JP2020016330A - Flow passage switching valve and assembling method thereof - Google Patents

Flow passage switching valve and assembling method thereof Download PDF

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Publication number
JP2020016330A
JP2020016330A JP2018229106A JP2018229106A JP2020016330A JP 2020016330 A JP2020016330 A JP 2020016330A JP 2018229106 A JP2018229106 A JP 2018229106A JP 2018229106 A JP2018229106 A JP 2018229106A JP 2020016330 A JP2020016330 A JP 2020016330A
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valve body
flow path
valve
opening
posture
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JP2018229106A
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JP6951706B2 (en
JP2020016330A5 (en
Inventor
近藤 大介
Daisuke Kondo
大介 近藤
望月 健一
Kenichi Mochizuki
健一 望月
真野 貴光
Takamitsu Mano
貴光 真野
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Fujikoki Corp
Denso Corp
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Fujikoki Corp
Denso Corp
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Priority to PCT/JP2019/021960 priority Critical patent/WO2020017170A1/en
Priority to EP19837425.8A priority patent/EP3825587A4/en
Priority to CN201980040753.6A priority patent/CN112400076A/en
Publication of JP2020016330A publication Critical patent/JP2020016330A/en
Publication of JP2020016330A5 publication Critical patent/JP2020016330A5/ja
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K11/00Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
    • F16K11/02Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit
    • F16K11/08Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only taps or cocks
    • F16K11/087Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only taps or cocks with spherical plug
    • F16K11/0873Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only taps or cocks with spherical plug the plug being only rotatable around one spindle
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K27/00Construction of housing; Use of materials therefor
    • F16K27/06Construction of housing; Use of materials therefor of taps or cocks
    • F16K27/067Construction of housing; Use of materials therefor of taps or cocks with spherical plugs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/44Mechanical actuating means
    • F16K31/53Mechanical actuating means with toothed gearing
    • F16K31/535Mechanical actuating means with toothed gearing for rotating valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K5/00Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
    • F16K5/06Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary with plugs having spherical surfaces; Packings therefor
    • F16K5/0626Easy mounting or dismounting means
    • F16K5/0636Easy mounting or dismounting means the spherical plug being insertable from the top of the housing

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Taps Or Cocks (AREA)
  • Multiple-Way Valves (AREA)

Abstract

To provide a flow passage switching valve and the assembling method, which can effectively enhance assembly accuracy.SOLUTION: In a ball valve element 20 of a flow passage switching valve 1, a size H in an axis line direction L is formed to be smaller than a size W in a direction orthogonal to the axis line L so that sealing members 31 and 31 become a restoration state in an assembling posture and the sealing members 31 and 31 become a compressed state in a support posture. When assembling the flow passage switching valve 1, seat members 30 and 30 and the sealing members 31 and 31 are stored in a valve chamber 14, and the ball valve element 20 is arranged in assembling posture between the seat members 30 and 30. A rod-like tool is inserted from a second flow passage 12 of the valve element 10 and the tip is fitted into a recess 27a of a tool mounting section 27 of the ball valve element 20. The rod-like tool is rotated and the ball valve element 20 is rotated from the assembling posture to the support posture.SELECTED DRAWING: Figure 7

Description

本発明は、流路切換弁に関し、例えばボール状の弁体(ボール弁体)を弁室内で回転させることにより流路を切り換える流路切換弁およびその組立方法に関する。   The present invention relates to a flow path switching valve, and more particularly, to a flow path switching valve that switches a flow path by rotating a ball-shaped valve element (ball valve element) in a valve chamber, and an assembling method thereof.

従来の流路切換弁の一例が特許文献1に開示されている。この流路切換弁は、流入路と流出路とを有する弾性体からなるボール弁体と、ボール弁体が回転可能に収容される弁室ならびに該弁室に連通する入口流路及び複数の出口流路を有する弁ケースと、を備えている。流路切換弁は、ボール弁体の回転動作によって、入口流路を複数の出口流路のいずれかに択一的に連通する。   Patent Document 1 discloses an example of a conventional flow path switching valve. The flow path switching valve includes a ball valve body made of an elastic body having an inflow path and an outflow path, a valve chamber in which the ball valve body is rotatably housed, an inlet flow path communicating with the valve chamber, and a plurality of outlets. A valve case having a flow path. The flow path switching valve selectively connects the inlet flow path to any one of the plurality of outlet flow paths by the rotation operation of the ball valve body.

特許文献1の流路切換弁は、弾性体からなるボール弁体を弁ケースによって直接的に回転可能に支持するものである。これ以外にも、ボール弁体と弁ケースとの間に樹脂製の円環状シート部材を介在させてボール弁体を回転可能に支持する流路切換弁も知られている。この流路切換弁では、一対のシート部材の間にボール弁体を回転可能に挟み、各シート部材と弁ケースとの間にゴム材などからなる封止部材としてのOリングを圧縮状態で挟むことによりシート部材をボール弁体に押し付けて、シール性を確保している。   The passage switching valve disclosed in Patent Document 1 is configured to directly and rotatably support a ball valve body made of an elastic body by a valve case. In addition, a flow path switching valve that rotatably supports a ball valve body by interposing a resin annular seat member between a ball valve body and a valve case is also known. In this flow path switching valve, a ball valve body is rotatably sandwiched between a pair of seat members, and an O-ring as a sealing member made of rubber or the like is sandwiched between each seat member and the valve case in a compressed state. As a result, the seat member is pressed against the ball valve body to ensure the sealing performance.

特開2010−223418号公報JP 2010-223418 A

しかしながら、上述した流路切換弁を組み立てる際に、一対のシート部材の間にボール弁体を挟むとともに封止部材を圧縮状態として弁室に押し込む必要があるので、これら部材を弁室内に挿入しづらく、例えば、シート部材が傾いて弁室に収容されてしまうなど組立精度に課題があった。   However, when assembling the above-described flow path switching valve, it is necessary to sandwich the ball valve body between the pair of seat members and press the sealing member into a compressed state into the valve chamber. For example, there is a problem in assembling accuracy such that the seat member is tilted and accommodated in the valve chamber.

そこで、本発明は、組立精度を効果的に高めることができる流路切換弁およびその組立方法を提供することを目的とする。   Therefore, an object of the present invention is to provide a flow path switching valve capable of effectively increasing the assembling accuracy and an assembling method thereof.

上記目的を達成するために、本発明の一態様に係る流路切換弁は、弁室および当該弁室に通じる複数の流路が設けられた弁本体と、前記弁室に収容され、回転位置に応じて前記流路の接続を切り換えるための切換流路が内部に設けられた弁体と、前記弁室に互いに間隔をあけて収容され、前記弁体を間に挟んで回転可能に支持する一対のシート部材と、前記シート部材と前記弁本体との間に配置される封止部材と、前記弁体を回転軸線周りで回転させる回転駆動部と、を有する流路切換弁であって、前記弁本体は、組立時に前記弁体および前記一対のシート部材および前記封止部材を挿入するための前記弁室に通じる開口を有し、前記弁体は、前記回転軸線方向の大きさが前記回転軸線との直交方向の大きさより小さく形成され、前記弁本体の外部から前記開口または前記流路を通じて視認可能な前記弁体の内壁面には、前記弁体を直交方向に回転するための第1の治具取付部が設けられていることを特徴とする。   In order to achieve the above object, a flow path switching valve according to one embodiment of the present invention includes a valve body provided with a valve chamber and a plurality of flow paths communicating with the valve chamber, and a rotation position stored in the valve chamber. A switching body for switching the connection of the flow passage according to the valve body and a valve body provided inside the valve chamber at intervals from each other, and rotatably support the valve body therebetween. A pair of seat members, a sealing member disposed between the seat member and the valve body, and a rotation drive unit that rotates the valve body around a rotation axis, a flow path switching valve, The valve body has an opening communicating with the valve chamber for inserting the valve body and the pair of seat members and the sealing member at the time of assembly, and the valve body has a size in the rotation axis direction. The valve body is formed to be smaller than the size in the direction orthogonal to the rotation axis, The inner wall surface possible the valve body seen from the outside through the opening or the flow path, wherein the first jig mounting portion for rotating the valve body in the orthogonal direction.

本発明において、前記弁本体の外部から前記開口または前記流路を通じて視認可能な前記弁体の内壁面には、前記弁体を前記直交方向に回転するための第2の治具取付部が設けられていてもよい。   In the present invention, a second jig mounting portion for rotating the valve body in the orthogonal direction is provided on an inner wall surface of the valve body that is visible from the outside of the valve body through the opening or the flow path. It may be.

本発明において、前記弁体は、前記回転軸線が前記一対のシート部材の対向方向と直交する支持姿勢のときに前記封止部材が圧縮状態となりかつ前記回転軸線が前記対向方向に沿う組立姿勢のときに前記封止部材が復元状態となるように、前記回転軸線方向の大きさが前記回転軸線との直交方向の大きさより小さく形成されていることが好ましい。   In the present invention, the valve body is in an assembly posture in which the sealing member is in a compressed state when the rotation axis is in a support posture orthogonal to the facing direction of the pair of seat members, and the rotation axis is in the facing direction. It is preferable that the size in the rotation axis direction is smaller than the size in the direction orthogonal to the rotation axis so that the sealing member is sometimes restored.

本発明において、前記治具取付部が、正六角形の凹部または凸部を有していることが好ましい。   In the present invention, it is preferable that the jig mounting portion has a regular hexagonal concave portion or convex portion.

本発明において、前記弁体は、前記回転軸線との直交方向を向きかつ前記切換流路で互いに接続された3つの弁体開口が設けられ、前記3つの弁体開口は、前記回転軸線周りに90度間隔で配置され、前記3つの弁体開口のうちの前記回転軸線を挟んで対向して配置された2つの弁体開口の径は、残りの1つの弁体開口の径より小さいことが好ましい。   In the present invention, the valve body is provided with three valve body openings oriented in a direction orthogonal to the rotation axis and connected to each other by the switching flow path, and the three valve body openings are provided around the rotation axis. The diameter of two of the three valve body openings, which are arranged at intervals of 90 degrees and are opposed to each other with the rotation axis interposed therebetween, is smaller than the diameter of the remaining one of the valve body openings. preferable.

前記弁体は、前記回転軸線との直交方向を向きかつ前記切換流路で互いに接続された2つの弁体開口が設けられ、前記2つの弁体開口は、前記回転軸線周りに90度間隔で配置され、前記2つの弁体開口のうちの一方の弁体開口の径は、他方の弁体開口の径より小さいことが好ましい。   The valve body is provided with two valve body openings oriented in a direction perpendicular to the rotation axis and connected to each other by the switching flow path, and the two valve body openings are provided at 90-degree intervals around the rotation axis. The diameter of one of the two valve body openings is preferably smaller than the diameter of the other valve body opening.

上記目的を達成するために、本発明の他の一態様に係る流路切換弁の組立方法は、弁室および当該弁室に通じる複数の流路が設けられた弁本体と、前記弁室に収容され、回転位置に応じて前記流路の接続を切り換えるための切換流路が内部に設けられた弁体と、前記弁室に互いに間隔をあけて収容され、前記弁体を間に挟んで回転可能に支持する一対のシート部材と、前記シート部材と前記弁本体との間に配置される封止部材と、を有し、前記弁本体は、組立時に前記弁体、前記一対のシート部材および前記封止部材を挿入するための前記弁室に通じる開口を有し、前記一対のシート部材は、前記弁体の回転軸線が前記一対のシート部材の対向方向に沿う組立姿勢から前記回転軸線が前記対向方向と直交する支持姿勢になるように前記弁体を回転可能で、かつ、前記支持姿勢において前記弁体を前記回転軸線周りに回転可能に支持し、前記弁体は、前記支持姿勢のときに前記シート部材および前記封止部材の少なくとも一方が圧縮状態となりかつ前記組立姿勢のときに前記シート部材および前記封止部材の少なくとも一方が前記支持姿勢のときよりも復元した状態となるように、前記回転軸線方向の大きさが前記回転軸線と直交する方向の大きさより小さく形成され、前記弁体が前記組立姿勢のときに前記弁本体の外部から前記開口または前記流路を通じて前記対向方向と直交する方向に視認可能な前記弁体の内壁面には、棒状治具の先端部と嵌まり合い、前記棒状治具の回転に伴って前記弁体が前記組立姿勢から前記支持姿勢に回転されるように構成された第1の治具取付部が設けられている流路切換弁の組立方法であって、前記一対のシート部材と前記封止部材とを前記弁室に収容するとともに、前記一対のシート部材の間に前記弁体を前記組立姿勢で配置し、前記開口または前記流路から前記対向方向と直交する方向に沿って棒状治具を挿入して、その先端部を前記第1の治具取付部と嵌め合わせ、前記棒状治具を回転させて前記弁体を前記組立姿勢から前記支持姿勢に回転させることを特徴とする。   In order to achieve the above object, a method of assembling a flow path switching valve according to another aspect of the present invention includes a valve body provided with a valve chamber and a plurality of flow paths communicating with the valve chamber; A valve body provided therein with a switching flow path for switching the connection of the flow path according to the rotational position, and housed at an interval in the valve chamber, with the valve body interposed therebetween. It has a pair of seat members rotatably supported, and a sealing member arranged between the seat member and the valve body, wherein the valve body is the valve body and the pair of seat members at the time of assembly. And an opening that communicates with the valve chamber for inserting the sealing member. The pair of seat members is configured such that the rotation axis of the valve body extends from the assembly posture along the facing direction of the pair of seat members. So that the valve body is in a supporting posture orthogonal to the facing direction. Rotatable and rotatably supports the valve element in the support position around the rotation axis, wherein the valve element is in a compressed state when at least one of the sheet member and the sealing member is in the support position. And the direction in the direction of the rotation axis is orthogonal to the rotation axis so that at least one of the sheet member and the sealing member is in a more restored state than in the support position in the assembly posture. On the inner wall surface of the valve body, which is formed smaller than the size of the valve body and is visible from the outside of the valve body through the opening or the flow path in a direction orthogonal to the facing direction when the valve body is in the assembly posture, A first jig mounting portion is provided, which is configured to be fitted with a tip end portion of a rod-shaped jig, and to be rotated from the assembly posture to the support posture with the rotation of the rod-shaped jig. A method for assembling a flow path switching valve, wherein the pair of seat members and the sealing member are housed in the valve chamber, and the valve body is held between the pair of seat members in the assembly posture. Arrange, insert a rod-shaped jig from the opening or the flow path along a direction orthogonal to the facing direction, fit the tip of the rod-shaped jig with the first jig mounting portion, and rotate the rod-shaped jig. Then, the valve body is rotated from the assembly posture to the support posture.

本発明において、前記一対のシート部材は、前記支持姿勢において前記弁体を前記対向方向に沿う直交軸線周りにも回転可能に支持し、前記弁体が前記支持姿勢のときに前記弁本体の外部から前記開口または前記流路を通じて前記対向方向に視認可能な前記弁体の内壁面には、棒状治具の先端部と嵌まり合い、前記棒状治具の回転に伴って前記弁体が前記直交軸線周りに回転されるように構成された第2の治具取付部が設けられており、前記流路から前記対向方向に沿って棒状治具を挿入して、その先端部を前記第2の治具取付部と嵌め合わせ、前記棒状治具を回転させて前記弁体を前記直交軸線周りに回転させるようにしてもよい。   In the present invention, the pair of seat members rotatably support the valve body around the orthogonal axis along the facing direction in the support posture, and the outside of the valve body when the valve body is in the support posture. The inner wall surface of the valve element that is visible in the opposite direction through the opening or the flow channel is fitted with the tip of a rod-shaped jig, and the valve element is rotated at right angles with the rotation of the rod-shaped jig. A second jig mounting portion configured to be rotated around an axis is provided, and a rod-shaped jig is inserted from the flow path along the facing direction, and a tip end of the second jig is attached to the second jig. The valve body may be rotated around the orthogonal axis by fitting the jig mounting portion and rotating the rod-shaped jig.

本発明によれば、弁体は、回転軸線方向の大きさが回転軸線との直交方向の大きさより小さく形成され、弁本体の外部から開口または流路を通じて視認可能な弁体の内壁面には、弁体を前記直交方向に回転するための第1の治具取付部が設けられている。このようにしたことから、一対のシート部材によって回転軸線方向に弁体を挟み、弁本体の開口から弁体、一対のシート部材および封止部材を弁室に収容したのち、第1治具取付部を利用して弁体を直交方向に回転することで、一対のシート部材の間隔を広げることができる。そのため、一対のシート部材によって回転軸線との直交方向に弁体を挟んだ状態で組み立てる場合に比べて、精度良く組み立てることができる。   According to the present invention, the valve body is formed such that the size in the rotation axis direction is smaller than the size in the direction orthogonal to the rotation axis, and the inner wall surface of the valve body that is visible from the outside of the valve body through an opening or a flow path. A first jig mounting portion for rotating the valve element in the orthogonal direction is provided. With this configuration, the valve body is sandwiched between the pair of sheet members in the direction of the rotation axis, and the valve body, the pair of sheet members, and the sealing member are accommodated in the valve chamber from the opening of the valve body, and then the first jig is attached. By rotating the valve body in the orthogonal direction using the part, the distance between the pair of seat members can be increased. Therefore, assembling can be performed more accurately than when assembling in a state where the valve element is sandwiched between the pair of sheet members in the direction orthogonal to the rotation axis.

また、本発明によれば、流路切換弁の組立時に、一対のシート部材と封止部材とを弁室に収容するとともに、一対のシート部材の間に弁体を組立姿勢で配置する。弁本体の開口または流路から上記対向方向と直交する方向に沿って棒状治具を挿入して、その先端部を第1の治具取付部と嵌め合わせる。棒状治具を回転させて弁体を組立姿勢から支持姿勢に回転させる。このようにしたことから、弁体、一対のシート部材および封止部材を、封止部材の圧縮程度が比較的小さい状態で弁室に収容したのち、棒状治具を用いて弁体を組立姿勢から支持姿勢に回転させることで、シート部材や封止部材を圧縮状態とすることができる。そのため、封止部材を圧縮状態として弁室に押し込む場合に比べて、精度良く組み立てることができる。   Further, according to the present invention, at the time of assembling the flow path switching valve, the pair of seat members and the sealing member are housed in the valve chamber, and the valve body is disposed between the pair of seat members in an assembled posture. A rod-shaped jig is inserted from an opening or a flow path of the valve body along a direction orthogonal to the above-described opposing direction, and its tip is fitted to the first jig mounting portion. By rotating the rod-shaped jig, the valve body is rotated from the assembly posture to the support posture. Because of this, the valve body, the pair of sheet members, and the sealing member are housed in the valve chamber with the degree of compression of the sealing member being relatively small, and then the valve body is assembled using the rod-shaped jig. The sheet member and the sealing member can be brought into a compressed state by rotating the sheet member and the sealing member from the support posture. Therefore, assembling can be performed more accurately than when the sealing member is compressed and pushed into the valve chamber.

また、第1の治具取付部が弁体の内壁面に設けられているので、治具取付部とシート部材とが干渉することがない。そのため、例えば、凸形状の治具取付部を採用することができ、弁体の外面に設けた構成に比べて治具取付部の構成の自由度が大きい。さらには、凹形状の治具取付部に異物が堆積してもシート部材に接しないので、異物によるシート部材の損傷を抑制できる。   In addition, since the first jig mounting portion is provided on the inner wall surface of the valve body, the jig mounting portion does not interfere with the sheet member. Therefore, for example, a jig mounting portion having a convex shape can be employed, and the degree of freedom in the configuration of the jig mounting portion is greater than that provided on the outer surface of the valve body. Furthermore, even if foreign matter accumulates on the concave jig mounting portion, the foreign matter does not contact the sheet member, so that damage to the sheet member due to the foreign matter can be suppressed.

本発明の第1実施形態に係る流路切換弁の正面図である。FIG. 2 is a front view of the flow path switching valve according to the first embodiment of the present invention. 図1の流路切換弁の縦断面図である。It is a longitudinal cross-sectional view of the flow path switching valve of FIG. 図2のA−A線に沿う断面図である。FIG. 3 is a sectional view taken along line AA of FIG. 2. 図1の流路切換弁の一部断面を含む斜視図である。FIG. 2 is a perspective view including a partial cross section of the flow path switching valve of FIG. 1. 図1の流路切換弁が有するボール弁体の六面図である。FIG. 6 is a six-view drawing of a ball valve body included in the flow path switching valve of FIG. 1. 図1の流路切換弁の組立方法を説明する図であって、弁本体にボール弁体、シート部材および封止部材を挿入する前の状態を示す図である。FIG. 2 is a diagram illustrating a method of assembling the flow path switching valve in FIG. 1, and is a diagram illustrating a state before a ball valve body, a seat member, and a sealing member are inserted into a valve body. 図1の流路切換弁の組立方法を説明する図であって、弁本体にボール弁体、シート部材および封止部材を挿入して、ボール弁体を組立姿勢とした状態を示す図である。FIG. 2 is a view for explaining an assembling method of the flow path switching valve in FIG. 1, showing a state in which a ball valve body, a seat member, and a sealing member are inserted into a valve body and the ball valve body is in an assembly posture. . 図1の流路切換弁の組立方法を説明する図であって、弁室内において、ボール弁体を組立姿勢から支持姿勢に回転させた状態を示す図である。FIG. 2 is a view for explaining an assembling method of the flow path switching valve of FIG. 1, and is a view showing a state in which a ball valve body is rotated from an assembly posture to a support posture in a valve chamber. 図1の流路切換弁の組立方法を説明する図であって、弁本体に駆動部を接合する前の状態を示す図である。FIG. 4 is a diagram illustrating a method of assembling the flow path switching valve in FIG. 1, and is a diagram illustrating a state before a driving unit is joined to a valve body. 本発明の第2実施形態に係る流路切換弁の正面図である。It is a front view of a flow-path switching valve concerning a 2nd embodiment of the present invention. 図10の流路切換弁の縦断面図である。It is a longitudinal cross-sectional view of the flow-path switching valve of FIG. 図11のB−B線に沿う断面図である。FIG. 12 is a cross-sectional view taken along line BB of FIG. 11. 図10の流路切換弁の一部断面を含む斜視図である。FIG. 11 is a perspective view including a partial cross section of the flow path switching valve of FIG. 10. 図10の流路切換弁が有するボール弁体の六面図である。FIG. 11 is a six-view drawing of a ball valve element included in the flow path switching valve of FIG. 10. 図10の流路切換弁の組立方法を説明する図であって、弁本体にボール弁体、シート部材および封止部材を挿入する前の状態を示す図である。It is a figure explaining the assembling method of the flow-path switching valve of FIG. 10, and is a figure which shows the state before inserting a ball valve body, a seat member, and a sealing member into a valve main body. 図10の流路切換弁の組立方法を説明する図であって、弁本体にボール弁体、シート部材および封止部材を挿入して、ボール弁体を組立姿勢とした状態を示す図である。FIG. 11 is a view for explaining an assembling method of the flow path switching valve of FIG. 10, showing a state in which a ball valve body, a seat member, and a sealing member are inserted into a valve body and the ball valve body is in an assembly posture. . 図10の流路切換弁の組立方法を説明する図であって、弁室内において、ボール弁体を組立姿勢から支持姿勢に回転させた状態を示す図である。FIG. 11 is a view for explaining an assembling method of the flow path switching valve of FIG. 10, and is a view showing a state in which a ball valve body is rotated from an assembly posture to a support posture in a valve chamber. 図10の流路切換弁の組立方法を説明する図であって、弁室内において、支持姿勢のボール弁体を直交軸線周りに回転させた状態を示す図である。FIG. 11 is a diagram for explaining a method of assembling the flow path switching valve in FIG. 10, and is a diagram showing a state in which a ball valve body in a supporting posture is rotated around an orthogonal axis in a valve chamber. 図10の流路切換弁の組立方法を説明する図であって、弁本体に駆動部を接合する前の状態を示す図である。It is a figure explaining the assembling method of the flow-path switching valve of FIG. 10, and is a figure which shows the state before joining a drive part to a valve main body. ボール弁体の作製用の金型のキャビティに金型コマを挿入する前の様子を示す図である。FIG. 4 is a diagram showing a state before a mold piece is inserted into a cavity of a mold for manufacturing a ball valve element. ボール弁体の作製用の金型のキャビティに金型コマを挿入した後の様子を示す図である。It is a figure which shows the mode after inserting a metal mold | die into the cavity of the metal mold | die for manufacture of a ball valve body.

(第1実施形態)
以下、本発明の第1実施形態に係る流路切換弁の構成について、図1〜図5を参照して説明する。
(1st Embodiment)
Hereinafter, the configuration of the flow path switching valve according to the first embodiment of the present invention will be described with reference to FIGS.

図1は、本発明の第1実施形態に係る流路切換弁の正面図である。図2は、図1の流路切換弁における回転軸に沿う断面図(縦断面図)である。図3は、図2のA−A線に沿う断面図である。図4は、図1の流路切換弁の一部断面を含む斜視図である。図5は、図1の流路切換弁が有するボール弁体の六面図である。以下の説明において、「上下左右」は各図において各部材の相対的な位置関係を示すために用いており、絶対的な位置関係を示すものではない。各図において、X軸方向を左右方向、Y軸方向を手前−奥方向、Z軸方向を上下方向としている。X軸、Y軸、Z軸は互いに直交している。   FIG. 1 is a front view of the flow path switching valve according to the first embodiment of the present invention. FIG. 2 is a cross-sectional view (longitudinal cross-sectional view) along a rotation axis of the flow path switching valve of FIG. FIG. 3 is a sectional view taken along line AA of FIG. FIG. 4 is a perspective view including a partial cross section of the flow path switching valve of FIG. FIG. 5 is a six-view drawing of a ball valve element included in the flow path switching valve of FIG. In the following description, “up / down / left / right” is used to indicate the relative positional relationship of each member in each drawing, and does not indicate an absolute positional relationship. In each figure, the X-axis direction is the left-right direction, the Y-axis direction is the front-back direction, and the Z-axis direction is the up-down direction. The X axis, the Y axis, and the Z axis are orthogonal to each other.

図1〜図5に示すように、本実施形態の流路切換弁1は、弁本体10と、ボール弁体20と、一対のシート部材30、30と、封止部材31、31と、回転駆動部としての駆動部40と、弁軸50と、を有している。   As shown in FIGS. 1 to 5, the flow path switching valve 1 of the present embodiment includes a valve body 10, a ball valve body 20, a pair of seat members 30, 30, sealing members 31, 31, A drive unit 40 as a drive unit and a valve shaft 50 are provided.

弁本体10は、合成樹脂を材料として、略立方体箱状に形成されている。弁本体10の左側壁部10aには、略L字状の第1流路11が設けられている。弁本体10の正面壁部10bには、直線状の第2流路12が設けられている。弁本体10の右側壁部10cには、略L字状の第3流路13が設けられている。第1流路11の開口11aと、第2流路12の開口12aと、第3流路13の開口13aとは、同一方向(正面側、図1の紙面手前)に向けられている。第1流路11と第2流路12と第3流路13とは、弁本体10内に設けられた弁室14に通じている。弁室14に通じる流路として、2つまたは4つ以上の複数の流路が設けられていてもよい。本実施形態において、第2流路12は、Y軸方向に延びている。また、弁本体10は弁室14に通じる開口10eを有している。開口10eは上方に向けられている。   The valve body 10 is formed in a substantially cubic box shape using a synthetic resin as a material. A substantially L-shaped first flow path 11 is provided on the left side wall portion 10a of the valve body 10. A straight second flow path 12 is provided in the front wall portion 10 b of the valve body 10. A substantially L-shaped third flow path 13 is provided in the right side wall 10 c of the valve body 10. The opening 11a of the first flow path 11, the opening 12a of the second flow path 12, and the opening 13a of the third flow path 13 are directed in the same direction (front side, near the plane of FIG. 1). The first flow path 11, the second flow path 12, and the third flow path 13 communicate with a valve chamber 14 provided in the valve body 10. Two or four or more flow paths may be provided as flow paths leading to the valve chamber 14. In the present embodiment, the second flow path 12 extends in the Y-axis direction. Further, the valve body 10 has an opening 10 e communicating with the valve chamber 14. The opening 10e is directed upward.

シート部材30、30は、例えば、ポリテトラフルオロエチレン(PTFE)などの合成樹脂を材料として、円環状に形成されている。シート部材30、30は、ゴム材などの弾性材料で構成されていてもよい。シート部材30、30は、対をなしており、弁室14にX軸方向に互いに間隔をあけて対向して収容されている。X軸方向は、シート部材30、30の対向方向(以下、「対向方向X」ともいう)となる。シート部材30、30は、弁室14内において後述するボール弁体20を間に挟んで回転可能に支持している。   The sheet members 30, 30 are formed in an annular shape using, for example, a synthetic resin such as polytetrafluoroethylene (PTFE) as a material. The sheet members 30, 30 may be made of an elastic material such as a rubber material. The seat members 30, 30 form a pair, and are accommodated in the valve chamber 14 so as to face each other at an interval in the X-axis direction. The X-axis direction is the facing direction of the sheet members 30 (hereinafter, also referred to as “facing direction X”). The seat members 30, 30 rotatably support the ball valve body 20, which will be described later, in the valve chamber.

具体的には、シート部材30、30は、流路切換弁1の組立時において、ボール弁体20の回転軸線である軸線Lが対向方向Xに沿う組立姿勢(図7)から軸線Lが対向方向Xと直交するZ軸方向に沿う支持姿勢(図8)となるようにボール弁体20を回転可能に支持する。また、シート部材30、30は、流路切換弁1の組立完了時(すなわち、流路切換弁としての動作が可能な完成状態)において、支持姿勢のボール弁体20を軸線L(Z軸)周りに回転可能に支持する。シート部材30、30は、ボール弁体20を間に挟んで回転可能に支持するものであれば、本発明の目的に反しない限りその構成は任意である。   Specifically, when the flow path switching valve 1 is assembled, the seat members 30, 30 are arranged such that the axis L, which is the rotation axis of the ball valve body 20, is opposed from the assembly posture (FIG. 7) along the facing direction X (FIG. 7). The ball valve body 20 is rotatably supported so as to have a supporting posture (FIG. 8) along a Z-axis direction orthogonal to the direction X. Further, when the assembly of the flow path switching valve 1 is completed (that is, in a completed state where the operation as the flow path switching valve is completed), the seat members 30 and 30 move the ball valve body 20 in the supporting posture along the axis L (Z axis). It is supported rotatably around. The configuration of the seat members 30, 30 is arbitrary as long as the seat members 30, 30 rotatably support the ball valve element 20 therebetween, as long as the object of the present invention is not contravened.

封止部材31、31は、例えば、ゴム材などの弾性材料からなるOリングであり、一方のシート部材30と弁本体10の左側壁部10aとの間、および、他方のシート部材30と弁本体10の右側壁部10cとの間に圧縮状態となるように挟まれて配置されている。本実施形態において、封止部材31は、シート部材30に設けられた環状溝30aに装着されており、一部が環状溝30aから突出している。封止部材31、31は、シート部材30、30とともに弁本体10とボール弁体20との間をシール(封止)している。なお、シート部材30、30と封止部材31、31とを一体構成とした部材を用いてもよいことはもちろんである。   The sealing members 31, 31 are, for example, O-rings made of an elastic material such as a rubber material, and are provided between one seat member 30 and the left side wall 10a of the valve body 10, and between the other seat member 30 and the valve. It is disposed so as to be in a compressed state between the right side wall 10 c of the main body 10 and the main body 10. In the present embodiment, the sealing member 31 is mounted in an annular groove 30a provided in the sheet member 30, and a part thereof projects from the annular groove 30a. The sealing members 31 and 31 seal (seal) the space between the valve body 10 and the ball valve body 20 together with the seat members 30 and 30. Needless to say, a member in which the sheet members 30, 30 and the sealing members 31, 31 are integrally formed may be used.

ボール弁体20は、例えば、金属や合成樹脂などを材料として、中空ボール状(球体状)に形成されている。ボール弁体20は、シート部材30、30に回転可能に支持されて弁室14に収容されている。ボール弁体20は、図3に示す回転位置において、左側に向けて開口された第1開口21と、正面(図3の下方)に向けて開口された第2開口22と、右側に向けて開口された第3開口23と、が設けられている。ボール弁体20の内部には、第1開口21と第2開口22と第3開口23とを互いにつなげる平面視で略T字状の切換流路25が設けられている。なお、ボール弁体20は、例えば、第1開口21および第2開口22のみ有し、第1開口21と第2開口22とを互いにつなげる平面視で略L字状の切換流路25が設けられていてもよい。また、本実施形態では弁体としてボール弁体20を用いているが、柱状の弁体を用いてもよい。   The ball valve body 20 is formed in a hollow ball shape (spherical shape) using, for example, a material such as metal or synthetic resin. The ball valve body 20 is rotatably supported by the seat members 30 and 30 and is accommodated in the valve chamber 14. In the rotation position shown in FIG. 3, the ball valve element 20 has a first opening 21 opened to the left, a second opening 22 opened to the front (downward in FIG. 3), and a right opening to the right. And an opened third opening 23. Inside the ball valve body 20, there is provided a substantially T-shaped switching flow path 25 in a plan view that connects the first opening 21, the second opening 22, and the third opening 23 to each other. The ball valve element 20 has, for example, only the first opening 21 and the second opening 22, and is provided with a substantially L-shaped switching flow path 25 in plan view that connects the first opening 21 and the second opening 22 to each other. It may be. Further, in the present embodiment, the ball valve body 20 is used as the valve body, but a columnar valve body may be used.

ボール弁体20の第1開口21、第2開口22および第3開口23は、軸線Lとの直交方向を向きかつ切換流路25で互いに接続された3つの弁体開口である。第1開口21、第2開口22および第3開口23は、軸線L周りに90度間隔で配置されている。例えば、第2開口22をY軸方向に向けたとき、第1開口21および第3開口23はX軸方向に互いに反対側を向く。本実施形態において、第1開口21、第2開口22および第3開口23は円形(略円形を含む)に形成されており、それぞれの径は同一である。   The first opening 21, the second opening 22, and the third opening 23 of the ball valve body 20 are three valve body openings oriented in a direction orthogonal to the axis L and connected to each other by the switching flow path 25. The first opening 21, the second opening 22, and the third opening 23 are arranged at 90-degree intervals around the axis L. For example, when the second opening 22 is oriented in the Y-axis direction, the first opening 21 and the third opening 23 face opposite sides in the X-axis direction. In the present embodiment, the first opening 21, the second opening 22, and the third opening 23 are formed in a circular shape (including a substantially circular shape), and have the same diameter.

切換流路25は、回転位置に応じて第1流路11と第2流路12と第3流路13との接続を切り換えるように構成されている。具体的には、切換流路25は、ボール弁体20が図3に示す回転位置にあるとき、第1流路11と第2流路12と第3流路13とを接続する。切換流路25は、ボール弁体20が図3に示す回転位置から平面視で時計回りに90度回転された回転位置にあるとき、第1流路11と第2流路12とを接続する。切換流路25は、ボール弁体20が図3に示す回転位置から平面視で反時計回りに90度回転された回転位置にあるとき、第2流路12と第3流路13とを接続する。   The switching channel 25 is configured to switch the connection between the first channel 11, the second channel 12, and the third channel 13 according to the rotational position. Specifically, the switching flow path 25 connects the first flow path 11, the second flow path 12, and the third flow path 13 when the ball valve body 20 is at the rotation position shown in FIG. The switching flow path 25 connects the first flow path 11 and the second flow path 12 when the ball valve element 20 is at a rotation position clockwise rotated by 90 degrees in a plan view from the rotation position shown in FIG. . The switching flow path 25 connects the second flow path 12 and the third flow path 13 when the ball valve body 20 is at a rotation position rotated 90 degrees counterclockwise in plan view from the rotation position shown in FIG. I do.

ボール弁体20の上部には、後述する弁軸50が挿入される弁軸挿入孔24が設けられている。弁軸挿入孔24は、弁軸50が挿入されることにより当該弁軸50の回転に伴ってボール弁体20が軸線L周りに回転するように形成されている。具体的には、弁軸挿入孔24は、弁軸50の角柱部52における回転軸と直交する方向の断面形状(横断面形状)と同一の形状に形成されている。本実施形態では、弁軸挿入孔24は正六角形状に形成されている。   A valve shaft insertion hole 24 into which a valve shaft 50 described later is inserted is provided in an upper portion of the ball valve body 20. The valve shaft insertion hole 24 is formed so that when the valve shaft 50 is inserted, the ball valve body 20 rotates around the axis L with the rotation of the valve shaft 50. Specifically, the valve shaft insertion hole 24 is formed in the same shape as the cross-sectional shape (cross-sectional shape) of the prism portion 52 of the valve shaft 50 in a direction orthogonal to the rotation axis. In this embodiment, the valve shaft insertion hole 24 is formed in a regular hexagonal shape.

ボール弁体20は、軸線LがX軸方向(対向方向X)に沿う組立姿勢(図7)のときに封止部材31、31が復元状態(外部から力が加わっておらず弾性変形していない状態)となり、かつ、軸線LがZ軸方向(対向方向Xと直交する方向)に沿う支持姿勢(図8)のときに封止部材31、31が圧縮状態となるように、軸線L方向の大きさHが軸線Lと直交する方向の大きさWより小さく(H<W)形成されている。これにより、ボール弁体20を弁室14内で組立姿勢としたとき封止部材31、31が復元状態となるので、ボール弁体20、シート部材30、30および封止部材31、31を圧入することなく弁室14に挿入することができる。そして、弁室14内でボール弁体20を支持姿勢としたとき封止部材31、31が圧縮状態となるので、ボール弁体20にシート部材30、30が押し付けられて、ボール弁体20と弁本体10との間がシールされる。なお、ボール弁体20は、支持姿勢のときに封止部材31、31が圧縮状態となりかつ組立姿勢のときに封止部材31、31が支持姿勢のときよりも復元した状態となるように、軸線L方向の大きさHが軸線と直交する方向の大きさWより小さく形成されていればよい。   When the axis L is in the assembling posture (FIG. 7) along the X-axis direction (the opposing direction X), the sealing members 31, 31 of the ball valve body 20 are in a restored state (no elastic force is applied from outside and elastically deformed). And the sealing member 31 is in a compressed state when the axis L is in a supporting posture (FIG. 8) along the Z-axis direction (a direction orthogonal to the opposing direction X). Is smaller than the size W in the direction orthogonal to the axis L (H <W). As a result, when the ball valve body 20 is in the assembled posture in the valve chamber 14, the sealing members 31, 31 are in a restored state, and the ball valve body 20, the seat members 30, 30, and the sealing members 31, 31 are press-fitted. It can be inserted into the valve chamber 14 without performing. When the ball valve body 20 is in the supporting position in the valve chamber 14, the sealing members 31, 31 are in a compressed state. Therefore, the seat members 30, 30 are pressed against the ball valve body 20, and the ball valve body 20 The space between the valve body 10 and the valve body 10 is sealed. In addition, the ball valve element 20 is configured such that the sealing members 31, 31 are in a compressed state when in the supporting position, and are in a more restored state in the assembling position than when the sealing members 31, 31 are in the supporting position. It is sufficient that the size H in the direction of the axis L is smaller than the size W in the direction orthogonal to the axis.

ボール弁体20における第2開口22と対向する内壁面26には、治具取付部27が設けられている。治具取付部27は、第2開口22に向けて突出した略正六角柱状の凸形状を有しており、先端面に正六角形状の凹部27aが設けられている。本実施形態において、凹部27aは、棒状治具としての六角レンチの先端部が嵌まり合うように構成されている。または、凹部27aは棒状治具としてのプラスドライバーやマイナスドライバーの先端部が嵌まり合うように構成されていてもよい。または、凸部である治具取付部27を、ソケットレンチが嵌まり合うように構成してもよい。治具取付部27の形状を、例えば、市販品の六角レンチなどの形状に適合させることにより、棒状治具のコストを低減できる。治具取付部27は第1の治具取付部に相当する。   A jig mounting portion 27 is provided on an inner wall surface 26 of the ball valve body 20 facing the second opening 22. The jig mounting portion 27 has a substantially regular hexagonal columnar convex shape protruding toward the second opening 22, and a regular hexagonal concave portion 27 a is provided on the distal end surface. In the present embodiment, the concave portion 27a is configured such that the tip of a hexagon wrench as a rod-shaped jig fits. Alternatively, the concave portion 27a may be configured so that the tip of a plus screwdriver or a minus screwdriver as a rod-shaped jig fits. Alternatively, the jig mounting portion 27, which is a convex portion, may be configured so that a socket wrench is fitted. By adjusting the shape of the jig mounting portion 27 to, for example, the shape of a commercially available hexagon wrench or the like, the cost of the rod-shaped jig can be reduced. The jig mounting portion 27 corresponds to a first jig mounting portion.

ボール弁体20を弁室14内に組立姿勢で配置したとき、第2流路12と第2開口22と内壁面26とを直線状に並べることが可能である。この組立姿勢において、内壁面26にある治具取付部27が、弁本体10の外部から第2流路12および切換流路25を通じて対向方向Xと直交するY軸方向に視認可能である。   When the ball valve element 20 is disposed in the valve chamber 14 in the assembled posture, the second flow path 12, the second opening 22, and the inner wall surface 26 can be arranged in a straight line. In this assembly posture, the jig mounting portion 27 on the inner wall surface 26 is visible from the outside of the valve body 10 through the second flow path 12 and the switching flow path 25 in the Y-axis direction orthogonal to the opposing direction X.

駆動部40は、図示しないモーターおよびギヤ41を含む減速機を組み合わせた駆動機構と、この駆動機構を収容する樹脂製の駆動部ケース42と、を有している。駆動部ケース42は、略直方体箱状に形成されている。駆動部ケース42は、下ケース43と上ケース44とを有している。下ケース43と上ケース44とは、ねじ止め構造やスナップフィット構造などの図示しない取り付け構造により互いに組み付けられる。   The drive section 40 has a drive mechanism combining a speed reducer including a motor and a gear 41 (not shown) and a drive section case 42 made of resin for housing the drive mechanism. The drive unit case 42 is formed in a substantially rectangular parallelepiped box shape. The drive unit case 42 has a lower case 43 and an upper case 44. The lower case 43 and the upper case 44 are assembled to each other by a mounting structure (not shown) such as a screwing structure or a snap-fit structure.

下ケース43は、底壁43aの中央に円筒状の軸受部45を一体に有している。軸受部45は、弁軸50が挿入されるとともに、弁軸50を回転可能に支持する。下ケース43の底壁43aに設けられたリブ43bは、弁本体10(後述する第2実施形態においては弁本体110)の上端部と組み合わされ、溶着部Mにおいて互いに接合(本実施形態では、超音波溶着)されている。なお、下ケース43と弁本体10とはねじ止め構造などにより互いに組み付けられていてもよい。   The lower case 43 integrally has a cylindrical bearing portion 45 at the center of the bottom wall 43a. The bearing portion 45 has the valve shaft 50 inserted therein and supports the valve shaft 50 rotatably. The rib 43b provided on the bottom wall 43a of the lower case 43 is combined with the upper end of the valve body 10 (the valve body 110 in a second embodiment described later), and is joined to each other at the welded portion M (in the present embodiment, Ultrasonic welding). Note that the lower case 43 and the valve body 10 may be assembled to each other by a screwing structure or the like.

弁軸50は、全体的に直線状に延びる柱形状に形成されており、円柱部51と、円柱部51の下端に同軸に連なる角柱部52と、を有している。弁軸50はZ軸方向に沿うように配置される。   The valve stem 50 is formed in a columnar shape extending linearly as a whole, and includes a columnar portion 51 and a prismatic portion 52 coaxially connected to a lower end of the columnar portion 51. The valve shaft 50 is arranged along the Z-axis direction.

円柱部51は、その下端部に、径方向外側に突出した環状のストッパ部53が設けられている。ストッパ部53は、その外径が円柱部51の外径および軸受部45の内径より大きくなるように形成されている。   The cylindrical portion 51 is provided at its lower end with an annular stopper 53 projecting radially outward. The stopper portion 53 is formed such that its outer diameter is larger than the outer diameter of the cylindrical portion 51 and the inner diameter of the bearing portion 45.

また、円柱部51の下端部には、ストッパ部53より上方の位置に全周にわたって溝が設けられており、この溝には、ゴム材などを材料として環状に形成されたOリング54がはめ込まれている。円柱部51は、軸受部45に挿入されて、軸受部45に回転可能に支持される。円柱部51の外径は軸受部45の内径より若干小さく、円柱部51が軸受部45に挿入されるとOリング54が弁軸50と軸受部45との隙間を封止する。これにより、弁室14内の流体が外部に漏れることを防止する。   At the lower end of the cylindrical portion 51, a groove is provided over the entire circumference at a position above the stopper portion 53, and an O-ring 54 formed in an annular shape by using a rubber material or the like is fitted into this groove. Have been. The column 51 is inserted into the bearing 45 and is rotatably supported by the bearing 45. The outer diameter of the cylindrical portion 51 is slightly smaller than the inner diameter of the bearing portion 45. When the cylindrical portion 51 is inserted into the bearing portion 45, the O-ring 54 seals the gap between the valve shaft 50 and the bearing portion 45. This prevents the fluid in the valve chamber 14 from leaking outside.

円柱部51の上端部には、駆動部40のギヤ41が圧入により固定して取り付けられており、ギヤ41の回転に伴って弁軸50が回転される。円柱部51の上端部には、圧入されたギヤ41の空回りを抑制する平坦部が設けられている。   The gear 41 of the drive unit 40 is fixedly mounted on the upper end of the cylindrical portion 51 by press-fitting, and the valve shaft 50 is rotated with the rotation of the gear 41. At the upper end of the cylindrical portion 51, a flat portion that suppresses idle rotation of the press-fitted gear 41 is provided.

角柱部52は、横断面形状が正六角形状となる柱状に形成されている。角柱部52は、ボール弁体20の弁軸挿入孔24に挿入される。このとき、弁軸50の回転軸はボール弁体20の軸線Lと一致する。弁軸挿入孔24は角柱部52の横断面形状と同一の正六角形状に形成されている。そのため、弁軸挿入孔24と角柱部52とが嵌まり合い、弁軸50の回転に伴ってボール弁体20が軸線L周りに回転される。また、角柱部52は、その外径がストッパ部53より小さくなるように形成されている。   The prism portion 52 is formed in a column shape having a regular hexagonal cross section. The prism portion 52 is inserted into the valve shaft insertion hole 24 of the ball valve body 20. At this time, the rotation axis of the valve shaft 50 coincides with the axis L of the ball valve body 20. The valve shaft insertion hole 24 is formed in the same regular hexagonal shape as the cross-sectional shape of the prism portion 52. Therefore, the valve shaft insertion hole 24 and the prism portion 52 are fitted to each other, and the ball valve body 20 is rotated around the axis L with the rotation of the valve shaft 50. The prism portion 52 is formed such that its outer diameter is smaller than that of the stopper portion 53.

角柱部52は、正六角形状以外にも、例えば、三角形柱状や四角形柱状などの多角形柱状や、円柱の側面の一部を平面にした断面D字状の柱状でもよい。この場合、弁軸挿入孔24も、角柱部52の横断面形状と同一の形状に形成される。   In addition to the regular hexagonal shape, the prism portion 52 may be, for example, a polygonal column shape such as a triangular column shape or a quadrangular column shape, or a column shape having a D-shaped cross section in which a part of a side surface of a cylinder is flat. In this case, the valve shaft insertion hole 24 is also formed in the same shape as the cross-sectional shape of the prism portion 52.

流路切換弁1は、駆動部40のモーターの回転がギヤ41を通じて弁軸50に出力され、弁軸50が回転される。この弁軸50の回転に伴ってボール弁体20がZ軸方向に沿う軸線L周りに回転されて、各回転位置に位置づけられる。これにより、回転位置に応じた流路の接続が実現される。   In the flow path switching valve 1, the rotation of the motor of the drive unit 40 is output to the valve shaft 50 through the gear 41, and the valve shaft 50 is rotated. With the rotation of the valve shaft 50, the ball valve body 20 is rotated around the axis L along the Z-axis direction, and is positioned at each rotation position. Thereby, connection of the flow path according to the rotational position is realized.

次に、本実施形態の流路切換弁1の組立方法の一例を、図6〜図9を参照して説明する。   Next, an example of an assembling method of the flow path switching valve 1 of the present embodiment will be described with reference to FIGS.

図6〜図9は、図1の流路切換弁の組立方法を説明する図である。具体的には、図6は、弁本体10にボール弁体20、シート部材30、30および封止部材31、31を挿入する前の状態を示す分解斜視図である。図7は、弁本体10にボール弁体20、シート部材30、30および封止部材31、31を挿入して、ボール弁体20を軸線LがX軸方向に沿う組立姿勢とした状態を示す図である。図8は、弁室14内において、ボール弁体20を軸線LがX軸方向に沿う組立姿勢から軸線LがZ軸方向に沿う支持姿勢に回転させた状態を示す図である。図9は、弁本体10に駆動部を接合する前の状態を示す分解斜視図である。図7、図8において、(a)は一部断面図を含む斜視図であり、(b)は拡大縦断面図である。   6 to 9 are views for explaining a method of assembling the flow path switching valve of FIG. Specifically, FIG. 6 is an exploded perspective view showing a state before the ball valve body 20, the seat members 30, 30, and the sealing members 31, 31 are inserted into the valve body 10. FIG. 7 shows a state in which the ball valve body 20, the seat members 30, 30 and the sealing members 31, 31 are inserted into the valve body 10, and the ball valve body 20 is in an assembly posture in which the axis L is along the X-axis direction. FIG. FIG. 8 is a diagram showing a state in which the ball valve body 20 is rotated from the assembly posture in which the axis L is along the X-axis direction to the support posture in which the axis L is along the Z-axis direction, in the valve chamber 14. FIG. 9 is an exploded perspective view showing a state before the drive unit is joined to the valve body 10. 7 and 8, (a) is a perspective view including a partial cross-sectional view, and (b) is an enlarged vertical cross-sectional view.

まず、図6に示すように、ボール弁体20を軸線LがX軸方向に沿いかつ第2開口22が正面を向くように配置する。このボール弁体20をシート部材30、30でX軸方向(対向方向X)に挟む。さらに、各シート部材30の環状溝30aに封止部材31を装着する。そして、ボール弁体20、シート部材30、30および封止部材31、31を互いに接した状態で、図7に示すように、弁本体10の開口10eから弁室14に挿入する。このとき、ボール弁体20は軸線Lが対向方向Xに沿う組立姿勢となっているため、弁室14内において封止部材31、31は復元状態にある。そのため、封止部材31、31を弾性変形させることなく、ボール弁体20、シート部材30、30および封止部材31、31をスムーズに弁室14内に収容できる。また、第2流路12、第2開口22および内壁面26がY軸方向に沿って直線状に配置されており、弁本体10の外側から第2流路12および切換流路25を通じてY軸方向に治具取付部27が視認可能となっている。   First, as shown in FIG. 6, the ball valve body 20 is disposed so that the axis L extends along the X-axis direction and the second opening 22 faces the front. The ball valve body 20 is sandwiched between the seat members 30 in the X-axis direction (opposing direction X). Further, the sealing member 31 is mounted in the annular groove 30a of each sheet member 30. Then, the ball valve body 20, the seat members 30, 30, and the sealing members 31, 31, are inserted into the valve chamber 14 through the opening 10e of the valve body 10, as shown in FIG. At this time, since the ball valve element 20 is in the assembling posture in which the axis L is along the facing direction X, the sealing members 31, 31 are in the restored state in the valve chamber 14. Therefore, the ball valve body 20, the seat members 30, 30, and the sealing members 31, 31 can be smoothly accommodated in the valve chamber 14 without elastically deforming the sealing members 31, 31. In addition, the second flow path 12, the second opening 22, and the inner wall surface 26 are linearly arranged along the Y-axis direction, and the Y-axis is passed through the second flow path 12 and the switching flow path 25 from outside the valve body 10. The jig mounting portion 27 is visible in the direction.

次に、図7に示す状態において、棒状治具としての図示しない六角レンチを第2流路12から第2開口22にY軸方向に沿うように挿入して、その先端部を治具取付部27の凹部27aと嵌め合わせる。そして、六角レンチを図7(b)において矢印で示す反時計回り方向に回転させることによりボール弁体20を軸線Lとの直交方向(Y軸方向周り)に回転させて、図8に示すように、ボール弁体20の軸線LをZ軸方向と一致させて支持姿勢とする。これにより、ボール弁体20は軸線L方向と直交する方向の大きさWが軸線L方向の大きさHより大きい(H<W)ことから、ボール弁体20が組立姿勢から支持姿勢になるとシート部材30、30の間隔を押し広げて、封止部材31、31が復元状態から圧縮状態になる。シート部材30、30は、この支持姿勢のボール弁体20をZ軸方向に沿う軸線L周りに回転可能に支持する。本明細書において、軸線Lとの直交方向に回転させるとは、軸線Lと直交する方向に沿う直線を回転軸として、当該直線周りに回転させることをいう。   Next, in the state shown in FIG. 7, a hexagon wrench (not shown) as a rod-shaped jig is inserted from the second flow path 12 into the second opening 22 along the Y-axis direction, and the tip thereof is attached to the jig mounting portion. 27 is fitted with the concave portion 27a. Then, by rotating the hexagon wrench in a counterclockwise direction indicated by an arrow in FIG. 7B, the ball valve body 20 is rotated in a direction orthogonal to the axis L (around the Y-axis direction), as shown in FIG. Then, the axis L of the ball valve body 20 is made to coincide with the Z-axis direction, and the support posture is set. Accordingly, the size W of the ball valve body 20 in the direction orthogonal to the direction of the axis L is larger than the size H of the direction of the axis L (H <W). The gap between the members 30, 30 is expanded to bring the sealing members 31, 31 from the restored state to the compressed state. The seat members 30, 30 support the ball valve body 20 in this supporting posture so as to be rotatable around an axis L along the Z-axis direction. In the present specification, to rotate in a direction orthogonal to the axis L means to rotate around a straight line along a direction orthogonal to the axis L as a rotation axis.

次に、弁室14に収容された支持姿勢のボール弁体20の弁軸挿入孔24に弁軸50の角柱部52を挿入する。弁軸50の円柱部51を軸受部45に挿入し、弁本体10と駆動部ケース42の下ケース43とを組み合わせる。下ケース43に超音波を与え、下ケース43を弁本体10に超音波溶着する。そして、弁軸50の円柱部51にギヤ41を圧入するなどして駆動機構を下ケース43に組み込むとともに上ケース44を被せて駆動部40を組み上げて、流路切換弁1が完成する。   Next, the prism portion 52 of the valve shaft 50 is inserted into the valve shaft insertion hole 24 of the ball valve body 20 held in the valve chamber 14 and supported. The cylindrical portion 51 of the valve shaft 50 is inserted into the bearing portion 45, and the valve body 10 and the lower case 43 of the drive unit case 42 are combined. Ultrasonic waves are applied to the lower case 43, and the lower case 43 is ultrasonically welded to the valve body 10. Then, the drive mechanism is assembled into the lower case 43 by press-fitting the gear 41 into the cylindrical portion 51 of the valve shaft 50, and the drive unit 40 is assembled by covering the upper case 44, whereby the flow path switching valve 1 is completed.

以上より、本実施形態の流路切換弁1によれば、流路切換弁1の組立時に、シート部材30、30と封止部材31、31とを弁室14に収容するとともに、シート部材30、30の間にボール弁体20を組立姿勢で配置する。弁本体10の第2流路12から対向方向Xと直交するY軸方向に沿って棒状治具を挿入して、その先端部を治具取付部27の凹部27aと嵌め合わせる。棒状治具を回転させてボール弁体20を組立姿勢から支持姿勢に回転させる。このようにしたことから、ボール弁体20、シート部材30、30および封止部材31、31を、封止部材31、31が復元状態で弁室14に収容したのち、棒状治具を用いてボール弁体20を組立姿勢から支持姿勢に回転させることで、封止部材31、31を復元状態から圧縮状態にすることができる。そのため、封止部材31、31を圧縮状態として弁室に押し込む場合に比べて、精度良く組み立てることができる。   As described above, according to the flow path switching valve 1 of the present embodiment, when the flow path switching valve 1 is assembled, the seat members 30 and 30 and the sealing members 31 and 31 are accommodated in the valve chamber 14 and the seat member 30 , 30 are arranged in the assembled posture. A rod-shaped jig is inserted from the second flow path 12 of the valve body 10 along the Y-axis direction orthogonal to the opposing direction X, and its tip is fitted to the concave portion 27 a of the jig mounting portion 27. By rotating the rod-shaped jig, the ball valve body 20 is rotated from the assembly posture to the support posture. Because of this, the ball valve body 20, the seat members 30, 30, and the sealing members 31, 31, are housed in the valve chamber 14 with the sealing members 31, 31 in a restored state. By rotating the ball valve body 20 from the assembly posture to the support posture, the sealing members 31, 31 can be changed from the restored state to the compressed state. Therefore, assembling can be performed with higher accuracy than when the sealing members 31, 31 are compressed and pushed into the valve chamber.

また、治具取付部27がボール弁体20の内壁面26に設けられているので、治具取付部27とシート部材30、30とが干渉することがない。そのため、凸形状の治具取付部27を採用することができ、ボール弁体20の外面に設けた構成に比べて治具取付部27の構成の自由度が大きい。さらには、治具取付部27の凹部27aに異物が堆積してもシート部材30、30に接しないので、異物によるシート部材30、30の損傷を抑制できる。   Further, since the jig mounting portion 27 is provided on the inner wall surface 26 of the ball valve body 20, the jig mounting portion 27 does not interfere with the seat members 30, 30. Therefore, the jig mounting portion 27 having a convex shape can be employed, and the degree of freedom of the configuration of the jig mounting portion 27 is greater than that of the configuration provided on the outer surface of the ball valve body 20. Further, even if foreign matter accumulates in the concave portion 27a of the jig mounting portion 27, the foreign matter does not come into contact with the sheet members 30, 30, so that damage to the sheet members 30, 30 due to the foreign matter can be suppressed.

(第2実施形態)
以下、本発明の第2実施形態に係る流路切換弁の構成について、図10〜図14を参照して説明する。
(2nd Embodiment)
Hereinafter, the configuration of the flow path switching valve according to the second embodiment of the present invention will be described with reference to FIGS.

図10は、本発明の第2実施形態に係る流路切換弁の正面図である。図11は、図10の流路切換弁における回転軸に沿う断面図(縦断面図)である。図12は、図11のB−B線に沿う断面図である。図13は、図10の流路切換弁の一部断面を含む斜視図である。図14は、図10の流路切換弁が有するボール弁体の六面図である。なお、以下の説明において、「上下左右」は各図において各部材の相対的な位置関係を示すために用いており、絶対的な位置関係を示すものではない。各図において、X軸方向を左右方向、Y軸方向を手前−奥方向、Z軸方向を上下方向としている。X軸、Y軸、Z軸は互いに直交している。   FIG. 10 is a front view of the flow path switching valve according to the second embodiment of the present invention. FIG. 11 is a cross-sectional view (longitudinal cross-sectional view) along a rotation axis of the flow path switching valve in FIG. FIG. 12 is a sectional view taken along line BB of FIG. FIG. 13 is a perspective view including a partial cross section of the flow path switching valve of FIG. FIG. 14 is a six-view drawing of a ball valve body included in the flow path switching valve of FIG. In the following description, “up / down / left / right” is used to indicate the relative positional relationship between the members in each drawing, and does not indicate an absolute positional relationship. In each figure, the X-axis direction is the left-right direction, the Y-axis direction is the front-back direction, and the Z-axis direction is the up-down direction. The X axis, the Y axis, and the Z axis are orthogonal to each other.

図10〜図14に示すように、本実施形態の流路切換弁2は、弁本体110と、ボール弁体120と、一対のシート部材30、30と、封止部材31、31と、駆動部40と、弁軸50と、を有している。以下の説明において、上述した第1実施形態と同一の構成要素には同一の符号を付して説明を省略する。   As shown in FIGS. 10 to 14, the flow path switching valve 2 of the present embodiment includes a valve body 110, a ball valve body 120, a pair of seat members 30, 30, sealing members 31, 31, It has a part 40 and a valve shaft 50. In the following description, the same components as those in the above-described first embodiment are denoted by the same reference numerals, and description thereof will be omitted.

弁本体110は、合成樹脂を材料として、略立方体箱状に形成されている。弁本体110の左側壁部110aには、左方に延びる直線状の第1流路111が設けられている。弁本体110の底壁部110dには、下方に延びる直線状の第2流路112が設けられている。弁本体110の右側壁部110cには、右方に延びる直線状の第3流路113が設けられている。第1流路111の開口111aは左方に向けられ、第2流路112の開口112aは下方に向けられ、第3流路113の開口113aは右方に向けられている。第1流路111と第2流路112と第3流路113とは、弁本体110内に設けられた弁室114に通じている。弁室114に通じる流路として、2つまたは4つ以上の複数の流路が設けられていてもよい。また、弁本体110は弁室114に通じる開口110eを有している。開口110eは上方に向けられている。   The valve body 110 is formed in a substantially cubic box shape using a synthetic resin as a material. The left side wall 110a of the valve body 110 is provided with a linear first flow path 111 extending leftward. The bottom wall 110d of the valve body 110 is provided with a linear second flow path 112 extending downward. A third linear flow path 113 extending rightward is provided on the right side wall 110c of the valve body 110. The opening 111a of the first flow path 111 is directed leftward, the opening 112a of the second flow path 112 is directed downward, and the opening 113a of the third flow path 113 is directed rightward. The first flow path 111, the second flow path 112, and the third flow path 113 communicate with a valve chamber 114 provided in the valve body 110. As the flow path leading to the valve chamber 114, two or four or more flow paths may be provided. Further, the valve body 110 has an opening 110 e communicating with the valve chamber 114. The opening 110e is directed upward.

本実施形態では、シート部材30、30は、対をなしており、弁室114にX軸方向に互いに間隔をあけて対向して収容されている。シート部材30、30は、流路切換弁2の組立時において、ボール弁体120の軸線Lが対向方向Xに沿う組立姿勢(図16)から軸線Lが対向方向Xと直交するY軸方向に沿う支持姿勢(図17)となるようにボール弁体120を回転可能に支持する。シート部材30、30は、この支持姿勢のボール弁体120を対向方向Xに沿う直交軸線K周りにも回転可能に支持する。また、シート部材30、30は、流路切換弁2の組立完了時において、軸線LがZ軸方向に沿う支持姿勢のボール弁体120を軸線L(Z軸)周りに回転可能に支持する。シート部材30、30は、ボール弁体120を間に挟んで回転可能に支持するものであれば、本発明の目的に反しない限りその構成は任意である。   In the present embodiment, the seat members 30, 30 are paired, and are accommodated in the valve chamber 114 so as to face each other with an interval therebetween in the X-axis direction. When the flow path switching valve 2 is assembled, the seat members 30, 30 move from the assembly posture in which the axis L of the ball valve element 120 is along the opposing direction X (FIG. 16) to the Y axis direction in which the axis L is orthogonal to the opposing direction X. The ball valve body 120 is rotatably supported so as to be in a supporting posture (FIG. 17) along the same. The seat members 30, 30 support the ball valve body 120 in this supporting posture so as to be rotatable around an orthogonal axis K along the opposing direction X. Further, the seat members 30, 30 support the ball valve body 120 in a supporting posture in which the axis L is along the Z-axis direction so as to be rotatable around the axis L (Z-axis) when the assembly of the flow path switching valve 2 is completed. The configuration of the seat members 30, 30 is arbitrary as long as it rotatably supports the ball valve body 120 with the ball members 120 interposed therebetween, as long as the object of the present invention is not violated.

また、本実施形態では、封止部材31、31は、一方のシート部材30と弁本体110の左側壁部110aとの間、および、他方のシート部材30と弁本本体の右側壁部110cとの間に圧縮状態となるように挟まれて配置されている。封止部材31は、シート部材30に設けられた環状溝30aに装着されており、一部が環状溝30aから突出している。封止部材31、31は、シート部材30、30とともに弁本体110とボール弁体120との間をシール(封止)している。   Further, in the present embodiment, the sealing members 31, 31 are provided between the one seat member 30 and the left side wall portion 110a of the valve body 110 and between the other seat member 30 and the right side wall portion 110c of the valve body. Are arranged so as to be in a compressed state. The sealing member 31 is mounted in an annular groove 30a provided in the sheet member 30, and a part thereof protrudes from the annular groove 30a. The sealing members 31, 31 seal (seal) between the valve body 110 and the ball valve body 120 together with the seat members 30, 30.

ボール弁体120は、例えば、金属や合成樹脂などを材料として、中空ボール状(球体状)に形成されている。ボール弁体120は、シート部材30、30に回転可能に支持されて弁室114に収容されている。ボール弁体120は、図12に示す回転位置において、下方(図12の紙面奥方向)に向けて開口された第1開口121と、正面(図12の下方)に向けて開口された第2開口122と、右側(図12の右方)に向けて開口された第3開口123と、が設けられている。ボール弁体120の内部には、第1開口121と第2開口122と第3開口123とを互いにつなげる切換流路125が設けられている。   The ball valve body 120 is formed in a hollow ball shape (spherical shape) using, for example, a material such as metal or synthetic resin. The ball valve body 120 is rotatably supported by the seat members 30 and 30 and is accommodated in the valve chamber 114. In the rotation position shown in FIG. 12, the ball valve body 120 has a first opening 121 opened downward (in the depth direction of the paper of FIG. 12) and a second opening 121 opened frontward (downward in FIG. 12). An opening 122 and a third opening 123 opened toward the right side (the right side in FIG. 12) are provided. Inside the ball valve body 120, a switching flow path 125 connecting the first opening 121, the second opening 122, and the third opening 123 to each other is provided.

切換流路125は、回転位置に応じて第1流路111と第2流路112と第3流路113との接続を切り換えるように構成されている。具体的には、切換流路125は、ボール弁体120が図12に示す回転位置にあるとき、第1流路111と第3流路113とを接続する。切換流路125は、ボール弁体120が図12に示す回転位置から平面視で時計回りに90度回転された回転位置にあるとき、第1流路111と第2流路112とを接続する。   The switching channel 125 is configured to switch the connection between the first channel 111, the second channel 112, and the third channel 113 according to the rotational position. Specifically, the switching flow path 125 connects the first flow path 111 and the third flow path 113 when the ball valve body 120 is at the rotation position shown in FIG. The switching flow path 125 connects the first flow path 111 and the second flow path 112 when the ball valve body 120 is at a rotation position clockwise rotated by 90 degrees in a plan view from the rotation position shown in FIG. .

ボール弁体120の上部には、弁軸50が挿入される弁軸挿入孔124が設けられている。弁軸挿入孔124は、弁軸50が挿入されることにより当該弁軸50の回転に伴ってボール弁体120が軸線L周りに回転するように形成されている。具体的には、弁軸挿入孔124は、弁軸50の角柱部52における回転軸と直交する方向の断面形状(横断面形状)と同一の形状に形成されている。本実施形態では、弁軸挿入孔124は正六角形状に形成されている。   A valve shaft insertion hole 124 into which the valve shaft 50 is inserted is provided in an upper portion of the ball valve body 120. The valve shaft insertion hole 124 is formed such that when the valve shaft 50 is inserted, the ball valve body 120 rotates around the axis L with the rotation of the valve shaft 50. Specifically, the valve shaft insertion hole 124 is formed in the same shape as the cross-sectional shape (cross-sectional shape) of the prism portion 52 of the valve shaft 50 in a direction orthogonal to the rotation axis. In this embodiment, the valve shaft insertion hole 124 is formed in a regular hexagonal shape.

ボール弁体120は、図16に示す組立姿勢のときに封止部材31、31が復元状態となり、かつ、図17、図18に示す支持姿勢のときに封止部材31、31が圧縮状態となるように、軸線L方向の大きさHが軸線Lと直交する方向の大きさWより小さく(H<W)形成されている。これにより、ボール弁体120を弁室114内で組立姿勢としたとき封止部材31、31が復元状態となるので、ボール弁体120、シート部材30、30および封止部材31、31を圧入することなく弁室114に挿入することができる。そして、弁室114内でボール弁体120を支持姿勢としたとき封止部材31、31が圧縮状態となるので、ボール弁体120にシート部材30、30が押し付けられて、ボール弁体120と弁本体110との間がシールされる。なお、ボール弁体120は、支持姿勢のときに封止部材31、31が圧縮状態となりかつ組立姿勢のときに封止部材31、31が支持姿勢のときよりも復元した状態となるように、軸線L方向の大きさHが軸線と直交する方向の大きさWより小さく形成されていればよい。   When the ball valve body 120 is in the assembled position shown in FIG. 16, the sealing members 31, 31 are in the restored state, and when in the supporting position shown in FIGS. 17, 18, the sealing members 31, 31 are in the compressed state. Thus, the size H in the direction of the axis L is formed smaller than the size W in the direction orthogonal to the axis L (H <W). As a result, when the ball valve body 120 is in the assembled posture in the valve chamber 114, the sealing members 31, 31 are restored, so that the ball valve body 120, the seat members 30, 30, and the sealing members 31, 31 are press-fitted. It can be inserted into the valve chamber 114 without performing. When the ball valve body 120 is in the supporting position in the valve chamber 114, the sealing members 31, 31 are in a compressed state, so that the seat members 30, 30 are pressed against the ball valve body 120, and the ball valve body 120 The space between the valve body 110 and the valve body 110 is sealed. The ball valve body 120 is configured such that the sealing members 31, 31 are in a compressed state when in the supporting posture, and are in a more restored state in the assembling posture than when the sealing members 31, 31 are in the supporting posture. It is sufficient that the size H in the direction of the axis L is smaller than the size W in the direction orthogonal to the axis.

ボール弁体120における第2開口122と対向する内壁面126には、第1の治具取付部127が設けられている。第1の治具取付部127は、第2開口122に向けて突出した略正六角柱状の凸形状を有しており、先端面に正六角形状の凹部127aが設けられている。本実施形態において、凹部127aは、棒状治具としての六角レンチの先端部が嵌まり合うように構成されている。または、凹部127aは棒状治具としてのプラスドライバーやマイナスドライバーの先端部が嵌まり合うように構成されていてもよい。または、凸部である第1の治具取付部127を、ソケットレンチが嵌まり合うように構成してもよい。第1の治具取付部127の形状を市販品の六角レンチなどの形状に適合させることにより、棒状治具にかかるコストを低減できる。   A first jig mounting portion 127 is provided on an inner wall surface 126 of the ball valve body 120 facing the second opening 122. The first jig mounting portion 127 has a substantially regular hexagonal columnar convex shape protruding toward the second opening 122, and a regular hexagonal concave portion 127a is provided on a distal end surface. In the present embodiment, the recess 127a is configured such that the tip of a hexagon wrench as a rod-shaped jig fits. Alternatively, the recess 127a may be configured such that the tip of a plus screwdriver or a minus screwdriver as a rod-shaped jig fits. Alternatively, the first jig mounting portion 127, which is a convex portion, may be configured so that a socket wrench is fitted. By adjusting the shape of the first jig mounting portion 127 to the shape of a commercially available hexagon wrench or the like, the cost of the rod-shaped jig can be reduced.

また、ボール弁体120における第3開口123と対向する内壁面128には、第2の治具取付部129が設けられている。第2の治具取付部129は、第3開口123に向けて突出した略正六角柱状の凸形状を有しており、先端面に正六角形状の凹部129aが設けられている。本実施形態において、凹部129aは、第1の治具取付部127の凹部129aと同じく、棒状治具としての六角レンチの先端部が嵌まり合うように構成されている。   Further, a second jig mounting portion 129 is provided on the inner wall surface 128 of the ball valve body 120 facing the third opening 123. The second jig mounting portion 129 has a substantially regular hexagonal prism-like convex shape protruding toward the third opening 123, and a regular hexagonal concave portion 129a is provided on the tip end surface. In the present embodiment, the concave portion 129a is configured such that the tip of a hexagon wrench as a rod-shaped jig fits in like the concave portion 129a of the first jig mounting portion 127.

ボール弁体120を弁室114内に組立姿勢で配置したとき、第2開口122を上方に向けかつ第3開口123を正面に向けることが可能である。この組立姿勢において、内壁面126にある第1の治具取付部127が、弁本体110の外部から開口110eを通じて対向方向Xと直交するZ軸方向に視認可能である。また、この組立姿勢から軸線Lが対向方向Xと直交するY軸方向に沿う支持姿勢になるようにボール弁体120を回転させたとき、第3流路113と第3開口123と内壁面128とを直線状に並べることが可能である。この支持姿勢において、内壁面128にある第2の治具取付部129が、弁本体110の外部から第3流路113および切換流路125を通じて対向方向X(X軸方向)に視認可能である。   When the ball valve body 120 is disposed in the valve chamber 114 in the assembled posture, the second opening 122 can be directed upward and the third opening 123 can be directed forward. In this assembling posture, the first jig mounting portion 127 on the inner wall surface 126 is visible from the outside of the valve body 110 in the Z-axis direction orthogonal to the opposing direction X through the opening 110e. Further, when the ball valve body 120 is rotated from this assembly posture so that the axis L becomes a support posture along the Y-axis direction orthogonal to the facing direction X, the third flow path 113, the third opening 123, and the inner wall surface 128 are rotated. Can be arranged in a straight line. In this supporting posture, the second jig mounting portion 129 on the inner wall surface 128 is visible from the outside of the valve main body 110 in the facing direction X (X-axis direction) through the third flow path 113 and the switching flow path 125. .

次に、本実施形態の流路切換弁2の組立方法の一例を、図15〜図19を参照して説明する。   Next, an example of an assembling method of the flow path switching valve 2 of the present embodiment will be described with reference to FIGS.

図15〜図19は、図10の流路切換弁の組立方法を説明する図である。具体的には、図15は、弁本体110にボール弁体120、シート部材30、30および封止部材31、31を挿入する前の状態を示す分解斜視図である。図16は、弁本体110にボール弁体120、シート部材30、30および封止部材31、31を挿入して、ボール弁体120を軸線LがX軸方向に沿う組立姿勢とした状態を示す図である。図17は、弁室114内において、ボール弁体120を組立姿勢から軸線LがY軸方向に沿う支持姿勢に回転させた状態を示す図である。図18は、弁室114内において、ボール弁体120を直交軸線K周りに回転させ、軸線LがY軸方向に沿う支持姿勢から軸線LがZ軸方向に沿う支持姿勢とした状態を示す図である。図19は、弁本体110に駆動部40を接合する前の状態を示す分解斜視図である。図16〜図18において、(a)は一部断面を含む斜視図であり、(b)は図11のB−B線に沿う拡大縦断面図であり、(c)は図12のC−C線に沿う拡大断面図である。   15 to 19 are diagrams for explaining a method of assembling the flow path switching valve in FIG. Specifically, FIG. 15 is an exploded perspective view showing a state before the ball valve body 120, the seat members 30, 30 and the sealing members 31, 31 are inserted into the valve body 110. FIG. 16 shows a state in which the ball valve body 120, the seat members 30, 30, and the sealing members 31, 31 are inserted into the valve body 110, and the ball valve body 120 is in an assembly posture in which the axis L is along the X-axis direction. FIG. FIG. 17 is a diagram showing a state in which the ball valve body 120 is rotated from the assembled posture to the support posture in which the axis L is along the Y-axis direction in the valve chamber 114. FIG. 18 is a diagram showing a state in which the ball valve body 120 is rotated around the orthogonal axis K in the valve chamber 114, and the axis L is changed from the support posture along the Y-axis direction to the support posture along the Z-axis direction. It is. FIG. 19 is an exploded perspective view showing a state before the drive unit 40 is joined to the valve main body 110. 16A to 18, (a) is a perspective view including a partial cross-section, (b) is an enlarged vertical cross-sectional view along the line BB in FIG. 11, and (c) is a cross-sectional view of FIG. It is an expanded sectional view which follows a C line.

まず、図15に示すように、ボール弁体120を軸線LがX軸方向に沿いかつ第2開口122が上方を向きかつ第3開口123が正面を向くように配置する。このボール弁体120をシート部材30、30でX軸方向(対向方向X)に挟む。さらに、各シート部材30の環状溝30aに封止部材31を装着する。そして、ボール弁体120、シート部材30、30および封止部材31、31を互いに接した状態で、図16に示すように、弁本体110の開口110eから弁室114に挿入する。このとき、ボール弁体120は軸線Lが対向方向Xに沿う組立姿勢となっているため、弁室114内において封止部材31、31は復元状態にある。そのため、封止部材31、31を弾性変形させることなく、ボール弁体120、シート部材30、30および封止部材31、31をスムーズに弁室114内に収容できる。また、開口110e、第2開口122および内壁面126がZ軸方向に沿って直線状に配置されており、弁本体110の外側から開口110eおよび切換流路125を通じてZ軸方向に第1の治具取付部127が視認可能となっている。   First, as shown in FIG. 15, the ball valve body 120 is arranged so that the axis L extends along the X-axis direction, the second opening 122 faces upward, and the third opening 123 faces front. The ball valve body 120 is sandwiched between the seat members 30 in the X-axis direction (opposing direction X). Further, the sealing member 31 is mounted in the annular groove 30a of each sheet member 30. Then, the ball valve body 120, the seat members 30, 30, and the sealing members 31, 31 are inserted into the valve chamber 114 through the opening 110e of the valve main body 110 as shown in FIG. At this time, since the ball valve body 120 is in the assembling posture in which the axis L is along the facing direction X, the sealing members 31, 31 are in the restored state in the valve chamber 114. Therefore, the ball valve body 120, the seat members 30, 30 and the sealing members 31, 31 can be smoothly accommodated in the valve chamber 114 without elastically deforming the sealing members 31, 31. Further, the opening 110e, the second opening 122, and the inner wall surface 126 are linearly arranged along the Z-axis direction. From the outside of the valve body 110, the first treatment is performed in the Z-axis direction through the opening 110e and the switching flow path 125. The fixture mounting portion 127 is visible.

次に、図16に示す状態において、棒状治具としての図示しない六角レンチを開口110eから第2開口122にZ軸方向に沿うように挿入して、その先端部を第1の治具取付部127の凹部127aと嵌め合わせる。そして、六角レンチを図16(b)において矢印で示す反時計回り方向に回転させることによりボール弁体20を軸線Lとの直交方向(Z軸方向周り)に回転させて、図17に示すように、ボール弁体120の軸線LをY軸方向と一致させて支持姿勢とする。これにより、ボール弁体120は軸線L方向と直交する方向の大きさWが軸線L方向の大きさHより大きい(H<W)ことから、ボール弁体120が組立姿勢から支持姿勢になるとシート部材30、30の間隔を押し広げて、封止部材31、31が復元状態から圧縮状態になる。また、この支持姿勢において、第3流路113と第3開口123と内壁面128とがX軸方向に沿って直線状に配置されており、弁本体110の外部から第3流路113および切換流路125を通じて対向方向X(X軸方向)に第2の治具取付部129が視認可能となる。   Next, in the state shown in FIG. 16, a hexagon wrench (not shown) as a rod-shaped jig is inserted from the opening 110 e into the second opening 122 along the Z-axis direction, and the tip thereof is attached to the first jig mounting portion. 127 is fitted with the concave portion 127a. Then, by rotating the hexagon wrench in a counterclockwise direction indicated by an arrow in FIG. 16B, the ball valve body 20 is rotated in a direction orthogonal to the axis L (around the Z-axis direction), as shown in FIG. Then, the axis L of the ball valve body 120 is made coincident with the Y-axis direction, and the support posture is set. Accordingly, the size W of the ball valve body 120 in the direction orthogonal to the direction of the axis L is larger than the size H of the direction of the axis L (H <W). The gap between the members 30, 30 is expanded to bring the sealing members 31, 31 from the restored state to the compressed state. Further, in this supporting posture, the third flow path 113, the third opening 123, and the inner wall surface 128 are linearly arranged along the X-axis direction. The second jig mounting portion 129 becomes visible in the facing direction X (X-axis direction) through the flow path 125.

次に、図17に示す状態において、棒状治具としての図示しない六角レンチを第3流路113から第3開口123にX軸方向に沿うように挿入して、その先端部を第2の治具取付部129の凹部129aと嵌め合わせる。そして、六角レンチを図17(c)において矢印で示す反時計回り方向に回転させることによりボール弁体120を対向方向Xに沿う直交軸線K周りに回転させて、図18に示すように、軸線LをZ軸方向と一致させて支持姿勢とする。シート部材30、30は、この支持姿勢のボール弁体120をZ軸方向に沿う軸線L周りに回転可能に支持する。   Next, in the state shown in FIG. 17, a hexagon wrench (not shown) as a rod-shaped jig is inserted from the third flow path 113 into the third opening 123 along the X-axis direction, and the distal end thereof is subjected to the second jig. The recess 129a of the fixture mounting portion 129 is fitted. Then, by rotating the hexagon wrench in a counterclockwise direction indicated by an arrow in FIG. 17C, the ball valve body 120 is rotated around the orthogonal axis K along the opposing direction X, and as shown in FIG. L is made the same as the Z-axis direction to be the supporting posture. The seat members 30, 30 support the ball valve body 120 in this supporting posture so as to be rotatable around an axis L along the Z-axis direction.

次に、弁室114に収容された支持姿勢のボール弁体120の弁軸挿入孔124に弁軸50の角柱部52を挿入する。弁軸50の円柱部51を軸受部45に挿入し、弁本体110と駆動部ケース42の下ケース43とを組み合わせる。下ケース43に超音波を与え、下ケース43を弁本体110に超音波溶着する。そして、弁軸50の円柱部51にギヤ41を圧入するなどして駆動機構を下ケース43に組み込むとともに上ケース44を被せて駆動部40を組み上げて、流路切換弁2が完成する。   Next, the prism portion 52 of the valve shaft 50 is inserted into the valve shaft insertion hole 124 of the ball valve body 120 in the supporting posture accommodated in the valve chamber 114. The cylindrical portion 51 of the valve shaft 50 is inserted into the bearing 45, and the valve body 110 and the lower case 43 of the drive unit case 42 are combined. Ultrasonic waves are applied to the lower case 43, and the lower case 43 is ultrasonically welded to the valve body 110. Then, the drive mechanism is incorporated into the lower case 43 by press-fitting the gear 41 into the cylindrical portion 51 of the valve shaft 50, and the drive unit 40 is assembled by covering the upper case 44, whereby the flow path switching valve 2 is completed.

本実施形態の流路切換弁2においても、上述した第1実施形態の流路切換弁1と同様の作用効果を奏する。   The flow path switching valve 2 of the present embodiment also has the same operation and effect as the flow path switching valve 1 of the first embodiment described above.

上述した各実施形態において、シート部材30と封止部材31とが別体となる構成であったが、シート部材30と封止部材31とが一体となる構成を採用してもよい。例えば、上記Oリングである封止部材31を省略し、シート部材30を弾性材料で構成するとともに直接弁本体10に接するように配置した構成を採用してもよい。この構成においては、シート部材30における弁本体10と接する箇所が封止部材となる。   In each of the embodiments described above, the sheet member 30 and the sealing member 31 are configured separately, but a configuration in which the sheet member 30 and the sealing member 31 are integrated may be adopted. For example, a configuration may be adopted in which the sealing member 31 serving as the O-ring is omitted, and the seat member 30 is formed of an elastic material and is disposed so as to be in direct contact with the valve body 10. In this configuration, a portion of the seat member 30 that contacts the valve body 10 serves as a sealing member.

また、上述した第1実施形態において、ボール弁体20の第1開口21、第2開口22および第3開口23のそれぞれの径は同一であったが、これに限定されるものではない。例えば、軸線Lを挟んで対向して配置された2つの弁体開口である第1開口21および第3開口23の径は、残りの1つの弁体開口である第2開口22の径より小さくしてもよい。第1開口21の径と第3開口23の径とは、同一であっても異なっていてもよい。この構成において、治具取付部27が設けられたボール弁体20の内壁面26が、第2開口22と対向して配置され、ボール弁体20が弁室14に収容された際に直線状の第2流路12および第2開口22を通じて外部から視認可能となる。また、第2流路12の径が第2開口22の径より大きい。   In the above-described first embodiment, the diameters of the first opening 21, the second opening 22, and the third opening 23 of the ball valve body 20 are the same, but the present invention is not limited to this. For example, the diameters of the first opening 21 and the third opening 23, which are two valve body openings disposed to face each other with the axis L interposed therebetween, are smaller than the diameter of the second opening 22 which is the remaining one valve body opening. May be. The diameter of the first opening 21 and the diameter of the third opening 23 may be the same or different. In this configuration, the inner wall surface 26 of the ball valve body 20 provided with the jig mounting portion 27 is disposed so as to face the second opening 22, and is linear when the ball valve body 20 is housed in the valve chamber 14. Through the second flow path 12 and the second opening 22. The diameter of the second flow path 12 is larger than the diameter of the second opening 22.

このようにすることで、流路切換弁1の組立時に、第2開口22の径と同一の径の棒状の位置決め治具を第2流路12に差し込むことで、ボール弁体20の回転位置の確認および位置決めをすることができる。つまり、組立時にボール弁体20の回転位置が正しい場合、ボール弁体20の第2開口22が第2流路12に向いている。そのため、位置決め治具を奥まで差し込むことができ、位置決め治具によってボール弁体20を正しい回転位置に固定することができる。一方、組立時にボール弁体20の回転位置が正しくない場合、ボール弁体20の第2開口22が第2流路12に向いていない。そのため、位置決め治具を奥まで差し込むことができない。特に、ボール弁体20の第1開口21または第3開口23が第2流路12に向いていた場合、第2流路12をのぞき込んでも第2開口22との区別が難しい。そのため、位置決め治具を差し込むことによりボール弁体20の回転位置がずれていることを認識できるので、流路切換弁1をより効率よく組み立てることができる。2つの弁体開口(例えば、第1開口21および第2開口22のみ)が設けられたボール弁体20において、一方の弁体開口(第1開口21)の径を、他方の弁体開口(第2開口22)の径より小さくしても、同様の作用効果を奏する。なお、このような弁体開口の大きさを異なるものとする構成は、凹状の治具取付部が外面に設けられたボール弁体にも適用可能である。   In this manner, when the flow path switching valve 1 is assembled, the rod-shaped positioning jig having the same diameter as the diameter of the second opening 22 is inserted into the second flow path 12 so that the rotational position of the ball valve body 20 can be adjusted. Can be confirmed and positioned. That is, when the rotational position of the ball valve element 20 is correct during assembly, the second opening 22 of the ball valve element 20 faces the second flow path 12. Therefore, the positioning jig can be inserted all the way, and the ball jig 20 can be fixed at a correct rotation position by the positioning jig. On the other hand, when the rotational position of the ball valve body 20 is not correct at the time of assembly, the second opening 22 of the ball valve body 20 does not face the second flow path 12. Therefore, the positioning jig cannot be inserted all the way. In particular, when the first opening 21 or the third opening 23 of the ball valve body 20 faces the second flow path 12, it is difficult to distinguish the second valve 22 from the second opening 22 even if the second flow path 12 is looked into. Therefore, it is possible to recognize that the rotational position of the ball valve body 20 is shifted by inserting the positioning jig, so that the flow path switching valve 1 can be assembled more efficiently. In the ball valve body 20 provided with two valve body openings (for example, only the first opening 21 and the second opening 22), the diameter of one valve body opening (first opening 21) is set to the other valve body opening ( Even if the diameter is smaller than the diameter of the second opening 22), the same operation and effect can be obtained. Note that such a configuration in which the size of the valve body opening is different is also applicable to a ball valve body in which a concave jig mounting portion is provided on the outer surface.

また、合成樹脂製のボール弁体20は金型のキャビティCに溶融樹脂を射出充填して作製する。図20、図21にボール弁体20の作製の様子を示す。図20および図21は、ボール弁体の作製用の金型のキャビティに金型コマを挿入する前後の様子を模式的に示す図である。各図の(a)は平面図であり、(b)は正面図である。   Further, the synthetic resin ball valve body 20 is manufactured by injecting and filling a molten resin into a cavity C of a mold. 20 and 21 show how the ball valve body 20 is manufactured. FIG. 20 and FIG. 21 are views schematically showing states before and after inserting a mold piece into a cavity of a mold for manufacturing a ball valve element. (A) of each figure is a plan view, and (b) is a front view.

ボール弁体20の作製では、第2開口22の径と同一の径を有する円柱状の第2の金型コマK2を一方向(各図の(a)において下から上に向かう方向、(b)において手前から奥に向かう方向)に沿ってキャビティCに挿入する。第1開口21の径と同一の径を有する円柱状の第1の金型コマK1を上記一方向と直交する他方向(各図の(a)、(b)において左から右に向かう方向)に沿ってキャビティCに挿入し、第1の金型コマK1の先端面K1aを第2の金型コマK2の外周面K2aに密着させる。同様に、第3開口23の径と同一の径を有する円柱状の第3の金型コマK3を他方向と反対方向(各図の(a)、(b)において右から左に向かう方向)に沿って挿入し、第3の金型コマK3の先端面K3aを第2の金型コマK2の外周面K2aに密着させる。そして、キャビティCに溶融樹脂を射出充填する。   In the production of the ball valve body 20, the cylindrical second die piece K2 having the same diameter as the diameter of the second opening 22 is moved in one direction (from the bottom to the top in FIG. )) Into the cavity C along the direction from the front to the back). The column-shaped first mold piece K1 having the same diameter as the diameter of the first opening 21 is moved in the other direction orthogonal to the one direction (the direction from left to right in (a) and (b) of each drawing). Along the edge of the first die piece K1, and the tip end face K1a of the first die piece K1 is brought into close contact with the outer peripheral face K2a of the second die piece K2. Similarly, the cylindrical third die piece K3 having the same diameter as the diameter of the third opening 23 is moved in the opposite direction to the other direction (direction from right to left in (a) and (b) of each drawing). And the tip surface K3a of the third mold piece K3 is brought into close contact with the outer peripheral surface K2a of the second mold piece K2. Then, the cavity C is injected and filled with the molten resin.

第1の金型コマK1の先端面K1aは第2の金型コマK2の外周面K2aに沿う凹曲面状に形成されている。そのため、先端面K1aの周縁部の一部(符号Eで示す)が鋭く尖った形状となる。そして、ボール弁体20の第2開口22の径と、第1開口21の径とが同一の大きさであると、第2の金型コマK2の径と第1の金型コマK1の径とが同一の大きさとなる。これにより、第1の金型コマK1の先端面K1aの周縁部の一部Eが非常に薄く鋭く尖った形状となるため、第1の金型コマK1の一部Eの剛性が低くなり、繰り返しの使用に耐えることができないおそれがある。第3の金型コマK3についても同様である。そして、上述したように、第1開口21の径および第3開口23の径を、第2開口22の径より小さくすることで、第1の金型コマK1および第3の金型コマK3のそれぞれの先端面K1a、K3aの周縁部の一部Eをより厚くすることができる。そのため、第1の金型コマK1および第3の金型コマK3の一部Eの剛性が高まり、耐久性を効果的に向上させることができる。2つの弁体開口が設けられたボール弁体の作製においても同様である。   The tip surface K1a of the first mold piece K1 is formed in a concave curved shape along the outer peripheral surface K2a of the second mold piece K2. Therefore, a part (indicated by reference numeral E) of the peripheral portion of the distal end surface K1a has a sharply pointed shape. When the diameter of the second opening 22 of the ball valve body 20 is the same as the diameter of the first opening 21, the diameter of the second mold piece K2 and the diameter of the first mold piece K1 are set. Have the same size. As a result, a portion E of the peripheral portion of the front end surface K1a of the first mold piece K1 has a very thin and sharp pointed shape, and the rigidity of the portion E of the first mold piece K1 is reduced, It may not be able to withstand repeated use. The same applies to the third mold piece K3. Then, as described above, by making the diameter of the first opening 21 and the diameter of the third opening 23 smaller than the diameter of the second opening 22, the first die piece K1 and the third die piece K3 are reduced. Part E of the peripheral portion of each of the tip surfaces K1a and K3a can be made thicker. Therefore, the rigidity of a part E of the first mold piece K1 and the third mold piece K3 is increased, and the durability can be effectively improved. The same applies to the production of a ball valve provided with two valve body openings.

上記に本発明の実施形態を説明したが、本発明はこれらの例に限定されるものではない。前述の実施形態に対して、当業者が適宜、構成要素の追加、削除、設計変更を行ったものや、実施形態の特徴を適宜組み合わせたものも、本発明の趣旨に反しない限り、本発明の範囲に含まれる。   Although the embodiments of the present invention have been described above, the present invention is not limited to these examples. Those skilled in the art may appropriately add, delete, or change the design of the above-described embodiments, or may appropriately combine the features of the embodiments. Included in the range.

(第1実施形態)
1…流路切換弁、10…弁本体、10a…左側壁部、10b…正面壁部、10c…右側壁部、10e…開口、11…第1流路、12…第2流路、13…第3流路、11a、12a、13a…開口、14…弁室、20…ボール弁体、21…第1開口、22…第2開口、23…第3開口、24…弁軸挿入孔、25…切換流路、30…シート部材、30a…環状溝、31…封止部材、40…駆動部、41…ギヤ、42…駆動部ケース、43…下ケース、43a…底壁、43b…リブ、44…上ケース、45…軸受部、50…弁軸、51…円柱部、52…角柱部、53…ストッパ部、54…Oリング、M…溶着部、C…キャビティ、K1…第1の金型コマ、K1a…先端面、K2…第2の金型コマ、K2a…外周面、K3…第3の金型コマ、K3a…先端面、E…先端面の周縁部の一部
(第2実施形態)
2…流路切換弁、110…弁本体、110a…左側壁部、110b…正面壁部、110c…右側壁部、110d…底壁部、110e…開口、111…第1流路、112…第2流路、113…第3流路、111a、112a、113a…開口、114…弁室、120…ボール弁体、121…第1開口、122…第2開口、123…第3開口、124…弁軸挿入孔、125…切換流路、30…シート部材、30a…環状溝、31…封止部材、40…駆動部、41…ギヤ、42…駆動部ケース、43…下ケース、43a…底壁、43b…リブ、44…上ケース、45…軸受部、50…弁軸、51…円柱部、52…角柱部、53…ストッパ部、54…Oリング、M…溶着部
(1st Embodiment)
DESCRIPTION OF SYMBOLS 1 ... Flow path switching valve, 10 ... Valve main body, 10a ... Left wall part, 10b ... Front wall part, 10c ... Right wall part, 10e ... Opening, 11 ... 1st flow path, 12 ... 2nd flow path, 13 ... Third flow path, 11a, 12a, 13a opening, 14 valve chamber, 20 ball valve, 21 first opening, 22 second opening, 23 third opening, 24 valve shaft insertion hole, 25 ... Switching channel, 30 ... Sheet member, 30a ... Circular groove, 31 ... Seal member, 40 ... Driver, 41 ... Gear, 42 ... Driver case, 43 ... Lower case, 43a ... Bottom wall, 43b ... Rib, 44 upper case, 45 bearing part, 50 valve stem, 51 cylindrical part, 52 prism part, 53 stopper part, 54 O-ring, M welding part, C cavity, K1 first gold Mold piece, K1a ... Tip face, K2 ... Second mold piece, K2a ... Outer face, K3 ... Third mold piece, K3a ... End surface, a portion of the periphery of the E ... tip surface (second embodiment)
2. Flow passage switching valve, 110: Valve body, 110a: Left wall portion, 110b: Front wall portion, 110c: Right wall portion, 110d: Bottom wall portion, 110e: Opening, 111: First flow passage, 112 ... 2 flow path, 113 ... third flow path, 111a, 112a, 113a ... opening, 114 ... valve chamber, 120 ... ball valve element, 121 ... 1st opening, 122 ... 2nd opening, 123 ... 3rd opening, 124 ... Valve shaft insertion hole, 125 switching channel, 30 seat member, 30a annular groove, 31 sealing member, 40 drive unit, 41 gear, 42 drive unit case, 43 lower case, 43a bottom Wall, 43b rib, 44 upper case, 45 bearing part, 50 valve stem, 51 cylindrical part, 52 prism part, 53 stopper part, 54 O-ring, M welding part

Claims (8)

弁室および当該弁室に通じる複数の流路が設けられた弁本体と、前記弁室に収容され、回転位置に応じて前記流路の接続を切り換えるための切換流路が内部に設けられた弁体と、前記弁室に互いに間隔をあけて収容され、前記弁体を間に挟んで回転可能に支持する一対のシート部材と、前記シート部材と前記弁本体との間に配置される封止部材と、前記弁体を回転軸線周りで回転させる回転駆動部と、を有する流路切換弁であって、
前記弁本体は、組立時に前記弁体および前記一対のシート部材および前記封止部材を挿入するための前記弁室に通じる開口を有し、
前記弁体は、前記回転軸線方向の大きさが前記回転軸線との直交方向の大きさより小さく形成され、
前記弁本体の外部から前記開口または前記流路を通じて視認可能な前記弁体の内壁面には、前記弁体を前記直交方向に回転するための第1の治具取付部が設けられていることを特徴とする流路切換弁。
A valve body provided with a valve chamber and a plurality of flow paths communicating with the valve chamber, and a switching flow path housed in the valve chamber and for switching connection of the flow path according to a rotational position are provided therein. A valve body, a pair of seat members housed in the valve chamber at a distance from each other, and rotatably supporting the valve body therebetween, and a seal disposed between the seat member and the valve body. A flow switching valve having a stop member and a rotation drive unit that rotates the valve element around a rotation axis,
The valve body has an opening communicating with the valve chamber for inserting the valve body and the pair of seat members and the sealing member during assembly,
The valve body is formed such that the size in the rotation axis direction is smaller than the size in the direction orthogonal to the rotation axis,
A first jig mounting portion for rotating the valve body in the orthogonal direction is provided on an inner wall surface of the valve body that is visible from the outside of the valve body through the opening or the flow path. A flow path switching valve.
前記弁本体の外部から前記開口または前記流路を通じて視認可能な前記弁体の内壁面には、前記弁体を前記直交方向に回転するための第2の治具取付部が設けられている、請求項1に記載の流路切換弁。   A second jig mounting portion for rotating the valve body in the orthogonal direction is provided on an inner wall surface of the valve body that is visible from the outside of the valve body through the opening or the flow path, The flow path switching valve according to claim 1. 前記弁体は、前記回転軸線が前記一対のシート部材の対向方向と直交する支持姿勢のときに前記封止部材が圧縮状態となりかつ前記回転軸線が前記対向方向に沿う組立姿勢のときに前記封止部材が復元状態となるように、前記回転軸線方向の大きさが前記回転軸線との直交方向の大きさより小さく形成されている、請求項1または請求項2に記載の流路切換弁。   The valve body is configured such that the sealing member is in a compressed state when the rotation axis is in a supporting position orthogonal to the facing direction of the pair of seat members, and the sealing member is in an assembling posture in which the rotating axis is along the facing direction. 3. The flow path switching valve according to claim 1, wherein the size in the rotation axis direction is smaller than the size in a direction orthogonal to the rotation axis so that the stop member is in a restored state. 4. 前記治具取付部が、正六角形の凹部または凸部を有している、請求項1〜請求項3のいずれか一項に記載の流路切換弁。   The flow path switching valve according to any one of claims 1 to 3, wherein the jig mounting portion has a regular hexagonal concave or convex portion. 前記弁体は、前記回転軸線との直交方向を向きかつ前記切換流路で互いに接続された3つの弁体開口が設けられ、
前記3つの弁体開口は、前記回転軸線周りに90度間隔で配置され、
前記3つの弁体開口のうちの前記回転軸線を挟んで対向して配置された2つの弁体開口の径は、残りの1つの弁体開口の径より小さい、請求項1に記載の流路切換弁。
The valve body is provided with three valve body openings oriented in a direction orthogonal to the rotation axis and connected to each other by the switching flow path,
The three valve body openings are arranged at 90-degree intervals around the rotation axis,
2. The flow path according to claim 1, wherein a diameter of two of the three valve body openings disposed to face each other with the rotation axis interposed therebetween is smaller than a diameter of the remaining one of the valve body openings. Switching valve.
前記弁体は、前記回転軸線との直交方向を向きかつ前記切換流路で互いに接続された2つの弁体開口が設けられ、
前記2つの弁体開口は、前記回転軸線周りに90度間隔で配置され、
前記2つの弁体開口のうちの一方の弁体開口の径は、他方の弁体開口の径より小さい、請求項1に記載の流路切換弁。
The valve body is provided with two valve body openings oriented in a direction perpendicular to the rotation axis and connected to each other through the switching flow path,
The two valve body openings are arranged at 90-degree intervals around the rotation axis,
The flow path switching valve according to claim 1, wherein a diameter of one of the two valve body openings is smaller than a diameter of the other valve body opening.
弁室および当該弁室に通じる複数の流路が設けられた弁本体と、前記弁室に収容され、回転位置に応じて前記流路の接続を切り換えるための切換流路が内部に設けられた弁体と、前記弁室に互いに間隔をあけて収容され、前記弁体を間に挟んで回転可能に支持する一対のシート部材と、前記シート部材と前記弁本体との間に配置される封止部材と、を有し、前記弁本体は、組立時に前記弁体、前記一対のシート部材および前記封止部材を挿入するための前記弁室に通じる開口を有し、前記一対のシート部材は、前記弁体の回転軸線が前記一対のシート部材の対向方向に沿う組立姿勢から前記回転軸線が前記対向方向と直交する支持姿勢になるように前記弁体を回転可能で、かつ、前記支持姿勢において前記弁体を前記回転軸線周りに回転可能に支持し、前記弁体は、前記支持姿勢のときに前記シート部材および前記封止部材の少なくとも一方が圧縮状態となりかつ前記組立姿勢のときに前記シート部材および前記封止部材の少なくとも一方が前記支持姿勢のときよりも復元した状態となるように、前記回転軸線方向の大きさが前記回転軸線と直交する方向の大きさより小さく形成され、前記弁体が前記組立姿勢のときに前記弁本体の外部から前記開口または前記流路を通じて前記対向方向と直交する方向に視認可能な前記弁体の内壁面には、棒状治具の先端部と嵌まり合い、前記棒状治具の回転に伴って前記弁体が前記組立姿勢から前記支持姿勢に回転されるように構成された第1の治具取付部が設けられている流路切換弁の組立方法であって、
前記一対のシート部材と前記封止部材とを前記弁室に収容するとともに、前記一対のシート部材の間に前記弁体を前記組立姿勢で配置し、
前記開口または前記流路から前記対向方向と直交する方向に沿って棒状治具を挿入して、その先端部を前記第1の治具取付部と嵌め合わせ、
前記棒状治具を回転させて前記弁体を前記組立姿勢から前記支持姿勢に回転させることを特徴とする流路切換弁の組立方法。
A valve body provided with a valve chamber and a plurality of flow paths communicating with the valve chamber, and a switching flow path housed in the valve chamber and for switching connection of the flow path according to a rotational position are provided therein. A valve body, a pair of seat members housed in the valve chamber at a distance from each other, and rotatably supporting the valve body therebetween, and a seal disposed between the seat member and the valve body. A stop member, and the valve body has an opening communicating with the valve chamber for inserting the valve body, the pair of seat members and the sealing member during assembly, and the pair of seat members is The valve body can be rotated such that the rotation axis of the valve body is in a supporting posture in which the rotation axis is orthogonal to the facing direction from an assembly posture along the facing direction of the pair of seat members, and the supporting posture is Can rotate the valve body around the rotation axis The valve body supports at least one of the seat member and the sealing member in the supporting position in a compressed state and at least one of the seat member and the sealing member in the supporting position in the supporting position. The size in the rotation axis direction is formed smaller than the size in the direction orthogonal to the rotation axis so that the valve body is in a more restored state than in the posture, and when the valve body is in the assembled posture, the outside of the valve main body is formed. The inner wall surface of the valve body that can be visually recognized in a direction orthogonal to the facing direction through the opening or the flow channel is fitted with a tip end of a rod-shaped jig, and the valve is rotated with the rotation of the rod-shaped jig. A method of assembling a flow path switching valve provided with a first jig mounting portion configured to rotate a body from the assembly posture to the support posture,
While accommodating the pair of seat members and the sealing member in the valve chamber, disposing the valve body in the assembly posture between the pair of seat members,
A rod-shaped jig is inserted from the opening or the flow path along a direction orthogonal to the facing direction, and a tip end thereof is fitted with the first jig mounting portion,
A method of assembling a flow path switching valve, wherein the rod-shaped jig is rotated to rotate the valve body from the assembly posture to the support posture.
前記一対のシート部材は、前記支持姿勢において前記弁体を前記対向方向に沿う直交軸線周りにも回転可能に支持し、前記弁体が前記支持姿勢のときに前記弁本体の外部から前記開口または前記流路を通じて前記対向方向に視認可能な前記弁体の内壁面には、棒状治具の先端部と嵌まり合い、前記棒状治具の回転に伴って前記弁体が前記直交軸線周りに回転されるように構成された第2の治具取付部が設けられており、
前記流路から前記対向方向に沿って棒状治具を挿入して、その先端部を前記第2の治具取付部と嵌め合わせ、
前記棒状治具を回転させて前記弁体を前記直交軸線周りに回転させる、請求項7に記載の流路切換弁の組立方法。
The pair of seat members rotatably supports the valve body around the orthogonal axis along the facing direction in the supporting posture, and the opening or the opening from outside the valve body when the valve body is in the supporting posture. The inner wall surface of the valve body that is visible in the facing direction through the flow channel is fitted with the tip of a rod-shaped jig, and the valve body rotates around the orthogonal axis with the rotation of the rod-shaped jig. A second jig mounting portion configured to be
A rod-shaped jig is inserted from the flow path along the facing direction, and a tip end of the rod-shaped jig is fitted to the second jig mounting portion.
The method for assembling a flow path switching valve according to claim 7, wherein the rod-shaped jig is rotated to rotate the valve body around the orthogonal axis.
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