JP2002029540A - Setup container for roll product - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a setup container for roll products which is appropriate to load the roll products which are difficult to transport or store while being laterally suspended. SOLUTION: The container has a pallet 6, a base plate 12 to be mounted on the pallet 6, a plurality of side plates 20, 22, 24 and 26 to be attached on the pallet 6 so that they can be assembled to form a storage space inside, and an upper lid 30 for detachably closing an upper opening defined by upper rims of the plurality of side plates. Partitions 40 and 42 for vertically partitioning the storage space are received inside the container together with a plurality of roll products 60. A plurality of engaging protrusions 50 each of which is to be inserted into a core hole of the roll product 60 are placed at predetermined intervals on an upper and/or lower surface of the partitions 40 and 42.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a prefabricated container for roll products, and more particularly to a container suitable for transporting pancake roll products such as magnetic tape and audio tape.

[0002]

2. Description of the Related Art As a container for transporting roll products such as films, sheets, and paper, for example, Japanese Utility Model Application
3-155774 and JP-A-11-13006
The container shown in Japanese Patent Publication No. 2 has been developed. In this type of container, the roll product is suspended and accommodated sideways so that the central axis of the roll product is horizontal.

[0003] However, some roll products, when suspended laterally inside a container, have a rolled film portion that hangs down. Such a roll product must be transported or stored using a conventional container. Is not valid.

[0004]

SUMMARY OF THE INVENTION The present invention has been made in view of the above circumstances, and has been made in view of the above circumstances, and is a rollable assembly container suitable for loading roll products which are difficult to transport or store in a horizontal state. The purpose is to provide.

[0005]

In order to achieve the above object, an assembled container for roll products according to the present invention comprises a carrier, a bottom plate mounted on the carrier, and a container mounted on the carrier. A plurality of side plates forming a housing space therein, a top cover removably closing an upper opening defined by upper edges of the plurality of side plates, and a plurality of inside plates inside the housing space. Partition plates which are inserted together with the roll product and partition the housing space in the vertical direction, and a plurality of members which are provided at predetermined intervals on an upper surface and / or a lower surface of the partition plate and are respectively inserted into core holes of the roll product. And a convex part.

In the present invention, the carrier is not particularly limited, and examples thereof include a pallet that can be carried by a forklift, and a carrier with casters.

In the present invention, it is preferable that a plurality of the engaging protrusions are also mounted on the upper surface of the bottom plate at the same position as the arrangement position of the engaging protrusions. The outer diameter of these engaging projections is substantially equal to or less than the inner diameter of the core hole of the roll product, and is preferably about 99% to 95%. The projection height of each engagement projection is not particularly limited, but is preferably about 1/2 to 1/4 of the axial length of the roll product to be accommodated.

Each of the engaging projections includes a cap member and a mounting member (for example, a combination of a disk and a countersunk screw) for mounting the cap member on the surface of the partition plate and / or the bottom plate. Is preferred. The cap member is made of, for example, synthetic resin or metal.

[0009]

DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below based on embodiments shown in the drawings. First Embodiment As shown in FIG. 1, a container 2 according to an embodiment of the present invention has a pallet 6 in which a recess 4 into which a claw portion of a lifting means such as a forklift can be inserted is formed. In the present embodiment, the pallet 6 is made of metal. At the four corners of the pallet 6, vertical metal fittings 8 for the underframe are erected, and a horizontal reinforcing plate 10 is attached so that these metal fittings 8 are bridged.

On the upper surface of the pallet 6, a bottom plate 12 is provided inside the underframe vertical bracket 8 and the horizontal reinforcing plate 10.
The underframe vertical bracket 8 includes a rotating shaft 21 formed at the lower part on both sides of two opposing side plates 20 and 24 of the four side plates 20, 22, 24 and 26 assembled on the four sides of the pallet. Is formed to be rotatable. Each holding groove is formed with a stopper groove for preventing the rotation shaft 21 from moving upward.

The two side plates 20 and 24 are assembled on the pallet 6 so as to be rotatable toward the upper surface of the pallet 6 by engaging the rotating shaft 21 with the holding groove of the vertical metal fitting 8 for the frame. . The other two side plates 22 and 26 are slidably combined with the opposite ends of the two opposite side plates 20 and 24 and assembled on the pallet 6.
After the four side plates 20, 22, 24 and 26 have been assembled on the pallet 6, they are connected to one another by a top end stop 27.

These side plates 20, 22, 24 and 26
Is removably assembled on the pallet 6 to form a storage space inside the container 2 and an upper opening of the storage space at the upper edge thereof. To close the upper opening of this storage space,
An upper lid 30 is detachably attached to the upper part of the container 2. At the four corners of the upper surface of the upper lid 30, step stacking fittings 32 for preventing displacement when stacking the containers 2 in the vertical direction are mounted.

In this embodiment, the material of the side plates 20, 22, 24, and 26 is not particularly limited, and is made of a wooden panel, a metal panel, a plastic panel, or the like. A reinforcing metal frame or the like may be attached to the outer periphery of the side plate. The upper lid 30 and the bottom plate 12 are also made of the same material as the side plates. Further, partition plates 40 and 42 described later are also formed of the same material as the side plate.

In this embodiment, as shown in FIG. 2, six engagement projections 50 are mounted on the upper surface of the bottom plate 12 at predetermined intervals. As shown in FIG. 2 (D), the engagement projection 50
A cap member 52 having a through hole formed in the center of the upper surface is provided. On the upper surface of the cap member 52, a disk 54 having an outer diameter larger than the inner diameter of the through hole is arranged.
Bottom plate 1 is provided by flat head bolt 56 and nut 58
2 so that the cap member 52 is
It is detachably fixed to the upper surface of the bottom plate 12.

Prepare cap members 52 having different outer diameters,
The cap member 52 can be replaced according to the inner diameter of the core hole of the roll product to be accommodated. The engagement projection 50 is
As shown in FIG. 3, it is a part that is inserted into the core hole of the roll product 60 housed inside the container 2 and positions the roll product. Therefore, the outer diameter of the cap member 52 is 99% to 9% of the inner diameter of the core hole of the roll product 60.
The outer diameter is preferably about 5%. If the outer diameter is too small, the positioning of the roll product becomes difficult, and the risk that the roll product rattles inside the container tends to increase. If the outer diameter is too large, the roll product 60 is engaged with the engaging projection 50. Work tends to be difficult to attach to

The protrusion height of the engaging projection 50 (the cap member 5
2) is preferably about 1/2 to 1/4 of the axial height of each roll product 60 shown in FIG. If this height is too low, inside the container,
The risk that the roll product moves in the horizontal direction tends to increase, and if it is too high, it is uneconomical.

The arrangement intervals of the engaging projections 50 are determined according to the outer diameter of the roll products 60 to be accommodated, and are determined so that the horizontally adjacent roll products 60 do not collide with each other in the horizontal direction. Is done.

In this embodiment, as shown in FIG. 1 and FIG. 3, an intermediate partition plate 40 and an upper part, which are accommodated together with a plurality of roll products 60 and partition the accommodating space in the vertical direction, inside the accommodating space of the container 2. A partition plate 42 is arranged. The bottom plate 12 is provided on the upper and lower surfaces of the intermediate partition plate 40.
Engagement protrusion 50 similar to the engagement protrusion 50 arranged on the upper surface of
However, they are fixed by the same mounting means at the same arrangement interval. The bottom plate 12 is also provided on the lower surface of the upper partition plate 42.
Engagement protrusion 50 similar to the engagement protrusion 50 arranged on the upper surface of
However, they are fixed by the same mounting means at the same arrangement interval.

As shown in FIG. 1, in the present embodiment, each of the partition plates 40 and 42 is constituted by a rectangular panel which is divided into two in the horizontal direction, but may be constituted by a single panel. good. The vertical and horizontal dimensions of the partition plates 40 and 42 are substantially the same as the vertical and horizontal dimensions of the bottom plate 12.
Are slightly smaller than the vertical and horizontal dimensions as viewed from the plane side of the internal housing space. That is, in a state where the partition plates 40 and 42 are housed inside the container, the partition plates 40 and 42 hardly move in the horizontal direction inside the container. The thickness of these partition plates 40 and 42 is the same as the thickness of bottom plate 12 and is not particularly limited, but is, for example, about 3 to 7 mm.

As shown in FIG. 3, in the present embodiment, two roll products 60 are vertically stored in a storage space in a container partitioned between the bottom plate 12 and the intermediate partition plate 40.
The engaging projection 50 provided on the upper surface of the bottom plate 12 is inserted into the shaft hole of the lower roll product 60, and the upper roll product 6 is formed.
The engagement projection 50 provided on the lower surface of the intermediate partition plate 40 is inserted into the 0 shaft hole.

The intermediate partition plate 40 and the upper partition plate 4
The roll product 60 in the upper and lower stages is also accommodated in the storage space in the container partitioned between the lower roll product 6 and the lower roll product 6.
The engagement projection 50 provided on the upper surface of the intermediate partition plate 40 is inserted into the shaft hole of No. 0, and the engagement projection provided on the lower surface of the upper partition plate 42 is inserted into the shaft hole of the upper roll product 60. Part 5
0 is inserted. In the case where an extra gap is formed between the upper partition plate 42 and the upper lid 30, a cushioning material or the like is packed to prevent the upper partition plate 42 from moving upward inside the container. Is also good.

As described above, all the roll products 60 accommodated in the container 2 are positioned by the respective engaging projections 50, and there is no possibility that the roll product 60 will rattle in the container 2 in the horizontal direction. Further, since the upper partition plate 42 is prevented from moving in the vertical direction inside the container 2, all the roll products 60 accommodated inside the container 2 do not rattle in the vertical direction.

In the container 2 according to the present embodiment,
Since all the roll products 60 are arranged in the vertical direction (the axis of the roll products is in the vertical direction), the shape of the products is less reduced as compared to the case where the roll products are arranged in the horizontal direction.

Second Embodiment A rollable container 2a according to this embodiment shown in FIG. 4 is a modified example of the rollable container 2 shown in FIG. 1, and has the same basic configuration. . Hereinafter, only the differences will be described.

In the embodiment shown in FIG. 4, the pallet 6a having the recess 4a is made of synthetic resin. Lateral reinforcing plates 10a and 10b having different heights are joined between the underframe vertical brackets 8a provided at the upper four corners of the pallet 6a.

The bottom plate 12a is substantially the same as the bottom plate 12 shown in FIG. 1 except that the material and the size are different. The side plates 20a, 22a, 24a, and 26a are substantially the same as the side plates 20, 22, 24, and 26 shown in FIG. 1 except that the material and the size are different. The upper end stopper 27a is the upper end stopper 2 shown in FIG.
7 has the same configuration as that of FIG. The upper lid 30a is substantially the same as the upper lid 30 shown in FIG. 1 except that the material and the size are different.

In this embodiment, three partition plates 40a, 42a and 44a are accommodated inside the container 2a. The configuration of each of the partition plates 40a, 42a, and 44a is the same as that of the partition plate 40 or 42 shown in FIG. 1 except that the arrangement number of the engaging projections 50a, the size and size of the partition plate, and the material of the partition plate are different. . Container 2a according to the present embodiment
The same operation and effect as those of the container 2 shown in FIG.

Other Embodiments The present invention is not limited to the above-described embodiments, but can be variously modified within the scope of the present invention.

For example, the roll product accommodated in the container according to the present invention is not particularly limited, and examples thereof include a pancake roll product such as a magnetic tape or an audio tape.

The number and shape of the partition plates accommodated in the container of the present invention are not particularly limited, and the number of roll products accommodated in the container, the size of the roll products, the internal shape of the container Various changes can be made according to the conditions.

[0031]

As described above, according to the present invention, there is provided an assembling type container for roll products suitable for loading roll products which are difficult to transport or store while suspended horizontally. Can be.

[Brief description of the drawings]

FIG. 1 is an exploded perspective view of an assembled container for roll products according to an embodiment of the present invention.

2A is a plan view of the bottom plate shown in FIG. 1, FIG. 2B is a left side view, FIG. 2C is a front view thereof, and FIG. 2D is FIG. FIG. 2 is a cross-sectional view of a main part taken along line IID-IID shown in FIG.

FIG. 3 is a schematic sectional view showing a state where a roll product is accommodated in the container shown in FIG.

FIG. 4 is an exploded perspective view of an assembled container for roll products according to another embodiment of the present invention.

[Explanation of symbols]

2, 2a ... Assembled container for roll products 6, 6a ... Pallet 12, 12a ... Bottom plate 30, 30a ... Top lid 20, 20a, 22, 22a, 24, 24a, 26, 2
6a ... Side plate 40, 40a, 42, 42a, 44a ... Partition plate 50, 50a ... Engagement convex part

Claims (1)

[Claims] 1. A carrier, a bottom plate mounted on the carrier, a plurality of side plates attached to the carrier so as to be freely assembled and forming a housing space therein, and a plurality of the side plates. An upper lid that removably covers an upper opening section defined by an upper edge; a partition plate that is put into the housing space together with a plurality of roll products to partition the housing space vertically; and an upper surface of the partition plate. And / or a plurality of engaging projections provided at predetermined intervals on the lower surface and inserted into the core holes of the roll product, respectively.