JP3812947B2 - How to repair tiled outer walls - Google Patents

How to repair tiled outer walls Download PDF

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JP3812947B2
JP3812947B2 JP2004102051A JP2004102051A JP3812947B2 JP 3812947 B2 JP3812947 B2 JP 3812947B2 JP 2004102051 A JP2004102051 A JP 2004102051A JP 2004102051 A JP2004102051 A JP 2004102051A JP 3812947 B2 JP3812947 B2 JP 3812947B2
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tile
wall
cutting blade
peeled
tiled outer
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JP2005282309A (en
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洋之輔 伊藤
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Description

本発明は、建物の外壁等に適用されたタイル壁面において、剥がれ落ちたり、ひび等が入って損傷したりしたタイルを補修するためのタイル張り外壁の補修方法に関するものである。   The present invention relates to a method for repairing a tiled outer wall for repairing a tile that has been peeled off or damaged by cracking or the like on a tile wall applied to an outer wall or the like of a building.

従来から、外壁にタイルを張り付けた建物が多く見られるが、そのようなタイル壁面は、年月を経るに従って一部のタイルが剥がれ落ちたり、ひび割れしたりして補修が必要になる。また、外壁の補修に限らず建物の補修のために建物周囲に足場を組む場合に、足場が倒れないようにアンカーボルトを建物外壁に打ち込む必要があるが、その際に外壁に張り付けられているタイルを割ってしまうことがある。   Conventionally, many buildings have tiles attached to the outer wall. However, such tile wall surfaces need to be repaired as some of the tiles come off or crack as they age. In addition, when building scaffolding around the building for repairing the building, not just repairing the outer wall, anchor bolts must be driven into the building outer wall to prevent the scaffolding from falling down, but at that time it is attached to the outer wall You may break a tile.

そのような場合、建物の外観を良好に保つため、剥がれ落ちた部分にタイルを貼り付けたり、損傷したタイルを張り替えたりするという補修が必要となるが、従来、そのような補修方法としては、新築時に予備のタイルを保管しておき、タイルが損傷等したときは、保管しておいたタイルを使って補修するという方法があった。また、保管タイルがない場合は、色,形が似かよったタイルを使って補修するか、タイルメーカに特別注文して同じタイルを作製し、それを使って補修するかしていた。   In such a case, in order to keep the appearance of the building in good condition, it is necessary to repair tiles that have been peeled off or to replace damaged tiles. There was a method in which spare tiles were stored at the time of new construction and repaired using the stored tiles when the tiles were damaged. If there are no storage tiles, they can be repaired using tiles with similar colors and shapes, or special orders from tile manufacturers can be made and repaired using these tiles.

また、特許文献1に示されるように、タイルを全面的に剥離して新しいタイルに張り替えることも行われていた。
特開昭60−59262号公報
Moreover, as shown in Patent Document 1, tiles have been entirely peeled off and replaced with new tiles.
JP 60-59262 A

しかしながら、上記従来の補修方法の内、新築時に予備のタイルを保管しておく方法は、長期間にわたって保管管理が必要になる上、使っているタイルがかなり古くなった場合等、場合によっては、周りのタイルが径年劣化するため、張り替えたタイルが目立ってしまい、外観が損なわれるという問題点があった。また、色,形が似かよったタイルを使う方法も、張り替えたタイルがさらに目立ってしまい、外観が損なわれるという問題点があった。また、タイルメーカに特別注文して同じタイルを作製する方法は、少量のタイルを特別注文するのは、コストが大幅割高になる上、使っているタイルがかなり古くなった場合等には、径年劣化した周りのタイルとの調和の問題も起こりうるという問題点があった。さらに、タイルを全面的に剥離して新しいタイルに張り替えるのは、外観上の問題は解消されるが、工事に膨大なコストと時間がかかるという問題点があった。   However, among the above-mentioned conventional repair methods, the method of storing spare tiles at the time of new construction requires storage management over a long period of time, and in some cases, such as when the tiles used are quite old, Since the surrounding tiles deteriorate with age, the tiles that have been replaced become conspicuous and the appearance is impaired. In addition, the method of using tiles with similar colors and shapes also has the problem that the tiles that have been replaced become more noticeable and the appearance is impaired. In addition, the method of making the same tile by making a special order to the tile manufacturer is that the special order for a small amount of tiles increases the cost significantly, and if the tile used is quite old, the diameter There was a problem that harmonization with surrounding tiles that deteriorated in years could occur. Furthermore, peeling the tiles completely and replacing them with new tiles eliminates the appearance problem, but there is a problem that the construction takes a lot of cost and time.

本発明は、そのような問題点に鑑み、一部タイルが剥がれ落ちたり、損傷したりしたタイル張り外壁の補修を、外観を損なうことなく、低コストで施工できるようにすることをことを目的とするものである。   The present invention has been made in view of such problems, and it is an object of the present invention to repair a tiled outer wall in which some tiles have been peeled off or damaged without lowering the appearance and at a low cost. It is what.

前記課題を解決するため、請求項1に記載のタイル張り外壁の補修方法は、タイル張り外壁の外部から直接見えない部分において、タイル目地を中心にして、タイルの短辺幅より径大で、タイルの厚さより深い開口を設ける工程と、タイル目地に充填されている接着材を除去して溝を形成する工程と、回転軸が前記溝の幅より小さく、径が前記タイルの短辺幅より大きい回転切削刃を前記開口から挿入し、回転軸を前記溝に沿って移動させることにより、前記タイル下側にある接着材を除去してタイルを壁本体から引き剥がす工程と、引き剥がしたタイルを用いて、タイル張り外壁の外部から直接見える、タイルが剥がれ落ちた部分や破損した部分の補修を行う工程とを具えたことを特徴とする。   In order to solve the above-mentioned problem, the repair method of the tiled outer wall according to claim 1 has a diameter larger than the short side width of the tile around the tile joint in a portion that is not directly visible from the outside of the tiled outer wall, A step of providing an opening deeper than the thickness of the tile, a step of removing the adhesive filling the tile joints to form a groove, a rotation axis smaller than the width of the groove, and a diameter smaller than the short side width of the tile. Inserting a large rotary cutting blade from the opening and moving the rotation axis along the groove removes the adhesive on the lower side of the tile and peels the tile from the wall body, and the peeled tile And a step of repairing a part where the tile is peeled off or damaged, which is directly visible from the outside of the tiled outer wall.

また、請求項2に記載のタイル張り外壁の補修方法は、タイル張り外壁の外部から直接見えない部分において、タイル目地を中心にして、タイルの短辺幅より径大で、タイルの厚さより深い開口を設ける工程と、回転軸に細径の切削刃と大径の切削刃とを、後者が先端側に位置するように取り付けた回転切削刃を、前記開口から大径の切削刃が完全に入り込むまで挿入し、回転軸を前記タイル目地に沿って移動させることにより、タイル目地及び前記タイル下側にある接着材を除去してタイルを壁本体から引き剥がす工程と、引き剥がしたタイルを用いて、タイル張り外壁の外部から直接見える、タイルが剥がれ落ちた部分や破損した部分の補修を行う工程とを具えたことを特徴とする。   Further, in the repair method of the tiled outer wall according to claim 2, in the portion that is not directly visible from the outside of the tiled outer wall, the diameter is larger than the short side width of the tile and deeper than the thickness of the tile, centering on the tile joint. A step of providing an opening, and a rotary cutting blade mounted with a small-diameter cutting blade and a large-diameter cutting blade on the rotating shaft so that the latter is positioned on the tip side, the large-diameter cutting blade from the opening completely Insert until it enters, and move the rotation axis along the tile joint to remove the tile joint and the adhesive on the lower side of the tile to peel the tile from the wall body, and use the peeled tile And a step of repairing a part where the tile is peeled off or damaged, which is directly visible from the outside of the tiled outer wall.

本発明のタイル張り外壁の補修方法は、次のような効果を奏する。   The method for repairing a tiled outer wall of the present invention has the following effects.

すなわち、請求項1に記載のタイル張り外壁の補修方法は、タイル張り外壁の外部から直接見えない部分において、タイル目地を中心にして、タイルの短辺幅より径大で、タイルの厚さより深い開口を設け、タイル目地に充填されている接着材を除去して溝を形成し、径が前記タイルの短辺幅より大きい回転切削刃を前記開口から挿入し、回転軸を前記溝に沿って移動させることにより、前記タイル下側にある接着材を除去してタイルを壁本体から引き剥がし、引き剥がしたタイルを用いて、外部から直接見える部分において、タイルが剥がれ落ちた部分や破損した部分の補修を行うようにした。その結果、一部タイルが剥がれ落ちたり、損傷したりしたタイル張り外壁を、周囲のタイルと同じ状態のタイルを使って補修でき、外観を損なうことなく、低コストで施工できるようになる。   That is, in the repair method of the tiled outer wall according to claim 1, the portion that is not directly visible from the outside of the tiled outer wall has a diameter larger than the short side width of the tile and deeper than the thickness of the tile, centering on the tile joint. An opening is provided, the adhesive filled in the tile joint is removed to form a groove, a rotary cutting blade having a diameter larger than the short side width of the tile is inserted from the opening, and the rotation axis is along the groove Remove the adhesive on the bottom side of the tile by moving it, peel the tile off the wall body, and use the peeled tile to remove the tile from the part that is directly visible from the outside or damaged part The repair of. As a result, it is possible to repair a tiled outer wall in which some tiles have been peeled off or damaged using tiles in the same state as the surrounding tiles, and can be constructed at a low cost without impairing the appearance.

また、請求項2に記載のタイル張り外壁の補修方法は、回転軸に細径の切削刃と大径の切削刃とを、後者が先端側に位置するように取り付けた回転切削刃を、前記開口から大径の切削刃が完全に入り込むまで挿入し、回転軸を前記タイル目地に沿って移動させることにより、タイル目地及び前記タイル下側にある接着材を除去してタイルを壁本体から引き剥がすようにしたので、タイル目地に充填されている接着材を除去して事前に溝を形成する工程が不要となって、作業効率が向上する。   Further, in the repair method of the tiled outer wall according to claim 2, the rotary cutting blade having a small-diameter cutting blade and a large-diameter cutting blade attached to the rotary shaft so that the latter is located on the tip side, Insert the large-diameter cutting blade through the opening until it completely enters, and move the rotation axis along the tile joint to remove the tile joint and the adhesive under the tile and pull the tile from the wall body. Since it peeled off, the process which removes the adhesive agent with which the tile joint is filled, and forms a groove | channel in advance becomes unnecessary, and working efficiency improves.

以下、本発明の実施例を図面に基づいて詳細に説明する。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.

本発明のタイル張り外壁の補修方法は、建物外壁のタイルが一部剥がれ落ちたり、破損したとき、建物の外側から直接見えない部分のタイルを剥がして、建物の外部から直接見える、タイルが剥がれ落ちた部分に張り付けたり、破損したタイルと張り替えるようにした。その際、建物の外側から直接見えない部分のタイルを剥がすのは、次のようにして行う。
すなわち、図1に示すように、建物の屋上周壁の内側下部等、外側から直接見えない壁の一部タイルを、ダイアモンド刃がついた電動カッターを使って切除したり、たがね等を使って必要枚数のタイルを引き剥がす等して、タイル目地2を中心にして、タイル1の短辺幅より十分径大で、タイルの厚さより深い開口3を設ける。そして、ダイアモンド刃がついた電動カッターを使ってタイル目地2を埋めているモルタル等の接着材を除去して溝4を形成する。その際、溝4は、始端部を開口3から連続して設ける。なお、開口3の形成と溝4の形成は、どちらを先に形成してもよい。
The method of repairing a tiled outer wall according to the present invention is such that when a part of a tile on a building outer wall is peeled off or damaged, the tile that is not directly visible from the outside of the building is peeled off and directly visible from the outside of the building. Attached to the fallen part or replaced with a damaged tile. At this time, the tiles that are not directly visible from the outside of the building are removed as follows.
In other words, as shown in Fig. 1, some tiles on the wall that cannot be directly seen from the outside, such as the inner lower part of the roof peripheral wall of the building, are cut out using an electric cutter with a diamond blade, or using chisel etc. Then, an opening 3 having a diameter larger than the short side width of the tile 1 and deeper than the thickness of the tile 1 is provided centering on the tile joint 2 by peeling off a necessary number of tiles. Then, an adhesive such as mortar filling the tile joint 2 is removed using an electric cutter with a diamond blade to form the groove 4. At that time, the groove 4 is provided with a starting end portion continuously from the opening 3. Note that either the opening 3 or the groove 4 may be formed first.

そのようにして開口3と溝4が形成されたら、径が開口3より小さく、タイル1の短辺幅より大きい回転切削刃を着けた電動カッターの刃を開口3から挿入する。そして、図2に断面を示し、図3に回転切削刃を示すように、回転軸9の先に、円盤部10の周囲にダイアモンド刃11を設けた回転切削刃を取り付けた電動カッター8を用い、その回転切削刃を回転させながら、回転軸9を溝4に沿って移動させることにより、タイル1の下側にあるモルタル6を除去してタイル1を壁本体7から引き剥がす。   When the opening 3 and the groove 4 are thus formed, a blade of an electric cutter having a rotating cutting blade whose diameter is smaller than that of the opening 3 and larger than the short side width of the tile 1 is inserted from the opening 3. Then, as shown in a cross-sectional view in FIG. 2 and a rotary cutting blade in FIG. 3, an electric cutter 8 in which a rotary cutting blade provided with a diamond blade 11 around the disk portion 10 is attached to the tip of the rotary shaft 9 is used. While rotating the rotary cutting blade, the rotary shaft 9 is moved along the groove 4 to remove the mortar 6 on the lower side of the tile 1 and peel the tile 1 from the wall body 7.

その際、ダイアモンド刃11の径が、タイル1の短辺の幅より大きいため、タイルの長辺に沿って電動カッター8を移動させ、それを対向する両辺について行えば、タイル1の下側にあるモルタル6を完全に除去することができる。なお、図示したものは、回転切削刃の径を、タイル短辺の幅の半分をやや超える程度にしているが、その径をタイルの幅の2倍以上に大きくして、1回の操作で、タイル目地の両側にあるタイル下側全体のモルタルを除去できるようにしてもよい。そのようにすれば、作業効率がより向上する。また、そのようにして剥がしたタイルの痕には、色,形が似ている新たなタイルを張っておくことになるが、この部分は、建物の外側から直接見えない部分なので、外観上の問題は起きない。そのようにして、タイルを傷付けることなく、補修用のタイルを確保することができる。   At that time, since the diameter of the diamond blade 11 is larger than the width of the short side of the tile 1, the electric cutter 8 is moved along the long side of the tile, and if it is performed on both opposing sides, the lower side of the tile 1 is formed. Some mortar 6 can be completely removed. In the illustration, the diameter of the rotary cutting blade is set to be slightly more than half the width of the short side of the tile, but the diameter is increased to more than twice the width of the tile, and the operation can be performed in one operation. The entire mortar under the tile on both sides of the tile joint may be removed. By doing so, the work efficiency is further improved. In addition, new tiles with similar colors and shapes will be placed on the traces of the tiles that have been peeled off in this way, but this part is not visible directly from the outside of the building. There is no problem. In this way, a repair tile can be secured without damaging the tile.

そして、上記のようにして剥がしたタイルは、建物の外部から直接見える部分のタイル張り外壁の、タイルが剥がれ落ちた部分や破損した部分の補修を行うために用いられる。なお、剥がしたタイルには、電動カッター8によって取りきれなかったモルタルが付着しており、タイルを再利用するには、そのモルタルを取り除く必要があるが、その際、モルタルが付着しているタイルの下面を、硫酸,塩酸等の酸に漬けてモルタルを劣化させてから除去すれば容易に取り除くことができる。その場合、タイルは磁器製であるため、酸の影響はあまり受けない。   The tiles peeled off as described above are used for repairing the part of the tiled outer wall that is directly visible from the outside of the building, where the tiles have been peeled off or damaged. In addition, the mortar which was not able to be removed by the electric cutter 8 is attached to the peeled tile, and it is necessary to remove the mortar in order to reuse the tile. At that time, the tile to which the mortar is attached. It can be easily removed by immersing the lower surface of the material in an acid such as sulfuric acid or hydrochloric acid to degrade the mortar and then removing it. In that case, the tiles are made of porcelain and are not very sensitive to acid.

上記実施例では、溝4を事前に形成するようにしたが、電動カッター8により、溝4を形成しながら、タイル1の下側にあるモルタル6を除去していくようにすることもできる。すなわち、図4に断面を示し、図5に回転切削刃を示すように、回転切削刃の円盤部10の中央元部に、タイル目地2の幅よりやや小径のダイアモンド刃12を設け、電動カッター8の回転軸9に取り付ける。   In the above embodiment, the grooves 4 are formed in advance. However, the mortar 6 on the lower side of the tile 1 can be removed while the grooves 4 are formed by the electric cutter 8. That is, as shown in a cross-sectional view in FIG. 4 and a rotary cutting blade in FIG. 5, a diamond blade 12 having a diameter slightly smaller than the width of the tile joint 2 is provided at the center of the disk portion 10 of the rotary cutting blade. 8 is attached to the rotary shaft 9.

その回転切削刃を開口3へ挿入して、ダイアモンド刃12を、モルタルが詰まったままのタイル目地2に当てて、タイル目地2の方向に押し付ける。その結果、ダイアモンド刃12によりタイル目地2のモルタルを除去しながら、ダイアモンド刃11によりタイル1の下側にあるモルタル6を除去し、タイル1を引き剥がしていくことができる。   The rotary cutting blade is inserted into the opening 3, and the diamond blade 12 is applied to the tile joint 2 where the mortar remains clogged and pressed in the direction of the tile joint 2. As a result, while the mortar of the tile joint 2 is removed by the diamond blade 12, the mortar 6 on the lower side of the tile 1 can be removed by the diamond blade 11, and the tile 1 can be peeled off.

第1実施例のタイル張り外壁の補修方法を説明する図である。It is a figure explaining the repair method of the tiled outer wall of 1st Example. 第1実施例のタイルを剥がしている状態を示す断面図である。It is sectional drawing which shows the state which has peeled off the tile of 1st Example. 第1実施例の切削刃を示す図である。It is a figure which shows the cutting blade of 1st Example. 第2実施例のタイルを剥がしている状態を示す断面図である。It is sectional drawing which shows the state which has peeled off the tile of 2nd Example. 第2実施例の切削刃を示す図である。It is a figure which shows the cutting blade of 2nd Example.

符号の説明Explanation of symbols

1…タイル
2…タイル目地
3…開口
4…溝
5…モルタル除去部
6…モルタル
7…壁本体
8…電動カッター
9…回転軸
10…円盤部
11,12…ダイアモンド刃
DESCRIPTION OF SYMBOLS 1 ... Tile 2 ... Tile joint 3 ... Opening 4 ... Groove 5 ... Mortar removal part 6 ... Mortar 7 ... Wall main body 8 ... Electric cutter 9 ... Rotating shaft 10 ... Disk part 11, 12 ... Diamond blade

Claims (2)

タイル張り外壁の外部から直接見えない部分において、タイル目地を中心にして、タイルの短辺幅より径大で、タイルの厚さより深い開口を設ける工程と、タイル目地に充填されている接着材を除去して溝を形成する工程と、回転軸が前記溝の幅より小さく、径が前記タイルの短辺幅より大きい回転切削刃を前記開口から挿入し、回転軸を前記溝に沿って移動させることにより、前記タイル下側にある接着材を除去してタイルを壁本体から引き剥がす工程と、引き剥がしたタイルを用いて、タイル張り外壁の外部から直接見える、タイルが剥がれ落ちた部分や破損した部分の補修を行う工程とを具えたことを特徴とするタイル張り外壁の補修方法。 In the part that is not directly visible from the outside of the tiled outer wall, a process of providing an opening larger than the short side width of the tile and deeper than the thickness of the tile centering on the tile joint, and an adhesive filled in the tile joint A step of removing and forming a groove; and a rotary cutting blade having a rotation axis smaller than the groove width and a diameter larger than the short side width of the tile is inserted from the opening, and the rotation axis is moved along the groove. Removing the adhesive under the tile and peeling the tile from the wall body, and using the peeled tile, the tile is peeled off or broken directly visible from the outside of the tiled outer wall. A repair method for a tiled outer wall, comprising the step of repairing the repaired portion. タイル張り外壁の外部から直接見えない部分において、タイル目地を中心にして、タイルの短辺幅より径大で、タイルの厚さより深い開口を設ける工程と、回転軸に細径の切削刃と大径の切削刃とを、後者が先端側に位置するように取り付けた回転切削刃を、前記開口から大径の切削刃が完全に入り込むまで挿入し、回転軸を前記タイル目地に沿って移動させることにより、タイル目地及び前記タイル下側にある接着材を除去してタイルを壁本体から引き剥がす工程と、引き剥がしたタイルを用いて、タイル張り外壁の外部から直接見える、タイルが剥がれ落ちた部分や破損した部分の補修を行う工程とを具えたことを特徴とするタイル張り外壁の補修方法。 In the part that is not directly visible from the outside of the tiled outer wall, a process of providing an opening larger than the short side width of the tile and deeper than the thickness of the tile centered on the tile joint, and a small cutting blade and a large diameter on the rotating shaft Insert a rotary cutting blade with a diameter cutting blade attached so that the latter is located on the tip side until the large-diameter cutting blade completely enters from the opening, and move the rotation axis along the tile joint By removing the tile joint and the adhesive on the lower side of the tile and peeling the tile from the wall body, and using the peeled tile, the tile can be seen directly from the outside of the tiled outer wall. A method of repairing a tiled outer wall, comprising a step of repairing a part or a damaged part.
JP2004102051A 2004-03-31 2004-03-31 How to repair tiled outer walls Expired - Lifetime JP3812947B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008285820A (en) * 2007-05-15 2008-11-27 Yaguchi Giko:Kk Method of securing adhesive agent filling gap during repair of floated tile ceramic piece and peeling tool used therefor

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4990694B2 (en) * 2007-06-26 2012-08-01 株式会社ヤグチ技工 Tile floating repair method
JP5218546B2 (en) * 2010-05-25 2013-06-26 高吉 舛田 Tile ceramic chipping tool horizontal cutter and tile ceramic chipping tool
JP7466365B2 (en) * 2020-04-21 2024-04-12 株式会社竹中工務店 Brick Repair Method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008285820A (en) * 2007-05-15 2008-11-27 Yaguchi Giko:Kk Method of securing adhesive agent filling gap during repair of floated tile ceramic piece and peeling tool used therefor

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