JP5313045B2 - Package - Google Patents

Description

    The present invention relates to a packaging apparatus and a packaging method, and more particularly, to a packaging apparatus and a packaging method that can easily cope with a slightly different size of a packaged body.

There is a packaging device in which a body to be packaged is stored via a cushioning material (for example, see Patent Document 1).
Since the buffer material of this packaging apparatus is shape | molded according to the shape of the to-be-packaged body, the buffer effect can be improved.

Japanese Patent No. 3146122 See FIG.

    However, in the above packaging device, if the shape of the packaged object to be packaged changes due to a design change, model, etc., the cushioning material is newly manufactured according to the shape of the packaged object. The problem of having to occur arises.

    An object of the present invention is to provide a packaging device and a packaging method that eliminate the above-mentioned problems.

The packaging device according to claim 1 is a packaging body, a packaging body that houses the packaging body, a first locked member that is provided on a first wall that is erected on the packaging body, A second locked member provided on a second wall facing the first wall and erected on the package, and a first locking portion locked on the first locked member And a second locking portion for locking to the second locked member, and a support member supported by the support member and having a cushioning material therein, A belt-shaped member that is wrapped in a ring and holds the package body in a suspended state in the package body, and the package body includes a main body and a leg portion that is provided at a lower portion of the main body and supports the main body. The leg portion protrudes from the belt-like member through an opening provided in the belt-like member, and the leg portion faces the bottom wall of the packaging body. Those that are spaced apart from each other.

Further, the packaging body according to claim 2 is the packaging device according to claim 1, wherein the first planar fastener attached to the belt-like member and the second planar fastener attached to the bottom wall of the packaging body the provided, in which the second planar fastener and in engaged thereby and said first planar fastener for restricting the movement of the package of suspended.

The packaging method according to claim 3 is a packaging method for housing a package body having a main body and a leg portion provided at a lower portion of the main body and supporting the main body in the package, wherein the packaging The leg portions excluding the leg portions that are in contact with the bottom wall in the package are supported by using air-sealable band-like members supported by support members respectively supported by opposing walls standing on the body. The main body is wrapped in an annular shape, and after the wrapping is held, the annular state of the belt-like member is held, and after holding, air is sealed inside the belt-like member to separate the leg portions in contact with the bottom wall. The legs and the main body are packaged in a suspended state in the package.

The packaging method according to claim 4 is the packaging method according to claim 3 , wherein the first planar fastener attached to the belt-like member is attached to the bottom wall of the packaging body after the suspended state. It is to be engaged with a surface fastener.

    According to the packaging device of claim 1, the packaged body is supported by the support member and is wrapped in a ring shape and the packaged body is held in a suspended state in the package so that the packaged body is protected and conveyed. In addition, if the size of the packaged body is such that the size of the packaged body can be wrapped in a ring shape, it is possible to easily cope with the fact that the size of the packaged body is slightly different. Have.

    Moreover, according to the packaging apparatus of Claim 2, in addition to the effect of invention of Claim 1 mentioned above, a to-be-packaged body is provided in the lower part of this main body, and the leg part which supports the said main body. The leg portion protrudes from the band-shaped member through an opening provided in the band-shaped member, and the leg portion is separated from the bottom wall of the facing packaging body, so that the package is weak in strength. There is an effect that the connection portion between the body body and the leg can be protected from being loaded so that the connection portion can be protected.

    In addition, the suspended package body rolls due to vibration or the like during transportation, and the belt-shaped member covering the package body collides with the inner wall of the package body. In addition to the effects of the invention described in claim 1 or claim 2, the movement of the suspended package body is controlled by locking the second planar fastener and the first planar fastener to restrict roll. It is possible to prevent the band-shaped member covering the package from colliding with the inner wall of the package.

    The packaging method according to claim 4 is a packaging method for storing a packaged body in a package, wherein the air is supported by support members respectively supported by opposing walls standing on the package. The package body in the package is wrapped in an annular shape using an encapsulable belt-shaped member, and after the wrapping, the annular state of the belt-shaped member is held, and after holding, air is enclosed in the band-shaped member. Since the packaged body is packaged in a suspended state in the packaged body, the packaged body can be protected and transported, and the size of the packaged body can be wrapped in a ring shape with a belt-shaped member. If it is so, even if the size of the packaged body is slightly different, it is possible to easily cope with it.

    Further, according to the packaging method of claim 5, the packaging body is a packaging method for housing a package body having a main body and a leg portion provided at a lower portion of the main body and supporting the main body, The legs excluding the legs contacting the bottom wall of the package using air-sealable band-like members supported by support members respectively supported by opposing walls standing on the package The main body supporting the ring is wrapped in an annular shape, and after wrapping, the annular state of the band-shaped member is held, and after holding, the leg portion that is in contact with the bottom wall is sealed with air inside the band-shaped member Since the leg portion and the main body are packaged in a suspended state in the packaging body, the packaging body can be protected and transported, and the size of the packaging body can be wrapped in an annular shape with a belt-like member. If the size is as large as possible, In addition, the air can be easily accommodated before the air is sealed inside the band-shaped member, since the legs are packaged in contact with the bottom wall. After the air is sealed inside, the legs and the main body are wrapped in a suspended state in the package, so make sure that no load is applied to the connection part between the main body and the legs of the package that is weak in strength. , It has an effect that the connection part can be protected.

    Moreover, according to the packaging method of Claim 6, in addition to the effect of the invention of Claim 4 or Claim 5 described above, the movement of the suspended packaged body is controlled by the second planar fastener and the first planar shape. Since the roll is restricted by engaging the fastener, it is possible to prevent the belt-shaped member covering the package body from colliding with the inner wall of the package body.

FIG. 1 is a schematic perspective view of a packaging device according to an embodiment of the present invention. FIG. 2 is a schematic perspective view of the packaging apparatus in which the package body is removed from the packaging apparatus of FIG. 1 and only the packaging material is stored. FIG. 3 is a schematic exploded perspective view showing the packaging apparatus of FIG. 1 in an exploded manner. FIG. 4 is a schematic front view of the left side wall (right side wall) of the packaging device of FIG. 1. FIG. 5 is a schematic plan view of FIG. 6 is a schematic cross-sectional view taken along line 6-6 of FIG. 7 is a schematic cross-sectional view taken along line 7-7 of FIG. FIG. 8 is a schematic development view of a state in which a belt-like member (covering member) which is one of the packaging materials of the packaging apparatus of FIG. 1 is developed. FIG. 9 is a schematic cross-sectional view of the packaging process of the packaged body packaged in the packaging apparatus of FIG. FIG. 10 is a schematic cross-sectional view illustrating a state before the packaged body is wrapped in the band-shaped member (covering member) in FIG. 9. FIG. 11 is a schematic cross-sectional view showing a state in which the packaged body of FIG. 10 is wrapped in a band-shaped member (covering member). 12 is a schematic cross-sectional view showing a state in which air is sealed in the belt-like member (covering member) of FIG. FIG. 13 is a schematic cross-sectional view of the state in which the front wall and the back wall of FIG. 12 are incorporated. FIG. 14 is a schematic cross-sectional view of the state in which the ceiling wall is incorporated in FIG. 15 is a schematic cross-sectional view of another embodiment of the packaging device of FIG. 16 is a schematic cross-sectional view showing a state before air is sealed in the band-shaped member (covering member) of FIG.

A packaging apparatus according to an embodiment of the present invention will be described with reference to the drawings. P shown in FIG. 1 is a packaging device in which a package body 2 is accommodated in a package body 1.
The package 1 may be a well-known rectangular parallelepiped integrated package box (not shown), but the package 1 of the present embodiment has a bottom wall 11 and a bottom wall 11 as shown in FIG. A first wall (left side wall) 12 that stands upright, a second wall (right side wall) 13 that faces the first wall (left side wall) 12 and stands up with respect to the bottom wall 11, a third Wall (front wall) 14, a fourth wall (back wall) 15 facing the third wall (front wall) 14, and a ceiling wall 16 facing the bottom wall 11.
These bottom wall 11, first wall 12, second wall 13, third wall 14, fourth wall 15, and ceiling wall 16 may be formed of corrugated cardboard, but may be plastic cardboard (so-called Pradan). It is desirable to form.
The packaged body 2 includes, for example, as shown in FIG. 11, a main body 21 and leg portions 22 that support the main body 21, and the leg portions 22 are provided at the lower portion of the main body 21. Specifically, the packaged body 2 of this embodiment is a thin television.

The first wall 12 is formed in an inverted U shape in plan view (see FIG. 5), and at one end of the inverted U shape, a recess 12b into which one end of the third wall 14 is inserted by the member 12a is inverted. At the other end of the U shape, a recess 12d into which one end of the fourth wall 15 is inserted by the member 12c is provided. 4e shown in FIG. 4 is a handle for inserting a hand, and is formed by, for example, a hole.
4 and 7, the first wall 12 is provided with a first locked member 12f. The first locked member 12f is configured to be locked by a first locking portion 31 of the support member 3 described later. The first locked member 12f is a recess in which the first locking portion 31 is locked by the member 12g inside the first wall 12.

Similarly to the first wall 12, the second wall 13 is formed in an inverted U shape in plan view (see FIG. 5), and the other wall of the third wall 14 is formed at one end of the inverted U shape by a member 13a. The recess 13b into which the end is inserted is provided with a recess 13d into which the other end of the fourth wall 15 is inserted by the member 13c at the other end of the inverted U shape. A handle 13e shown in FIG. 4 is a handle for inserting a hand, and is formed by, for example, a hole.
4 and 7, the second wall 13 is provided with a second locked member 13f. The second locked member 13f is locked by a second locking portion 32 of the support member 3 described later. The second locked member 13f is a recess inside the second wall 13 where the second locking portion 32 is locked by the member 13g.

8 and FIG. 9 is a band-shaped member (cover member) before air-filling that covers and encloses the packaged body 2 in an annular shape, and the band-shaped member 5 has a buffer material (the buffer material is, for example, FIG. The urethane foams 57 and 57 'described above have air), and the support members 3 and 3 are supported by the rings 51 and 52 formed by the belt provided on the belt-like member 5. It is supported by the members 3 and 3.
53 and 54 are male plastic buckles, and 53 ′ and 54 ′ are female plastic buckles. A male plastic buckle 53 and a female plastic buckle 53 ′ are provided. The male plastic buckle 54 and the female plastic buckle 54 ′ are engaged with each other so that the annular shape of the band-shaped member 5 in a state where the packaged body 2 is wrapped in an annular shape is held.
55 and 56 are length adjustment belts, 58 and 59 are first and second planar fasteners, and 5a is an opening through which the leg portion 22 of the packaged body 2 is passed. 5b is an air inlet for introducing air into the band-shaped member 5, and 5c is an air outlet for discharging the air in the band-shaped member 5 to the outside.

The support member 3 is, for example, two support rods, each provided with a first locking portion 31 at one end of the supporting member 3 and a second locking portion 32 at the other end of the supporting member 3. The first locking portion 31 is locked to the first locked member 12f, and the second locking portion 32 is locked to the second locked member 13f.
As shown in FIG. 6, the bottom wall 11 is formed in a substantially U-shaped cross section, 11a is a third planar fastener that is locked to the first planar fastener 58, and 11b is a second planar fastener. This is a fourth planar fastener that is engaged with the planar fastener 59. As shown in FIG. 3, there are two third planar fasteners 11a in the front-rear direction on the left side of the bottom wall 11, and the fourth planar fastener 11b is on the right side of the bottom wall 11 as shown in FIG. Two are attached in the front-rear direction. Further, L1 shown in FIG. 3 is an L-shaped member attached to the left side of the bottom wall 11, and the first wall 12 is locked between the bottom wall 11 and the L-shaped member L1. . 3 is an L-shaped member attached to the right side of the bottom wall 11, and the second wall 13 is locked between the bottom wall 11 and the L-shaped member L2. .
Further, the packaged material 2 is removed from the packaging device P of FIG. ), The folding portions 14a and 15a that can be folded during storage are formed.

Therefore, the first wall 12 and the second wall 13 are erected on both sides of the bottom wall 11 (see FIG. 9), the belt-like member 5 attached to the support member 3 is moved downward, and the first locking The portion 31 is locked to the first locked member 12f, the second locking portion 32 is locked to the second locked member 13f, and the belt-shaped member 5 is directed outward, so that the packaged body 2 To accept. Thereafter, the package body 2 is moved downward (see FIG. 10).
At that time, the package body 2 is erected through the leg portion 22 of the package body 2 through the opening 5 a of the belt-shaped member 5. After standing, the lengths of the belts 55 and 56 for length adjustment are adjusted, and after the length adjustment, a male plastic buckle 53 and a female plastic buckle 53 'are connected to a male plastic. The belt-shaped buckle 54 and the female-type plastic buckle 54 'are engaged with each other so as to maintain the annular shape of the belt-shaped member 5 (see FIG. 11).
In the figure, the package body 2 is directly covered with the belt-shaped member 5 in an annular shape, but it is desirable to cover the entire package body 2 with a cover (not shown) having a buffering effect.
After the belt-like member 5 is held in an annular shape, the third planar fastener 11a is engaged with the first planar fastener 58, and the fourth planar fastener 11b is engaged with the second planar fastener 59.
After locking, air is introduced into the belt-like member 5 from the air inlet 5b using the air pump K shown in FIG. When air is introduced into the belt-like member 5, the length of the belt-like member 5 in the vertical direction is shortened, and the leg portion 22 is lifted away from the bottom wall 11 (see FIG. 12).
That is, the leg portion 22 in contact with the bottom wall 11 in the packaging body 1 using the air-sealable band-like member 5 supported by the support member 3 supported by the opposing walls 12 and 13 of the packaging body 1 is provided. The removed main body 21 is wrapped in an annular shape, and after the wrapping, the annular state of the belt-like member 5 is maintained. After the holding, air is sealed inside the belt-like member 5 to separate the leg portions 22 in contact with the bottom wall 11. Thus, the legs 22 and the main body 21 are packaged in a suspended state in the package 1 (see FIGS. 11 and 12).
In particular, the first planar fastener 58 is positioned in the front-rear direction of the bottom wall 11, the third planar fasteners 11 a, 11 a are positioned, and the second planar fastener 59 is positioned in the front-rear direction of the bottom wall 11. 4 planar fasteners 11b and 11b, respectively, and thereafter, air is put into the belt-like member 5 and the packaged body 2 is lifted, whereby the first planar fastener 58 and the second planar fastener. Appropriate tension (tension) is applied to 59, and the package 2 can be fixed in the front-rear direction.
After holding the package body 2 in a suspended state in the package body 1, the first wall 12 and the second wall 13 are inserted into the third wall 14 and the fourth wall 15 (see FIG. 13). After insertion, the ceiling wall 16 is covered (see FIG. 14). After the covering, the packing is completed with the packing belts 7 and 7 (see FIG. 1).
In addition, the to-be-wrapped body 2 is removed from the packaging apparatus P of FIG. The packaging material is stored between the bottom wall 11 and the ceiling wall 16 and reused (see FIG. 2).

    In addition, in the packaging apparatus P of the Example mentioned above, before putting the to-be-packaged body 2 in the package 1, the support member 3 which has the strip | belt-shaped member 5 was set in the package 1, but this invention is However, the present invention is not limited thereto, and the support member 3 having the belt-like member 5 may be set in the package 1 after the package 2 is placed in the package 1.

Moreover, although the two support rods of the support member 3 of the packaging apparatus P of the embodiment described above are used, the present invention is not limited to this, and one is used as shown in FIGS. 15 and 16. You may do it. M1 and M2 shown in FIG. 16 are fifth and sixth planar fasteners. The fifth planar fastener M1 is wound around the support member 3, and the fifth planar fastener M1 wound around the support member 3 is The belt-like member (covering member) 5 is held in an annular shape by engaging the surface fastener M2 6. After holding, as in the above-described embodiment, air is sealed in the band-shaped member (covering member) 5 and the leg portion 22 is lifted so that the packaged body 2 is packaged suspended in the package 1. I have to.
15 and 16, in place of the fifth and sixth planar fasteners M1 and M2, the male plastic buckle used in the above-described embodiment, the male mold A female plastic buckle that engages with the plastic buckle, the male plastic buckle, and a belt for adjusting the length of the female plastic buckle may be used.

In the embodiment described above, the foamed urethane 57, 57 ′ is included in addition to the air as the cushioning material for the band-shaped member 5 in order to reduce the amount of air to be enclosed and wrap quickly, In the case of a packaged body lower than the height of the packaged body 2 shown in FIG. 11, two foamed urethanes 57 and 57 ′ are provided so that the foamed urethane 57 ′ is stacked on the foamed urethane 57 side. This is to compensate for the low height of the packaged body.
In the above-described embodiment, foamed urethane 57 and 57 ′ are put in addition to air as a cushioning material for the band-shaped member 5. It is good also as a structure only of the storage chamber which puts air, without putting urethane 57 and 57 '.
Moreover, in the Example mentioned above, although the to-be-packaged body 2 shall have the leg part 22, in this invention, it is not restricted to this but is applied also to the to-be-packaged body 2 which does not have the leg part 22. It can be done.

P packaging apparatus 1 packaging body 2 packaging body 3 support member 5 strip member 12 first wall 12f first locked member 13 second wall 13f second locked member 31 first locking portion 32 Second locking part

Claims (4)

A packaged body;
A package for storing the package body;
A first locked member provided on the first wall standing upright of the package;
A second locked member provided on a second wall that is erected on the packaging body, facing the first wall;
A support member comprising a first locking portion that locks to the first locked member and a second locking portion that locks to the second locked member;
A belt-like member that is supported by the support member, has a cushioning material therein, wraps the package body in an annular shape, and holds the package body in a suspended state in the package body ;
The package body includes a main body and a leg portion provided at a lower portion of the main body and supporting the main body,
The said leg part protrudes from the said strip | belt-shaped member through the opening part provided in the said strip | belt-shaped member, and is spaced apart from the bottom wall of the said package body which the said leg part opposes . A first planar fastener attached to the belt-like member;
A second surface fastener attached to the bottom wall of the package,
The second planar fastener and said first planar fastener and packaging apparatus according to claim 1, wherein the engaged caused by, characterized in that to regulate the movement of the package of suspended a. In the packaging body, a packaging method is provided for housing a package body having a main body and a leg portion provided at a lower portion of the main body and supporting the main body,
The legs excluding the legs contacting the bottom wall of the package using air-sealable band-like members supported by support members respectively supported by opposing walls standing on the package The main body supporting the ring is wrapped in an annular shape, and after wrapping, the annular state of the band-shaped member is held, and after holding, the leg portion that is in contact with the bottom wall is sealed with air inside the band-shaped member A packaging method, wherein the legs and the main body are packaged in a suspended state in the package by being separated from each other. The packaging method according to claim 3 , wherein after the suspended state, the first planar fastener attached to the belt-like member is engaged with the second planar fastener attached to the bottom wall of the packaging body.

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