JP2012148425A - Laser welding apparatus - Google Patents
Laser welding apparatus Download PDFInfo
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- JP2012148425A JP2012148425A JP2011006982A JP2011006982A JP2012148425A JP 2012148425 A JP2012148425 A JP 2012148425A JP 2011006982 A JP2011006982 A JP 2011006982A JP 2011006982 A JP2011006982 A JP 2011006982A JP 2012148425 A JP2012148425 A JP 2012148425A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/16—Laser beams
- B29C65/1629—Laser beams characterised by the way of heating the interface
- B29C65/1635—Laser beams characterised by the way of heating the interface at least passing through one of the parts to be joined, i.e. laser transmission welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
- B29C65/16—Laser beams
- B29C65/1629—Laser beams characterised by the way of heating the interface
- B29C65/1654—Laser beams characterised by the way of heating the interface scanning at least one of the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7841—Holding or clamping means for handling purposes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8145—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/81463—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps comprising a plurality of single pressing elements, e.g. a plurality of sonotrodes, or comprising a plurality of single counter-pressing elements, e.g. a plurality of anvils, said plurality of said single elements being suitable for making a single joint
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/82—Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
- B29C66/824—Actuating mechanisms
- B29C66/8242—Pneumatic or hydraulic drives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/832—Reciprocating joining or pressing tools
- B29C66/8322—Joining or pressing tools reciprocating along one axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/832—Reciprocating joining or pressing tools
- B29C66/8322—Joining or pressing tools reciprocating along one axis
- B29C66/83221—Joining or pressing tools reciprocating along one axis cooperating reciprocating tools, each tool reciprocating along one axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/92—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools
- B29C66/924—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force, the mechanical power or the displacement of the joining tools
- B29C66/9241—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force or the mechanical power
- B29C66/92451—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force or the mechanical power using joining tools having different pressure zones or using several joining tools with different pressures
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
- B29C66/73921—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Health & Medical Sciences (AREA)
- Electromagnetism (AREA)
- Toxicology (AREA)
- Fluid Mechanics (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
Description
本発明は、レーザ溶着装置に関し、特に、レーザを透過する透過材とレーザを吸収する吸収材とを重ね合わせた状態で透過材側から両部材の接合面にレーザを照射して両部材を溶着させるレーザ溶着装置に関する。 TECHNICAL FIELD The present invention relates to a laser welding apparatus, and in particular, welds both members by irradiating a laser onto a joining surface of both members from a transmitting material side in a state where a transmitting material that transmits laser and an absorbing material that absorbs laser are overlapped. The present invention relates to a laser welding apparatus.
下記特許文献1には、レーザを吸収する吸収性樹脂材料からなる被接合体の上に、レーザを透過する透過性樹脂材料からなる接合体を重ねて配置し、該接合体の直上から押圧治具によって押圧力を加えて接合体と被接合体を密着させた状態で、押圧治具の斜め側方から接合体と被接合体の接合面に向けてレーザを照射することにより、接合体と被接合体とを接着(溶着)させる技術が開示されている。
In
上記特許文献1の技術では、接合体側或いは被接合体側の接合面に変形等が原因で平面度のバラツキが存在すると、押圧治具によって接合面の全面が均等に押圧されるが故に、平面度の精度が低い部分の密着度が低下し、その部分の溶着が不十分になる虞がある。
In the technique of the above-mentioned
本発明は上述した事情に鑑みてなされたものであり、透過材と吸収材との溶着強度の向上を実現可能なレーザ溶着装置を提供することを目的とする。 The present invention has been made in view of the above-described circumstances, and an object of the present invention is to provide a laser welding apparatus capable of improving the welding strength between a transmission material and an absorbing material.
上記目的を達成するために、本発明では、レーザ溶着装置に係る第1の解決手段として、レーザを透過する透過材とレーザを吸収する吸収材とを重ね合わせた状態で前記透過材側から両部材の接合面にレーザを照射して両部材を溶着させるレーザ溶着装置において、前記透過材と前記吸収材とを重ね合わせた状態で透過材表面から前記接合面に向かって圧力を加える加圧手段を備え、前記加圧手段は、前記透過材表面に設定された複数の加圧箇所に応じて個別に圧力を調整可能であることを特徴とする。
このような特徴を有するレーザ溶着装置によれば、透過材と吸収材の接合面内の場所に応じて個別に加圧圧力を調整できるため、透過材側或いは吸収材側の接合面に変形等が原因で平面度のバラツキが存在する場合であっても、両部材の密着度を高いまま維持することができ、その結果、透過材と吸収材との溶着強度の向上を実現可能である。
In order to achieve the above object, according to the present invention, as a first solving means related to the laser welding apparatus, both the transmitting material side and the absorbing material absorbing the laser are overlapped from the transmitting material side. In a laser welding apparatus that welds both members by irradiating a laser to a joint surface of a member, a pressurizing unit that applies pressure from the surface of the transmissive material to the joint surface in a state where the permeable material and the absorbent material are overlapped The pressure means can adjust the pressure individually according to a plurality of pressure points set on the surface of the transmission material.
According to the laser welding apparatus having such a feature, the pressure can be adjusted individually according to the location in the bonding surface of the transmission material and the absorption material. Therefore, even if there is a variation in flatness, the adhesion between both members can be maintained high, and as a result, it is possible to improve the welding strength between the permeable material and the absorbent material.
また、本発明では、レーザ溶着装置に係る第2の解決手段として、上記第1の解決手段において、前記加圧手段は、前記透過材表面に設定された複数の加圧箇所のそれぞれに個別に接触する押圧部材と、前記押圧部材のそれぞれに個別に設けられ、該押圧部材に所定の荷重を印加する荷重印加機構とを備えることを特徴とする。
このような特徴を有するレーザ溶着装置によれば、透過材表面に設定された複数の加圧箇所に応じて個別に圧力を調整可能な加圧手段を簡単な構成で実現できる。
Further, in the present invention, as the second solving means relating to the laser welding apparatus, in the first solving means, the pressurizing means is individually provided for each of a plurality of pressurizing locations set on the surface of the transmission material. It is provided with the press member which contacts, and the load application mechanism which is provided in each of the said press member separately and applies a predetermined load to this press member, It is characterized by the above-mentioned.
According to the laser welding apparatus having such characteristics, it is possible to realize a pressurizing unit capable of individually adjusting the pressure according to a plurality of pressurization points set on the surface of the transmission material with a simple configuration.
また、本発明では、レーザ溶着装置に係る第3の解決手段として、上記第2の解決手段において、前記荷重印加機構によって前記押圧部材のそれぞれに個別に印加される荷重は、前記透過材側の接合面及び前記吸収材側の接合面の平面度に応じて設定されることを特徴とする。
このような特徴を有するレーザ溶着装置によれば、より透過材と吸収材との接触状態に適した加圧を行うことができるため、透過材と吸収材との溶着強度の向上に寄与する。
Further, in the present invention, as a third solving means related to the laser welding apparatus, in the second solving means, the load applied individually to each of the pressing members by the load applying mechanism is on the transmission material side. It is set according to the flatness of the joint surface and the joint surface on the absorbent material side.
According to the laser welding apparatus having such characteristics, it is possible to perform pressurization more suitable for the contact state between the transmission material and the absorption material, which contributes to improvement in the welding strength between the transmission material and the absorption material.
また、本発明では、レーザ溶着装置に係る第4の解決手段として、上記第2または第3の解決手段において、前記押圧部材のそれぞれは、前記透過材に対するレーザ照射の妨げとならないように形状設定されることを特徴とする。
このような特徴を有するレーザ溶着装置によれば、押圧部材を用いた場合でも透過材に対するレーザ照射を確実に行うことができるため、両部材の溶着強度の向上に寄与する。
Further, in the present invention, as a fourth solving means related to the laser welding apparatus, in the second or third solving means, each of the pressing members is set so as not to interfere with laser irradiation to the transmitting material. It is characterized by being.
According to the laser welding apparatus having such a feature, even when the pressing member is used, the laser irradiation can be reliably performed on the transmission material, which contributes to the improvement of the welding strength of both members.
また、本発明では、レーザ溶着装置に係る第5の解決手段として、上記第2〜第4のいずれか1つの解決手段において、前記透過材表面の加圧箇所は、前記押圧部材のそれぞれによって前記透過材の外周縁部が加圧されるように設定されることを特徴とする。
このような特徴を有するレーザ溶着装置によれば、特に外周縁部が大きく変形するような透過材と吸収材との密着度を高めて、両部材の溶着強度を高めることができる。
Further, in the present invention, as a fifth solving means related to the laser welding apparatus, in any one of the second to fourth solving means, the pressurizing portion on the surface of the transmission material may be changed by each of the pressing members. It is set so that the outer periphery part of a permeable material may be pressurized.
According to the laser welding apparatus having such a feature, it is possible to increase the adhesion strength between the two members by increasing the adhesion between the transmitting material and the absorbing material that particularly deforms the outer peripheral edge.
本発明に係るレーザ溶着装置によれば、透過材と吸収材との溶着強度の向上を実現することができる。 According to the laser welding apparatus according to the present invention, it is possible to improve the welding strength between the transmitting material and the absorbing material.
以下、本発明の一実施形態について、図面を参照しながら説明する。
図1は、本実施形態に係るレーザ溶着装置Aの構成概略図である。なお、以下では、図中に示すXYZの3軸座標系を参照しながら各部材の位置関係を説明する。ここでは、XY平面が水平面と平行な面として設定され、Z軸がXY平面に直交して鉛直方向に延びる軸として設定されている。また、装置構成の理解を容易とするために、図1における各部材の大きさを意図的に実際の部材の大きさと異ならせて表示している。
Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
FIG. 1 is a schematic configuration diagram of a laser welding apparatus A according to the present embodiment. In the following, the positional relationship of each member will be described with reference to an XYZ triaxial coordinate system shown in the drawing. Here, the XY plane is set as a plane parallel to the horizontal plane, and the Z axis is set as an axis extending perpendicularly to the XY plane. In order to facilitate understanding of the apparatus configuration, the size of each member in FIG. 1 is intentionally different from the actual size of the member.
図1(a)に示すように、レーザ溶着装置Aは、レーザを透過する透過材W1とレーザを吸収する吸収材W2とを重ね合わせた状態で透過材W1側から両部材の接合面にレーザを照射して両部材を溶着させるものであって、ワークセット治具1、加圧装置2、レーザヘッド3、3軸移動機構4、レーザ発振器5、操作盤6及びコントローラ7を備えている。
As shown in FIG. 1 (a), the laser welding apparatus A is configured such that a laser is transmitted from the transmitting material W1 side to the joining surface of both members in a state where a transmitting material W1 that transmits laser and an absorbing material W2 that absorbs laser are overlapped. , And a work set
なお、透過材W1としては、例えばポリプロピレン、ポリアミド、ポリエチレン、ポリカーポネード等のレーザ透過性樹脂材料を用いることができる。また、吸収材W2としては、上述したレーザ透過性樹脂材料にレーザ吸収性を有する着色剤、例えばカーボンブラック等の炭素系材料等を添加したものを用いることができる(特許文献1参照)。 As the transmitting material W1, for example, a laser transmitting resin material such as polypropylene, polyamide, polyethylene, or polycarbonate can be used. In addition, as the absorbing material W2, a material obtained by adding a laser-absorbing colorant such as a carbon-based material such as carbon black to the above-described laser-transmitting resin material can be used (see Patent Document 1).
ワークセット治具1は、ワーク、つまり重ね合わされた透過材W1と吸収材W2をZ軸方向の下方から支持するワークステージ1aと、コントローラ7による制御に応じてワークステージ1aをZ軸方向に上下動させる1軸移動機構1bとから構成されている。この1軸移動機構1bとしては、例えば油圧シリンダやリニアガイド、ボールネジ機構等のアクチュエータを用いることができる。
The
加圧装置2(加圧手段)は、透過材W1と吸収材W2とを重ね合わせた状態で透過材表面から両部材の接合面に向かって(つまりZ軸方向の上方から下方へ向かって)圧力を加えるものであって、透過材表面に設定された複数の加圧箇所のそれぞれに個別に接触する押圧ブロック2a(押圧部材)と、押圧ブロック2aのそれぞれに個別に設けられ、該押圧ブロック2aに所定の荷重を印加する荷重印加機構2bと、各押圧ブロック2aを個別にZ軸方向の下方から支持するブロックステージ2cとから構成されている。
The pressurizing device 2 (pressurizing means) is directed from the surface of the permeable material to the joint surface of both members in a state where the permeable material W1 and the absorbent material W2 are overlapped (that is, from the upper side to the lower side in the Z-axis direction). A
図1(b)は、加圧装置2をZ軸方向の上方から平面的に視た図である。この図に示すように、本実施形態では、一例として、特に外周縁部での変形が大きい正方形状の透過材W1及び吸収材W2を想定しており、このような正方形状の透過材表面の4隅近傍領域を加圧箇所として設定し、これら4つの加圧箇所のそれぞれに個別に接触するように4つの押圧ブロック2aを平面的に配置している。このように、本実施形態において、透過材表面の加圧箇所は、押圧ブロック2aのそれぞれによって透過材W1の外周縁部が加圧されるように設定されている。
FIG. 1B is a plan view of the pressurizing
また、図1(b)に示すように、押圧ブロック2aのそれぞれは、透過材W1に対するレーザ照射の妨げとならないように形状設定されている。本実施形態では、透過材表面の中央付近が露出するように、各押圧ブロック2aの形状が設定されている。なお、各押圧ブロック2aの構成材料としては特に限定はなく、金属材料でも樹脂材料でも良い。例えば、特許文献1に記載されているように、レーザ溶着後の透過材W1と吸収材W2との溶着状態を目視にて確認するために、各押圧ブロック2aを透明なガラスやアクリルによって作製しても良い。
Moreover, as shown in FIG.1 (b), each of the
荷重印加機構2bとしては、押圧ブロック2aに対してZ軸方向の上方から下方に向けて一定の荷重を印加できる機構であれば良く、例えばスプリングの伸長力を利用した機構や油圧シリンダ、サーボモータなどを利用した機構を用いることができる。また、後述するように、各荷重印加機構2bによって押圧ブロック2aのそれぞれに個別に印加される荷重は、透過材W1側の接合面及び吸収材W2側の接合面の平面度に応じて設定される。
The
このように、本実施形態における加圧装置2は、透過材表面に設定された複数(4つ)の加圧箇所に応じて個別に圧力を調整可能な構造となっている。なお、各荷重印加機構2bは、Z軸方向の所定位置に固定されているが、各押圧ブロック2a及びブロックステージ2cは、透過材表面に一定荷重を印加する構造上、Z軸方向に対して一定量のストロークが許容されている。
Thus, the
レーザヘッド3は、レーザ発振器5から光ファイバを介して供給されるレーザ(例えばYAGレーザ)を集光するレンズ等の光学系部品を内蔵しており、そのレーザの出射光軸3aがZ軸と平行となるように姿勢が固定された状態で3軸移動機構4に接続されている。3軸移動機構4は、コントローラ7による制御に応じてレーザヘッド3をXYZ軸方向に移動させる機構である。この3軸移動機構4としては、例えばリニアガイドやボールネジ機構等のアクチュエータを用いることができる。
The
レーザ発振器5は、コントローラ7による制御に応じてレーザ(例えばYAGレーザ)を発生してレーザヘッド3に供給する。操作盤6は、作業者がレーザ溶着装置Aを操作する上で必要な各種操作キーや、レーザ溶着装置Aの動作状態や設定情報等を表示する表示パネルを備えており、作業者による各種操作キーの操作情報をコントローラ7へ出力すると共に、コントローラ7から入力されるレーザ溶着装置Aの動作状態や設定情報を表示パネルに表示させる。
The
コントローラ7は、操作盤6から入力される操作情報に基づいてレーザ溶着装置Aの全体動作を制御する制御装置であり、具体的には1軸移動機構1bの制御によるワークステージ1aの上下動、3軸移動機構4の制御によるレーザヘッド3の3軸移動、及びレーザ発振器5の制御によるレーザヘッド3からのレーザ照射を統括制御する。また、このコントローラ7は、レーザ溶着装置Aの動作状態や設定情報等を操作盤6に出力する機能も有している。
The
次に、上記のように構成されたレーザ溶着装置Aを用いて透過材W1と吸収材W2を溶着させる手順について図2及び図3を参照しながら説明する。
図2は、レーザ溶着装置Aを用いて透過材W1と吸収材W2を溶着させる手順を示すフローチャートである。この図2に示すように、まず、透過材W1と吸収材W2をレーザ溶着装置Aのワークステージ1aにセットする前に、透過材W1側の接合面と吸収材W2側の接合面の平面度を計測する(ステップS1)。
Next, a procedure for welding the transmitting material W1 and the absorbing material W2 using the laser welding apparatus A configured as described above will be described with reference to FIGS.
FIG. 2 is a flowchart showing a procedure for welding the transmitting material W1 and the absorbing material W2 using the laser welding apparatus A. As shown in FIG. 2, first, before setting the transmitting material W1 and the absorbing material W2 to the
平面度の計測手法としては、測定面の最も高い部分と最も低い部分との高低差を求める手法が知られている。本実施形態では、接合面内にて複数個所測定し、高低差の大きい部分と高低差の小さい部分を把握する。なお、本実施形態では、図3(a)に示すように、特に外周縁部が大きく変形するような透過材W1を想定しているため、透過材W1側の接合面において上記外周縁部の平面度の精度が低い(高低差大)傾向となる。 As a method for measuring flatness, a method for obtaining a difference in height between the highest part and the lowest part of the measurement surface is known. In the present embodiment, measurement is made at a plurality of locations within the joint surface, and a portion having a large height difference and a portion having a small height difference are grasped. In this embodiment, as shown in FIG. 3 (a), since the permeable material W1 whose outer peripheral edge is greatly deformed is assumed, the outer peripheral edge of the permeable material W1 is bonded. The flatness accuracy tends to be low (difference in height).
続いて、上記ステップS1での平面度の計測結果に基づいて、各荷重印加機構2bによって押圧ブロック2aのそれぞれに個別に印加される荷重を設定する(ステップS2)。具体的には、接合面内において、平面度の精度が高い部分(高低差小)の直上に配置される押圧ブロック2aに対しては小さい荷重が印加されるように、また、平面度の精度が低い部分(高低差大)の直上に配置される押圧ブロック2aに対しては大きい荷重が印加されるように荷重印加機構2bを調整する。例えば、荷重印加機構2bがスプリングの伸長力を利用して荷重を発生する機構であれば、バネレートの異なるスプリングに交換すれば良い。
Subsequently, based on the measurement result of flatness in step S1, the load applied individually to each of the
そして、上記ステップS2の終了後、透過材W1と吸収材W2を重ね合わせた状態でレーザ溶着装置Aのワークステージ1aにセットし(ステップS3)、操作盤6を操作してワークステージ1aをリフトアップさせるようコントローラ7に指示する(ステップS4)。コントローラ7は、操作盤6からリフトアップの指示を受けると、1軸移動機構1bを制御してワークステージ1aをZ軸方向の上方へ移動させることにより、図3(b)に示すように、透過材表面と各押圧ブロック2aの下面とを接触させる。
After step S2, the transmission material W1 and the absorbing material W2 are placed on the
ここで、ワークステージ1aは、透過材表面と各押圧ブロック2aの下面とが接触した後も、各押圧ブロック2aがZ軸方向の上方へ一定量押し込まれるまでリフトアップ制御される。これにより、各押圧ブロック2aのそれぞれには、荷重印加機構2bによって個別にステップS2で設定された荷重が印加されるため、透過材W1側の接合面に外周縁部の変形が原因で平面度のバラツキが存在していても、透過材W1と吸収材W2の密着度を高く維持することができる。
Here, the
そして、このように透過材W1と吸収材W2の密着度を高く維持した状態で、操作盤6を操作してレーザ照射を開始するようコントローラ7に指示する(ステップS5)。コントローラ7は、操作盤6からレーザ照射開始の指示を受けると、3軸移動機構4を制御してレーザヘッド3を予め設定された高さ位置(Z軸位置)に移動させた後、レーザ発振器5を制御してレーザヘッド3からレーザLを照射させつつ、レーザヘッド3を予めXY平面上に設定されたレーザ照射軌跡に沿って移動させる(図3(c)参照)。
Then, the
これにより、透過材W1と吸収材W2の接合面に対して上記レーザ照射軌跡に沿ってレーザLが照射され、透過材W1と吸収材W2が接合面にて溶着される。なお、コントローラ7は、レーザ照射軌跡の最終端までレーザヘッド3を移動させると、レーザ発振器5を制御してレーザLの照射を停止させると共に、3軸移動機構4を制御してレーザヘッド3の原点復帰を行う。
Thereby, the laser L is irradiated along the laser irradiation trajectory to the joint surface between the transmissive material W1 and the absorbent material W2, and the transmissive material W1 and the absorbent material W2 are welded at the joint surface. When the
そして、レーザ照射終了後、操作盤6を操作してワークステージ1aをリフトダウンさせるようコントローラ7に指示する(ステップS6)。コントローラ7は、操作盤6からリフトダウンの指示を受けると、1軸移動機構1bを制御してワークステージ1aをZ軸方向の下方へ移動させることにより、ワークステージ1aを原点復帰させる。最後に、ワークステージ1aから溶着された透過材W1と吸収材W2を取り外してレーザ溶着作業が終了する(ステップS7)。
After the laser irradiation is completed, the
以上説明したように、本実施形態に係るレーザ溶着装置Aによれば、透過材W1と吸収材W2の接合面内の場所に応じて個別に加圧圧力を調整できるため、透過材W1側或いは吸収材W2側の接合面に変形等が原因で平面度のバラツキが存在する場合であっても、両部材の密着度を高いまま維持することができ、その結果、透過材W1と吸収材W2との溶着強度の向上を実現することができる。 As described above, according to the laser welding apparatus A according to the present embodiment, the pressurization pressure can be individually adjusted according to the location in the joint surface between the transmission material W1 and the absorption material W2, so that the transmission material W1 side or Even when there is variation in flatness due to deformation or the like on the joint surface on the absorbent material W2 side, the adhesion between both members can be maintained high, and as a result, the permeable material W1 and the absorbent material W2 can be maintained. The improvement of the welding strength can be realized.
なお、本発明は上記実施形態に限定されず、以下のような変形例が挙げられる。
(1)上記実施形態では、外周縁部での変形が大きい正方形状の透過材W1及び吸収材W2を想定していたため、このような正方形状の透過材表面の4隅近傍領域を加圧箇所として設定し、これら4つの加圧箇所のそれぞれに個別に接触するように4つの押圧ブロック2aを平面的に配置して透過材W1の外周縁部が加圧されるように加圧装置2を構成したが、押圧ブロック2aの個数や配置は透過材W1及び吸収材W2の性質に応じて適宜変更可能であることは勿論である。
In addition, this invention is not limited to the said embodiment, The following modifications are mentioned.
(1) In the above embodiment, since the square-shaped transmission material W1 and the absorption material W2 with large deformation at the outer peripheral edge are assumed, the areas near the four corners of the surface of the square-shaped transmission material are pressed locations. The pressurizing
(2)上記実施形態では、荷重印加機構2bがスプリングの伸長力を利用して荷重を発生する機構であれば、バネレートの異なるスプリングに交換することで荷重設定を行う場合を例示したが、例えば荷重印加機構2bが電子制御によって荷重を調整可能なものであれば、コントローラ7によって荷重設定を行うようにしても良い。
(2) In the above embodiment, when the
A…レーザ溶着装置、1…ワークセット治具、2…加圧装置(加圧手段)、3…レーザヘッド、4…3軸移動機構、5…レーザ発振器、6…操作盤、7…コントローラ、2a…押圧ブロック(押圧部材)、2b…荷重印加機構、W1…透過材、W2…吸収材 A ... Laser welding device, 1 ... Work setting jig, 2 ... Pressurizing device (pressurizing means), 3 ... Laser head, 4 ... 3-axis moving mechanism, 5 ... Laser oscillator, 6 ... Control panel, 7 ... Controller, 2a ... Pressing block (pressing member), 2b ... Load applying mechanism, W1 ... Transparent material, W2 ... Absorbing material
Claims (5)
前記透過材と前記吸収材とを重ね合わせた状態で透過材表面から前記接合面に向かって圧力を加える加圧手段を備え、
前記加圧手段は、前記透過材表面に設定された複数の加圧箇所に応じて個別に圧力を調整可能であることを特徴とするレーザ溶着装置。 In a laser welding device that welds both members by irradiating a laser onto the joining surface of both members from the transmitting material side in a state where a transmitting material that transmits laser and an absorbing material that absorbs laser are overlapped,
Pressurizing means for applying pressure from the surface of the permeable material toward the joint surface in a state where the permeable material and the absorbent material are superposed,
The laser welding apparatus according to claim 1, wherein the pressurizing means is capable of individually adjusting the pressure according to a plurality of pressurization locations set on the surface of the transmission material.
前記透過材表面に設定された複数の加圧箇所のそれぞれに個別に接触する押圧部材と、
前記押圧部材のそれぞれに個別に設けられ、該押圧部材に所定の荷重を印加する荷重印加機構と、
を備えることを特徴とする請求項1に記載のレーザ溶着装置。 The pressurizing means is
A pressing member that individually contacts each of a plurality of pressurization locations set on the surface of the transmission material;
A load applying mechanism that is individually provided to each of the pressing members and applies a predetermined load to the pressing members;
The laser welding apparatus according to claim 1, comprising:
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