JP2017089163A - Building method of double-shell low-temperature storage tank - Google Patents
Building method of double-shell low-temperature storage tank Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 50
- 238000010276 construction Methods 0.000 claims abstract description 70
- 238000003466 welding Methods 0.000 claims abstract description 40
- 230000008569 process Effects 0.000 claims abstract description 20
- 239000011513 prestressed concrete Substances 0.000 claims description 10
- 239000007788 liquid Substances 0.000 claims description 9
- 230000007423 decrease Effects 0.000 claims description 5
- 230000004888 barrier function Effects 0.000 claims description 4
- 238000004904 shortening Methods 0.000 abstract 1
- 230000002093 peripheral effect Effects 0.000 description 8
- 229910000831 Steel Inorganic materials 0.000 description 6
- 239000003949 liquefied natural gas Substances 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 239000007789 gas Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000007789 sealing Methods 0.000 description 4
- 239000011810 insulating material Substances 0.000 description 3
- 239000012774 insulation material Substances 0.000 description 3
- 239000004567 concrete Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 229920005830 Polyurethane Foam Polymers 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229910001562 pearlite Inorganic materials 0.000 description 1
- 239000011496 polyurethane foam Substances 0.000 description 1
- 239000011150 reinforced concrete Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
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Abstract
Description
本発明は、二重殻低温貯槽の建造方法に関し、特に内槽側板の構築方法を改善したものに関する。 The present invention relates to a method for constructing a double shell cryogenic storage tank, and more particularly to an improved construction method for an inner tank side plate.
LNG(液化天然ガス)等を貯留する二重殻低温貯槽は、PC(プレストレスコンクリート)製の円筒体とその内面に付設した鋼板ライナーとからなる外槽側壁と、低温用鋼板製の円筒型の内槽側板と、コンクリート製の基礎版とその上に敷設した外槽底板と、この外槽底板上の保冷材の上面に敷設した低温用鋼板製の内槽底板と、低温用鋼板製の内槽屋根と普通鋼製の外槽屋根とからなる屋根構造等で構成され、その二重殻低温貯槽にその他の関連する装備品(外槽と内槽間に充填するパーライト等の保冷材を含む)や機器類が付設される。 The double-shell low-temperature storage tank that stores LNG (liquefied natural gas), etc. is an outer tank side wall composed of a cylinder made of PC (prestressed concrete) and a steel plate liner attached to the inner surface thereof, and a cylindrical type made of low-temperature steel plate The inner tank side plate, the concrete base plate and the outer tank bottom plate laid on the concrete base plate, the inner tank bottom plate made of low temperature steel plate laid on the upper surface of the cold insulation material on the outer tank bottom plate, and the low temperature steel plate made of It is composed of a roof structure consisting of an inner tank roof and an ordinary tank outer tank roof, etc., and other related equipment in the double shell low temperature storage tank (cooling material such as pearlite filling between the outer tank and the inner tank) Included) and equipment.
前記の二重殻低温貯槽を建造する方法として、外槽AR法(外槽エアレイジング法)と、内槽AR法(内槽エアレイジング法)が広く採用されている。 As a method for constructing the double-shell low-temperature storage tank, an outer tank AR method (outer tank air-raising method) and an inner tank AR method (inner tank air-raising method) are widely used.
外槽AR法は、外槽側壁を構築しながら外槽側壁の内部で屋根構造(但し未完成状態)を製作し、外槽側壁と外槽屋根間をシール部材でシールした状態で、加圧エアを注入して屋根構造を空気圧で上昇させるエアレイジングを行い、その後外槽屋根を外槽側壁に連結する。 In the outer tank AR method, a roof structure (but in an unfinished state) is manufactured inside the outer tank side wall while the outer tank side wall is being constructed, and the outer tank side wall and the outer tank roof are sealed with a sealing member and pressurized. Air lasing is performed by injecting air to raise the roof structure with air pressure, and then the outer tank roof is connected to the outer tank side wall.
次に、上記の屋根構造により風雨を防ぎ、寒冷時には外槽側壁の内部に暖房を施しつつ、外槽側壁の内部において、内槽底板の敷設と内槽側板の構築を行なう。
前記内槽側板は、例えば湾曲した長方形状の側板(例えば、最大の側板はサイズ4m×10m、板厚例えば50〜10mm)を外槽側壁に形成した工事口から1枚ずつ外槽側壁内に搬入し、その側板を周方向に複数枚配置すると共に高さ方向に複数段配置し、それらを側板同士の縦方向溶接継目と横方向溶接継目(周方向溶接継目)を溶接することで構築する。
Next, wind and rain are prevented by the above-mentioned roof structure, and the inner tank bottom plate is laid and the inner tank side plate is constructed inside the outer tank side wall while heating the inside of the outer tank side wall during cold weather.
The inner tank side plate is, for example, a curved rectangular side plate (for example, the largest side plate has a size of 4 m × 10 m, a plate thickness, for example, 50 to 10 mm) formed in the outer tank side wall one by one in the outer tank side wall. Carry in, arrange multiple side plates in the circumferential direction and multiple stages in the height direction, and build them by welding the longitudinal weld seam and the lateral weld seam (circumferential weld seam) between the side plates .
内槽AR法は、外槽側壁と内槽側板と内槽底板と屋根構造(但し未完成状態)とを並行して構築し、その後内槽側板と内槽屋根間をシール部材でシールした状態で、加圧エアを注入して屋根構造を空気圧で上昇させるエアレイジングを行い、その後内槽屋根をナックルプレートを介して内槽側板に接合する。
内槽側板の構築の際、クレーンを用いて内槽側板の側板を1枚ずつ外槽側壁の上方から外槽側壁内へ搬入し、その側板を周方向に複数枚配置すると共に高さ方向に複数段配置し、それらを側板同士の縦方向溶接継目と横方向溶接継目を溶接することで内槽側板を構築する。
この内槽AR法では、外槽側壁と内槽側板と内槽底板と屋根構造とを並行して建造するため、工期の短縮を図ることができるという利点がある。
In the inner tank AR method, the outer tank side wall, the inner tank side plate, the inner tank bottom plate, and the roof structure (but not completed) are constructed in parallel, and then the inner tank side plate and the inner tank roof are sealed with a sealing member. Then, air lasing for injecting pressurized air to raise the roof structure with air pressure is performed, and then the inner tank roof is joined to the inner tank side plate via the knuckle plate.
When constructing the inner tank side plate, the side plates of the inner tank side plate are carried one by one from the upper side of the outer tank side wall into the outer tank side wall using a crane, and a plurality of the side plates are arranged in the circumferential direction and in the height direction. An inner tank side plate is constructed by arranging a plurality of stages and welding them to the longitudinal weld seam and the lateral weld seam between the side plates.
In this inner tank AR method, since the outer tank side wall, the inner tank side plate, the inner tank bottom plate, and the roof structure are constructed in parallel, there is an advantage that the construction period can be shortened.
特許文献1に記載の円筒型タンク(二重殻低温貯槽)の構築方法は、外槽AR法により
タンクを構築する際に、外槽側壁の外部において、内槽側板の側板のうち鉛直方向に隣接する2枚の側板を組として、1組ずつ順次、2枚の側板の互いの長辺を突き合せて溶接した側板ブロックを製作し、この側板ブロックを台車に載せて外槽側壁に形成した大型の工事口(例えば、上下幅8m以上)から外槽側壁内へ搬入し、側板ブロックをその溶接線が水平方向となるように側板ブロックを外槽側壁に沿って構築する。
The construction method of the cylindrical tank (double-shell cryogenic storage tank) described in Patent Document 1 is such that when the tank is constructed by the outer tank AR method, outside the side wall of the outer tank, in the vertical direction among the side plates of the inner tank side plate. Two adjacent side plates were used as a set to produce a side plate block in which the long sides of the two side plates were abutted and welded sequentially, and this side plate block was placed on the carriage and formed on the outer tank side wall. It carries in into an outer tank side wall from a large-sized construction port (for example, 8 m or more of vertical widths), and a side plate block is constructed along the outer tank side wall so that the welding line becomes a horizontal direction.
特許文献1に記載の円筒型タンクの構築方法では、2枚の側板を縦方向に並べて接合した側板ブロックを外槽側壁内へ搬入するために、特に大型の工事口を外槽側壁に形成しなければならない。このように、PC製の外槽側壁(防液堤)の強度上の弱点になる他、工事口の形成と修復に多大のコストがかかる。 In the construction method of the cylindrical tank described in Patent Document 1, in order to carry a side plate block in which two side plates are arranged side by side in the vertical direction into the outer tank side wall, a particularly large construction port is formed on the outer tank side wall. There must be. Thus, in addition to being a weak point in the strength of the PC outer tank side wall (liquid breakwater), it takes a lot of cost to form and repair the construction opening.
他方、従来の内槽AR法により二重殻低温貯槽の内槽側板を構築する際には、クレーンを用いて側板を1枚ずつ外槽側壁の上方から外槽側壁の内部に搬入していたため、工期の短縮と溶接コストの低減を図ることができなかった。 On the other hand, when constructing the inner tank side plate of the double shell cryogenic storage tank by the conventional inner tank AR method, the side plates were carried one by one from the upper side of the outer tank side wall into the outer tank side wall using a crane. It was not possible to shorten the construction period and reduce the welding cost.
本発明の目的は、外槽AR法で二重殻低温貯槽を建造する際の工事口の形成・修復コストの低減を図ること、内槽AR法で二重殻低温貯槽を建造する際の工期短縮と溶接コストの低減を図ることである。 The purpose of the present invention is to reduce the cost of forming and repairing construction openings when constructing a double-shell cryogenic storage tank using the outer tank AR method, and the construction period when constructing a double-shell cryogenic storage tank using the inner tank AR method The aim is to shorten the welding cost.
請求項1に係る二重殻低温貯槽タンクの建造方法は、円筒型の外槽側壁の内部に、湾曲した長方形状の側板を周方向に複数枚配置すると共に高さ方向に複数段配置してそれら複数の側板を溶接することで円筒型の内槽側板を構築する二重殻低温貯槽の建造方法において、前記外槽側壁の外部において、周方向に隣接する2枚の側板を組として、1組ずつ順次、2枚の側板の互いの短辺を突き合せて溶接し、側板ブロックを形成する側板ブロック形成工程と、次に、前記側板ブロックを外槽側壁に形成した工事口から外槽側壁の内部に搬入し、前記側板ブロック形成工程で形成された溶接線が鉛直方向となるように前記側板ブロックを前記外槽側壁に沿って構築する側板ブロック構築工程と、次に、外槽側壁の内部において、周方向に隣接する側板ブロック同士及び鉛直方向に隣接する側板ブロック同士を溶接する側板ブロック溶接工程とを備えたことを特徴としている。 In the construction method of the double-shell cryogenic storage tank according to claim 1, a plurality of curved rectangular side plates are arranged in the circumferential direction and arranged in a plurality of stages in the height direction inside the cylindrical outer tank side wall. In the construction method of the double-shell low-temperature storage tank in which a cylindrical inner tank side plate is constructed by welding the plurality of side plates, two side plates adjacent in the circumferential direction outside the outer tank side wall are grouped as 1 The side plate block forming step of forming a side plate block by welding the short sides of the two side plates in contact with each other in sequence, and then from the construction port formed on the side wall of the outer plate to the outer vessel side wall The side plate block construction step of constructing the side plate block along the outer tank side wall so that the weld line formed in the side plate block forming step is in the vertical direction, and then the outer tank side wall Inside, adjacent in the circumferential direction Is characterized in that a side plate block welding step of welding the side plate blocks adjacent to each other in the plate between blocks and the vertical direction.
請求項2に係る二重殻低温貯槽タンクの建造方法は、請求項1の発明において、前記側板ブロック構築工程において、側板の板厚が上方に向って順次小さくなるように側板ブロックを構築すると共に、内槽側板の内面が段差のない円筒面となるように側板ブロックを構築することを特徴としている。 The construction method of the double shell cryogenic storage tank according to claim 2 is the invention according to claim 1, wherein in the side plate block construction step, the side plate block is constructed so that the plate thickness of the side plate gradually decreases upward. The side plate block is constructed such that the inner surface of the inner tank side plate is a cylindrical surface without a step.
請求項3に係る二重殻低温貯槽タンクの建造方法は、円筒型の外槽側壁の内部に、湾曲した長方形状の側板を周方向に複数枚配置すると共に高さ方向に複数段配置してそれら複数の側板を溶接することで円筒型の内槽側板を構築する二重殻円筒型タンクの建造方法において、前記外槽側壁の外部において、鉛直方向に隣接する2枚の側板を組として、1組ずつ順次、2枚の側板の互いの長辺を突き合せて溶接し、側板ブロックを形成する側板ブロック形成工程と、次に、クレーンを用いて前記側板ブロックを外槽側壁の上方から外槽側壁の内部に搬入し、前記側板ブロック形成工程で形成された溶接線が水平方向となるように前記側板ブロックを前記外槽側壁に沿って構築する側板ブロック構築工程と、次に、外槽側壁の内部において、周方向に隣接する側板ブロック同士及び鉛直方向に隣接する側板ブロック同士を溶接する側板ブロック溶接工程とを備えたことを特徴としている。 The construction method of the double-shell cryogenic storage tank according to claim 3 includes arranging a plurality of curved rectangular side plates in the circumferential direction and a plurality of steps in the height direction inside the cylindrical outer tank side wall. In the construction method of the double-shell cylindrical tank that constructs the cylindrical inner tank side plate by welding the plurality of side plates, in the outside of the outer tank side wall, as a set of two side plates adjacent in the vertical direction, The side plate block forming step of forming a side plate block by welding the long sides of the two side plates abutting each other in sequence, and then removing the side plate block from above the side wall of the outer tank using a crane A side plate block construction step for carrying in the inside of the tank side wall and constructing the side plate block along the outer tank side wall so that the weld line formed in the side plate block forming step is in a horizontal direction; Around the inside of the side wall Is characterized in that a side plate block welding step of welding the side plate blocks adjacent to each other in the side plates between blocks and vertically adjacent.
請求項4に係る二重殻低温貯槽の建造方法は、請求項3の発明において、前記側板ブロック形成工程では、互いに厚みが異なる側板同士を、内槽側板の内面側の板面が揃うように溶接して前記側板ブロックを形成すると共に、前記側板ブロック構築工程において、内槽側板の内面が段差のない円筒面となるように側板ブロックを構築することを特徴としている。 The construction method of the double shell cryogenic storage tank according to claim 4 is the invention according to claim 3, wherein in the side plate block forming step, the side plates having different thicknesses are aligned with each other so that the inner side plate surfaces of the inner tank side plates are aligned. The side plate block is formed by welding, and in the side plate block construction step, the side plate block is constructed such that the inner surface of the inner tank side plate is a cylindrical surface without a step.
請求項5に係る二重殻低温貯槽の建造方法は、請求項1〜4の何れか1項に記載の発明において、前記外槽側壁はプレストレスコンクリート製の防液堤を有することを特徴としている。 The construction method of the double-shell cryogenic storage tank according to claim 5 is the invention according to any one of claims 1 to 4, wherein the outer tank side wall has a prestressed concrete breakwater. Yes.
本願の発明は課題解決手段の欄に記載の構成を有するため、次の効果を奏する。
請求項1の発明によれば、外槽側壁の外部において、周方向に隣接する2枚の側板を溶接して側板ブロックを形成するため、側板ブロックを搬入するために外槽側壁に形成する工事口の上下幅を特別に大きく形成する必要がないから、工事口の形成と修復のコストを低減することができる。
そして、側板を1枚ずつ外槽側壁内へ搬入して内槽側板を構築する場合と比べて、内槽側板構築時の縦方向溶接継目の合計長さを半減できるため工期を短縮でき、溶接コストを低減できる。
Since the invention of the present application has the configuration described in the column of problem solving means, the following effects are obtained.
According to the first aspect of the invention, outside the outer tank side wall, the two side plates adjacent in the circumferential direction are welded to form the side plate block, so that the work is formed on the outer tank side wall to carry in the side plate block. Since it is not necessary to form the upper and lower widths of the mouth to be particularly large, the cost for forming and repairing the construction mouth can be reduced.
And, compared with the case where the side plate is carried into the outer tank side wall one by one and the inner tank side plate is constructed, the total length of the longitudinal weld seam when constructing the inner tank side plate can be halved, so the construction period can be shortened and welding Cost can be reduced.
請求項2の発明によれば、側板の板厚が上方に向って順次小さくなるように側板ブロックを構築するため、内槽側板に作用する低温液化ガスの液圧に応じた板厚の側板とすることができるから、内槽側板の構造を無駄のない構造にすることができる。内槽側板の内面を段差のない円筒面にするため、低温液化ガスの液面レベルから貯留量を算出する上で有利である。 According to invention of Claim 2, in order to construct a side plate block so that the plate | board thickness of a side plate may become small gradually toward upper direction, the side plate of the plate | board thickness according to the hydraulic pressure of the low temperature liquefied gas which acts on an inner tank side plate, Therefore, the structure of the inner tank side plate can be made lean. Since the inner surface of the inner tank side plate is a cylindrical surface without a step, it is advantageous in calculating the storage amount from the liquid level of the low-temperature liquefied gas.
請求項3の発明によれば、外槽側壁の外部において2枚の側板の互いの長辺を突き合せて溶接して側板ブロックを形成し、その側板ブロックをクレーンを用いて外槽側壁の上方から外槽側壁内へ搬入し、内槽側板の構築に供するため、内槽側板構築時の横方向溶接継目の合計長さを半減することができるから溶接コストを大幅に低減できる。しかも、クレーンにより外槽側壁の上方から外槽側壁内へ側板を搬入する総回数を半減できるため、工期を短縮でき、側板搬入コストを大幅に低減できる。側壁ブロックの搬入のため大型の工事口を外槽側壁に形成する必要もない。以上の結果として、建造コストの大幅な低減と工期の短縮を図ることができる。 According to the invention of claim 3, the side plates of the two side plates are butted against each other on the outside of the outer tank side wall to form a side plate block, and the side plate block is located above the outer tank side wall using a crane. Since it carries in to an outer tank side wall and uses for construction | assembly of an inner tank side board, since the total length of the horizontal direction welding seam at the time of inner tank side board construction can be halved, welding cost can be reduced significantly. Moreover, since the total number of times the side plate is carried into the outer tank side wall from above the outer tank side wall by the crane can be halved, the construction period can be shortened, and the side plate carrying cost can be greatly reduced. It is not necessary to form a large construction port on the outer tank side wall for carrying in the side wall block. As a result, the construction cost can be significantly reduced and the construction period can be shortened.
請求項4の発明によれば、請求項2と同様の効果が得られるうえ、内槽側板の内面を段差のない円筒面に形成するため、内槽AR法により屋根構造を円滑に確実にエアレイジングすることが可能になる。
請求項5の発明によれば、強度と耐久性の高い外槽側壁を構築することができる。
According to the invention of claim 4, the same effect as that of claim 2 can be obtained, and the inner surface of the inner tank side plate is formed into a cylindrical surface without a step. It becomes possible to raise.
According to the invention of claim 5, it is possible to construct an outer tub side wall having high strength and durability.
以下、本発明を実施するための形態について実施例に基づいて説明する。 Hereinafter, modes for carrying out the present invention will be described based on examples.
図1に示すように、この二重殻低温貯槽1は、LNG(液化天然ガス)を貯留するものであり、この二重殻低温貯槽1は、多数の基礎杭(図示略)の上に構築された鉄筋コンクリート製の基礎版2と、この基礎版2の外周部から立ち上がるプレストレストコンクリート製(PC製)の円筒型の外槽側壁3(防液堤)と、基礎版2の上面に敷設された底部ライナー4(外槽底板)と、この底部ライナー4の外周端部から立ち上げられて外槽側壁3の内周面に付設され且つ外槽側壁に属する側部ライナー5と、底部ライナー4の上面に所定の厚さの保冷材6を介して設置された内槽底板7と、この内槽底板7の外周側部分である内槽アニュラープレート7aの外周端近傍部から立ち上げられ且つ側部ライナー5との間に所定の間隔を空けて配置された円筒型の内槽側板8と、側部ライナー5の内面に形成された所定の厚さの冷熱抵抗緩和材(例えば、ポリウレタン発泡体など)と、側部ライナー5と内槽側板8間の隙間に充填されたパーライト等の保冷材9と、内槽屋根10と外槽屋根11の間に保冷材12を組み込んだ屋根構造13などを備えている。 As shown in FIG. 1, this double shell cryogenic storage tank 1 stores LNG (liquefied natural gas), and this double shell cryogenic storage tank 1 is constructed on a number of foundation piles (not shown). Reinforced concrete foundation plate 2, prestressed concrete (PC) cylindrical outer tank side wall 3 (breakwater) rising from the outer periphery of this foundation plate 2, and laid on the upper surface of the foundation plate 2 A bottom liner 4 (outer tank bottom plate), a side liner 5 raised from the outer peripheral end of the bottom liner 4 and attached to the inner peripheral surface of the outer tank side wall 3 and belonging to the outer tank side wall; An inner tank bottom plate 7 installed on the upper surface via a cold insulating material 6 having a predetermined thickness, and an inner tank bottom plate 7 which is an outer peripheral side portion of this inner tank bottom plate 7 is raised from the vicinity of the outer peripheral end and side portions It is arranged at a predetermined distance from the liner 5 Cylindrical inner tank side plate 8, a thermal resistance relaxation material (for example, polyurethane foam) having a predetermined thickness formed on the inner surface of side liner 5, and a gap between side liner 5 and inner tank side plate 8 And a roof structure 13 incorporating a cold insulation material 12 between the inner tank roof 10 and the outer tank roof 11.
底部ライナー4と側部ライナー5と外槽屋根11などは普通鋼で製作される。内槽底板4と内槽側板8と内槽屋根10などは低温用鋼で製作される。
前記内槽側板8は、外槽側壁3の内部に、湾曲した長方形状の側板8aを周方向に複数枚配置すると共に高さ方向に複数段配置してそれら複数の側板8aを溶接することで円筒型の内槽側板8として構築される。
The bottom liner 4, the side liner 5, the outer tank roof 11, and the like are made of ordinary steel. The inner tank bottom plate 4, the inner tank side plate 8, the inner tank roof 10 and the like are made of low temperature steel.
The inner tank side plate 8 includes a plurality of curved rectangular side plates 8a arranged in the circumferential direction inside the outer tank side wall 3 and a plurality of steps arranged in the height direction, and the plurality of side plates 8a are welded. It is constructed as a cylindrical inner tank side plate 8.
図2に示すように、内槽側板8において、側板8aの板厚が上方に向って順次小さくなるように、後述の側板ブロック8Aを用いて内槽側板8を構築し、内槽側板8の内面が段差のない円筒面となるように側板ブロック8Aを構築する。 As shown in FIG. 2, in the inner tank side plate 8, the inner tank side plate 8 is constructed using a side plate block 8 </ b> A described later so that the plate thickness of the side plate 8 a gradually decreases upward. The side plate block 8A is constructed so that the inner surface is a cylindrical surface without a step.
次に、二重殻低温貯槽1を外槽AR法により建造する方法のうち、本発明に関連する内槽側板の構築方法について、図3〜図6に基づいて説明する。
図3は、基礎杭と基礎版2と、基礎版2上の底部ライナー4と、PC製の外槽側壁3(防液堤)と、屋根構造13を製作してから、外槽側壁3と外槽屋根11との間をシール部材でシールし、ブロア15により外槽側壁3の内側且つ屋根構造13の下側の空間に加圧エアを供給することにより、屋根構造13をエアレイジングする状態を示している。
Next, among the methods for constructing the double-shell low-temperature storage tank 1 by the outer tank AR method, the construction method of the inner tank side plate related to the present invention will be described with reference to FIGS.
FIG. 3 shows the foundation pile, the foundation slab 2, the bottom liner 4 on the foundation slab 2, the PC outer tank side wall 3 (liquid barrier), and the roof structure 13, and then the outer tank side wall 3 A state in which the roof structure 13 is air-raised by sealing between the outer tank roof 11 with a sealing member and supplying pressurized air to the space inside the outer tank side wall 3 and below the roof structure 13 by the blower 15. Is shown.
この外槽エアレイジングの後、外槽屋根11が外槽側壁3の上端に連結固定され、内槽屋根10の下端外周部のナックルプレート10aが所定の高さまで上昇して懸垂状態に保持される。 After the outer tank air lasing, the outer tank roof 11 is connected and fixed to the upper end of the outer tank side wall 3, and the knuckle plate 10a on the outer periphery of the lower end of the inner tank roof 10 is raised to a predetermined height and held in a suspended state. .
図4は、内槽側板8の下段部を構築する状態を示し、図5は内槽側板8の中段部を構築する状態を示し、図6は内槽側板8の上段部を構築する状態を示している。
内槽側板8を形成する複数の側板8aは、以下の側板ブロック形成工程と、側板ブロック構築工程と、側板ブロック溶接工程を経て内槽側板8として建造される。
4 shows a state in which the lower part of the inner tank side plate 8 is constructed, FIG. 5 shows a state in which the middle part of the inner tank side plate 8 is constructed, and FIG. 6 shows a state in which the upper part of the inner tank side plate 8 is constructed. Show.
The plurality of side plates 8a forming the inner tank side plate 8 are constructed as the inner tank side plate 8 through the following side plate block forming step, side plate block construction step, and side plate block welding step.
側板ブロック形成工程においては、外槽側壁3の外部において、周方向に隣接する2枚の側板8aを組として、1組ずつ順次、2枚の側板8aの互いの短辺を突き合せて溶接し、側板ブロック8Aを形成する。 In the side plate block forming step, two side plates 8a adjacent to each other in the circumferential direction are paired outside the outer tank side wall 3, and the short sides of the two side plates 8a are sequentially butted against each other and welded. The side plate block 8A is formed.
次に、側板ブロック構築工程においては、側板ブロック8Aをクレーン16を介して台車17に載せた状態で外槽側壁3に形成した工事口3aから外槽側壁3の内部に搬入し、側板ブロック形成工程で形成された溶接線8u(縦溶接継目)が鉛直方向となるように側板ブロック8Aを外槽側壁3に沿って構築する。 Next, in the side plate block construction process, the side plate block 8A is carried into the outer tank side wall 3 from the construction port 3a formed on the outer tank side wall 3 in a state where the side plate block 8A is placed on the carriage 17 via the crane 16 to form the side plate block. The side plate block 8A is constructed along the outer tank side wall 3 so that the weld line 8u (longitudinal weld seam) formed in the process is in the vertical direction.
この側板ブロック構築工程において、図2に示すように、側板8aの板厚が上方に向って順次小さくなるように側板ブロック8Aを構築すると共に、内槽側板8の内面が段差のない円筒面となるように側板ブロック8Aを構築して内槽側板8を建造する。 In this side plate block construction process, as shown in FIG. 2, the side plate block 8A is constructed so that the plate thickness of the side plate 8a decreases sequentially upward, and the inner surface of the inner tank side plate 8 The inner plate side plate 8 is constructed by constructing the side plate block 8A.
次に、側板ブロック溶接工程において、外槽側壁3の内部において、周方向に隣接する側板ブロック8A同士の溶接継目と鉛直方向に隣接する側板ブロック8A同士の溶接継目を溶接する。 Next, in the side plate block welding step, the weld seam between the side plate blocks 8A adjacent in the circumferential direction and the weld seam between the side plate blocks 8A adjacent in the vertical direction are welded inside the outer tank side wall 3.
ここで、内槽側板8の構築と並行的に行うその他の建造作業について補足的に説明する。図4においては、外槽側壁3の内面に側部ライナー5を付設する。図5においては、底部ライナー4上に保冷材6を敷設する。図6においては、内槽底板7を据え付けて溶接し、内槽屋根10とナックルプレート10aを所定高さ降下させ、内槽側板8の上端にナックルプレート10aの下端部を溶接接合する。 Here, the other construction work performed in parallel with the construction of the inner tank side plate 8 will be supplementarily described. In FIG. 4, the side liner 5 is attached to the inner surface of the outer tank side wall 3. In FIG. 5, the cold insulating material 6 is laid on the bottom liner 4. In FIG. 6, the inner tank bottom plate 7 is installed and welded, the inner tank roof 10 and the knuckle plate 10 a are lowered by a predetermined height, and the lower end portion of the knuckle plate 10 a is welded and joined to the upper end of the inner tank side plate 8.
次に、本発明の二重殻低温貯槽の建造方法の作用、効果について説明する。
外槽側壁3の外部において、周方向に隣接する2枚の側板8aを溶接して側板ブロック8Aを形成するため、側板ブロック8Aを搬入するために外槽側壁3に形成する工事口3aの上下幅を特別に大きく形成する必要がないから、工事口3aの形成と修復コストを低減することができる。
Next, the operation and effect of the construction method of the double shell cryogenic storage tank of the present invention will be described.
Outside the outer tank side wall 3, two side plates 8 a adjacent in the circumferential direction are welded to form the side plate block 8 A, so that the upper and lower sides of the construction port 3 a formed in the outer tank side wall 3 to carry in the side plate block 8 A Since it is not necessary to form a particularly large width, it is possible to reduce the formation and repair costs of the construction port 3a.
そして、側板8aを1枚ずつ外槽側壁3内へ搬入して内槽側板8を構築する場合と比べて、内槽側板8構築時の縦方向溶接継目の合計長さを半減できるため溶接コストを低減できる。特に、横方向溶接継目よりも縦方向溶接継目の溶接速度が遅いため、溶接コストを著しく低減することができる。以上の結果として工期の短縮も図ることができる。 And compared with the case where the side plate 8a is carried into the outer tank side wall 3 one by one and the inner tank side plate 8 is constructed, the total length of the longitudinal weld seam when the inner tank side plate 8 is constructed can be reduced by half. Can be reduced. In particular, since the welding speed of the longitudinal weld seam is slower than that of the transverse weld seam, the welding cost can be significantly reduced. As a result, the construction period can be shortened.
側板8aの板厚が上方に向って順次小さくなるように側板ブロック8Aを構築するため、内槽側板8に作用する低温液化ガスの液圧に応じた板厚の側板8aとすることができるから、内槽側板8の構造を無駄のない構造にすることができる。内槽側板8の内面を段差のない円筒面にするため、低温液化ガスの液面レベルから貯留量を算出する上で有利である。 Since the side plate block 8A is constructed so that the plate thickness of the side plate 8a gradually decreases upward, the side plate 8a having a plate thickness corresponding to the hydraulic pressure of the low-temperature liquefied gas acting on the inner tank side plate 8 can be obtained. The structure of the inner tank side plate 8 can be made lean. Since the inner surface of the inner tank side plate 8 has a cylindrical surface without a step, it is advantageous in calculating the storage amount from the liquid level of the low-temperature liquefied gas.
実施例2は、実施例1の二重殻低温貯槽1と同様の構造を有する二重殻低温貯槽を内槽AR法により建造する方法に関するものである。以下、上記の建造方法のうちの本発明に関連する内槽側板の構築方法について、図7〜図11に基づいて説明する。尚、実施例1と同じ部材に同じ符号を付して説明する。 The second embodiment relates to a method for constructing a double-shell low-temperature storage tank having the same structure as the double-shell low-temperature storage tank 1 of the first embodiment by the inner tank AR method. Hereinafter, the construction method of the inner tank side plate related to the present invention among the above construction methods will be described with reference to FIGS. In addition, the same code | symbol is attached | subjected and demonstrated to the same member as Example 1. FIG.
図7は、基礎杭と基礎版とこの基礎版上の底部ライナー4を含む底部構造2Aと、PC製の外槽側壁3(防液堤)の下段部とを建造済みの状態を示している。
この図7に示す工程において、さらに、屋根架台20a(中央部)を組み立て、内槽底板7のアニュラープレート7aを環状に据え付けて溶接し、外槽側壁3の中段部を建造し、内槽側板8の下段部を構築し、屋根架台20b,20c(外周部分と中間部分)を組み立てる。
FIG. 7 shows a state in which the foundation pile, the foundation slab, the bottom structure 2A including the bottom liner 4 on the foundation slab, and the lower step of the PC outer tank side wall 3 (liquid barrier) are already constructed. .
In the step shown in FIG. 7, the roof mount 20a (center part) is further assembled, the annular plate 7a of the inner tank bottom plate 7 is installed in an annular shape and welded, the middle step of the outer tank side wall 3 is constructed, and the inner tank side plate 8 is constructed, and the roof mounts 20b and 20c (outer peripheral part and intermediate part) are assembled.
次に、図8に示す工程において、内槽側板8の下段部および中段部を構築し、外槽側壁3の上段部を建造し、内槽屋根10を架台上に製作し、外槽側壁3の最上段部を建造し、外槽側壁3の内面の側部ライナー5のうちの頂部ライナー5aを構築する。 Next, in the process shown in FIG. 8, the lower and middle steps of the inner tank side plate 8 are constructed, the upper stage of the outer tank side wall 3 is built, the inner tank roof 10 is manufactured on the gantry, and the outer tank side wall 3. The top liner 5a of the side liner 5 on the inner surface of the outer tank side wall 3 is constructed.
次に、図9に示す工程において、底部ライナー4の上面に保冷材6を敷設し、内槽側板8の中段部を構築し、屋根架台20a〜20c(中央部、中間部)を解体し、外槽屋根11を内槽屋根10の上側に製作する。 Next, in the step shown in FIG. 9, the cold insulation material 6 is laid on the upper surface of the bottom liner 4, the middle stage portion of the inner tank side plate 8 is constructed, and the roof mounts 20 a to 20 c (center portion, intermediate portion) are disassembled, The outer tank roof 11 is manufactured on the upper side of the inner tank roof 10.
次に、図10に示す工程において、外槽屋根11の残部を製作し、外槽側壁3の内面に側部ライナー5の残部を組み付けて溶接し、内槽側板8の上段部を構築し、内槽側板8の上端部にナックルプレート8kを組み付けて溶接し、保冷材6の上面に内槽底板7を据え付けて溶接する。 Next, in the process shown in FIG. 10, the remaining part of the outer tank roof 11 is manufactured, the remaining part of the side liner 5 is assembled and welded to the inner surface of the outer tank side wall 3, and the upper part of the inner tank side plate 8 is constructed. The knuckle plate 8k is assembled and welded to the upper end portion of the inner tank side plate 8, and the inner tank bottom plate 7 is installed and welded to the upper surface of the cold insulating material 6.
次に、図11に示す工程において、内槽ARを行う為に、エアレイジング用シール部材22を内槽屋根10の外周縁部に取り付け、複数のブロア22を準備し、内槽AR法により内槽屋根10と外槽屋根11とからなる屋根構造13Aを上昇させるエアレイジングを行ない、その後、内槽屋根10を暫定的に固定し、屋根架台の外周部20cとエアレイジング用設備を撤去する。 Next, in the step shown in FIG. 11, in order to perform the inner tank AR, an air lathing seal member 22 is attached to the outer peripheral edge of the inner tank roof 10 to prepare a plurality of blowers 22, and the inner tank AR method is used. Air lasing for raising the roof structure 13A composed of the tank roof 10 and the outer tank roof 11 is performed, and then the inner tank roof 10 is temporarily fixed, and the outer peripheral portion 20c of the roof frame and the air lathing equipment are removed.
次に、図11の後の工程において、内槽屋根10とナックルプレート8kとを溶接し、外槽屋根11の外周部を製作し、その他の種々の付随的な工事を行なう。 Next, in the process after FIG. 11, the inner tank roof 10 and the knuckle plate 8k are welded, the outer peripheral part of the outer tank roof 11 is manufactured, and other various incidental constructions are performed.
図7〜図10に示す工程において、内槽側板8を構築する際には、内槽側板8を形成する複数の側板8aは、以下の側板ブロック形成工程と、側板ブロック構築工程と、側板ブロック溶接工程を経て内槽側板8として建造する。 In the process shown in FIGS. 7 to 10, when the inner tank side plate 8 is constructed, the plurality of side plates 8 a forming the inner tank side plate 8 include the following side plate block forming process, side plate block building process, and side plate block. The inner tank side plate 8 is constructed through a welding process.
側板ブロック形成工程においては、外槽側壁3の外部において、鉛直方向に隣接する2枚の側板8aを組として、1組ずつ順次、2枚の側板8aの互いの長辺を突き合せて溶接して側板ブロック8Bを形成する。この側板ブロック形成工程では、互いに厚みが異なる側板8a同士を、内槽側板8の内面側の板面が揃うように溶接して側板ブロック8Bを形成する In the side plate block forming step, two side plates 8a adjacent in the vertical direction are set outside the outer tank side wall 3 as a set, and the long sides of the two side plates 8a are sequentially butted and welded. The side plate block 8B is formed. In this side plate block forming step, the side plates 8a having different thicknesses are welded so that the plate surfaces on the inner surface side of the inner tank side plate 8 are aligned to form the side plate block 8B.
次に、側板ブロック構築工程において、クレーン16を用いて側板ブロック8Bを外槽側壁3の上方から外槽側壁3の内部に搬入し、側板ブロック形成工程で形成された溶接線8wが水平方向となるように側板ブロック8Bを外槽側壁3に沿って構築する。この側板ブロック構築工程において、内槽側板8の内面が段差のない円筒面となるように側板ブロック8Bを構築する。 Next, in the side plate block construction process, the side plate block 8B is carried into the outer tank side wall 3 from above the outer tank side wall 3 using the crane 16, and the welding line 8w formed in the side plate block forming process is set in the horizontal direction. The side plate block 8B is constructed along the outer tank side wall 3 so as to be. In this side plate block construction step, the side plate block 8B is constructed so that the inner surface of the inner tank side plate 8 is a cylindrical surface without a step.
次に、側板ブロック溶接工程において、外槽側壁3の内部において、周方向に隣接する側板ブロック8B同士の溶接継目と鉛直方向に隣接する側板ブロック8B同士の溶接継目を溶接する。 Next, in the side plate block welding step, the weld seam between the side plate blocks 8B adjacent in the circumferential direction and the weld seam between the side plate blocks 8B adjacent in the vertical direction are welded inside the outer tank side wall 3.
次に、上記の二重殻低温貯槽の建造方法の作用、効果について説明する。
外槽側壁3の外部において2枚の側板8aの互いの長辺を突き合せて溶接して側板ブロック8Bを形成し、その側板ブロック8Bをクレーン16を用いて外槽側壁3の上方から外槽側壁3内へ搬入し、内槽側板8の構築に供するため、内槽側板8構築時の横方向溶接継目の合計長さを半減することができるから溶接コストを大幅に低減できる。しかも、クレーン16により外槽側壁3の上方から外槽側壁3内へ側板を搬入する総回数を半減できるため側板8aの搬入コストを大幅に低減できる。また、側板ブロック8Bの搬入のための大型の工事口を外槽側壁3に形成する必要もない。以上の結果として、建造コストの大幅な低減と工期の短縮を図ることができる。
Next, the operation and effect of the construction method of the above-mentioned double shell low temperature storage tank will be described.
The side plates 8B are formed by abutting and welding the long sides of the two side plates 8a outside the outer tank side wall 3, and the side plate block 8B is connected to the outer tank from above the outer tank side wall 3 using the crane 16. Since it carries in in the side wall 3 and uses for construction | assembly of the inner tank side board 8, the total length of the horizontal direction welding seam at the time of inner tank side board 8 construction can be halved, Therefore A welding cost can be reduced significantly. Moreover, since the total number of times the side plate is carried into the outer tub side wall 3 from above the outer tub side wall 3 by the crane 16 can be halved, the carrying-in cost of the side plate 8a can be greatly reduced. Moreover, it is not necessary to form a large construction port for carrying in the side plate block 8B in the outer tank side wall 3. As a result, the construction cost can be significantly reduced and the construction period can be shortened.
側板ブロック形成工程では、互いに厚みが異なる側板8a同士を、内槽側板8の内面側の板面が揃うように溶接して側板ブロック8Bを形成すると共に、側板ブロック構築工程において、内槽側板8の内面が段差のない円筒面となるように側板ブロック8Bを構築し、内槽側板8の内面を段差のない円筒面に形成するため、内槽AR法により屋根構造を円滑に確実にエアレイジングすることが可能になる上、低温液化ガスの液面レベルから貯留量を算出する上で有利である。 In the side plate block forming step, the side plates 8a having different thicknesses are welded so that the plate surfaces on the inner surface side of the inner tank side plate 8 are aligned to form the side plate block 8B, and in the side plate block construction step, the inner tank side plate 8 The side plate block 8B is constructed so that the inner surface of the inner tank becomes a cylindrical surface without a step, and the inner surface of the inner tank side plate 8 is formed into a cylindrical surface without a step, so that the roof structure is smoothly and reliably air-raised by the inner tank AR method. This is advantageous in calculating the storage amount from the liquid level of the low-temperature liquefied gas.
外槽側壁3はプレストレスコンクリート製の防液堤を有するため、強度と耐久性の高い外槽側壁を構築することができる。 Since the outer tank side wall 3 has a liquid barrier made of prestressed concrete, an outer tank side wall with high strength and durability can be constructed.
次に、前記実施例を部分的に変更する例について説明する。
1)前記二重殻低温貯槽のサイズ、容量は何ら限定されるものではなく、種々のサイズ、容量の二重殻低温貯槽の建造に本発明を適用可能である。
Next, an example in which the above embodiment is partially changed will be described.
1) The size and capacity of the double shell cryogenic storage tank are not limited in any way, and the present invention can be applied to the construction of double shell cryogenic storage tanks of various sizes and capacities.
2)前記実施例では、LNGを貯留する二重殻低温貯槽を例にして説明したが、LNGに限らず、種々の低温液体を貯留する二重殻低温貯槽の建造に本発明を適用することができる。
3)その他、当業者ならば、本発明の趣旨を逸脱しない範囲で、前記実施例に種々の変更を付加して本発明を実施可能であり、本発明はそのような変更形態も包含するものである。
2) In the above embodiment, the double shell cryogenic storage tank for storing LNG has been described as an example. However, the present invention is not limited to LNG but is applied to the construction of a double shell cryogenic storage tank for storing various cryogenic liquids. Can do.
3) In addition, those skilled in the art can implement the present invention by adding various modifications to the above embodiments without departing from the spirit of the present invention, and the present invention includes such modifications. It is.
1 二重殻低温貯槽
3 外槽側壁
3a 工事口
8 内槽側板
8a 側板
8A,8B 側板ブロック
8u,8w 溶接線
16 クレーン
DESCRIPTION OF SYMBOLS 1 Double-shell low temperature storage tank 3 Outer tank side wall 3a Construction port 8 Inner tank side plate 8a Side plate 8A, 8B Side plate block 8u, 8w Welding line 16 Crane
Claims (5)
前記外槽側壁の外部において、周方向に隣接する2枚の側板を組として、1組ずつ順次、2枚の側板の互いの短辺を突き合せて溶接し、側板ブロックを形成する側板ブロック形成工程と、
次に、前記側板ブロックを外槽側壁に形成した工事口から外槽側壁の内部に搬入し、前記側板ブロック形成工程で形成された溶接線が鉛直方向となるように前記側板ブロックを前記外槽側壁に沿って構築する側板ブロック構築工程と、
次に、外槽側壁の内部において、周方向に隣接する側板ブロック同士及び鉛直方向に隣接する側板ブロック同士を溶接する側板ブロック溶接工程と、
を備えたことを特徴とする二重殻低温貯槽の建造方法。 A plurality of curved rectangular side plates are arranged in the circumferential direction inside the cylindrical outer tub side wall, and a plurality of steps are arranged in the height direction, and the plurality of side plates are welded to form a cylindrical inner tub side plate. In the construction method of the double shell cryogenic storage tank to be built,
Forming two side plates adjacent to each other in the circumferential direction outside the side wall of the outer tub side by side, forming a side plate block by welding the short sides of the two side plates in contact with each other. Process,
Next, the side plate block is carried into the outer tub side wall from the construction port formed on the outer tub side wall, and the side plate block is placed in the outer tub so that the welding line formed in the side plate block forming step is in the vertical direction. Side plate block construction process to construct along the side wall;
Next, in the outer tank side wall, a side plate block welding step of welding side plate blocks adjacent in the circumferential direction and side plate blocks adjacent in the vertical direction;
A method of constructing a double-shell cryogenic storage tank characterized by comprising:
前記外槽側壁の外部において、鉛直方向に隣接する2枚の側板を組として、1組ずつ順次、2枚の側板の互いの長辺を突き合せて溶接し、側板ブロックを形成する側板ブロック形成工程と、
次に、クレーンを用いて前記側板ブロックを外槽側壁の上方から外槽側壁の内部に搬入し、前記側板ブロック形成工程で形成された溶接線が水平方向となるように前記側板ブロックを前記外槽側壁に沿って構築する側板ブロック構築工程と、
次に、外槽側壁の内部において、周方向に隣接する側板ブロック同士及び鉛直方向に隣接する側板ブロック同士を溶接する側板ブロック溶接工程と、
を備えたことを特徴とする二重殻低温貯槽の建造方法。 A plurality of curved rectangular side plates are arranged in the circumferential direction inside the cylindrical outer tub side wall, and a plurality of steps are arranged in the height direction, and the plurality of side plates are welded to form a cylindrical inner tub side plate. In the construction method of the double-shell cylindrical tank to be constructed,
Outside the outer tub side wall, a side plate block is formed by forming two side plates adjacent to each other in the vertical direction as a set and sequentially welding the long sides of the two side plates together to form a side plate block. Process,
Next, the side plate block is carried into the outer tank side wall from above the outer tank side wall using a crane, and the side plate block is removed from the outer tank so that the weld line formed in the side plate block forming step is in the horizontal direction. Side plate block construction process constructed along the tank side wall,
Next, in the outer tank side wall, a side plate block welding step of welding side plate blocks adjacent in the circumferential direction and side plate blocks adjacent in the vertical direction;
A method of constructing a double-shell cryogenic storage tank characterized by comprising:
前記側板ブロック構築工程において、内槽側板の内面が段差のない円筒面となるように側板ブロックを構築することを特徴とすることを特徴とする請求項3に記載の二重殻低温貯槽の建造方法。 In the side plate block forming step, side plates having different thicknesses are welded so that the plate surfaces on the inner surface side of the inner tank side plate are aligned, and the side plate block is formed.
4. The construction of a double-shell low-temperature storage tank according to claim 3, wherein in the side plate block construction step, the side plate block is constructed so that the inner surface of the inner tank side plate is a cylindrical surface without a step. Method.
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CN107414347A (en) * | 2017-06-05 | 2017-12-01 | 中石化宁波工程有限公司 | A kind of large-scale low-temperature storage tank inner canister spiral assembly welding technique |
WO2019009077A1 (en) * | 2017-07-04 | 2019-01-10 | 株式会社Ihi | Tank side wall and method for constructing tank side wall |
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CN107414347A (en) * | 2017-06-05 | 2017-12-01 | 中石化宁波工程有限公司 | A kind of large-scale low-temperature storage tank inner canister spiral assembly welding technique |
CN107414347B (en) * | 2017-06-05 | 2019-04-05 | 中石化宁波工程有限公司 | A kind of large-scale low-temperature storage tank inner canister spiral assembly welding technique |
WO2019009077A1 (en) * | 2017-07-04 | 2019-01-10 | 株式会社Ihi | Tank side wall and method for constructing tank side wall |
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