected from impact.

また、特開2002−178464号公報(特許文献6)では、柔軟性、弾力性のほかアンチブロッキング性にも優れ、緩衝機能性と共に取り扱い性にも優れた緩衝機能性フィルムとそれを用いてなる緩衝機能を備えた包装容器を提供するとしている。そして、緩衝機能性フィルムを、シングルサイト系触媒による密度0.860〜0.900g/cm3のエチレン・α−オレフィン共重合体層を中心層として、少なくともその一方の面に密度0.910〜0.930g/cm3の線状低密度ポリエチレン層を積層して構成し、その総厚みに対する該エチレン・α−オレフィン共重合体層の厚み比率を75〜95%の範囲とし、総厚みは20〜300μmの範囲とする。また、上記緩衝機能性フィルムを、例えば窓貼り状に貼り付けた中枠体を内容物の上下に用いて、容器内で内容物を中吊り状態に保持するような形状として緩衝機能を備えた包装容器を提供できる。   Japanese Patent Application Laid-Open No. 2002-178464 (Patent Document 6) uses a buffering functional film excellent in anti-blocking property in addition to flexibility and elasticity, and excellent in handling property as well as buffering functionality, and the same. A packaging container having a buffering function is provided. The buffer functional film is composed of an ethylene / α-olefin copolymer layer having a density of 0.860 to 0.900 g / cm 3 based on a single-site catalyst as a central layer and a density of 0.910 to 0 on at least one surface thereof. A linear low density polyethylene layer of .930 g / cm3 is laminated, and the thickness ratio of the ethylene / α-olefin copolymer layer to the total thickness is in the range of 75 to 95%, and the total thickness is 20 to 300 μm. The range. In addition, the buffer function film is provided with a buffer function as a shape that holds the contents in a suspended state in the container, using, for example, the middle frame attached in a window pasting shape above and below the contents. A packaging container can be provided.

本発明は、対象製品の基準となる寸法を割り出して、1種類或いは少ない種類の輸送可能な包装体を実現することである。そして本発明の包装体は、現状の輸送環境に適し、簡単に均一化のできる輸送用包装手段を提供することである。これにより、環境3R(Reduce, Reuse, Recycle)が容易な包装仕様と包装手段を実現するものである。   An object of the present invention is to determine a standard size of a target product and realize one or a few types of transportable packages. And the package of this invention is suitable for the present transportation environment, and is providing the packaging means for transport which can be equalized easily. Thereby, the environment 3R (Reduce, Reuse, Recycle) can realize packaging specifications and packaging means that are easy.

本発明の小型精密機器用通い箱は、中央部に開口部を設けた上下枠体の該開口部を覆うように弾性フィルムを貼り付けた上下フィルム枠体により被梱包物である小型精密機器を挟み込み、この上下フィルム枠体を容器に収容して輸送するようにした通い箱であって、
前記上下フィルム枠体は、夫々対向するフィルム枠体に対接する枠対接面を形成し、
該枠対接面の外側には縦横夫々の方向に縦立縁部及び横立縁部を設けると共に該枠対接面の内側には縦横夫々の方向に副縦立縁部及び副横立縁部を設け、
前記縦立縁部及び前記横立縁部の外側には夫々縦舌片及び横舌片を設けており、さらに、該縦舌片及び横舌片の外側には各々が係止片を備え、かつ、前記副縦立縁部及び前記副横立縁部の内側には夫々係止突起を備えており、
前記副横立縁部は、前記枠対接面に対して中心部を切断線で、その両端を谷折り線で接するように形成されており、当該中心部の切断線は、前記枠対接面内の開口部に向けて突片を形成しており、
前記弾性フィルムは、前記縦立縁部及び横立縁部の立ち上げ面に両面テープを介して貼り付けされており、
前記縦立縁部・横立縁部及び前記副縦立縁部・副横立縁部は夫々前記枠対接面に対して谷折りされ、かつ、前記縦舌片・横舌片は前記縦立縁部・横立縁部に対して谷折りされるように構成され、
これにより、前記縦立縁部・横立縁部及び前記副縦立縁部・副横立縁部は夫々前記枠対接面に対して立ち上げられ、前記縦舌片・横舌片の各係止片が前記副縦立縁部・副横立縁部の対応する係止突起と係合するように構成され、
前記弾性フィルムが前記縦立縁部及び横立縁部の立ち上げ面に両面テープを介して貼り付けされるとき、前記副横立縁部に形成された突片をもって当該弾性フィルムを支えるように構成され、
前記縦立縁部・横立縁部及び前記副縦立縁部・副横立縁部が夫々前記枠対接面に対して立ち上げられたとき、前記弾性フィルムにテンションが発生するように構成されることを特徴とする。
The returnable box for a small precision instrument of the present invention is a small precision instrument that is an object to be packaged by an upper and lower film frame with an elastic film attached so as to cover the opening of the upper and lower frame having an opening in the center. It is a returnable box that is sandwiched between the upper and lower film frames and transported in a container,
The upper and lower film frames form frame contact surfaces that contact the opposing film frames,
A vertical vertical edge and a horizontal vertical edge are provided in the vertical and horizontal directions outside the frame contact surface, and a sub vertical vertical edge and a secondary horizontal edge are provided in the vertical and horizontal directions inside the frame contact surface. Set up a section,
A vertical tongue piece and a horizontal tongue piece are provided on the outside of the vertical standing edge portion and the horizontal standing edge portion, respectively, and each of the outside of the vertical tongue piece and the horizontal tongue piece is provided with a locking piece, And it is provided with a latching projection on the inside of the sub vertical standing edge and the sub horizontal standing edge, respectively.
The sub-lateral standing edge is formed so that a center part thereof is in contact with the frame contact surface by a cutting line, and both ends thereof are contacted by a valley fold line. A projecting piece is formed toward the in-plane opening,
The elastic film is affixed to the rising surfaces of the vertical and horizontal edges through a double-sided tape,
The vertical standing edge / horizontal standing edge and the sub vertical standing edge / sub horizontal standing edge are valley-folded with respect to the frame contact surface, respectively, and the vertical tongue piece / horizontal tongue piece is It is configured to be valley-folded against the vertical and horizontal edges,
Thereby, the vertical standing edge / horizontal standing edge and the sub vertical standing edge / sub horizontal standing edge are raised with respect to the frame contact surface, respectively. A locking piece is configured to engage with a corresponding locking projection of the sub vertical standing edge and the sub horizontal standing edge,
When the elastic film is affixed to the rising surfaces of the vertical standing edge and the horizontal standing edge via a double-sided tape, the elastic film is supported by the projecting piece formed on the sub horizontal standing edge. Configured,
The elastic film is configured so that tension is generated when the vertical vertical edge / horizontal vertical edge and the sub vertical vertical edge / sub horizontal vertical edge are raised from the frame contact surface. It is characterized by being.

さらに、本発明の小型精密機器用通い箱は、前記副縦立縁部と前記副横立縁部とは、三角形状の繋ぎ片で繋げられており、該三角形状の繋ぎ片を折り込むことにより、前記フィルム枠体の四隅の補強部材として構成することを特徴とする。   Furthermore, in the returnable box for small precision equipment of the present invention, the sub vertical standing edge and the sub horizontal standing edge are connected by a triangular connecting piece, and the triangular connecting piece is folded. It is configured as reinforcing members at the four corners of the film frame.

本発明の小型精密機器梱包体は、中央部に開口部を設けた上下枠体の該開口部を覆うように弾性フィルムを貼り付けた上下フィルム枠体により被梱包物である小型精密機器を挟み込み、この上下フィルム枠体を容器に収容して小型精密機器を輸送するようにした包装体であって、前記上下フィルム枠体は、夫々対向するフィルム枠体に対接する枠対接面を形成し、該枠対接面の外側には縦横夫々の方向に縦立縁部及び横立縁部を設けると共に該枠対接面の内側には縦横夫々の方向に副縦立縁部及び副横立縁部を設け、前記縦立縁部及び前記横立縁部の外側には夫々縦舌片及び横舌片を設けており、さらに、該縦舌片及び横舌片の外側には各々が係止片を備え、かつ、前記副縦立縁部及び前記副横立縁部の内側には夫々係止突起を備えており、前記副横立縁部は、前記枠対接面に対して中心部を切断線で、その両端を谷折り線で接するように形成されており、当該中心部の切断線は、前記枠対接面内の開口部に向けて突片を形成しており、前記弾性フィルムは、前記縦立縁部及び横立縁部の立ち上げ面に両面テープを介して貼り付けされており、前記縦立縁部・横立縁部及び前記副縦立縁部・副横立縁部は夫々前記枠対接面に対して谷折りされ、かつ、前記縦舌片・横舌片は前記縦立縁部・横立縁部に対して谷折りされるように構成され、これにより、前記縦立縁部・横立縁部及び前記副縦立縁部・副横立縁部は夫々前記枠対接面に対して立ち上げられ、前記縦舌片・横舌片の各係止片が前記副縦立縁部・副横立縁部の対応する係止突起と係合するように構成され、前記弾性フィルムが前記縦立縁部及び横立縁部の立ち上げ面に両面テープを介して貼り付けるとき、前記副横立縁部に形成された突片をもって当該弾性フィルムを支えることが可能なように構成され、前記縦立縁部・横立縁部及び前記副縦立縁部・副横立縁部が夫々前記枠対接面に対して立ち上げられたとき、前記弾性フィルムにテンションが発生するように構成され、上下フィルム枠体間に小型精密機器を挟んで輸送に供されることを特徴とする。 The small precision equipment package of the present invention sandwiches the small precision equipment, which is an object to be packaged, with an upper and lower film frame with an elastic film attached so as to cover the opening of the upper and lower frame with an opening at the center. The upper and lower film frames are accommodated in a container for transporting a small precision device, and the upper and lower film frames form frame contact surfaces that respectively contact the opposing film frames. In addition, a vertical vertical edge and a horizontal vertical edge are provided on the outer side of the frame contact surface in the vertical and horizontal directions, respectively, and a sub vertical vertical edge and a sub horizontal stand are provided on the inner side of the frame contact surface in the vertical and horizontal directions. An edge portion is provided, and a vertical tongue piece and a horizontal tongue piece are provided on the outside of the vertical standing edge portion and the horizontal standing edge portion, respectively. includes a stop piece, and said inside of the sub-vertical upright edges and the sub horizontal standing edges provided with respective locking projection, The auxiliary horizontal standing edge is formed so that the center of the frame is in contact with the frame contact surface with a cutting line, and both ends of the frame are in contact with the valley fold line. A projecting piece is formed toward the opening in the plane, and the elastic film is attached to the rising surfaces of the vertical and horizontal edges via a double-sided tape, The edge portion / horizontal standing edge portion and the sub vertical standing edge portion / sub horizontal standing edge portion are each valley-folded with respect to the frame contact surface, and the vertical tongue piece / horizontal tongue piece is the vertical standing edge portion. -It is configured to be valley-folded with respect to the horizontal upright edge, whereby the vertical upright edge, horizontal upright edge and the sub vertical upright edge, sub horizontal upright edge are respectively the frame contact surface Each of the locking pieces of the vertical tongue piece and the horizontal tongue piece is engaged with a corresponding locking projection of the sub vertical standing edge and sub horizontal standing edge, and the elastic the film The elastic film can be supported by a projecting piece formed on the auxiliary horizontal edge when the vertical and horizontal edges are attached to the rising surfaces via a double-sided tape. The elastic film is tensioned when the vertical vertical edge / horizontal vertical edge and the auxiliary vertical edge / sub horizontal edge are raised with respect to the frame contact surface. It is comprised, and it is provided for transportation by sandwiching a small precision device between the upper and lower film frames.

本発明の小型精密機器梱包体は、中央部に開口部を設けた上下枠体の該開口部を覆うように弾性フィルムを貼り付けた上下フィルム枠体により被梱包物である小型精密機器を挟み込み、この上下フィルム枠体を容器に収容して小型精密機器を輸送するようにした包装体であって、前記上下フィルム枠体は、夫々対向するフィルム枠体に対接する枠対接面を形成し、該枠対接面の外側には縦横夫々の方向に縦立縁部及び横立縁部を設けると共に該枠対接面の内側には縦横夫々の方向に副縦立縁部及び副横立縁部を設け、前記縦立縁部及び前記横立縁部の外側には夫々縦舌片及び横舌片を設けており、さらに、該縦舌片及び横舌片の外側には各々が係止片を備え、かつ、前記副縦立縁部及び前記副横立縁部の内側には夫々係止突起を備えており、前記上下枠体に対して前記弾性フィルムを固着する際には、弾性フィルムを上下枠体の立ち上げ面に対して両面テープを使用して接着するものであり、前記上下枠体の枠対接面に対して中心部を切断線で、その両端を谷折り線で接するように形成されており、当該中心部の切断線は、前記枠対接面内の開口部に向けて突片を形成しており、前記弾性フィルムを前記上下枠体の立ち上げ面に両面テープを介して貼り付けるとき、前記副横立縁部に形成された突片をもって当該弾性フィルムを支えることが可能なように構成してあり、前記弾性フィルムを前記上下枠の立ち上げ面に貼ることで、枠を組上げたときに良好な弾性フィルムのテンション効果を得ることを特徴とする。 The small precision equipment package of the present invention sandwiches the small precision equipment, which is an object to be packaged, with an upper and lower film frame with an elastic film attached so as to cover the opening of the upper and lower frame with an opening at the center. The upper and lower film frames are accommodated in a container for transporting a small precision device, and the upper and lower film frames form frame contact surfaces that respectively contact the opposing film frames. In addition, a vertical vertical edge and a horizontal vertical edge are provided on the outer side of the frame contact surface in the vertical and horizontal directions, respectively, and a sub vertical vertical edge and a sub horizontal stand are provided on the inner side of the frame contact surface in the vertical and horizontal directions. An edge portion is provided, and a vertical tongue piece and a horizontal tongue piece are provided on the outside of the vertical standing edge portion and the horizontal standing edge portion, respectively. includes a stop piece, and said inside of the sub-vertical upright edges and the sub horizontal standing edges provided with respective locking projection, When the elastic film is fixed to the upper and lower frames, the elastic film is bonded to the rising surface of the upper and lower frames using a double-sided tape. It is formed so that the center of the surface is a cutting line and both ends thereof are touched by a valley fold line, and the cutting line of the center forms a projecting piece toward the opening in the frame contact surface When the elastic film is affixed to the rising surface of the upper and lower frame members via a double-sided tape, the elastic film can be supported by the projecting piece formed on the sub-lateral standing edge. The elastic film is affixed to the rising surfaces of the upper and lower frames to obtain a good tension effect of the elastic film when the frame is assembled.

本発明の構成により、フィルム空間保持緩衝材は、枠が容器の補強となり平均12回のリユース可能な通い箱が構成できた。   According to the configuration of the present invention, the film space holding cushioning material can form a reusable return box having an average of 12 times with the frame serving as a reinforcement of the container.

本発明により、従来の全面緩衝包装と比べ、包装作業工数の削減・リユースによる包装材料の削減等でトータルコストを75%削減した。   According to the present invention, the total cost is reduced by 75% by reducing the number of man-hours for packaging and reducing the number of packaging materials due to reuse compared to conventional full-surface cushioning packaging.

弾性フィルムを枠体に固着するには、通常2種類の方法が用いられている。ひとつは、ゴム系溶剤タイプの接着剤を用いる方法、もう一つは高周波誘電加熱法でありこれらは、ともにロール状のフィルムからテンションを与えながら展開した枠材に押し圧する機械を必要とする。これに対して、本発明の弾性フィルムの枠体への固着方法は、両面テープを使用するもので、製造時に機械は不要で安価で簡便に使用でき、弾性フィルムを枠の立ち上げ面に貼ることで、枠を組上げたときに良好な弾性フィルムのテンション効果を有した小型精密機器包装体を得ることができる。   In general, two methods are used to fix the elastic film to the frame. One is a method using a rubber-based solvent type adhesive, and the other is a high-frequency dielectric heating method, both of which require a machine that presses the rolled frame material while applying tension from a roll film. On the other hand, the method of fixing the elastic film to the frame of the present invention uses a double-sided tape, and a machine is not required at the time of manufacture, can be used easily at low cost, and the elastic film is attached to the rising surface of the frame. Thus, it is possible to obtain a small precision instrument package having a good elastic film tension effect when the frame is assembled.

本発明の小型精密機器用通い箱の内部構成を理解し易く配置した斜視図The perspective view arrange | positioned so that the internal structure of the returnable box for small precision instruments of this invention can be understood easily 本発明の小型精密機器用通い箱の主要構成部品である上下フィルム枠体の詳細斜視図The detailed perspective view of the upper and lower film frame which is the main components of the returnable box for small precision instruments of the present invention 本発明のフィルム枠体の背面図Rear view of the film frame of the present invention 本発明のフィルム枠体の正面図Front view of the film frame of the present invention 本発明のフィルム枠体を構成するダンボール紙片の展開図Development view of the corrugated paper piece constituting the film frame of the present invention 本発明の図3に示したフィルム枠体のA−A断面図AA sectional view of the film frame shown in FIG. 3 of the present invention (A)(B)(C)本発明の通い箱の基本寸法図(A) (B) (C) Basic dimensions of the returnable box of the present invention 落下実験時のHDD移動の説明図Illustration of HDD movement during drop experiment 包装貨物試験加速度結果を示す図Illustration showing the acceleration result of the package cargo test

上記したように、フィルム空間保持緩衝方式の輸送用梱包箱の分野に属する梱包箱は既に知られているが、従前は多くの場合に、HDD等の小型精密機器の梱包時には、気泡シートで個包装され、輸送衝撃からHDDを保護するため発送時に再度、充填用緩衝材を使用した包装作業を行っている。もしくは、発泡ポリエチレンの成型加工品のパッドを使用しHDDの緩衝材にしている。そこで従来の包装課題を明確にして開発ポイントを明確にしたものが以下の表1「包装の問題と開発の着眼点」である。   As described above, packaging boxes belonging to the field of film packaging that uses a film space holding buffer system are already known, but in the past, in many cases, when packing small precision devices such as HDDs, individual packaging with a bubble sheet is required. In order to protect the HDD from transportation impact, the packaging work is performed again using the cushioning material for filling. Alternatively, a foamed polyethylene molded product pad is used as an HDD cushioning material. Therefore, Table 1 “Packaging problems and points of development” below clarifies the development points by clarifying the conventional packaging issues.

Figure 0005534897
Figure 0005534897

そして、包装開発にあたっては、以下の表2「包装開発の手順」の3項目について検討して具体的数値を決めた。   In packaging development, the following three items in Table 2 “Packaging Development Procedure” were examined and specific numerical values were determined.

Figure 0005534897
Figure 0005534897

本発明の小型精密機器用通い箱は、小型精密機器として実際の被梱包物として複数種類のHDDを用意して、実証実験を繰り返して最適な通い箱として開発したものである。実際は以下のHDDを実証実験用として用意した。
被梱包物1:横101×縦147×厚さ26(mm)
被梱包物2:横110×縦167×厚さ26(mm)
被梱包物3:横110×縦179×厚さ26(mm)
被梱包物4:横140×縦188×厚さ31(mm)
被梱包物5:横112×縦227×厚さ26(mm)
The returnable box for small precision equipment according to the present invention was developed as an optimum returnable box by repeating a plurality of types of HDDs as actual packed objects as a small precision equipment. In fact, the following HDDs were prepared for demonstration experiments.
Packaged item 1: width 101 x length 147 x thickness 26 (mm)
Packaged item 2: width 110 × length 167 × thickness 26 (mm)
Package 3: width 110 x length 179 x thickness 26 (mm)
Packaged item 4: width 140 x length 188 x thickness 31 (mm)
Package 5: width 112 x length 227 x thickness 26 (mm)

このように、被梱包物の寸法は、最大値で横140×縦188×厚さ31mm、最小値で横101×縦147×厚さ26mmとなり、縦寸法で80mm程度の差があった。重さは0.6〜0.8kgとあまり差はなかった。   As described above, the dimensions of the objects to be packed were 140 × 188 × 31 mm in thickness at the maximum value, 101 × vertical 147 × 26 mm in thickness at the minimum value, and there was a difference of about 80 mm in the vertical dimension. The weight was not so different from 0.6 to 0.8 kg.

緩衝体の基本構造の検討と選択においては、現在市場にある緩衝体の基本構造5種類について以下の表3「各種緩衝体の特徴比較」のとおり、特に形状の異なるHDDの収納及び使用量とコストを考慮してフィルム枠体の緩衝方法を検討した。   In the examination and selection of the basic structure of the shock absorber, the storage and use amount of HDDs with different shapes are shown in Table 3 “Characteristic comparison of various shock absorbers” for the five basic shock absorber structures currently on the market. In consideration of the cost, the buffer method of the film frame was examined.

Figure 0005534897
Figure 0005534897

緩衝体の材料の検討と選択において、緩衝体と容器に使用する材料は、以下の表4「各種包装材料の材質」のとおり、段ボール、ポリウレタンフィルム、両面接着テープの3種類とし、これで試作・試験を実施して最適な材質を選定することとした。   In the examination and selection of the material of the shock absorber, the materials used for the shock absorber and the container are three types: corrugated cardboard, polyurethane film, and double-sided adhesive tape as shown in Table 4 “Materials of various packaging materials” below.・ We decided to select the most suitable material through testing.

Figure 0005534897
Figure 0005534897

緩衝体の寸法は、図7(A)に示すとおり、フィルム枠体の幅寸法は30mmとし、HDDの厚さとフィルムの伸びから、HDDの最大寸法(縦最大寸法227mm,横最大寸法140mm)に対してフィルムの長さ寸法を周囲に20mmづつ大きい値とし、縦横共に合計50mmの緩衝距離(枠体の幅寸法30mm+被梱包体周辺のフィルムの長さ寸法20mm)にした。厚さは、HDDの厚さ(31mm)の1/2に対して枠幅を48.5mmとし、33mmの緩衝距離にした。図7(B)は、フィルム枠体の断面形状を模式化したものであり、図7(C)は、上下フィルム枠体を重ねた状態を示している。   As shown in FIG. 7A, the buffer body has a width of 30 mm as the film frame, and the maximum HDD dimension (vertical maximum dimension 227 mm, horizontal maximum dimension 140 mm) based on the HDD thickness and film elongation. On the other hand, the length of the film was increased by 20 mm around the periphery, and the buffer distance was 50 mm in both length and width (frame width 30 mm + film length around the packaged body 20 mm). As for the thickness, the frame width was 48.5 mm with respect to 1/2 of the HDD thickness (31 mm), and the buffer distance was 33 mm. FIG. 7B schematically shows the cross-sectional shape of the film frame, and FIG. 7C shows a state in which the upper and lower film frames are overlapped.

最初に、L字形構造のフィルム枠体を試作し、落下試験をした結果、図8に示す通りに、HDDが落下方向に完全に移動し、フィルム枠体の枠部分が折れ曲がりにより変形してしまい、予想を上回る衝撃が発生する大きな問題が浮上した。このように、単にフィルム空間保持緩衝方式の輸送用梱包箱を構成しただけでは、必ずしも良好な効果を得られるものではないことが分った。この原因は、HDDを挟むフィルムの圧力が弱く、また、衝撃により枠の折れが発生し(図中点線で示した円内の部分)、枠のたわみが大きくなることであることが分った。このために、枠の構造設計に改良を加え、フィルム厚さの選択と枠に対する接着方法が課題となった。   First, as a result of prototyping an L-shaped film frame and performing a drop test, the HDD completely moved in the dropping direction as shown in FIG. 8, and the frame portion of the film frame was bent and deformed. A big problem emerged that caused a shock that exceeded expectations. Thus, it has been found that a good effect cannot always be obtained simply by constructing a transport box of the film space holding buffer system. It was found that the cause is that the pressure of the film sandwiching the HDD is weak, the frame is broken by the impact (the part in the circle indicated by the dotted line in the figure), and the deflection of the frame increases. . For this reason, improvements were made to the structural design of the frame, and the selection of the film thickness and the method of bonding to the frame became an issue.

そこで、落下衝撃による緩衝体内のHDDの移動防止のために、緩衝体の枠の構造を断面L字形から本発明の通りに断面U字形(図6)にした。これを枠体の四辺の中央部4カ所に追加したフィルム枠体に改良した。このように改良した本発明の枠構造に、フィルム厚さ、段ボールの材質、両面粘着テープの幅を変えながら、落下試験により比較検討した結果、以下の表5「改良フィルム枠体の包装材料」に示す包装材料を選定した。   Therefore, in order to prevent the movement of the HDD in the buffer body due to a drop impact, the structure of the frame of the buffer body has been changed from an L-shaped section to a U-shaped section (FIG. 6) according to the present invention. This was improved to a film frame that was added to four central portions on the four sides of the frame. As a result of a comparative examination by a drop test while changing the film thickness, the material of the cardboard, and the width of the double-sided adhesive tape to the frame structure of the present invention thus improved, the following Table 5 “Packaging material for an improved film frame” The packaging materials shown in Fig. 1 were selected.

Figure 0005534897
Figure 0005534897

本発明は、この改良により、落下時にHDDが大きく移動する問題を解消した。さらに枠の強度がアップしたために段ボールは、K6タイプより1ランク低い材料の使用が可能となりコストダウンに繋がった。   With this improvement, the present invention has solved the problem that the HDD moves greatly when dropped. In addition, the strength of the frame has increased, and corrugated cardboard can use materials that are one rank lower than the K6 type, leading to cost reduction.

トレイ付きHDD4種により本発明の包装体を構成して落下試験を行った。その結果は図9に示す通りで、許容加速度60G以内であった。実際に行った落下試験と振動試験の条件は下記の通りであり、HDDの動作試験はすべて正常であった。
(1)落下試験はJIS Z 0202 レベル3,高さ40cm,1角3リョウ6面の10回落下
(2)振動試験はJIS Z 0232の方法A−1,掃引往複時間20分,0.75G,5〜100Hz
The package of the present invention was constituted by four types of HDDs with trays, and a drop test was performed. The result is as shown in FIG. 9 and within the allowable acceleration of 60G. The conditions of the drop test and the vibration test that were actually performed are as follows, and all the HDD operation tests were normal.
(1) The drop test is JIS Z 0202 level 3, height 40 cm, 10-point drop of 6 corners on one side and 3 faces. (2) The vibration test is JIS Z 0232 method A-1, sweeping double time 20 minutes, 0.75G , 5-100Hz

以下、図面を用いて本発明の小型精密機器用通い箱の実施例の説明を詳細に行う。なお、この説明はあくまでも本発明の実施例としての説明であり、本発明の発明思想がこの範囲に限定されるというものでない。   Hereinafter, embodiments of the returnable box for small precision equipment of the present invention will be described in detail with reference to the drawings. This description is merely an example of the present invention, and the inventive idea of the present invention is not limited to this range.

図1は、本発明の小型精密機器用の通い箱100の内部構成を理解し易く配置した斜視図である。通い箱100は、ダンボール容器10内に上下のフィルム枠体30及び50を収容したものである。本実施例においては、上下のフィルム枠体30及び50は、構造的には同じものを使用している。しかし、梱包する被梱包物の形状により上下のフィルム枠体30及び50の寸法を変更することも可能である。例えば、被梱包物の天地何れかに突起部がある等により、一方の厚み方向の寸法を変更する等である。   FIG. 1 is a perspective view in which the internal configuration of a returnable box 100 for a small precision instrument according to the present invention is arranged for easy understanding. The returnable box 100 is one in which upper and lower film frames 30 and 50 are accommodated in a cardboard container 10. In the present embodiment, the upper and lower film frames 30 and 50 are structurally the same. However, it is also possible to change the dimensions of the upper and lower film frame bodies 30 and 50 depending on the shape of an object to be packed. For example, one of the dimensions in the thickness direction is changed due to the presence of a protrusion on one of the tops and bottoms of the object to be packed.

ここでは詳細に説明しないが、ダンボール容器10の粘着テープレス化を図るために、ダンボール容器10の底を1カ所差し込むだけでワンタッチの組み立てができる構造としてある。ダンボール容器10の材質は、後段で詳細に説明する上下のフィルム枠体30及び50と同じK5タイプにし、全体の重さは0.36kgで外寸法は340×205×115mmとしている。   Although not described in detail here, in order to reduce the pressure-sensitive adhesive tape of the corrugated cardboard container 10, the structure is such that one-touch assembly can be performed by inserting only one bottom of the corrugated cardboard container 10. The material of the cardboard container 10 is the same K5 type as the upper and lower film frames 30 and 50 described in detail later, the overall weight is 0.36 kg, and the outer dimensions are 340 × 205 × 115 mm.

図2は、本発明の小型精密機器用通い箱の主要構成部品である上下フィルム枠体30及び50の詳細斜視図である。このフィルム枠体の詳細は図3〜図6に示されており、図3は、本発明のフィルム枠体の背面図、図4は、本発明のフィルム枠体の正面図、図5は、本発明のフィルム枠体を構成するダンボール紙片の展開図、図6は図3のフィルム枠体のA−A断面図(及びB−B断面図)である。以降、上下フィルム枠体の説明が必要な場合以外は、フィルム枠体30として説明する。   FIG. 2 is a detailed perspective view of the upper and lower film frame bodies 30 and 50 which are main components of the returnable box for small precision equipment of the present invention. The details of the film frame are shown in FIGS. 3 to 6, FIG. 3 is a rear view of the film frame of the present invention, FIG. 4 is a front view of the film frame of the present invention, and FIG. FIG. 6 is an AA sectional view (and a BB sectional view) of the film frame of FIG. 3. Hereinafter, the film frame 30 will be described unless the upper and lower film frames need to be described.

本発明のフィルム枠体30は、一枚のダンボール紙(図5)から図示しない打ち抜き機により打ち抜かれる。なお、本発明の説明においては、図5の方向で上下方向を縦方向とし、左右方向を横方向として説明している。   The film frame 30 of the present invention is punched out from a piece of corrugated paper (FIG. 5) by a punching machine (not shown). In the description of the present invention, the vertical direction is the vertical direction and the horizontal direction is the horizontal direction in the direction of FIG.

フィルム枠体30は、中心部に枠対接面31を構成し、その上面にフィルム(図5中に図示なし)を貼り付けて、上下のフィルム枠体30及び50に貼り付けられた2枚のフィルムにより被梱包物(図示なし)を挟むことになる。図5には点線と一点鎖線が引かれているが、図5の状態で見て、点線は谷折りを示し、一点鎖線は山折りを示し、実線は切断線を示す。枠対接面31の左右には、谷折り点線46,46の側方に縦立縁部32,32が設けられ、上下には、谷折り点線47,47の側方に横立縁部33,33が設けられている。枠対接面31の中心部には、谷折り点線49,49の内側に副縦立縁部34,34が設けられ、上下には、谷折り点線48・48,48・48の内側に副横立縁部35,35が設けられている。これら副縦立縁部34,34及び副横立縁部35,35の内側はダンボール紙が打ち抜かれた部分であり開口部40が形成されている。
ここで、谷折り点線46,46と47,47に沿って、縦立縁部32,32と横立縁部33,33に、両面テープを貼り付け、枠対接面31の全面を覆う弾性フィルム(図示なし)をフィルム枠体30に固着する。
The film frame 30 comprises a frame contact surface 31 in the center, a film (not shown in FIG. 5) attached to the upper surface thereof, and two sheets attached to the upper and lower film frames 30 and 50. The object to be packed (not shown) is sandwiched between the films. In FIG. 5, a dotted line and an alternate long and short dash line are drawn, but when viewed in the state of FIG. 5, the dotted line indicates a valley fold, the alternate long and short dash line indicates a mountain fold, and the solid line indicates a cut line. On the left and right sides of the frame contact surface 31, vertical standing edges 32, 32 are provided on the sides of the valley fold dotted lines 46, 46, and on the upper and lower sides, the horizontal standing edges 33 on the sides of the valley fold dotted lines 47, 47. , 33 are provided. At the center of the frame contact surface 31, auxiliary vertical edges 34, 34 are provided inside the valley fold dotted lines 49, 49, and above and below the secondary fold dotted lines 48, 48, 48, 48. Horizontal standing edges 35, 35 are provided. The insides of the auxiliary vertical edge portions 34 and 34 and the auxiliary horizontal edge portions 35 and 35 are portions where cardboard paper is punched, and an opening 40 is formed.
Here, along the valley fold dotted lines 46, 46 and 47, 47, the double-sided tape is applied to the vertical standing edges 32, 32 and the horizontal standing edges 33, 33 to cover the entire surface of the frame contact surface 31. A film (not shown) is fixed to the film frame 30.

縦立縁部32,32の更に外側には、谷折り点線(符号なし)を介して縦舌片36,36が設けられ、横立縁部33,33の更に外側には、谷折り点線(符号なし)を介して横舌片37,37が設けられている。縦舌片36の最外周には、切り込み部(符号なし)の外側に係止片38,38が設けられ、横舌片37の最外周には、切り込み部(符号なし)の外側に係止片39,39が設けられている。これら係止片38,38は、副縦立縁部34,34が折り込まれることにより、副縦立縁部34,34に設けられている係止突起43,43と係合し、係止片39,39は、副横立縁部35,35が折り込まれることにより、副横立縁部35,35に設けられている係止突起44,44と係合する。   Longitudinal pieces 36 and 36 are provided on the outer side of the vertical standing edges 32 and 32 via valley fold dotted lines (not shown), and on the further outer side of the horizontal standing edges 33 and 33, valley fold dotted lines ( Lateral tongue pieces 37, 37 are provided through (not indicated). Locking pieces 38 are provided on the outermost periphery of the vertical tongue piece 36 on the outer side of the cut portion (not indicated), and the outer periphery of the horizontal tongue piece 37 is locked on the outer side of the cut portion (not indicated). Pieces 39, 39 are provided. These locking pieces 38 and 38 are engaged with locking protrusions 43 and 43 provided on the sub vertical standing edges 34 and 34 by folding the sub vertical standing edges 34 and 34, and the locking pieces 39 and 39 engage with the latching protrusions 44 and 44 provided in the sub horizontal standing edge 35 and 35, when the sub horizontal standing edge 35 and 35 are folded.

枠対接面31は、縦立縁部32,32の反対側に谷折り点線49,49を介して副縦立縁部34,34が設けられ、横立縁部33,33の反対側に谷折り点線48・48,48・48を介して副横立縁部35,35が設けられている。この副横立縁部35,35は、枠対接面31に対して谷折り点線48・48の間は実線(符号なし)で示されているように、切断線が入っている。この切断線により、枠対接面31に対して副横立縁部35,35を谷折りした場合には、突片45,45が枠対接面31と同じ面内に残されることになる。本実施例においては、突片45,45は副横立縁部35,35側にのみ設ける構成としたが、副縦立縁部34,34側にも設ける構成とすることは可能である。本実施例において、突片45,45を副横立縁部35,35側にのみ設ける構成とした理由は、中央部に形成される開口部40の縦横寸法に依存するものである。縦横共にそれほどの寸法がない開口部40の場合は、突片を設ける必要はないし、縦横共に大きな寸法の開口部40の場合は、両方に突片を設けることも可能である。   The frame contact surface 31 is provided with sub-vertical vertical edges 34, 34 on the opposite side of the vertical standing edges 32, 32 via valley fold dotted lines 49, 49, and on the opposite side of the horizontal vertical edges 33, 33. Sub-lateral standing edge portions 35 and 35 are provided via valley fold dotted lines 48 and 48 and 48 and 48, respectively. The sub-lateral standing edges 35, 35 have a cutting line between the valley fold dotted lines 48, 48 with respect to the frame contact surface 31, as indicated by a solid line (not indicated). When the auxiliary horizontal edge portions 35 and 35 are valley-folded with respect to the frame contact surface 31 by the cutting line, the projecting pieces 45 and 45 are left in the same plane as the frame contact surface 31. . In the present embodiment, the projecting pieces 45, 45 are provided only on the side of the auxiliary horizontal standing edges 35, 35, but may be provided on the side of the auxiliary vertical standing edges 34, 34. In the present embodiment, the reason why the projecting pieces 45, 45 are provided only on the side of the auxiliary horizontal edge portions 35, 35 depends on the vertical and horizontal dimensions of the opening 40 formed in the central portion. In the case of the opening 40 that is not so dimensioned both vertically and horizontally, it is not necessary to provide a projecting piece. In the case of the opening 40 having a large dimension both vertically and horizontally, it is also possible to provide a projecting piece on both.

図5に示した実線(切断線)、点線(谷折り線)及び一点鎖線(山折り線)を全て織り込むと、図2のフィルム枠体30及び50となる。図6は、図5のフィルム枠体を全て織り込んだ状態での図3のA−A断面図(及びB−B断面図)を示したものである。これには、本発明のフィルム枠体30の枠対接面31から折り込まれて立ち上げられた外側の縦立縁部32(横立縁部33)と内側の副縦立縁部34(副横立縁部35)が枠体30のフレームを構成することになる。そして、立ち上げられた縦立縁部32(横立縁部33)と副縦立縁部34(副横立縁部35)とは、夫々縦舌片36(横舌片37)が副縦立縁部34(副横立縁部35)と係合することにより強固にロ字状を保つようにされている。   When all of the solid line (cut line), dotted line (valley fold line), and alternate long and short dash line (mountain fold line) shown in FIG. 5 are interwoven, the film frames 30 and 50 in FIG. FIG. 6 shows an AA cross-sectional view (and a BB cross-sectional view) of FIG. 3 in a state in which all the film frames of FIG. 5 are woven. For this purpose, the outer vertical standing edge 32 (horizontal standing edge 33) and the inner sub vertical standing edge 34 (secondary vertical edge 34), which are folded and raised from the frame contact surface 31 of the film frame 30 of the present invention. The horizontal standing edge 35) constitutes the frame of the frame 30. The vertical vertical edge 32 (horizontal vertical edge 33) and the secondary vertical vertical edge 34 (second horizontal horizontal edge 35) raised are respectively formed by the vertical tongue piece 36 (lateral tongue piece 37). By engaging with the standing edge portion 34 (sub-lateral standing edge portion 35), the square shape is firmly maintained.

縦立縁部32と横立縁部33との間には、三角形状の繋ぎ片41・42,41・42,41・42,41・42が形成され、繋ぎ片41と繋ぎ片42とは山折りとされる。これにより折り込まれた繋ぎ片41と繋ぎ片42とは、フィルム枠体30の枠対接面31の4隅の補強材の効果を果たすことができる。   Triangular connecting pieces 41, 42, 41, 42, 41, 42, 41, 42 are formed between the vertical standing edge 32 and the horizontal standing edge 33, and the connecting piece 41 and the connecting piece 42 are It is considered a mountain fold. Thus, the folded connection piece 41 and the connection piece 42 can achieve the effect of reinforcing materials at the four corners of the frame contact surface 31 of the film frame 30.

30,50・・・上下フィルム枠体
31・・・枠対接面
32・・・縦立縁部
33・・・横立縁部
34・・・副縦立縁部
35・・・副横立縁部
36・・・縦舌片
37・・・横舌片
38,39・・・係止片
40・・・開口部
41,42・・・繋ぎ片
43,44・・・係止突起
45・・・突片
46,47,48,49・・・谷折り点線
30, 50 ... Upper and lower film frame 31 ... Frame contact surface 32 ... Vertical vertical edge 33 ... Horizontal vertical edge 34 ... Sub vertical vertical edge 35 ... Sub horizontal Edge 36... Vertical tongue piece 37... Horizontal tongue piece 38 and 39... Locking piece 40... Opening portion 41 and 42. ..Projection pieces 46, 47, 48, 49 ... valley fold dotted lines

Claims (4)

中央部に開口部を設けた上下枠体の該開口部を覆うように弾性フィルムを貼り付けた上下フィルム枠体により被梱包物である小型精密機器を挟み込み、この上下フィルム枠体を容器に収容して輸送するようにした通い箱であって、
前記上下フィルム枠体は、夫々対向するフィルム枠体に対接する枠対接面を形成し、
該枠対接面の外側には縦横夫々の方向に縦立縁部及び横立縁部を設けると共に該枠対接面の内側には縦横夫々の方向に副縦立縁部及び副横立縁部を設け、
前記縦立縁部及び前記横立縁部の外側には夫々縦舌片及び横舌片を設けており、さらに、該縦舌片及び横舌片の外側には各々が係止片を備え、かつ、前記副縦立縁部及び前記副横立縁部の内側には夫々係止突起を備えており、
前記副横立縁部は、前記枠対接面に対して中心部を切断線で、その両端を谷折り線で接するように形成されており、当該中心部の切断線は、前記枠対接面内の開口部に向けて突片を形成しており、
前記弾性フィルムは、前記縦立縁部及び横立縁部の立ち上げ面に両面テープを介して貼り付けされており、
前記縦立縁部・横立縁部及び前記副縦立縁部・副横立縁部は夫々前記枠対接面に対して谷折りされ、かつ、前記縦舌片・横舌片は前記縦立縁部・横立縁部に対して谷折りされるように構成され、
これにより、前記縦立縁部・横立縁部及び前記副縦立縁部・副横立縁部は夫々前記枠対接面に対して立ち上げられ、前記縦舌片・横舌片の各係止片が前記副縦立縁部・副横立縁部の対応する係止突起と係合するように構成され
前記弾性フィルムが前記縦立縁部及び横立縁部の立ち上げ面に両面テープを介して貼り付けされるとき、前記副横立縁部に形成された突片をもって当該弾性フィルムを支えるように構成され、
前記縦立縁部・横立縁部及び前記副縦立縁部・副横立縁部が夫々前記枠対接面に対して立ち上げられたとき、前記弾性フィルムにテンションが発生するように構成されることを特徴とする小型精密機器用通い箱。
A small precision device, which is an item to be packed, is sandwiched between upper and lower film frames with an elastic film attached so as to cover the opening of the upper and lower frame having an opening in the center, and the upper and lower film frames are accommodated in a container. A returnable box that was transported
The upper and lower film frames form frame contact surfaces that contact the opposing film frames,
A vertical vertical edge and a horizontal vertical edge are provided in the vertical and horizontal directions outside the frame contact surface, and a sub vertical vertical edge and a secondary horizontal edge are provided in the vertical and horizontal directions inside the frame contact surface. Set up a section,
A vertical tongue piece and a horizontal tongue piece are provided on the outside of the vertical standing edge portion and the horizontal standing edge portion, respectively, and each of the outside of the vertical tongue piece and the horizontal tongue piece is provided with a locking piece, And it is provided with a latching projection on the inside of the sub vertical standing edge and the sub horizontal standing edge, respectively.
The sub-lateral standing edge is formed so that a center part thereof is in contact with the frame contact surface by a cutting line, and both ends thereof are contacted by a valley fold line. A projecting piece is formed toward the in-plane opening,
The elastic film is affixed to the rising surfaces of the vertical and horizontal edges through a double-sided tape,
The vertical standing edge / horizontal standing edge and the sub vertical standing edge / sub horizontal standing edge are valley-folded with respect to the frame contact surface, respectively, and the vertical tongue piece / horizontal tongue piece is It is configured to be valley-folded against the vertical and horizontal edges,
Thereby, the vertical standing edge / horizontal standing edge and the sub vertical standing edge / sub horizontal standing edge are raised with respect to the frame contact surface, respectively. A locking piece is configured to engage with a corresponding locking projection of the sub vertical standing edge and the sub horizontal standing edge ,
When the elastic film is affixed to the rising surfaces of the vertical standing edge and the horizontal standing edge via a double-sided tape, the elastic film is supported by the projecting piece formed on the sub horizontal standing edge. Configured,
The elastic film is configured so that tension is generated when the vertical vertical edge / horizontal vertical edge and the sub vertical vertical edge / sub horizontal vertical edge are raised from the frame contact surface. A returnable box for small precision equipment.
前記副縦立縁部と前記副横立縁部とは、三角形状の繋ぎ片で繋げられており、該三角形状の繋ぎ片を折り込むことにより、前記フィルム枠体の四隅の補強部材として構成することを特徴とした請求項1記載の小型精密機器用通い箱。 The auxiliary vertical edge and the auxiliary horizontal edge are connected by a triangular connecting piece, and are formed as reinforcing members at the four corners of the film frame by folding the triangular connecting piece. small precision equipment returnable box according to claim 1 Symbol placement was characterized by. 中央部に開口部を設けた上下枠体の該開口部を覆うように弾性フィルムを貼り付けた上下フィルム枠体により被梱包物である小型精密機器を挟み込み、この上下フィルム枠体を容器に収容して小型精密機器を輸送するようにした包装体であって、
前記上下フィルム枠体は、夫々対向するフィルム枠体に対接する枠対接面を形成し、該枠対接面の外側には縦横夫々の方向に縦立縁部及び横立縁部を設けると共に該枠対接面の内側には縦横夫々の方向に副縦立縁部及び副横立縁部を設け、前記縦立縁部及び前記横立縁部の外側には夫々縦舌片及び横舌片を設けており、さらに、該縦舌片及び横舌片の外側には各々が係止片を備え、かつ、前記副縦立縁部及び前記副横立縁部の内側には夫々係止突起を備えており、
前記副横立縁部は、前記枠対接面に対して中心部を切断線で、その両端を谷折り線で接するように形成されており、当該中心部の切断線は、前記枠対接面内の開口部に向けて突片を形成しており、
前記弾性フィルムは、前記縦立縁部及び横立縁部の立ち上げ面に両面テープを介して貼り付けされており、
前記縦立縁部・横立縁部及び前記副縦立縁部・副横立縁部は夫々前記枠対接面に対して谷折りされ、かつ、前記縦舌片・横舌片は前記縦立縁部・横立縁部に対して谷折りされるように構成され、
これにより、前記縦立縁部・横立縁部及び前記副縦立縁部・副横立縁部は夫々前記枠対接面に対して立ち上げられ、前記縦舌片・横舌片の各係止片が前記副縦立縁部・副横立縁部の対応する係止突起と係合するように構成され
前記弾性フィルムが前記縦立縁部及び横立縁部の立ち上げ面に両面テープを介して貼り付けるとき、前記副横立縁部に形成された突片をもって当該弾性フィルムを支えることが可能なように構成され、
前記縦立縁部・横立縁部及び前記副縦立縁部・副横立縁部が夫々前記枠対接面に対して立ち上げられたとき、前記弾性フィルムにテンションが発生するように構成され、上下フィルム枠体間に小型精密機器を挟んで輸送に供されることを特徴とする小型精密機器包装体。
A small precision device, which is an item to be packed, is sandwiched between upper and lower film frames with an elastic film attached so as to cover the opening of the upper and lower frame having an opening in the center, and the upper and lower film frames are accommodated in a container. And packaged to transport small precision equipment,
The upper and lower film frames form frame contact surfaces that are in contact with the opposing film frames, and are provided with vertical vertical edges and horizontal vertical edges on the outside of the frame contact surfaces in the vertical and horizontal directions, respectively. A sub-vertical vertical edge and a sub-horizontal vertical edge are provided inside the frame contact surface in the vertical and horizontal directions, respectively, and a vertical tongue piece and a horizontal tongue are provided outside the vertical vertical edge and the horizontal vertical edge, respectively. Each of which is provided with a locking piece on the outside of the vertical tongue piece and the horizontal tongue piece, respectively, and locked on the inside of the sub vertical standing edge and the sub horizontal standing edge, respectively. With protrusions,
The sub-lateral standing edge is formed so that a center part thereof is in contact with the frame contact surface by a cutting line, and both ends thereof are contacted by a valley fold line. A projecting piece is formed toward the in-plane opening,
The elastic film is affixed to the rising surfaces of the vertical and horizontal edges through a double-sided tape,
The vertical standing edge / horizontal standing edge and the sub vertical standing edge / sub horizontal standing edge are valley-folded with respect to the frame contact surface, respectively, and the vertical tongue piece / horizontal tongue piece is It is configured to be valley-folded against the vertical and horizontal edges,
Thereby, the vertical standing edge / horizontal standing edge and the sub vertical standing edge / sub horizontal standing edge are raised with respect to the frame contact surface, respectively. A locking piece is configured to engage with a corresponding locking projection of the sub vertical standing edge and the sub horizontal standing edge ,
When the elastic film is affixed to the rising surfaces of the vertical and horizontal edges via a double-sided tape, the elastic film can be supported by the protruding pieces formed on the auxiliary horizontal edges. Configured as
The elastic film is configured so that tension is generated when the vertical vertical edge / horizontal vertical edge and the sub vertical vertical edge / sub horizontal vertical edge are raised from the frame contact surface. A small precision instrument package characterized in that a small precision instrument is sandwiched between upper and lower film frames and transported.
中央部に開口部を設けた上下枠体の該開口部を覆うように弾性フィルムを貼り付けた上下フィルム枠体により被梱包物である小型精密機器を挟み込み、この上下フィルム枠体を容器に収容して小型精密機器を輸送するようにした包装体であって、
前記上下フィルム枠体は、夫々対向するフィルム枠体に対接する枠対接面を形成し、
該枠対接面の外側には縦横夫々の方向に縦立縁部及び横立縁部を設けると共に該枠対接面の内側には縦横夫々の方向に副縦立縁部及び副横立縁部を設け、
前記縦立縁部及び前記横立縁部の外側には夫々縦舌片及び横舌片を設けており、さらに、該縦舌片及び横舌片の外側には各々が係止片を備え、かつ、前記副縦立縁部及び前記副横立縁部の内側には夫々係止突起を備えており、
前記上下枠体に対して前記弾性フィルムを固着する際には、弾性フィルムを上下枠体の立ち上げ面に対して両面テープを使用して接着するものであり、
前記上下枠体の枠対接面に対して中心部を切断線で、その両端を谷折り線で接するように形成されており、当該中心部の切断線は、前記枠対接面内の開口部に向けて突片を形成しており、
前記弾性フィルムを前記上下枠体の立ち上げ面に両面テープを介して貼り付けるとき、前記副横立縁部に形成された突片をもって当該弾性フィルムを支えることが可能なように構成してあり、
前記弾性フィルムを前記上下枠の立ち上げ面に貼ることで、枠を組上げたときに良好な弾性フィルムのテンション効果を得ることを特徴とする小型精密機器包装体。
A small precision device, which is an item to be packed, is sandwiched between upper and lower film frames with an elastic film attached so as to cover the opening of the upper and lower frame having an opening in the center, and the upper and lower film frames are accommodated in a container. And packaged to transport small precision equipment,
The upper and lower film frames form frame contact surfaces that contact the opposing film frames,
A vertical vertical edge and a horizontal vertical edge are provided in the vertical and horizontal directions outside the frame contact surface, and a sub vertical vertical edge and a secondary horizontal edge are provided in the vertical and horizontal directions inside the frame contact surface. Set up a section,
A vertical tongue piece and a horizontal tongue piece are provided on the outside of the vertical standing edge portion and the horizontal standing edge portion, respectively, and each of the outside of the vertical tongue piece and the horizontal tongue piece is provided with a locking piece, And it is provided with a latching projection on the inside of the sub vertical standing edge and the sub horizontal standing edge, respectively.
When fixing the elastic film to the upper and lower frame body, the elastic film is bonded to the rising surface of the upper and lower frame body using a double-sided tape,
The center of the upper and lower frame bodies is formed so as to be in contact with the center of the frame contact surface, and the both ends of the frame are in contact with the valley fold line. A protruding piece is formed toward the part,
When the elastic film is attached to the rising surface of the upper and lower frame bodies via a double-sided tape, the elastic film is configured to be supported by a projecting piece formed on the sub-lateral standing edge. ,
A compact precision device packaging body characterized in that a good tension effect of an elastic film is obtained when the frame is assembled by pasting the elastic film on the rising surfaces of the upper and lower frames.
JP2010077416A 2010-03-30 2010-03-30 Small precision instrument return box and small precision instrument package Expired - Fee Related JP5534897B2 (en)

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