EP1180564A1 - Elément de paroi en cellulose - Google Patents

Elément de paroi en cellulose Download PDF

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Publication number
EP1180564A1
EP1180564A1 EP01203007A EP01203007A EP1180564A1 EP 1180564 A1 EP1180564 A1 EP 1180564A1 EP 01203007 A EP01203007 A EP 01203007A EP 01203007 A EP01203007 A EP 01203007A EP 1180564 A1 EP1180564 A1 EP 1180564A1
Authority
EP
European Patent Office
Prior art keywords
wall element
intermediate layer
strip
element according
outer layers
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP01203007A
Other languages
German (de)
English (en)
Other versions
EP1180564B1 (fr
Inventor
Wilhelmus J.R.K. Snel
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Unda Maris BV
Original Assignee
Snel Golfkarton BV
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Snel Golfkarton BV filed Critical Snel Golfkarton BV
Publication of EP1180564A1 publication Critical patent/EP1180564A1/fr
Application granted granted Critical
Publication of EP1180564B1 publication Critical patent/EP1180564B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E04C2/34—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts
    • E04C2/3405—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts spaced apart by profiled spacer sheets
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/02—Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements
    • E04B1/12—Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements the elements consisting of other material
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/343—Structures characterised by movable, separable, or collapsible parts, e.g. for transport
    • E04B1/34315—Structures characterised by movable, separable, or collapsible parts, e.g. for transport characterised by separable parts
    • E04B1/34321—Structures characterised by movable, separable, or collapsible parts, e.g. for transport characterised by separable parts mainly constituted by panels
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H1/00—Buildings or groups of buildings for dwelling or office purposes; General layout, e.g. modular co-ordination or staggered storeys
    • E04H1/12—Small buildings or other erections for limited occupation, erected in the open air or arranged in buildings, e.g. kiosks, waiting shelters for bus stops or for filling stations, roofs for railway platforms, watchmen's huts or dressing cubicles
    • E04H1/1205—Small buildings erected in the open air
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E04C2/34—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts
    • E04C2/3405—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts spaced apart by profiled spacer sheets
    • E04C2002/3444—Corrugated sheets
    • E04C2002/345—Corrugated sheets with triangular corrugations
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E04C2/34—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts
    • E04C2/3405—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts spaced apart by profiled spacer sheets
    • E04C2002/3444—Corrugated sheets
    • E04C2002/3455—Corrugated sheets with trapezoidal corrugations

Definitions

  • the invention relates to a wall element at least substantially made of cellulose material, comprising two outer layers extending at least substantially parallel to each other, between which an intermediate layer is provided.
  • the invention furthermore relates to a method for manufacturing said wall element.
  • Such a wall element is known from German patent no. 2 026 768 (Universal Papertech Corp.). Said patent discloses a building which is built up of a many different constructional elements, such as a concrete floor, roof parts and side wall parts made of a corrugated board intermediate layer, which is sandwiched between two flat outer layers, as well as clamps and corner elements. In practice it has become apparent that the constructional strength of the roof parts and the side wall parts is insufficient to give the building the required strength.
  • the object of the invention is to improve the wall element that is known from the aforesaid German patent publication, in the sense that a wall element is provided which exhibits an optimum constructional stiffness for functioning as a constructional element of a building, as a wall panel in a partition, etc.
  • wall element is understood to include an element for a wall, a floor, a ceiling, a roof, etc.
  • a wall element of the kind referred to in the introduction is characterized in that said intermediate layer extends between the outer layers in a zigzag fashion, wherein the parts of the intermediate layer that extend from one outer layer to the other are at least substantially flat.
  • the constructional strength is additionally increased if the parts extending from one outer layer to the other extend at an angle of less than 90°, preferably between 30° and 75°, more preferably between 45° and 65°.
  • the parts extending from one outer layer to the other bound a flat portion of the intermediate layer, which abuts against an outer layer over a distance of 0 - 5 cm, preferably 0 - 3 cm, more preferably 0 - 2 cm.
  • the flat (intermediate) portion makes it possible to affix said portion to an outer layer, in order to increase the stiffness of the whole, but on the other hand, the distance over which the flat (intermediate) part is affixed to an outer layer in that case must remain within the indicated bounds, in order to prevent the whole from collapsing in an "accordion-like" fashion upon being loaded.
  • the parts extending from one outer layer to the other form a fold having a radius of less than 10 mm, preferably less than 5 mm, with each other.
  • the magnitude of radius of the bend between parts extending from one part of the outer layer to the other is within the indicated bounds, which contributes to an optimum strength of the wall element.
  • said intermediate layer is at least substantially made of a material selected from the group of corrugated cardboard, massive cardboard and wood.
  • said outer layers are at least substantially made of a material selected from the group of corrugated cardboard, massive cardboard and wood.
  • said intermediate layer and/or said outer layers is (are) at least substantially made of corrugated cardboard exhibiting a crimped surface profile, so that said intermediate layer and/or said outer layers can hardly be deformed, if at all, in any direction along their surface.
  • said intermediate layer is formed of layers of paper/cardboard, wherein each layer is at least substantially made up of a corrugated sublayer and a flat sublayer affixed to one side thereof, wherein said paper/cardboard layers are interconnected via an adhesive, in particular a glue, which is present on the ridges of the corrugated sublayers.
  • said intermediate layer can also be made up of a corrugated sublayer, wherein the two flat sublayers and the corrugated sublayer present therebetween are interconnected by means of an adhesive, in particular a glue, which is present on the ridges of said corrugated sublayer.
  • said outer layers are made up formed of layers of paper/cardboard, wherein each layer comprises a corrugated sublayer and a flat sublayer present on one side thereof, wherein an adhesive which is present on the ridges of the corrugated sublayers provides the interconnection of the paper/cardboard layers.
  • said outer layers are made of wood.
  • said outer layers are each made up of a gypsum board, which is built up of two paper/cardboard external layers, with an internal gypsum layer present therebetween. Said gypsum board can be connected to the intermediate layer of the present wall element either directly or with the interposition of a paper/cardboard layer, as will be explained yet hereinafter with reference to the drawing.
  • said wall element is arranged for accommodating piping, cables and the like and/or insulation material and/or stiffening material in the intermediate layer thereof.
  • the present wall element exhibits an ideal thermal insulation, on account of the relatively large air cavities in the zigzag intermediate layer, but said cavities can also be utilized, partially or entirely, for accommodating piping, cables and tubes or for insulation and/or stiffening material.
  • the invention furthermore relates to a method for manufacturing a wall element according to the invention, which method comprises the steps of:
  • the intermediate layer is affixed to a carrier as a semi-finished product. This makes it possible to roll up the whole of intermediate layer and carrier into a roll and affix the outer layers to the intermediate layer at a later stage.
  • the strip of starting material is positioned relative to the mould by means of an underpressure between the strip of starting material and the mould.
  • the invention furthermore relates to a device for carrying out a method according to the invention, wherein a mould having a zigzag surface is provided.
  • FIG 1 shows a mould 1 according to the invention, comprising an endless, circulating belt 2, on which belt elements 3 of triangular cross-section are present.
  • Mould 1 furthermore comprises two driving rollers 4, 5 for driving a chain 6, which is connected to belt 2 via pins 7, and which consequently drives said belt.
  • pins 7 support the belt elements 3, whereby the latter are hollow and provided with perforations 8 on their outer surface. This makes it possible to position a strip of corrugated cardboard 9 from a supply roll (not shown) precisely with respect to belt 2, whereby an underpressure (in particular a vacuum) is generated in the hollow belt elements 3 via a pipe 10 so as to press/suck the strip of corrugated cardboard down onto belt 2, as it were.
  • an underpressure in particular a vacuum
  • a rotary pressure element 11 of a star-shaped cross-section is used to press the strip of corrugated cardboard 9, which is moved past a hold-down roller 12, down on the belt 2 of the mould 1 with a suitable force and thus press a zigzag shape corresponding to the outer surface of the mould 1 into the strip of corrugated cardboard 9.
  • the strip of corrugated cardboard 9 in its final zigzag shape forms an intermediate layer of a wall element according to the invention, as will be explained in more detail hereafter. Once the zigzag intermediate layer has been formed, corrugated cardboard outer layers can directly be glued to both sides thereof, if desired.
  • the zigzag intermediate layer is stored as a semi-finished product, however, it is first glued, by means of glue rollers 13, to a paper carrier 15 from a storage roll (not shown), which is carried past a hold-down roller 14, after which the whole is wound into a roll 16. At a later stage, said zigzag intermediate layer can be detached from carrier 15 and corrugated cardboard outer layers can be glued to both sides thereof.
  • glue rollers 13 glue rollers 13
  • corrugated cardboard outer layers can be glued to both sides thereof.
  • FIG 3 schematically show the aforesaid strip of corrugated cardboard 9 of Figure 1, in which folding or bending lines 18 are first formed, as a pre-operation, by means of a cutting die 17 in order to make it possible to give the strip of corrugated cardboard 9 its zigzag shape without using the mould 1.
  • the strip of corrugated cardboard 9 once it has undergone the cutting operation, is moved along a guideway 9, which converges in the direction of movement of the strip of corrugated cardboard 9. Due to the natural weakness of the material of the corrugated cardboard, the folding lines 18 and the tapered or conical shape of the guideway 19, the zigzag shape is automatically obtained in the strip of corrugated cardboard 9, as it were.
  • guide wheels 20 are used. After the formation of the zigzag intermediate layer, the aforesaid corrugated cardboard outer layers 21 are glued to both sides thereof.
  • Figures 4, 5 and 6 are perspective views of various types of wall elements 22 according to the invention, wherein each type comprises a zigzag intermediate layer 23 consisting of a corrugated sublayer, to both sides of which a flat sublayer is affixed. As Figures 4, 5 and 6 show, the parts 23' of the intermediate layer 23 that extend from one outer layer to the other are flat, so as to give the wall elements 22 an optimum strength.
  • the outer layers 21 of the wall elements 22 of Figures 4, 5 and 6 are each built up of several layers of cardboard, each layer consisting of a corrugated sublayer and a flat layer glued to one side thereof by means of a glue applied to the ridges of the corrugated sublayer.
  • Wall element 22 of Figure 6 is curved, with pipes 24 being passed through the intermediate layer 23 thereof, whilst the outer layers 21, just like the outer layers of wall element 22 of Figure 5, are in fact formed by using a winding process wherein one outer layer 21 is wound around the intermediate layer 23 several times.
  • Figure 7 is a perspective view of another variant of a wall element 22 according to the invention, which clearly shows that the intermediate layer 23 is built up of a corrugated sublayer 27 which is sandwiched between flat sublayers 25, 26, whilst the outer layers 21 comprise three glued-together layers of corrugated cardboard, which are each built up of a corrugated sublayer and a flat sublayer affixed to one side thereof, wherein glue is present on the corrugations of the corrugated sublayer.
  • a wall element 22 according to the invention can readily be used in a building structure, wherein the wall element 22 is inserted into a metal H-section 28 (Figure 8), for example, or into a metal section 29 having a more complex shape (Figure 9).
  • the wall element 22 of Figure 9 is filled with insulation material 30. It is also possible to use a strengthening material instead of such insulation material.
  • Figure 10 relates to a preferred variant according to the invention, wherein a wall element 22, for example the wall element that is shown in Figure 4, 5, 6 or 7, comprises a gypsum plate 31 on both sides, which is affixed thereto. Since the gypsum plates 31 are offset with respect to wall element 22, as it were, the whole, which functions as a constructional element, comprises a through channel 32 at one end side and a projecting part 33 of wall element 22 at the other end side, so that such constructional elements can be easily interconnected by inserting the projecting part 33 of one constructional element into the through channel 32 of the other constructional element.
  • Figure 11 corresponds to Figure 10, with parts corresponding to parts shown in Figure 10 being indicated by the same numerals, but wherein the intermediate layer 23 is directly connected to the gypsum plates 31 on both sides, that is, without the additional outer layers of Figure 10 being used.
  • the paper/cardboard outer layers of the gypsum plates 31 that face towards the intermediate layer function as the "outer layer" 21 for the intermediate layer 23'', as is shown in Figure 11.
  • a separate beam 34 Figure 11
  • Figure 11 for example made of wood, which projects from between the gypsum plates 31.
  • Figure 12 is a perspective view of a building, wherein wall elements 22 form the eventual walls 35, a floor 36 and a (curved) ceiling 37. Use is made of sections 28 thereby, which sections are so configured that the wall elements 22 can readily be received therein, for example by sliding.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Laminated Bodies (AREA)
  • Panels For Use In Building Construction (AREA)
  • Diaphragms For Electromechanical Transducers (AREA)
  • Materials For Medical Uses (AREA)
  • Prostheses (AREA)
  • Control Of Motors That Do Not Use Commutators (AREA)
  • Telephone Set Structure (AREA)
  • Polysaccharides And Polysaccharide Derivatives (AREA)
  • Cookers (AREA)
  • Ink Jet Recording Methods And Recording Media Thereof (AREA)
EP01203007A 2000-08-10 2001-08-08 Elément de paroi en cellulose Expired - Lifetime EP1180564B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
NL1015909 2000-08-10
NL1015909A NL1015909C2 (nl) 2000-08-10 2000-08-10 Althans in hoofdzaak uit cellulose materiaal vervaardigd wandelement.

Publications (2)

Publication Number Publication Date
EP1180564A1 true EP1180564A1 (fr) 2002-02-20
EP1180564B1 EP1180564B1 (fr) 2003-10-29

Family

ID=19771873

Family Applications (1)

Application Number Title Priority Date Filing Date
EP01203007A Expired - Lifetime EP1180564B1 (fr) 2000-08-10 2001-08-08 Elément de paroi en cellulose

Country Status (8)

Country Link
EP (1) EP1180564B1 (fr)
AT (1) ATE253154T1 (fr)
DE (1) DE60101072T2 (fr)
DK (1) DK1180564T3 (fr)
ES (1) ES2204806T3 (fr)
NL (1) NL1015909C2 (fr)
PT (1) PT1180564E (fr)
TR (1) TR200302019T4 (fr)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5945520A (en) * 1994-09-23 1999-08-31 Massey University Chromatographic resins and methods for using same
EP1522647A1 (fr) * 2003-10-10 2005-04-13 Unda Maris B.V. Elément de paroi plan en cellulose
EP1522648A1 (fr) * 2003-10-10 2005-04-13 Unda Maris B.V. Elément de paroi plat en cellulose
NL1028388C2 (nl) * 2005-02-24 2006-08-25 Unda Maris B V Vloersysteem.
NL2000111C2 (nl) * 2006-06-21 2007-12-27 Unda Maris Holding N V Voor personen toegankelijk gebouw.
US7946092B2 (en) 2005-10-26 2011-05-24 Veerhuis Beheer, B.V. Method of constructing a building, such building, and wall and floor elements for use therein
WO2014057338A3 (fr) * 2012-10-11 2014-07-03 Cornelli Andrea Construction de panneau pour fabriquer des revêtements absorbants acoustiques et isolants acoustiques pour des plafonds et des murs
EP2927385A1 (fr) * 2014-04-01 2015-10-07 Dario Luigi Distefano Construction avec panneau en carton ondulé, ensemble avec ce panneau et procédé pour l'assemblage

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7416775B2 (en) 2003-07-11 2008-08-26 Unda Maris B.V. Wall element
NL2012842B1 (nl) * 2014-05-19 2016-03-02 S4B B V Inrichting voor het vervaardigen van een uit twee door een verbindende tussenlaag gescheiden vlakke plaatdelen samengestelde plaat.

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2151750A1 (de) * 1971-10-18 1973-04-26 Horst Sassin Decke fuer gebaeude
DE2349436A1 (de) * 1973-10-02 1975-04-10 Walter Baltzer Verbundbauplatte aus mittels kunstharzen gebundenen zellstoffen
EP0794050A1 (fr) * 1996-03-08 1997-09-10 CARTONNERIES DE LA LYS ONDULYS, Société Anonyme Emballage en matériau cannelé et machine pour la fabrication d'emballages en matériau cannelé et procédé pour la fabrication d'emballages en matériau cannelé

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE7020378U (de) 1969-11-07 1972-02-17 Universal Papertech Corp Transportables leichtbau-kleinhaus.

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2151750A1 (de) * 1971-10-18 1973-04-26 Horst Sassin Decke fuer gebaeude
DE2349436A1 (de) * 1973-10-02 1975-04-10 Walter Baltzer Verbundbauplatte aus mittels kunstharzen gebundenen zellstoffen
EP0794050A1 (fr) * 1996-03-08 1997-09-10 CARTONNERIES DE LA LYS ONDULYS, Société Anonyme Emballage en matériau cannelé et machine pour la fabrication d'emballages en matériau cannelé et procédé pour la fabrication d'emballages en matériau cannelé

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5945520A (en) * 1994-09-23 1999-08-31 Massey University Chromatographic resins and methods for using same
EP1522647A1 (fr) * 2003-10-10 2005-04-13 Unda Maris B.V. Elément de paroi plan en cellulose
EP1522648A1 (fr) * 2003-10-10 2005-04-13 Unda Maris B.V. Elément de paroi plat en cellulose
NL1028388C2 (nl) * 2005-02-24 2006-08-25 Unda Maris B V Vloersysteem.
WO2006091100A2 (fr) * 2005-02-24 2006-08-31 Unda Maris B.V. Systeme de plancher
WO2006091100A3 (fr) * 2005-02-24 2006-10-12 Unda Maris B V Systeme de plancher
US7946092B2 (en) 2005-10-26 2011-05-24 Veerhuis Beheer, B.V. Method of constructing a building, such building, and wall and floor elements for use therein
NL2000111C2 (nl) * 2006-06-21 2007-12-27 Unda Maris Holding N V Voor personen toegankelijk gebouw.
WO2007148972A1 (fr) * 2006-06-21 2007-12-27 Unda Maris Holding N.V. Bâtiment accessible aux personnes
WO2014057338A3 (fr) * 2012-10-11 2014-07-03 Cornelli Andrea Construction de panneau pour fabriquer des revêtements absorbants acoustiques et isolants acoustiques pour des plafonds et des murs
EP2927385A1 (fr) * 2014-04-01 2015-10-07 Dario Luigi Distefano Construction avec panneau en carton ondulé, ensemble avec ce panneau et procédé pour l'assemblage

Also Published As

Publication number Publication date
DE60101072D1 (de) 2003-12-04
EP1180564B1 (fr) 2003-10-29
DK1180564T3 (da) 2004-03-08
ATE253154T1 (de) 2003-11-15
DE60101072T2 (de) 2004-06-24
PT1180564E (pt) 2004-03-31
NL1015909C2 (nl) 2002-02-12
TR200302019T4 (tr) 2004-01-21
ES2204806T3 (es) 2004-05-01

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