EP0418610A1 - Viscosity index improver, with a dispersant activity - Google Patents

Viscosity index improver, with a dispersant activity Download PDF

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Publication number
EP0418610A1
EP0418610A1 EP90116624A EP90116624A EP0418610A1 EP 0418610 A1 EP0418610 A1 EP 0418610A1 EP 90116624 A EP90116624 A EP 90116624A EP 90116624 A EP90116624 A EP 90116624A EP 0418610 A1 EP0418610 A1 EP 0418610A1
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weight
monomers
parts
meth
acrylates
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German (de)
French (fr)
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EP0418610B1 (en
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Horst Dr. Pennewiss
Ulrich Dr. Schödel
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Roehm GmbH Darmstadt
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Roehm GmbH Darmstadt
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M157/00Lubricating compositions characterised by the additive being a mixture of two or more macromolecular compounds covered by more than one of the main groups C10M143/00 - C10M155/00, each of these compounds being essential
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M143/00Lubricating compositions characterised by the additive being a macromolecular hydrocarbon or such hydrocarbon modified by oxidation
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M145/00Lubricating compositions characterised by the additive being a macromolecular compound containing oxygen
    • C10M145/02Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M145/10Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate
    • C10M145/12Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate monocarboxylic
    • C10M145/14Acrylate; Methacrylate
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    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2205/00Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2205/00Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
    • C10M2205/02Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2205/00Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
    • C10M2205/06Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing conjugated dienes
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/02Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/08Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate type
    • C10M2209/084Acrylate; Methacrylate
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    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/104Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing two carbon atoms only
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    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/105Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing three carbon atoms only
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    • C10M2217/00Organic macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2217/02Macromolecular compounds obtained from nitrogen containing monomers by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2217/022Macromolecular compounds obtained from nitrogen containing monomers by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to an amino group
    • C10M2217/023Macromolecular compounds obtained from nitrogen containing monomers by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to an amino group the amino group containing an ester bond
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    • C10M2217/00Organic macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2217/02Macromolecular compounds obtained from nitrogen containing monomers by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2217/024Macromolecular compounds obtained from nitrogen containing monomers by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to an amido or imido group
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    • C10M2217/00Organic macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2217/02Macromolecular compounds obtained from nitrogen containing monomers by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2217/028Macromolecular compounds obtained from nitrogen containing monomers by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a nitrogen-containing hetero ring
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    • C10M2217/00Organic macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2217/06Macromolecular compounds obtained by functionalisation op polymers with a nitrogen containing compound
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/25Internal-combustion engines
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/25Internal-combustion engines
    • C10N2040/251Alcohol-fuelled engines
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/25Internal-combustion engines
    • C10N2040/252Diesel engines
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/25Internal-combustion engines
    • C10N2040/252Diesel engines
    • C10N2040/253Small diesel engines
    • CCHEMISTRY; METALLURGY
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    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/25Internal-combustion engines
    • C10N2040/255Gasoline engines
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/25Internal-combustion engines
    • C10N2040/255Gasoline engines
    • C10N2040/28Rotary engines
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B1/00Engines characterised by fuel-air mixture compression
    • F02B1/02Engines characterised by fuel-air mixture compression with positive ignition
    • F02B1/04Engines characterised by fuel-air mixture compression with positive ignition with fuel-air mixture admission into cylinder
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B3/00Engines characterised by air compression and subsequent fuel addition
    • F02B3/06Engines characterised by air compression and subsequent fuel addition with compression ignition
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02FCYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
    • F02F7/00Casings, e.g. crankcases or frames
    • F02F7/006Camshaft or pushrod housings

Definitions

  • the invention relates to viscosity index (VI) improvers with good shear stability and good dispersing detergent action in lubricating oils, in particular for diesel and gasoline engines.
  • VI viscosity index
  • N-vinylpyrrolidone is particularly suitable as a dispersing monomer in addition to N-vinylimidazole.
  • graft products based on OCP or PAMA as base polymers or as constituents of concentrated polymer emulsions which are composed of both polymer classes have gained practical importance.
  • the object was therefore to provide polyalkyl (meth) acrylates, in particular in the form of highly concentrated polymer emulsions with sufficient dispersing action and detergent action, the other properties of which, in particular the ratio "thickening action to shear stability", meet modern requirements. It has now been found that the additives according to the present invention meet the requirements of technology to an outstanding degree.
  • the poly (meth) acrylates are in combination with olefin copolymers (OCP) and / or hydrogenated isoprene or butadiene-styrene copolymers (HSD) and / or hydrogenated polyisoprene or polybutadiene in the form of concentrated polymer emulsions.
  • OCP olefin copolymers
  • HSD hydrogenated isoprene or butadiene-styrene copolymers
  • polyisoprene or polybutadiene in the form of concentrated polymer emulsions.
  • the present application furthermore relates to a process for the preparation of concentrated polymer emulsions from poly (meth) acrylates and olefin copolymers suitable for improving the viscosity index in liquid carrier media for use as oil additives with improved dispersing and detergent action in diesel and gasoline engines, with monomers 80 to 99.5 parts by weight of alkyl (meth) acrylates of the formula I.
  • the polymerization of the monomers I, II, IIA, IIB and III can be carried out with the addition of 0.1 to 2.0% by weight of radical initiator and with the simultaneous presence of 0.05 up to 0.5% by weight of molecular weight regulators, in each case based on the total of the monomers.
  • the usual sulfur regulators cf. Th.Völker, H.Rauch-Puntigam, acrylic and methacrylic compounds, Springer-Verlag 1968
  • the concentrations of the monomers and polymers are preferably such that the total of the monomers and polymers present in the liquid carrier medium TM is 40 to 75% by weight, preferably 55 to 70% by weight, based on the overall system.
  • the polymerization batch is followed by At the end of the polymerization, further olefin copolymers were added in amounts such that the olefin copolymer content in the total polymer present was 31 to 80% by weight.
  • the olefin copolymer can advantageously be added tel quel, ie in undiluted form, it being advantageously emulsified using shear forces.
  • the additional olefin copolymer can also be added in the form of a solution, for example a 10-20% solution in the liquid carrier medium.
  • VI improvers namely olefin copolymers (OCP), polyalkyl (meth) acrylates (PAMA) and the aforementioned “mixed polymers” serve e.g. according to EP 14 746 as base polymers for the process according to the invention.
  • the polyalkyl (meth) acrylates are primarily those with alkyl radicals with 6-24 carbon atoms, which lead to solubility in mineral oil. Shorter alkyl residues and those with polar substituents that do not impart solubility in the mineral oil can be present to a certain extent.
  • the molecular weights M w are between 5,000 and 1,000,000, preferably between 50,000 and 500,000. Such products are described in GB-C 1 068 938, US Pat. No. 3,732,334, US Pat. No. 4,149,984, US Pat.
  • the monomers to be used in the process according to the invention are illustrated below.
  • alkyl (meth) acrylates of the formula I are copolymerized in proportions of 80 to 99.5, preferably 90 to 98.5, parts by weight.
  • monomers of the formula I are (meth) acrylic acid esters of tallow fatty alcohols (for example in the C number range 14-20, on average approx. 17.3), of coconut fatty alcohols (C number range 10 -16, on average approx. 12.6) ) or of synthetic alcohols such as Dobanol 25 R (C number range 11 - 16, on average 13.5).
  • Examples of functionalized monomers of the formula II are those with an OH group in the alkyl radical, in particular in the u-position of the alkyl radical, for example the 2-hydroxyethyl methacrylate and the -acrylate, the 3-hydroxypropyl methacrylate and -acrylate, and also the 2-position or double methyl-substituted derivatives, 4-hydroxybutyl methacrylate and acrylate, but also the 2-hydroxypropyl methacrylate and acrylate.
  • the monomers of the formula II in which R 2 stands for a frequently alkoxylated, in particular ethoxylated radical, for example 2- (2-ethoxyethoxy) ethyl methacrylate and - are of particular interest because of their low other aggressiveness under practical conditions in motor testing.
  • R 7 represents an alkylene dialkylamino group
  • R 7 represents an alkylene dialkylamino group
  • the corresponding amides especially the N- (3-dimethylaminopropyl) methacrylamide.
  • These comonomers can be copolymerized, for example by copolymerization, together with compounds of the formula II, but also at a later point in time.
  • the formula IIA also includes heterocyclically substituted monomers, such as, for example, the 2- (1-imidazolyl) ethyl methacrylate and acrylate, the 2- (4-morpholinyl) ethyl methacrylate and acrylate and the 1- (2-methylacryloyloxyethyl) -2-pyrrolidone, as well as the corresponding amides.
  • heterocyclically substituted monomers such as, for example, the 2- (1-imidazolyl) ethyl methacrylate and acrylate, the 2- (4-morpholinyl) ethyl methacrylate and acrylate and the 1- (2-methylacryloyloxyethyl) -2-pyrrolidone, as well as the corresponding amides.
  • the monomers of the formula IIB are of particular importance, especially N-vinylpyrrolidone-2.
  • the olefin copolymers to be used according to the invention are known per se. It is primarily composed of ethylene, propylene, butylene and / or other ⁇ -olefins with 5 to 200 carbon atoms built-up polymers, as have already been recommended as VI improvers.
  • the molecular weight M w is in general from 10,000 to 300,000, preferably between 50,000 and 150,000.
  • Such olefin copolymers are described, for example, in German Offenlegungsschriften DE-A 16 44 941, DE-A 17 69 834, DE-A 19 39 037 , DE-A 19 63 039 and DE-A 20 59 981.
  • the base copolymer consists of a hydrogenated polyisoprene or copolymer with styrene
  • commercially available hydrogenated products for example commercial products SHELLVIS 50, 200 or 250 @ are preferred.
  • Ethylene-propylene copolymers are particularly useful, and terpolymers with the known tercomponents, such as ethylidene Norbornen (cf. Macromolecular Reviews, Vol. 10 (1975)) is possible, but their tendency to cross-link during the aging process must be taken into account.
  • the distribution can be largely statistical, but sequence polymers with ethylene blocks can also be used with advantage
  • the ratio of the monomers ethylene-propylene is variable within certain limits, which can be set as the upper limit at around 75% for ethylene and around 80% for propylene.As a result of its reduced tendency to solubility in oil, polypropylene is already less suitable than ethylene-propylene copolymers .
  • the solvents therefore fall e.g. in the group of hydrocarbons such as kerosene (boiling range 180-210 degrees C), the naphthenic oils, the paraffin-based oils or the gas oils. (Cf. Ullmanns Enzyklopadie der Techn. Chemie, 4th edition, vol. 10, pp. 641-714.
  • carrier media are advantageously used which only solve OCP to a limited extent or are only swelling agents, as described in detail in "USP 4,677,151 and US Pat. No. 4,622,358.
  • phthalic esters such as dibutyl phthalate and esters of 2,2,4-trimethyladipic acid, for example with a mixture of octanol / decanol.
  • the mono- or multifunctional alcohols themselves are also suitable.
  • *** for example hexadecanol, octadecanol, diethylene glycol, tetraethylene glycol and methoxypolyethylene glycols with degrees of ethoxylation of approx. 2-50.
  • the polymerization of the alkyl (meth) acrylates is generally carried out as a monomer feed polymerization at 80-100 ° C. in a liquid carrier medium with the addition of peroxidic initiators such as t-butyl peroctoate. In the case of the production of concentrated polymer emulsions, this is done in the presence of a small amount of dissolved OCP. The polymerization is usually complete after about 8 hours. Subsequently, further monomers can be graft-polymerized at 130 ° C. with the addition of t-butyl perbenzoate. Finally, the desired final composition is then set by adding further OCP and, if appropriate, solvent or carrier medium.
  • the VI-improving additives according to the invention with dispersing / detergent action are generally available as relatively concentrated polymer solutions in the carrier media.
  • the polymer content in the concentrates is 30 to 75% by weight, preferably 40 to 70%.
  • oils or fractions are advantageously added to the oils or fractions, the viscosity indices of which are to be improved, in such amounts that they preferably contain 1 to 10% by weight of the polymeric additives according to the present invention.
  • the advantage of the additives according to the invention is an excellent dispersing and detergent effect in Otto and diesel engines with completely neutral behavior against sealing materials such as e.g. Viton ®.
  • Polymer content 60% by weight
  • Table 2 shows results of the M-102-E black sludge test.
  • Additive 4 (example 5) containing OH groups is rated significantly better than additive 5 with vinylpyrrolidone (example 6). Both additives are present as a concentrated polymer emulsion.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Lubricants (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
  • Detergent Compositions (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention relates to polyalkyl (meth)acrylates suitable for improving the viscosity index for use as oil additives having an improved dispersing and detergent action in diesel engines and spark-ignition engines, the polyalkyl (meth)acrylates being copolymers of 80 - 99.5 parts by weight of alkyl (meth)acrylates of the formula <IMAGE> in which R is hydrogen or methyl and R1 is an alkyl radical having 6 to 24 carbon atoms, preferably 8 to 20 carbon atoms, together with 0.5 - 20 parts by weight of at least one functionalised alkyl methacrylate of the formula II <IMAGE> in which R' is hydrogen or methyl and R2 is an alkyl radical having 2 to 6 carbon atoms and substituted by at least one OH group or is a poly-alkoxylated radical <IMAGE> in which R3 and R4 are hydrogen or methyl, R5 is an alkyl radical having 1 to 40 carbon atoms and n is an integer from 1 to 60, the total of the monomers of the formulae (I) and (II) being 100 parts by weight, and, if appropriate, 0 - 20 parts by weight of one or more monomers of the formula III <IMAGE> in which   R'' is hydrogen or methyl and   R6 is an alkyl radical having 1 to 5 carbon atoms

Description

Die Erfindung betrifft Viskositätsindex (VI)-Verbesserer mit guter Scherstabilität und guter Dispergier- Detergenzwirkung in Schmierölen, insbesondere für Diesel-und Otto-Motoren.The invention relates to viscosity index (VI) improvers with good shear stability and good dispersing detergent action in lubricating oils, in particular for diesel and gasoline engines.

Stand der TechnikState of the art

Moderne Hochleistungsmotoren stellen zunehmend höhere Anforderungen an das Dispergier- und Detergenzvermögen der Motoren-Schmieröle.Modern high-performance engines place increasing demands on the dispersing and detergent properties of engine lubricating oils.

Im Bereich der Otto-Motoren dienen Motorentests in den dafür ausgewählten Motoren (DB-M 102 E oder Sequence VE-Test) zur Beurteilung der Schlamm-Dispergierwirkung. Auf der Seite der Diesel-Motoren wird die Neigung zur Bildung von Ablagerungen, die u.a. zu Ringstecken führen, im Motor-Test (VW-TD oder MWM-B) beurteilt.In the field of Otto engines, engine tests in the engines selected for this purpose (DB-M 102 E or Sequence VE test) are used to assess the sludge dispersing effect. On the side of diesel engines, the tendency to form deposits, which i.a. lead to ring sticking, judged in the engine test (VW-TD or MWM-B).

Der Gesamtheit der Anforderungen kann in der Regel nur mit Mehrbereichsölen, die neben entsprechend abgestimmten Detergent-Inhibitor (DI)-Paketen in der Dispergier/Detergenzwirkung optimierte VI-Verbesserer enthalten, entsprochen werden.The entirety of the requirements can generally only be met with multigrade oils which, in addition to correspondingly coordinated detergent inhibitor (DI) packages, contain optimized VI improvers in the dispersing / detergent effect.

Daß spezielle Dispergierwirkung durch polare, insbesondere basische Comonomere, beispielsweise N-Vinylheterocyclen oder Dialkylaminoalkyl(meth)acrylate in polymere VI-Verbesserer eingebracht werden kann, ist schon seit langem bekannt (vgl. H. Rauch-Puntigam, Th. Völker, Acryl- und Methacrylverbindungen, p. 314 - 318, Springer-Verlag, Berlin 1967; Ullmanns Encyclopädie der technischen Chemie, 4. Auflage, Bd. 20, pg 547 - 550, Verlag Chemie 19 81)It has long been known that special dispersing effects can be introduced into polymeric VI improvers by means of polar, in particular basic comonomers, for example N-vinyl heterocycles or dialkylaminoalkyl (meth) acrylates (cf. H. Rauch-Puntigam, Th. Völker, Acryl- and Methacrylic compounds, p. 314 - 318, Springer-Verlag, Berlin 1967; Ullmann's Encyclopedia of Industrial Chemistry, 4th edition, Vol. 20, pg 547 - 550, Verlag Chemie 19 81)

Als technisch besonders interessant hat sich die Pfropfung von Basispolymerisaten vom Typ der Olefincopolymerisate (OCP) und der Polyalkyl(meth)acrylate (PAMA) mit den dispergierwirksamen polaren Monomeren erwiesen, für die im Laufe der Zeit verschiedene Verfahrensvarianten vorgeschlagen wurden. (Vgl. DE-A 12 35 491, BE-A 592 880, US-A 4 281 081, US-A 4 338 418, US-A 4 290 025).The grafting of base polymers of the olefin copolymer (OCP) and polyalkyl (meth) acrylate (PAMA) type with the dispersing polar monomers has proven to be of particular technical interest, for which various process variants have been proposed over time. (See DE-A 12 35 491, BE-A 592 880, US-A 4 281 081, US-A 4 338 418, US-A 4 290 025).

Aufgabe und LösungTask and solution

Nach vorliegenden Erfahrungen eignet sich N-Vinylpyrrolidon neben N-Vinylimidazol besonders als dispergierwirksames Monomer. Insbesondere haben Pfropfprodukte auf OCP oder PAMA als Basispolymere, beziehungsweise als Bestandteile von konzentrierten Polymeremulsionen, die aus beiden Polymerklassen aufgebaut sind (sogenannte "Mixed Polymers", vgl. EP 14 746) praktische Bedeutung erlangt. Konzentrierte Emulsionen von Olefincopolymerisaten mit einem Pfropf- oder Blockcopolymerisat aus Olefincopolymerisat-sequenzen und Poly(meth)acrylat-sequenzen als Emulgator in einem Tragermedium, welches die Olefincopolymerisate im wesentlichen nicht löst, die Poly(meth)acrylat-sequenzen jedoch löst, wobei die Olefincopolymerisate unter Anwendung von Scherkräften bei 40 - 150 Grad C im Trägermedium emulgiert werden, sind in dem EP 88 904 beschrieben.Experience has shown that N-vinylpyrrolidone is particularly suitable as a dispersing monomer in addition to N-vinylimidazole. In particular, graft products based on OCP or PAMA as base polymers or as constituents of concentrated polymer emulsions which are composed of both polymer classes (so-called "mixed polymers", cf. EP 14 746) have gained practical importance. Concentrated emulsions of olefin copolymers with a graft or block copolymer of olefin copolymer sequences and poly (meth) acrylate sequences as an emulsifier in a carrier medium which essentially does not dissolve the olefin copolymers, but does dissolve the poly (meth) acrylate sequences, the olefin copolymers are emulsified in the carrier medium using shear forces at 40-150 degrees C are described in EP 88 904.

Andererseits hat sich erwiesen, daß in vielen Fällen eine ausreichende Dispergier-/Detergenzwirkung dann erzielt werden kann, wenn die Pfropfausbeute bei der Pfropfung von N-Vinylpyrrolidon von ca. 60 % auf ca. 75 % gesteigert wird. Die Steigerung der Pfropfausbeute läßt sich zwar in naheliegender Weise durch Erhöhung der Pfropfkomponente von ca. 58 % auf ca. 70 % bezogen auf das PAMA-Basispolymerisat erreichen, man handelt sich aber dafür so schwerwiegende Nachteile ein, daß diese Maßnahme keinen echten Fortschritt bringt. So wird das Molekulargewicht durch vernetzende Nebenreaktionen der Basisketten (sogenannten Pfropfanstieg des Mw) in der Pfropfstufe mit N-Vinylpyrrolidon unverhältnismäßig erhöht, mit der Folge, daß die Scherstabilität drastisch abfällt. Die Relation "Verdickungswirkung zu Scherstabilität" genügt dann längst nicht den herrschenden Anforderungen.On the other hand, it has been found that in many cases a sufficient dispersing / detergent effect can be achieved if the grafting yield is increased from approximately 60% to approximately 75% when grafting N-vinylpyrrolidone. Although the increase in the grafting yield can be achieved in an obvious manner by increasing the grafting component from approximately 58% to approximately 70% based on the PAMA base polymer, the disadvantages involved are so serious that this measure does not bring any real progress. The molecular weight is increased disproportionately by crosslinking side reactions of the base chains (so-called graft increase in Mw) in the grafting stage with N-vinylpyrrolidone, with the result that the shear stability drops drastically. The relation "thickening effect to shear stability" then does not meet the prevailing requirements.

Es bestand daher die Aufgabe, Polyalkyl(meth)acrylate, insbesondere in Form von hochkonzentrierten Polymeremulsionen mit ausreichender Dispergierwirkung und Detergenzwirkung zur Verfügung zu stellen, deren übrige Eigenschaften, insbesondere das Verhältnis "Verdickungswirkung zu Scherstabilität" den modernen Anforderungen genügen. Es wurde nun gefunden, daß die Additive gemäß vorliegender Erfindung den Anforderungen der Technik in hervorragendem Maße gerecht werden.The object was therefore to provide polyalkyl (meth) acrylates, in particular in the form of highly concentrated polymer emulsions with sufficient dispersing action and detergent action, the other properties of which, in particular the ratio "thickening action to shear stability", meet modern requirements. It has now been found that the additives according to the present invention meet the requirements of technology to an outstanding degree.

Gegenstand der Erfindung sind zur Verbesserung des Viskositätsindex geeignete Polyalkyl(meth)-acrylate (PAMA) und/oder konzentrierte Polymeremulsionen aus Polyalkyl(meth)acrylaten und Olefin-copolymerisaten (OCP) in flüssigen Trägermedien (TM) zur Verwendung als Öladditive mit verbesserter Dispergier-und Detergenzwirkung in Diesel- und Otto-Motoren, wobei die Polyalkyl(meth)acrylate aufgebaut sind aus 80 - 99,5 Gew.-Teilen Alkyl(meth)acrylaten der Formel

Figure imgb0001
worin

  • R für Wasserstoff oder Methyl und R1 für einen Alkylrest mit 6 bis 24 Kohlenstoffatomen, vorzugsweise 8 bis 20 Kohlenstoffatomen steht,
    zusammen mit 0,5 - 20 Gew.-Teilen mindestens eines funktionalisierten Alkylmethacrylats der Formel II
    Figure imgb0002
    worin
  • R' für Wasserstoff oder Methyl steht und R2 für einen mit mindestens einer OH-Gruppe substituierten Alkylrest mit 2 - 6 Kohlenstoffatomen oder für einen mehrfach alkoxylierten Rest
    Figure imgb0003
    worin R3 und R4 Wasserstoff oder Methyl, Rs Wasserstoff oder einen Alkylrest mit 1 bis 40 Kohlenstoffatomen und n eine ganze Zahl von 1 bis 60 bedeutet, steht, wobei die Summe aus den Monomeren der Formeln (I) und (II) 100 Gew.-Teile beträgt und
    gegebenenfalls 0 - 20 Gew.-Teile eines oder mehrerer Monomeren der Formel III
    Figure imgb0004
    worin
  • R für Wasserstoff oder Methyl und
  • R6 für einen Alkylrest mit 1 bis 5 Kohlenstoffatomen steht
  • als Comonomeren.
The invention relates to polyalkyl (meth) acrylates (PAMA) and / or concentrated polymer emulsions composed of polyalkyl (meth) acrylates and olefin copolymers (OCP) in liquid carrier media (TM) suitable for use as oil additives with improved dispersing agents. and detergent action in diesel and petrol engines, the polyalkyl (meth) acrylates being built up are from 80-99.5 parts by weight of alkyl (meth) acrylates of the formula
Figure imgb0001
wherein
  • R represents hydrogen or methyl and R 1 represents an alkyl radical having 6 to 24 carbon atoms, preferably 8 to 20 carbon atoms,
    together with 0.5-20 parts by weight of at least one functionalized alkyl methacrylate of the formula II
    Figure imgb0002
    wherein
  • R 'represents hydrogen or methyl and R 2 represents an alkyl radical having 2 to 6 carbon atoms substituted by at least one OH group or a polyalkoxylated radical
    Figure imgb0003
    in which R 3 and R 4 are hydrogen or methyl, R s is hydrogen or an alkyl radical having 1 to 40 carbon atoms and n is an integer from 1 to 60, the sum of the monomers of the formulas (I) and (II) being 100 Parts by weight is and
    optionally 0-20 parts by weight of one or more monomers of the formula III
    Figure imgb0004
    wherein
  • R represents hydrogen or methyl and
  • R 6 represents an alkyl radical with 1 to 5 carbon atoms
  • as comonomers.

Neben den Monomeren der Formel II bzw. III können weiterhin noch zusätzlich 0 - 20 Gew.-Teile, vorzugsweise 0,5 bis 15 Gew.-Teile funktionalisierte Alkyl(meth)acrylate der Formel IIA

Figure imgb0005
worin

  • X für Sauerstoff oder
    Figure imgb0006
    und
  • R"' für Wasserstoff oder Methyl steht und R7 für einen mit mindestens einer Gruppe -NR8R9 substituierten, gegebenenfalls verzweigten Alkylrest mit 2 bis 20, vorzugsweise 2 bis 6 Kohlenstoffatomen, wobei R8 und R9 unabhängig voneinander für einen Alkylrest mit 1 bis 20, vorzugsweise 1 bis 6 Kohlenstoffatomen stehen oder worin R8 und Rs unter Einbeziehung des Stickstoffatoms und gegebenenfalls eines weiteren Stickstoff-oder Sauerstoffatoms einen 5- oder 6-gliedrigen Ring bilden, der gegebenenfalls mit C1-C6-Alkyl substituiert sein kann und worin R'6 dieselbe Bedeutung wie R6 besitzt und/oder eine vinylische heterocyclische Verbindung der Formel IIB
    Figure imgb0007
    worin
  • Bs einen fünf- oder sechsgliedrigen Heterocyclus, insbesondere einen N-Heterocyclus, vorzugsweise aus der Gruppe in der Bs für einen Pyridin-, Carbazol-, Imidazol- und insbesondere einen Pyrrolidon-Rest steht, copolymerisiert werden.
In addition to the monomers of the formula II or III, 0-20 parts by weight, preferably 0.5 to 15 parts by weight, of functionalized alkyl (meth) acrylates of the formula IIA can also be used
Figure imgb0005
wherein
  • X for oxygen or
    Figure imgb0006
    and
  • R "'represents hydrogen or methyl and R 7 represents an optionally branched alkyl radical having 2 to 20, preferably 2 to 6 carbon atoms substituted by at least one group -NR 8 R 9 , R 8 and R 9 independently of one another having an alkyl radical 1 to 20, preferably 1 to 6 carbon atoms or in which R 8 and Rs, including the nitrogen atom and optionally a further nitrogen or oxygen atom, form a 5- or 6-membered ring which is optionally substituted by C 1 -C 6 -alkyl and where R ' 6 has the same meaning as R 6 and / or a vinyl heterocyclic compound of the formula IIB
    Figure imgb0007
    wherein
  • Bs a five- or six-membered heterocycle, in particular an N-heterocycle, preferably from the group in which Bs represents a pyridine, carbazole, imidazole and in particular a pyrrolidone radical.

Bei einer besonderen Ausgestaltung der Erfindung sind im Anschluß an die Polymerisation der Monomeren der Formeln I, II, IIA, IIB und gegebenenfalls III noch weitere 0,5 bis 15 Gew.-Teile Monomere der Formel IIA und/oder IIB, gegebenenfalls zusammen mit 1 bis 30 Gew.-Teilen Monomeren der Formel I und III zugegeben und polymerisiert worden. In einer weiteren besonderen Ausgestaltung der Erfindung liegen die Poly(meth)acrylate in Kombination mit Olefincopolymeren (OCP) und/oder hydrierten Isopren-oder Butadien-Styrol-Copolymeren (HSD) und/oder hydriertem Polyisopren oder Polybutadien in Form von konzentrierten Polymerisatemulsionen vor.In a special embodiment of the invention, after the polymerization of the monomers of the formulas I, II, IIA, IIB and, if appropriate, III, a further 0.5 to 15 parts by weight of monomers of the formula IIA and / or IIB, optionally together with 1 up to 30 parts by weight of monomers of the formula I and III have been added and polymerized. In a further particular embodiment of the invention, the poly (meth) acrylates are in combination with olefin copolymers (OCP) and / or hydrogenated isoprene or butadiene-styrene copolymers (HSD) and / or hydrogenated polyisoprene or polybutadiene in the form of concentrated polymer emulsions.

Gegenstand der vorliegenden Anmeldung ist weiterhin ein Verfahren zur Herstellung von konzentrierten Polymerisatemulsionen aus zur Verbesserung des Viskositatsindex geeigneten Poly(meth)acrylaten und Olefincopolymerisaten in flüssigen Trägermedien zur Verwendung als Öladditive mit verbesserter Dispergier- und Detergenzwirkung in Diesel- und Ottomotoren, wobei als Monomere 80 bis 99,5 Gew.-Teile Alkyl(meth)acrylate der Formel I

Figure imgb0008
zusammen mit 0,5 bis 20 Gew.-Teile funktionalisierten Alkyl(meth)acrylaten der Formel II
Figure imgb0009
wobei die Summe der Monomeren der Formeln (I) und (II) stets 100 Gew.-Teile beträgt und 0 - 20 Gew.-Teile eines oder mehrerer Monomeren der Formel 111
Figure imgb0010
und 0 - 20 Gew.-Teile eines oder mehrerer Monomeren der Formeln IIA und/oder IIB, wobei die vorkommenden Substituenten (R, R , R", R"', X, Ri - R9 und Bs) die oben bezeichneten Bedeutungen besitzen, in Gegenwart von 1 - 30 Gew.-% (bezogen auf die Gesamtheit der im Ansatz vorhandenen Monomeren und Polymeren) Olefincopolymere (OCP) und/oder hydrierte Isopren- oder Butadien-StyrolCopolymere (HSD) und/oder hydriertes Poly-Isopren oder Poly-Butadien polymerisiert werden.The present application furthermore relates to a process for the preparation of concentrated polymer emulsions from poly (meth) acrylates and olefin copolymers suitable for improving the viscosity index in liquid carrier media for use as oil additives with improved dispersing and detergent action in diesel and gasoline engines, with monomers 80 to 99.5 parts by weight of alkyl (meth) acrylates of the formula I.
Figure imgb0008
together with 0.5 to 20 parts by weight of functionalized alkyl (meth) acrylates of the formula II
Figure imgb0009
the sum of the monomers of the formulas (I) and (II) always being 100 parts by weight and 0-20 parts by weight of one or more monomers of the formula III
Figure imgb0010
and 0-20 parts by weight of one or more monomers of the formulas IIA and / or IIB, where the substituents (R, R, R ", R"', X, Ri-R 9 and Bs) have the meanings given above , in the presence of 1 - 30 wt .-% (based on the total of the monomers and polymers present in the batch) olefin copolymers (OCP) and / or hydrogenated isoprene or butadiene-styrene copolymers (HSD) and / or hydrogenated polyisoprene or poly -Butadiene are polymerized.

In einer besonderen Ausgestaltung des Verfahrens zur Herstellung von konzentrierten Polymerisatemulsionen kann die Polymerisation der Monomeren I, II, IIA, IIB und III unter Zusatz von 0,1 bis 2,0 Gew.-% Radikal-Initiator und bei gleichzeitiger Anwesenheit von 0,05 bis 0,5 Gew.-% Molekulargewichtsreglern, jeweils bezogen auf die Gesamtheit der Monomeren durchgeführt werden. Als Regler können an sich übliche Schwefelregler (vgl. Th.Völker, H.Rauch-Puntigam, Acryl- und Methacrylverbindungen, Springer-Verlag 1968) dienen, aber auch Produkte wie Terpinolen und dessen Derivate.In a particular embodiment of the process for the preparation of concentrated polymer emulsions, the polymerization of the monomers I, II, IIA, IIB and III can be carried out with the addition of 0.1 to 2.0% by weight of radical initiator and with the simultaneous presence of 0.05 up to 0.5% by weight of molecular weight regulators, in each case based on the total of the monomers. The usual sulfur regulators (cf. Th.Völker, H.Rauch-Puntigam, acrylic and methacrylic compounds, Springer-Verlag 1968) can serve as regulators, but also products such as terpinolene and its derivatives.

Vorzugsweise werden die Konzentrationen der Monomeren und Polymeren so bemessen, daß die Gesamtheit der in dem flüssigen Trägermedium TM vorhandenen Monomeren und Polymeren 40 bis 75 Gew.-%, vorzugsweise 55 bis 70 Gew.-% bezogen auf das Gesamtsystem beträgt.The concentrations of the monomers and polymers are preferably such that the total of the monomers and polymers present in the liquid carrier medium TM is 40 to 75% by weight, preferably 55 to 70% by weight, based on the overall system.

Bei einer weiteren, vorteilhaften Ausgestaltung des Verfahrens wird zu dem Polymerisationsansatz nach Abschluß der Polymerisation noch weiteres Olefincopolymerisat in solchen Mengen zugegeben, daß der Olefincopolymerisatanteil am gesamten vorhandenen Polymerisat 31 bis 80 Gew.-% ausmacht. Das Olefincopolymerisat kann vorteilhafterweise tel quel, d.h. in unverdünnter Form zugesetzt werden, wobei man es vorteilhafterweise unter Anwendung von Scherkräften einemulgiert.In a further, advantageous embodiment of the method, the polymerization batch is followed by At the end of the polymerization, further olefin copolymers were added in amounts such that the olefin copolymer content in the total polymer present was 31 to 80% by weight. The olefin copolymer can advantageously be added tel quel, ie in undiluted form, it being advantageously emulsified using shear forces.

Alternativ kann das zusätzliche Olefincopolymerisat auch in Form einer Lösung, beispielsweise einer 10 - 20 %-igen Lösung in dem flüssigen Trägermedium zugesetzt werden.Alternatively, the additional olefin copolymer can also be added in the form of a solution, for example a 10-20% solution in the liquid carrier medium.

Wie bereits aus dem Vorstehenden hervorgeht, dienen an sich bekannte VI-Verbesserer, nämlich Olefincopolymerisate (OCP), Polyalkyl(meth)acrylate (PAMA) sowie die vorstehend genannten "Mixed Polymers" z.B. gemäß EP 14 746 als Basispolymerisate für das erfindungsgemäße Verfahren.As can already be seen from the above, known VI improvers, namely olefin copolymers (OCP), polyalkyl (meth) acrylates (PAMA) and the aforementioned "mixed polymers" serve e.g. according to EP 14 746 as base polymers for the process according to the invention.

Die Polyalkyl(meth)acrylateThe polyalkyl (meth) acrylates

Bei den Polyalkyl(meth)acrylaten handelt es sich in erster Linie um solche mit Alkylresten mit 6-24 Kohlenstoffatomen, die zu einer Löslichkeit im Mineralöl führen. Kürzere Alkylreste und solche mit polaren Substituenten, die keine Löslichkeit im Mineralöl vermitteln, können bis zu einem bestimmten Anteil vorhanden sein. Die Molekulargewichte M w liegen zwischen 5 000 und 1 000 000, bevorzugt zwischen 50 000 und 500 000. Derartige Produkte sind in den Druckschriften GB-C 1 068 938, US-A 3 732 334, US-A 4 149 984, US-A 4 229 311, US-A 4 281 081, US-A 4 338 418, US-A 4 290 925, DE-A 3 339 103, DE-A 3 607 444, DE-A 3 613 992, sowie US-A 4 677 151, US-A 4 622 358, US-A 4 822 508 beschrieben. Die bei dem erfindungsgemäßen Verfahren anzuwendenden Monomeren seien im folgenden erläuternd dargestellt.The polyalkyl (meth) acrylates are primarily those with alkyl radicals with 6-24 carbon atoms, which lead to solubility in mineral oil. Shorter alkyl residues and those with polar substituents that do not impart solubility in the mineral oil can be present to a certain extent. The molecular weights M w are between 5,000 and 1,000,000, preferably between 50,000 and 500,000. Such products are described in GB-C 1 068 938, US Pat. No. 3,732,334, US Pat. No. 4,149,984, US Pat. A 4 229 311, US-A 4 281 081, US-A 4 338 418, US-A 4 290 925, DE-A 3 339 103, DE-A 3 607 444, DE-A 3 613 992, and US A 4 677 151, US-A 4 622 358, US-A 4 822 508. The monomers to be used in the process according to the invention are illustrated below.

Die Alkyl(meth)acrylateThe alkyl (meth) acrylates

Erfindungsgemäß werden obligatorisch Alkyl(meth)acrylate der Formel I in Anteilen von 80 bis 99,5, vorzugsweise 90 bis 98,5 Gew.-Teilen copolymerisiert. Als Monomere der Formel I seien z.B. (Meth)-acrylsäureester von Talgfettalkoholen (z.B. im C-Zahlbereich 14 - 20, im Mittel ca. 17,3), von Kokosfettalkoholen (C-Zahlbereich 10 -16, im Mittel ca. 12,6) oder von Synthesealkoholen wie Dobanol 25 R (C-Zahlbereich 11 - 16, im Mittel 13,5) genannt.According to the invention, alkyl (meth) acrylates of the formula I are copolymerized in proportions of 80 to 99.5, preferably 90 to 98.5, parts by weight. Examples of monomers of the formula I are (meth) acrylic acid esters of tallow fatty alcohols (for example in the C number range 14-20, on average approx. 17.3), of coconut fatty alcohols (C number range 10 -16, on average approx. 12.6) ) or of synthetic alcohols such as Dobanol 25 R (C number range 11 - 16, on average 13.5).

Als funktionalisierte Monomere der Formel II seien einmal diejenigen mit einer OH-Gruppe im Alkylrest, insbesondere in u-Stellung des Alkylrests genannt z.B. das 2-Hydroxyethylmethacrylat und das -acrylat, das 3-Hydroxypropylmethacrylat und -acrylat, sowie die in 2-Stellung einfach oder doppelt methylsubstituierten Derivate, 4-Hydroxybutylmethacrylat und -acrylat, aber auch das 2-Hydroxypropylmethacrylat und -acrylat. Spezifisches Interesse wegen ihrer geringen sonstigen Aggressivität unter Praxis-Bedingungen in der motorischen Prüfung kommen den Monomeren der Formel II zu, in denen R2für einen vielfach alkoxylierten, insbesondere ethoxylierten Rest steht, beispielsweise 2-(2-Ethoxyethoxy)ethyl-methacrylat und -acrylat bis zu (Meth)acrylsäureestern von C1-C18-Fettalkoholgemischen mit mittleren Ethoxylierungsgraden I bis 60, z.B. mit einem mittleren Ethoxylierungsgrad 11 bzw. 25, ausgehend von entsprechenden industriellen Produkten. Genannt seien (Meth)acrylsäureester von Carbowax 550 @, Marlipal 1618/11 ®, Marlipal 1618/25 @, Carbowax 2000 0 und Carbowax 750 @.Examples of functionalized monomers of the formula II are those with an OH group in the alkyl radical, in particular in the u-position of the alkyl radical, for example the 2-hydroxyethyl methacrylate and the -acrylate, the 3-hydroxypropyl methacrylate and -acrylate, and also the 2-position or double methyl-substituted derivatives, 4-hydroxybutyl methacrylate and acrylate, but also the 2-hydroxypropyl methacrylate and acrylate. The monomers of the formula II in which R 2 stands for a frequently alkoxylated, in particular ethoxylated radical, for example 2- (2-ethoxyethoxy) ethyl methacrylate and - are of particular interest because of their low other aggressiveness under practical conditions in motor testing. Acrylate up to (meth) acrylic acid esters of C 1 -C 18 fatty alcohol mixtures with medium degrees of ethoxylation I to 60, for example with a medium degree of ethoxylation 11 or 25, starting from corresponding industrial products. Examples include (meth) acrylic acid esters from Carbowax 550 @, Marlipal 1618/11 ®, Marlipal 1618/25 @, Carbowax 2000 0 and Carbowax 750 @.

Zu nennen sind weiterhin die funktionalisierten Monomeren der Formel IIA, worin R7 für eine Alkylendialkylaminogruppe steht, insbesondere das 2-Dimethylamino- und das 2-Diethylaminoethylmethacrylat und -acrylat, 3-Dimethylaminopropylmethacrylat und -acrylat und die entsprechenden Diethylaminoverbindungen, sowie die entsprechenden Amide, insbesondere das N-(3-dimethylaminopropyl)-methacrylamid. Diese Comonomeren können beispielsweise durch Copolymerisation zusammen mit Verbindungen der Formel II einpolymerisiert werden aber auch zu einem späteren Zeitpunkt. Weiter fallen unter die Formel IIA heterocyclisch substituierte Monomere wie z.B. das 2-(1-Imidazolyl) ethylmethacrylat und -acrylat, das 2-(4-Morpholinyl)ethylmethacrylat und -acrylat und das 1-(2-Methylacryloyloxyethyl)-2-pyrrolidon, sowie die entsprechenden Amide.Also to be mentioned are the functionalized monomers of the formula IIA, in which R 7 represents an alkylene dialkylamino group, in particular the 2-dimethylamino and 2-diethylaminoethyl methacrylate and acrylate, 3-dimethylaminopropyl methacrylate and acrylate and the corresponding diethylamino compounds, and the corresponding amides, especially the N- (3-dimethylaminopropyl) methacrylamide. These comonomers can be copolymerized, for example by copolymerization, together with compounds of the formula II, but also at a later point in time. The formula IIA also includes heterocyclically substituted monomers, such as, for example, the 2- (1-imidazolyl) ethyl methacrylate and acrylate, the 2- (4-morpholinyl) ethyl methacrylate and acrylate and the 1- (2-methylacryloyloxyethyl) -2-pyrrolidone, as well as the corresponding amides.

Weiter kommt den Monomeren der Formel IIB besondere Bedeutung zu, vor allem dem N-Vinylpyrrolidon-2.Furthermore, the monomers of the formula IIB are of particular importance, especially N-vinylpyrrolidone-2.

Die Olefincopolymerisate OCPThe olefin copolymers OCP

Die erfindungsgemäß zur verwendenden Olefincopolymerisate sind an sich bekannt. Es handelt sich in erster Linie um aus Ethylen-, Propylen-, Butylen- und/oder weiteren a-Olefinen mit 5 bis 200 C-Atomen aufgebaute Polymerisate, wie sie bereits als VI-Verbesserer empfohlen worden sind. Das Molekulargewicht M w liegt im allgemeinen bei 10 000 bis 300 000, vorzugsweise zwischen 50 000 und 150 000. Derartige Olefincopolymerisate sind beispielsweise in den deutschen Offenlegungsschriften DE-A 16 44 941, DE-A 17 69 834, DE-A 19 39 037, DE-A 19 63 039 und DE-A 20 59 981 beschrieben. Sofern das Basiscopolymerisat aus einem hydrierten Polyisopren oder Copolymerisat mit Styrol besteht, sind käufliche hydrierte Produkte (z.B. Handelsprodukte SHELLVIS 50, 200 oder 250 @ bevorzugt. Besonders gut brauchbar sind Ethylen-Propylen-Copolymere, ebenfalls sind Terpolymere mit den bekannten Terkomponenten, wie Ethyliden-Norbornen (vgl. Macromolecular Reviews, Vol. 10 (1975)) möglich, e's ist jedoch deren Neigung zur Vernetzung beim Alterungsprozeß mit einzukalkulieren. Die Verteilung kann dabei weitgehend statistisch sein, es können aber auch mit Vorteil-Sequenzpolymere mit Ethylenblöcken angewendet werden. Das Verhältnis der Monomeren Ethylen-Propylen ist dabei innerhalb gewisser Grenzen variabel, die bei etwa 75 % für Ethylen und etwa 80 % für Propylen als obere Grenze angesetzt werden können. Infolge seiner verminderten Löslichkeitstendenz in Öl ist bereits Polypropylen weniger geeignet als Ethylen-Propylen-Copolymere.The olefin copolymers to be used according to the invention are known per se. It is primarily composed of ethylene, propylene, butylene and / or other α-olefins with 5 to 200 carbon atoms built-up polymers, as have already been recommended as VI improvers. The molecular weight M w is in general from 10,000 to 300,000, preferably between 50,000 and 150,000. Such olefin copolymers are described, for example, in German Offenlegungsschriften DE-A 16 44 941, DE-A 17 69 834, DE-A 19 39 037 , DE-A 19 63 039 and DE-A 20 59 981. If the base copolymer consists of a hydrogenated polyisoprene or copolymer with styrene, commercially available hydrogenated products (for example commercial products SHELLVIS 50, 200 or 250 @ are preferred. Ethylene-propylene copolymers are particularly useful, and terpolymers with the known tercomponents, such as ethylidene Norbornen (cf. Macromolecular Reviews, Vol. 10 (1975)) is possible, but their tendency to cross-link during the aging process must be taken into account. The distribution can be largely statistical, but sequence polymers with ethylene blocks can also be used with advantage The ratio of the monomers ethylene-propylene is variable within certain limits, which can be set as the upper limit at around 75% for ethylene and around 80% for propylene.As a result of its reduced tendency to solubility in oil, polypropylene is already less suitable than ethylene-propylene copolymers .

Das PolymerisationsverfahrenThe polymerization process

Als Lösungsmittel bzw. Tragermedium TM wird zweckmäßig ein mit der nachfolgenden Anwendung compatibles inertes Lösungsmittel mit einem Siedepunkt von mindestens 300 Grad C bei 760 mm, zweckmäßigerweise ein Mineralöl angewendet. Die Lösungsmittel fallen demnach z.B. in die Gruppe der Kohlenwasserstoffe wie Kerosin (Siedebereich 180 -210 Grad C), der napthenbasischen Öle, der paraffinbasischen Öle oder der Gasöle. (Vgl. Ullmanns Enzyklopädie der Techn. Chemie, 4. Auflage, Bd. 10, S.641 - 714. Bei der Herstellung von konzentrierten Polymerisatemulsionen werden vorteilhaft Trägermedien eingesetzt, die OCP nur begrenzt lösen bzw. nur Quellungsmittel sind, wie sie ausführlich in USP 4 677 151 und US-P 4 622 358 beschrieben worden sind. Insbesondere sind dies Phthalsäureester wie Dibutylphthalat und Ester der 2,2,4-Trimethyladipinsäure z.B. mit einem Gemisch Octanol/Decanol. Auch die mono- oder multifunktionellen Alkohole selbst kommen in Frage, z.B. Hexadecanol, Octadecanol, Diäthylenglykol, Tetraäthylenglykol und Methoxypolyäthylenglykole mit Äthoxylierungsgraden von ca. 2 - 50.A solvent which is compatible with the following application and which has a boiling point of at least 300 ° C. at 760 mm, advantageously a mineral oil, is expediently used as the solvent or carrier medium TM. The solvents therefore fall e.g. in the group of hydrocarbons such as kerosene (boiling range 180-210 degrees C), the naphthenic oils, the paraffin-based oils or the gas oils. (Cf. Ullmanns Enzyklopadie der Techn. Chemie, 4th edition, vol. 10, pp. 641-714. In the production of concentrated polymer emulsions, carrier media are advantageously used which only solve OCP to a limited extent or are only swelling agents, as described in detail in "USP 4,677,151 and US Pat. No. 4,622,358. These are, in particular, phthalic esters such as dibutyl phthalate and esters of 2,2,4-trimethyladipic acid, for example with a mixture of octanol / decanol. The mono- or multifunctional alcohols themselves are also suitable. ***" , for example hexadecanol, octadecanol, diethylene glycol, tetraethylene glycol and methoxypolyethylene glycols with degrees of ethoxylation of approx. 2-50.

Die Polymerisation der Alkyl(meth)acrylate wird im allgemeinen als Monomerzulaufpolymerisation bei 80 -100 Grad C im flüssigen Trägermedium unter Zusatz von peroxidischen Initiatoren wie t-Butylperoctoat durchgeführt. Im Falle der Herstellung von konzentrierten Polymerisatemulsionen geschieht dies im Anwesenheit von einer kleinen Menge gelöstem OCP. Die Polymerisation ist üblicherweise nach ca. 8 Stunden beendet. Anschließend können weitere Monomere bei 130 Grad C unter Zusatz von t- Butylperbenzoat pfropfend aufpolymerisiert werden. Abschließend wird dann durch Zugabe von weiterem OCP und gegebenenfalls Lösungsmittel bzw. Trägermedium die gewünschte Endzusammensetzung eingestellt.The polymerization of the alkyl (meth) acrylates is generally carried out as a monomer feed polymerization at 80-100 ° C. in a liquid carrier medium with the addition of peroxidic initiators such as t-butyl peroctoate. In the case of the production of concentrated polymer emulsions, this is done in the presence of a small amount of dissolved OCP. The polymerization is usually complete after about 8 hours. Subsequently, further monomers can be graft-polymerized at 130 ° C. with the addition of t-butyl perbenzoate. Finally, the desired final composition is then set by adding further OCP and, if appropriate, solvent or carrier medium.

Die AdditiveThe additives

Die erfindungsgemäßen VI-verbessernden Additive mit Dispergier-/Detergenzwirkung stehen in der Regel als relativ konzentrierte Polymerlösungen in den Trägermedien zur Verfügung. Im allgemeinen beträgt der Gehalt an Polymerisat in den Konzentraten 30 bis 75 Gew.-%, bevorzugt 40 bis 70 %.The VI-improving additives according to the invention with dispersing / detergent action are generally available as relatively concentrated polymer solutions in the carrier media. In general, the polymer content in the concentrates is 30 to 75% by weight, preferably 40 to 70%.

Man setzt sie vorteilhaft den Ölen bzw. Fraktionen, deren Viskositätsindices zu verbessern sind, in solchen Mengen zu, daß diese vorzugsweise 1 bis 10 Gew.-% an den polymeren Additiven gemäß der vorliegenden Erfindung enthalten.They are advantageously added to the oils or fractions, the viscosity indices of which are to be improved, in such amounts that they preferably contain 1 to 10% by weight of the polymeric additives according to the present invention.

Der Vorteil der erfindungsgemaßen Additive besteht in einer hervorragenden Dispergier- und Detergenzwirkung in Otto- und Diesel-Motoren bei vollständig neutralem Verhalten gegen Dichtungsmaterialien wie z.B. Viton ®.The advantage of the additives according to the invention is an excellent dispersing and detergent effect in Otto and diesel engines with completely neutral behavior against sealing materials such as e.g. Viton ®.

TestmethodenTest methods

Die Prüfung erfolgt nach

  • 1. CCMC European Oil Sequence For Service - Fill Oils For Gasoline Engines, Classes G4 and G5: Low Temperature Sludge nach ASTM 315 H, Part 111, Seq. VE. Black Sludge M 102 E: nach CEC L-41-T-88
  • 2. CCMC European Oil Sequence For Service - Fill Oils For Diesel Engines, Classes D4, D5 and PD2: Ring Sticking and Piston Cleanliness VW 1,6 TC Diesel nach CEC L-35-T-84.
  • 3. Screening-Test For Bore Polishing and Piston Cleanliness For Diesel Engines: MWM B nach CEC-L-12-A-76
  • 4. VW-Elastomer-Test TL-VW 521 v. 07.10.1988, FKM-E-281.
  • 5. Viskositätsbestimmung nach DIN 51562 (Ubbelohde-Viskosimeter).
The test takes place after
  • 1. CCMC European Oil Sequence For Service - Fill Oils For Gasoline Engines, Classes G4 and G5: Low Temperature Sludge according to ASTM 315 H, Part 111, Seq. VE. Black Sludge M 102 E: according to CEC L-41-T-88
  • 2. CCMC European Oil Sequence For Service - Fill Oils For Diesel Engines, Classes D4, D5 and PD2: Ring Sticking and Piston Cleanliness VW 1.6 TC Diesel according to CEC L-35-T-84.
  • 3. Screening Test For Bore Polishing and Piston Cleanliness For Diesel Engines: MWM B according to CEC-L-12-A-76
  • 4. VW elastomer test TL-VW 521 v. 07.10.1988, FKM-E-281.
  • 5. Determination of viscosity according to DIN 51562 (Ubbelohde viscometer).

Die folgenden Beispiele dienen zur Erläuterung der Erfindung.The following examples serve to illustrate the invention.

SSI = Scherstabilitätsindex: Verlust an Verdickungswirkung in % bei Scherstabilitätsprüfung nach DIN 51382SSI = shear stability index: loss of thickening effect in% with shear stability test according to DIN 51382

Ferner wurden folgende Abkürzungen verwendet:

  • "Di-Paket A" ist ein handelsübliches DI-Paket der API-Leistungsklasse SF/CC.
  • "DI-Paket B" ist ein handelsübliches DI-Paket der API-Leistungsklasse, SF/CD.
The following abbreviations were also used:
  • "Di-Paket A" is a commercially available DI package of the API performance class SF / CC.
  • "DI Package B" is a commercially available DI package of the API performance class, SF / CD.

BEISPIELEEXAMPLES A. Herstellung der Polyalkyl(meth)acrylate mit AdditivwirkungA. Preparation of the polyalkyl (meth) acrylates with additive action a) Additiv 1a) Additive 1

In einem 2 1-Vierhalsrundkolben mit Rührer, Thermometer, Rückflußkühler und Dosierleitung wird folgende Mischung vorgelegt:

  • 400,00 g Mineralöl (η 100 Grad C = 3,9 mm2/s)
  • 4,44 g 2-Hydroxyethylmethacrylat
  • 39,96 g Methacrylsäureester eines C12-C18-Alkoholgemisches
  • 0,35 g Dodecylmercaptan
  • 1,00 g tert.-Butylperoctoat
The following mixture is placed in a 2 1 four-neck round-bottom flask with stirrer, thermometer, reflux condenser and metering line:
  • 400.00 g mineral oil (η 100 degrees C = 3.9 mm 2 / s)
  • 4.44 g of 2-hydroxyethyl methacrylate
  • 39.96 g methacrylic acid ester of a C12-C18 alcohol mixture
  • 0.35 g dodecyl mercaptan
  • 1.00 g of tert-butyl peroctoate

Nach Lösen der Komponenten wird bei 90 Grad C nachstehendes Gemisch über einen Zeitraum von 3,5 Stunden gleichmäßig zudosiert:

  • 55,56 g 2-Hydroxyethylmethacrylat
  • 500,04 g Methacrylsäureester eines C12-C18-Alkoholgemisches
  • 4,44 g Dodecylmercaptan
  • 1,67 g tert.-Butylperoctoat
After the components have been dissolved, the following mixture is metered in uniformly over a period of 3.5 hours at 90 ° C.
  • 55.56 g of 2-hydroxyethyl methacrylate
  • 500.04 g of methacrylic acid ester of a C 12 -C 18 alcohol mixture
  • 4.44 g dodecyl mercaptan
  • 1.67 g of tert-butyl peroctoate

Zwei Stunden nach Zulaufende wird mit 1,2 g tert.-Butylperoctoat nachgefüttert. Gesamtpolymerisationszeit 8 Stunden. Es wird eine klare, viskose Lösung erhalten.

  • Polymerisatgehalt = 60 Gew.-%
  • Viskosität (100 Grad C, 60 Gew.-%ig) = 1 300 mm2/s
  • Viskosität (100 Grad C, 6 Gew.-%ig in Mineralöl mit η 100 Grad C = 5,4 mm2/s) = 9,7 mm2/s
  • SSI (6 Gew.-%ig in Mineralöl mit η 100 Grad C = 6,4 mm2/s) = 3,6
Two hours after the end of the feed, 1.2 g of tert-butyl peroctoate are added. Total polymerization time 8 hours. A clear, viscous solution is obtained.
  • Polymer content = 60% by weight
  • Viscosity (100 degrees C, 60% by weight) = 1 300 mm 2 / s
  • Viscosity (100 degrees C, 6% by weight in mineral oil with η 100 degrees C = 5.4 mm 2 / s) = 9.7 mm 2 / s
  • SSI (6% by weight in mineral oil with η 100 degrees C = 6.4 mm 2 / s) = 3.6

b) Additiv 2b) Additive 2

Apparatur und Durchführung wie Beispiel 1; vorgelegt werden:

  • 400,0 g Mineralöl (η 100 Grad C = 3,9 mm2/s)
  • 5,73 g Methacrylsäureester eines ethoxylierten C16-C18-Fettalkoholgemisches, mittlerer Ethoxylierungsgrad = 25
  • 3,86 g Methylmethacrylat
  • 34,81 g Methacrylsäureester eines C12-C15-Alkoholgemisches
  • 0,35 g Dodecylmercaptan
  • 1,00 g tert.-Butylperoctoat
  • zudosiert werden:
  • 71,67 g Methacrylsaureester eines ethoxylierten C16-C18-Fettalkoholgemisches, mittlerer Ethoxylierungsgrad = 25
  • 48,33 g Methylmethacrylat
  • 435,60 g Methacrylsäureester eines C12-C15-Alkoholgemisches
  • 4,44 g Dodecylmercaptan
  • 1,67 g tert.-Butylperoctoat
Equipment and procedure as in Example 1; be presented:
  • 400.0 g mineral oil ( η 100 degrees C = 3.9 mm 2 / s)
  • 5.73 g of methacrylic acid ester of an ethoxylated C16-C18 fatty alcohol mixture, average degree of ethoxylation = 25
  • 3.86 g of methyl methacrylate
  • 34.81 g methacrylic acid ester of a C12-C15 alcohol mixture
  • 0.35 g dodecyl mercaptan
  • 1.00 g of tert-butyl peroctoate
  • be added:
  • 71.67 g of methacrylic acid ester of an ethoxylated C16-C18 fatty alcohol mixture, average degree of ethoxylation = 25
  • 48.33 g of methyl methacrylate
  • 435.60 g methacrylic acid ester of a C12-C15 alcohol mixture
  • 4.44 g dodecyl mercaptan
  • 1.67 g of tert-butyl peroctoate

Zwei Stunden nach Zulaufende wird mit 1,2 g tert.-Butylperoctoat nachgefüttert. Gesamtpolymerisationszeit 8 Stunden. Es wird eine klare, viskose Lösung erhalten.

  • Polymerisatgehalt = 60 Gew.-%
  • Viskosität (100 Grad C, 60 Gew.-%ig) = 270 mm2/s
  • Viskosität (100 Grad C, 6 Gew.-%ig in Mineralöl mit η 100 Grad C = 5,4 mm2/s) = 9,7 mm2/s.
  • SSI (6 Gew.-%ig in Mineralöl mit η 100 Grad C = 5,4 mm2/s) = 3,6
Two hours after the end of the feed, 1.2 g of tert-butyl peroctoate are added. Total polymerization time 8 hours. A clear, viscous solution is obtained.
  • Polymer content = 60% by weight
  • Viscosity (100 degrees C, 60% by weight) = 270 mm 2 / s
  • Viscosity (100 degrees C, 6% by weight in mineral oil with η 100 degrees C = 5.4 mm 2 / s) = 9.7 mm 2 / s.
  • SSI (6% by weight in mineral oil with η 100 degrees C = 5.4 mm 2 / s) = 3.6

c) Additiv 3c) Additive 3

Apparatur und Durchführung wie Beispiel 1; vorgelegt werden:

  • 360,0 g Mineralöl ( 100 Grad C = 5,4 mm2/s)
  • 42,0 g Ethylen-Propylen-Copolymerisat (50 Gew.-% Ethylen; SSI (1 %ig in Mineralöl 100 Grad C = 5,4 mm2/s) = 24)
  • 5,5 g Methacrylsäureester eines ethoxylierten C16-C18-Fettalkoholgemisches; mittlerer Ethoxylierungsgrad = 25
  • 2,5 g Methylmethacrylat
  • 36,7 g Methacrylsäureester eines C12-C15-Alkoholgemisches
  • 0,05 g Terpinolen
  • 0,61 g tert.-Butylperoctoat
  • zudosiert werden:
  • 92,7 g Methacrylsäureester eines ethoxylierten C16-C18-Fettalkoholgemisches, mittlerer Ethoxylierungsgrad = 25
  • 42,2 g Methylmethacrylat
  • 618,6 g Methacrylsäureester eines C12-C15-Alkoholgemisches
  • 0,75 g Terpinolen
  • 3.39 g tert-Butylperoctoat
Equipment and procedure as in Example 1; be presented:
  • 360.0 g mineral oil (100 degrees C = 5.4 mm 2 / s)
  • 42.0 g ethylene-propylene copolymer (50% by weight ethylene; SSI (1% in mineral oil 100 degrees C = 5.4 mm 2 / s) = 24)
  • 5.5 g methacrylic acid ester of an ethoxylated C16-C18 fatty alcohol mixture; average degree of ethoxylation = 25
  • 2.5 g methyl methacrylate
  • 36.7 g methacrylic acid ester of a C12-C15 alcohol mixture
  • 0.05 g terpinolene
  • 0.61 g of tert-butyl peroctoate
  • be added:
  • 92.7 g methacrylic acid ester of an ethoxylated C16-C18 fatty alcohol mixture, average degree of ethoxylation = 25
  • 42.2 g methyl methacrylate
  • 618.6 g of methacrylic acid ester of a C12-C15 alcohol mixture
  • 0.75 g terpinolene
  • 3.39 g of tert-butyl peroctoate

2 Stunden nach Zulaufende wird mit 1,6 g tert.-Butylperoctoat nachgefüttert. Gesamtpolymerisationszeit 8 Stunden. Es wird eine leicht trübe, viskose Lösung erhalten.2 hours after the end of the feed, 1.6 g of tert-butyl peroctoate are added. Total polymerization time 8 hours. A slightly cloudy, viscous solution is obtained.

Diese Lösung wird in einen 4 I-Dreihalskolben mit Rührer, Thermometer und Rückflußkühler gegeben und auf 100 Grad C gebracht.This solution is placed in a 4 I three-necked flask with stirrer, thermometer and reflux condenser and brought to 100 degrees C.

Danach Zugabe von:

  • 384,5 g Ethylen-Propylen-Copolymerisat (50 Gew.-% Ethylen; SSI (1 %ig in Mineralöl η 100 Grad C = 5,4 mm2/s) = 24)
Then add:
  • 384.5 g ethylene-propylene copolymer (50% by weight ethylene; SSI (1% in mineral oil η 100 degrees C = 5.4 mm 2 / s) = 24)

Nach Auflösen bei 100 Grad C innerhalb 8 Stunden wird eine trübe, viskose Emulsion erhalten. 1 476,7 g Mineralöl (71100 Grad C = 5,4 mm2/s)After dissolving at 100 degrees C within 8 hours, a cloudy, viscous emulsion is obtained. 1 476.7 g mineral oil ( 71 100 degrees C = 5.4 mm 2 / s)

Polymerisatgehalt: 40 Gew.-% Viskosität (100 Grad C, 40 Gew.-%ig) = 2 800 mm2/s Viskosität (100 Grad C, 3 Gew.-%ig in Mineralöl mit η 100 Grad C = 5,4 mm2/s) = 14,1 mm2/s SSI (3 Gew.-%ig in Mineralöl mit η 100 Grad C = 5,4 mm2/s) = 24Polymer content: 40% by weight viscosity (100 degrees C, 40% by weight) = 2 800 mm 2 / s viscosity (100 degrees C, 3% by weight in mineral oil with η 100 degrees C = 5.4 mm 2 / s) = 14.1 mm 2 / s SSI (3% by weight in mineral oil with η 100 degrees C = 5.4 mm 2 / s) = 24

d.) Additiv 4d.) Additive 4

Apparatur und Durchführung wie Beispiel 1; vorgelegt werden:

  • 360,0 g Mineralöl (71 100 Grad C = 5,4 mm2/s)
  • 42,0 g Ethylen-Propylen-Copolymerisat (50 Gew.-% Ethylen; SSI (1 %ig in Mineralöl n 100 Grad C = 5,4 mm2/s) = 24)
  • 2,24 g 2-Hydroxyethylmethacrylat
  • 42,46 g Methacrylsäureester eines C12-C18-Alkoholgemisches
  • 0,05 g Terpinolen
  • 2,10 g tert.-Butylperoctoat
  • zudosiert werden:
  • 37,7 g 2-Hydroxyethylmethacrylat
  • 715,8 g Methacrylsäureester eines C12-18-Alkoholgemisches
  • 0,75 g Terpinolen
  • 3,39 g tert.-Butylperoctoat
Equipment and procedure as in Example 1; be presented:
  • 360.0 g mineral oil ( 71 100 degrees C = 5.4 mm 2 / s)
  • 42.0 g of ethylene-propylene copolymer (50 wt .-% of ethylene; SSI (1% in mineral oil n 100 degrees C = 5.4 mm 2 / s) = 24)
  • 2.24 g of 2-hydroxyethyl methacrylate
  • 42.46 g methacrylic acid ester of a C12-C18 alcohol mixture
  • 0.05 g terpinolene
  • 2.10 g of tert-butyl peroctoate
  • be added:
  • 37.7 g of 2-hydroxyethyl methacrylate
  • 715.8 g methacrylic acid ester of a C12-18 alcohol mixture
  • 0.75 g terpinolene
  • 3.39 g of tert-butyl peroctoate

2 Stunden nach Zulaufende wird mit 1,6 g tert.-Butylperoctoat nachgefüttert. Gesamtpolymerisationszeit 8 Stunden. Es wird eine leicht trübe, hochviskose Lösungen erhalten.2 hours after the end of the feed, 1.6 g of tert-butyl peroctoate are added. Total polymerization time 8 hours. A slightly cloudy, highly viscous solution is obtained.

Diese Lösung wird in einen 4 I-Dreihalskolben mit Rührer, Thermometer und Rückflußkühler gegeben und auf 100 Grad C gebracht.This solution is placed in a 4 I three-necked flask with stirrer, thermometer and reflux condenser and brought to 100 degrees C.

Danach Zugabe von:

  • 384,5 g Ethylen-Propylen-Copolymerisat (50 Gew.-% Ethylen, SSI (1 %ig in Mineralöl η 100 Grad C = 5,4 mm2/s) = 24)
  • 1 476,7 g Mineralöl (η 100 Grad C = 5,4 mm2/s)
Then add:
  • 384.5 g ethylene-propylene copolymer (50% by weight ethylene, SSI (1% in mineral oil η 100 degrees C = 5.4 mm 2 / s) = 24)
  • 1 476.7 g mineral oil ( η 100 degrees C = 5.4 mm 2 / s)

Nach Auflösen bei 100 Grad C innerhalb 8 Stunden wird eine trübe, viskose Emulsion erhalten.After dissolving at 100 degrees C within 8 hours, a cloudy, viscous emulsion is obtained.

Polymerisatgehalt: 40 Gew.-% Viskosität (100 Grad C, 40 Gew.-%ig) = 2 800 mm2/s Viskosität (100 Grad C, 3 Gew.-%ig in Mineralöl mit η 100 Grad C = 5,4 mm2/s) = 14,1 mm2/s SSI (3 Gew.-%ig in Mineralöl mit 100 Grad C = 5,4 mm2/s) = 24Polymer content: 40% by weight viscosity (100 degrees C, 40% by weight) = 2 800 mm 2 / s viscosity (100 degrees C, 3% by weight in mineral oil with η 100 degrees C = 5.4 mm 2 / s) = 14.1 mm 2 / s SSI (3% by weight in mineral oil with 100 degrees C = 5.4 mm 2 / s) = 24

e) Additiv 5e) Additive 5

Apparatur und Durchführung wie Beispiel 1; vorgelegt werden:

  • 360,0 g Mineralöl (η 100 Grad C = 5,4 mm2/s)
  • 42,0 g Ethylen-Propylen-Copolymerisat ( 50 Gew.-% Ethylen; SSI (1 %ig in Mineralöl η 100 Grad C = 5,4 mm2/s) = 24
  • 0,22 g 2-Dimethylaminoethylmethacrylat
  • 2,60 g Methylmethacrylat
  • 41,88 g Methacrylsäureester eines C12-C18-Alkoholgemisches
  • 0,05 g Terpinolen
  • 2,40 g tert.-Butylperoctoat
  • zudosiert werden:
  • 3,77 g 2-Dimethylaminoethylmethacrylat
  • 43,70 g Methylmethacrylat
  • 706,03 g Methacrylsäureester eines C12-C18-Alkoholgemisches
  • 0,75 g Terpinolen
  • 7,50 g tert.-Butylperoctoat
Equipment and procedure as in Example 1; be presented:
  • 360.0 g mineral oil ( η 100 degrees C = 5.4 mm 2 / s)
  • 42.0 g ethylene-propylene copolymer (50% by weight ethylene; SSI (1% in mineral oil η 100 degrees C = 5.4 mm 2 / s) = 24
  • 0.22 g of 2-dimethylaminoethyl methacrylate
  • 2.60 g methyl methacrylate
  • 41.88 g methacrylic acid ester of a C12-C18 alcohol mixture
  • 0.05 g terpinolene
  • 2.40 g of tert-butyl peroctoate
  • be added:
  • 3.77 g of 2-dimethylaminoethyl methacrylate
  • 43.70 g methyl methacrylate
  • 706.03 g of methacrylic acid ester of a C12-C18 alcohol mixture
  • 0.75 g terpinolene
  • 7.50 g of tert-butyl peroctoate

2 Stunden nach Zulaufende wird mit 1,6 g tert.-Butylperoctoat nachgefüttert. Gesamtpolymerisationszeit 8 Stunden.2 hours after the end of the feed, 1.6 g of tert-butyl peroctoate are added. Total polymerization time 8 hours.

Danach Zugabe von:

  • 26,0 g N-Vinylpyrrolidon-2
  • 11,0 g Mineralöl (η 100 Grad C = 5,4 mm2/s)
  • und Aufheizen auf 130 Grad C.
Then add:
  • 26.0 g of N-vinyl pyrrolidone-2
  • 11.0 g mineral oil ( η 100 degrees C = 5.4 mm 2 / s)
  • and heating to 130 degrees C.

Nach Erreichen der Temperatur erfolgt die Zugabe von 1,95 g tert.-Butylperbenzoat, wobei jeweils nach 1 und 2 Stunden mit weiteren 0,94 g tert.-Butylperbenzoat nachgefüttert wird. Gesamtdauer der Pfropfung 6 Stunden. Es wird eine leicht trübe, viskose Lösung erhalten. Diese Lösung wird in einem 1 I-Dreihalskolben mit Rührer, Thermometer und Rückflußkühler gegeben und auf 100 Grad C gebracht.After the temperature has been reached, 1.95 g of tert-butyl perbenzoate are added, with a further 0.94 g of tert-butyl perbenzoate being added after 1 and 2 hours. Total grafting time 6 hours. A slightly cloudy, viscous solution is obtained. This solution is placed in a 1 liter three-necked flask with a stirrer, thermometer and reflux condenser and brought to 100 ° C.

Danach Zugabe von:

  • 384,5 g Ethylen-Propylen-Copolymerisat (50 Gew.-% Äthylen; SSI (1 %ig in Mineralöl η 100 Grad C = 5,4 mm2/s) = 24) 1 476,7 g Mineralöl (» 100 Grad C = 5,4 mm2/s)
Then add:
  • 384.5 g ethylene-propylene copolymer (50% by weight ethylene; SSI (1% in mineral oil η 100 degrees C = 5.4 mm 2 / s) = 24) 1 476.7 g mineral oil (»100 degrees C = 5.4 mm 2 / s)

Nach Auflösen bei 100 Grad C innerhalb 8 Stunden wird eine trübe, viskose Emulsion erhalten. Polymerisatgehalt: 40 Gew.-% Viskosität (100 Grad C, 40 Gew.-%ig) = 2 800 mm2/s Viskosität (100 Grad C, 3 Gew.-%ig in Mineralöl mit η 100 Grad C = 5,4 mm2/s) = 14,1 mm2/s SSI (3 Gew.-%ig in Mineralöl mit η 100 Grad C = 5,4 mm2/s) = 24After dissolving at 100 degrees C within 8 hours, a cloudy, viscous emulsion is obtained. Polymer content: 40% by weight viscosity (100 degrees C, 40% by weight) = 2 800 mm 2 / s viscosity (100 degrees C, 3% by weight in mineral oil with η 100 degrees C = 5.4 mm 2 / s) = 14.1 mm 2 / s SSI (3% by weight in mineral oil with η 100 degrees C = 5.4 mm 2 / s) = 24

f) Additiv 6f) Additive 6

Apparatur und Durchführung wie Beispiel 1; vorgelegt werden:

  • 417,0 g Mineralöl (η 100 Grad C = 5,4 mm2/s)
  • 29,15 g Ethylen-Propylen-Copolymerisat (50 Gew.-% Ethylen, SSI (1 %ig in Mineralöl 100 Grad C = 5,4
  • mm2/s) = 24)
  • 2,87 g Methylmethacrylat
  • 46,70 g Methacrylsäureester eines C12-C18-Alkoholgemisches
  • 3,0 g tert.-Butylperoctoat
  • zudosiert werden:
    • 29,25 g Methylmethacrylat
    • 475,13 g Methacrylsäureester eines C12-C18-Alkoholgemisches
    • 5,00 g tert.-Butylperoctoat
Equipment and procedure as in Example 1; be presented:
  • 417.0 g mineral oil ( η 100 degrees C = 5.4 mm 2 / s)
  • 29.15 g of ethylene-propylene copolymer (50% by weight of ethylene, SSI (1% in mineral oil at 100 degrees C = 5.4
  • mm 2 / s) = 24)
  • 2.87 g methyl methacrylate
  • 46.70 g methacrylic acid ester of a C12-C18 alcohol mixture
  • 3.0 g of tert-butyl peroctoate
  • be added:
    • 29.25 g methyl methacrylate
    • 475.13 g methacrylic acid ester of a C12-C18 alcohol mixture
    • 5.00 g of tert-butyl peroctoate

2 Stunden nach Zulaufende wird mit 1,1 g tert.-Butylperoctoat nachgefüttert. Gesamtpolymerisationszeit 8 Stunden.2 hours after the end of the feed, 1.1 g of tert-butyl peroctoate are added. Total polymerization time 8 hours.

danach Zugabe von:

  • 18,03 g N-Vinylpyrrolidon-2
  • 12,90 g Mineralöl (η 100 Grad C = 5,4 mm2/s)
  • und Aufheizen auf 130 Grad C
then add:
  • 18.03 g of N-vinyl pyrrolidone-2
  • 12.90 g mineral oil ( η 100 degrees C = 5.4 mm 2 / s)
  • and heating to 130 degrees C.

Nach Erreichen der Temperatur erfolgt die Zugabe von 1,5 g tert.-Butylperbenzoat, wobei jeweils nach 1 und 2 Stunden mit weiteren 0,72 g tert.-Butylperbenzoat nachgefüttert wird. Gesamtdauer der Pfropfung 6 Stunden. Es wird eine leicht trübe, viskose Lösung erhalten.After the temperature has been reached, 1.5 g of tert-butyl perbenzoate are added, with a further 0.72 g of tert-butyl perbenzoate being added after 1 and 2 hours. Total grafting time 6 hours. A slightly cloudy, viscous solution is obtained.

Diese Lösung wird in einen 4 I-Dreihalskolben mit Rührer, Thermometer und Rückflußkühler gegeben und auf 100 Grad C gebracht.This solution is placed in a 4 I three-necked flask with stirrer, thermometer and reflux condenser and brought to 100 degrees C.

Danach Zugabe von:

  • 266,88 g Ethylen-Propylen-Copolymerisat
  • (50 Gew.-% Ethylen; SSI (1 %ig in Mineralöl 100 Grad C = 5,4 mm2/s) = 24) 857,90 g Mineralöl ( 100 Grad C = 5,4 mm2/s)
Then add:
  • 266.88 g of ethylene-propylene copolymer
  • (50% by weight ethylene; SSI (1% in mineral oil 100 degrees C = 5.4 mm 2 / s) = 24) 857.90 g mineral oils (100 degrees C = 5.4 mm 2 / s)

Nach Auflösen bei 100 Grad C innerhalb 8 Stunden wird eine trübe, viskose Emulsion erhalten.After dissolving at 100 degrees C within 8 hours, a cloudy, viscous emulsion is obtained.

Polymerisatgehalt: 40 Gew.-% Viskosität (100 Grad C, 40 Gew.-%ig) = 2 800 mm2/s Viskosität (100 Grad C, 3 Gew.-%ig in Mineralöl mit η 100 Grad C = 5,4 mm2/s) = 24Polymer content: 40% by weight viscosity (100 degrees C, 40% by weight) = 2 800 mm 2 / s viscosity (100 degrees C, 3% by weight in mineral oil with η 100 degrees C = 5.4 mm 2 / s) = 24

g) Additiv 7g) Additive 7

Apparatur und Durchführung wie Beispiel 1; vorgelegt werden:

  • 400,00 g Mineralöl (17 100 Grad C = 3,9 mm2/s)
  • 1,55 g N-Dimethylaminopropylmethacrylamid
  • 4,44 g Methylmethacrylat
  • 38,45 g Methacrylsäureester eines C12-C18-Alkoholgemisches
  • 0,35 g Dodecylmercaptan
  • 1,00 g tert.-Butylperoctoat
  • zudosiert werden:
  • 19,44 g N-Dimethylaminopropylmethacrylamid
  • 55,56 g Methylmethacrylat
  • 480,56 g Methacrylsäureester eines C12-C18-Alkoholgemisches
  • 4,44 g Dodecylmercaptan
  • 1,67 g tert.-Butylperoctoat
Equipment and procedure as in Example 1; be presented:
  • 400.00 g mineral oil ( 17 100 degrees C = 3.9 mm 2 / s)
  • 1.55 g of N-dimethylaminopropyl methacrylamide
  • 4.44 g of methyl methacrylate
  • 38.45 g methacrylic acid ester of a C12-C18 alcohol mixture
  • 0.35 g dodecyl mercaptan
  • 1.00 g of tert-butyl peroctoate
  • be added:
  • 19.44 g of N-dimethylaminopropyl methacrylamide
  • 55.56 g of methyl methacrylate
  • 480.56 g methacrylic acid ester of a C12-C18 alcohol mixture
  • 4.44 g dodecyl mercaptan
  • 1.67 g of tert-butyl peroctoate

Zwei Stunden nach Zulaufende wird mit 1,2 g tert.-Butylperoctoat nachgefüttert. Gesamtpolymerisationszeit 8 Stunden. Es wird eine klare, viskose Lösung erhalten.Two hours after the end of the feed, 1.2 g of tert-butyl peroctoate are added. Total polymerization time 8 hours. A clear, viscous solution is obtained.

Polymerisatgehalt = 60 Gew.-%Polymer content = 60% by weight

Viskosität (100 Grad C, 60 Gew.-%ig) = 500 mm2/s Viskosität (100 Grad C, 6 Gew.-%ig in Mineralöl mit 100 Grad C = 5,4 mm2/s) = 9,8 mm2/sViscosity (100 degrees C, 60% by weight) = 500 mm 2 / s Viscosity (100 degrees C, 6% by weight in mineral oil with 100 degrees C = 5.4 mm 2 / s) = 9.8 mm 2 / s

SSI (6 Gew.-%ig in Mineralöl mit η 100 Grad C = 5,4 mm2/s) = 3,6SSI (6% by weight in mineral oil with η 100 degrees C = 5.4 mm 2 / s) = 3.6

h) Additiv 8h) Additive 8

Apparatur und Durchführung wie Beispiel 1;. vorgelegt werden:

  • 400,0 g Mineralöl ( 100 Grad C = 3,9 mm2/s)
  • 2,0 g N-Vinylpyrrolidon-2
  • 4,44 g Methylmethacrylat
  • 38,00 g Methacrylsäureester eines C12-C18-Alkoholgemisches
  • 0,35 g Dodecylmercaptan
  • 1,00 g tert.-Butylperoctoat
  • zudosiert werden:
  • 25,00 g N-Vinylpyrrolidon-2
  • 55,56 g Methylmethacrylat
  • 475,00 g Methacrylsäureester eines C12-C18-Alkoholgemisches
  • 4,44 g Dodecylmercaptan
  • 1,67 g tert.-Butylperoctoat
Equipment and implementation as example 1 ;. be presented:
  • 400.0 g mineral oil (100 degrees C = 3.9 mm 2 / s)
  • 2.0 g of N-vinyl pyrrolidone-2
  • 4.44 g of methyl methacrylate
  • 38.00 g methacrylic acid ester of a C12-C18 alcohol mixture
  • 0.35 g dodecyl mercaptan
  • 1.00 g of tert-butyl peroctoate
  • be added:
  • 25.00 g of N-vinyl pyrrolidone-2
  • 55.56 g of methyl methacrylate
  • 475.00 g methacrylic acid ester of a C12-C18 alcohol mixture
  • 4.44 g dodecyl mercaptan
  • 1.67 g of tert-butyl peroctoate

Zwei Stunden nach Zulaufende wird mit 1,2 g tert.-Butylperoctoat nachgefüttert. Gesamtpolymerisationszeit 8 Stunden. Es wird eine klare, viskose Lösung erhalten.Two hours after the end of the feed, 1.2 g of tert-butyl peroctoate are added. Total polymerization time 8 hours. A clear, viscous solution is obtained.

Polymerisatgehalt = 60 Gew.-%ig Viskosität (100 Grad C, 60 Gew.-%ig) = 980 mm2/s Viskosität (100 Grad C, 6 Gew.-%ig in Mineralöl mit η 100 Grad C = 5,4 mm2/s) = 9,8 mm2/s SSI (6 Gew.-%ig in Mineralöl mit η 100 Grad C = 5,4 mm2/s) = 3,6Polymer content = 60% by weight viscosity (100 degrees C, 60% by weight) = 980 mm 2 / s viscosity (100 degrees C, 6% by weight in mineral oil with η 100 degrees C = 5.4 mm 2 / s) = 9.8 mm 2 / s SSI (6% by weight in mineral oil with η 100 degrees C = 5.4 mm 2 / s) = 3.6

B. Anwendung der Polyalkyl(meth)acrylate als AdditiveB. Use of the polyalkyl (meth) acrylates as additives Beispiel 1example 1

In einem 20 I-VA-Behälter, versehen mit Heizung, Rührung und Thermometer werden bei 65 Grad C folgende Komponenten zu einem 10 W-30-Mehrbereichsöl aufgemischt:

  • 331,5 g Additiv 1
  • 975,0 g Ethylen-Propylen-Copolymerisat (50 Gew.-% Ethylen, SSI (1 %ig in Mineralöl 100 Grad C = 5,4 mm2/s) = 24) Das Copolymerisat lag als 11 Gew.-%ige Lösung in Mineralöl (n 100 Grad C = 5,4 mm2/s) vor
  • 1 280,0 g DI-Paket A 1 300,0 g Poly-a-olefin (η 100 Grad C = 4 mm2/s)
  • 4 550,0 g Mineralöl (η 100 Grad C = 3,9 mm2/s)
  • 4 563,0 g Mineralöl (η 100 Grad C = 6,2 mm2/s)
The following components are mixed into a 10 W-30 multi-grade oil in a 20 I-VA container, equipped with heating, stirring and a thermometer:
  • 331.5 g of additive 1
  • 975.0 g of ethylene-propylene copolymer (50% by weight of ethylene, SSI (1% in mineral oil at 100 ° C. = 5.4 mm 2 / s) = 24) The copolymer was in the form of an 11% by weight solution in mineral oil (n 100 degrees C = 5.4 mm 2 / s)
  • 1 280.0 g DI package A 1 300.0 g poly-a-olefin ( η 100 degrees C = 4 mm 2 / s)
  • 4 550.0 g mineral oil ( η 100 degrees C = 3.9 mm 2 / s)
  • 4 563.0 g mineral oil ( η 100 degrees C = 6.2 mm 2 / s)

Beispiel 2Example 2

Apparatur und Durchführung wie Beispiel 1. Folgende Komponenten werden zu einen 10 W-30-Mehrbereichsöl aufgemischt:

  • 331,5 g Additiv 2
  • 975,0 g Ethylen-Propylen-Copolymerisat (50 Gew.-% Ethylen, SSI (1 %ig in Mineralöl η 100 Grad C = 5,4 mm2/s) = 24) Das Copolymerisat lag als 11 Gew.-%ige Lösung in Mineralöl (η 100 Grad C = 5,4 mm2/s) vor
  • 1 280,5 g DI-paket A
  • 1 399,9 g Poly-a-olefin (η 100 Grad C = 4 mm2/s)
  • 4 550,0 g Mineralöl (η 100 Grad C = 3,9 mm2/s)
  • 4 563,0 g Mineralöl (η 100 Grad C = 6,2 mm2/s)
Equipment and procedure as in example 1. The following components are mixed into a 10 W-30 multigrade oil:
  • 331.5 g of additive 2
  • 975.0 g of ethylene-propylene copolymer (50% by weight of ethylene, SSI (1% in mineral oil η 100 degrees C = 5.4 mm 2 / s) = 24) The copolymer was 11% by weight Solution in mineral oil ( η 100 degrees C = 5.4 mm 2 / s)
  • 1 280.5 g DI package A
  • 1 399.9 g poly-a-olefin ( η 100 degrees C = 4 mm 2 / s)
  • 4 550.0 g mineral oil ( η 100 degrees C = 3.9 mm 2 / s)
  • 4 563.0 g mineral oil ( η 100 degrees C = 6.2 mm 2 / s)

Beispiel 3Example 3

Apparatur und Durchführung wie Beispiel 1. Folgende Komponenten werden zu einem 10 W-30-Mehrbereichsöl aufgemischt:

  • 762,8 g Additiv 3
  • 1 280,5 g DI-Paket A
  • 1 300,0 g Poly-a-olefin (η 100 Grad C = 4 mm2/s)
  • 407,2 g Mineralöl (η 100 Grad C = 5,4 mm2/s)
  • 4 550,0 g Mineralöl (η 100 Grad C = 3,9 mm2/s)
  • 4 699,5 g Mineralöl (17 100 Grad C = 6,2 mm2/s)
Equipment and procedure as in example 1. The following components are mixed into a 10 W-30 multigrade oil:
  • 762.8 g additive 3
  • 1 280.5 g DI package A
  • 1 300.0 g poly-a-olefin ( η 100 degrees C = 4 mm 2 / s)
  • 407.2 g mineral oil ( η 100 degrees C = 5.4 mm 2 / s)
  • 4 550.0 g mineral oil ( η 100 degrees C = 3.9 mm 2 / s)
  • 4,699.5 g mineral oil ( 17 100 degrees C = 6.2 mm 2 / s)

Beispiel 4Example 4

Apparatur und Durchführung wie Beispiel 1. Folgende Komponenten werden zu einem 10 W-30-Mehrbereichsöl aufgemischt:

  • 762,8 g Additiv 5
  • 1 280,5 g DI-Paket A
  • 1 300,0 g Poly-a-olefin (η 100 Grad C = 4 mm2/s)
  • 407,2 g Mineralöl (η 100 Grad C = 5,4 mm2/s)
  • 4 550,0 g Mineralöl (η 100 Grad C = 3,9 mm2/s)
  • 4 699,5 g Mineralöl (η 100 Grad C = 6,2 mm2/s)
Equipment and procedure as in example 1. The following components are mixed into a 10 W-30 multigrade oil:
  • 762.8 g additive 5
  • 1 280.5 g DI package A
  • 1 300.0 g poly-a-olefin ( η 100 degrees C = 4 mm 2 / s)
  • 407.2 g mineral oil ( η 100 degrees C = 5.4 mm 2 / s)
  • 4 550.0 g mineral oil ( η 100 degrees C = 3.9 mm 2 / s)
  • 4,699.5 g mineral oil ( η 100 degrees C = 6.2 mm 2 / s)

Beispiel 5Example 5

Apparatur und Durchführung wie Beispiel 1. Folgende Komponenten werden zu einem 10 W-30-Mehrbereichsöl aufgemischt:

  • 688,5 g Additiv 4
  • 1 447,5 g DI-Paket A
  • 5 250,0 g Mineralöl (η 100 Grad C = 10,5 mm2/s)
  • 7 584,0 g Mineralöl (η 100 Grad C = 5,4 mm2/s)
Equipment and procedure as in example 1. The following components are mixed into a 10 W-30 multigrade oil:
  • 688.5 g of additive 4
  • 1 447.5 g DI package A
  • 5 250.0 g mineral oil ( η 100 degrees C = 10.5 mm 2 / s)
  • 7 584.0 g mineral oil ( η 100 degrees C = 5.4 mm 2 / s)

Beispiel 6Example 6

Apparatur und Durchführung wie Beispiel 1. Folgende Komponenten werden zu einem 15 W-40-Mehrbereichsöl aufgemischt:

  • 688,5 g Additiv 5
  • 1 477,5 g DI-Paket A 5 250,0 g Mineralöl (η 100 Grad C = 10,5 mm2/s)
  • 7 584,0 g Mlneralöl (η 100 Grad C = 5,4 mm2/s)
Equipment and procedure as in example 1. The following components are mixed into a 15 W-40 multigrade oil:
  • 688.5 g of additive 5
  • 1 477.5 g DI package A 5 250.0 g mineral oil ( η 100 degrees C = 10.5 mm 2 / s)
  • 7 584.0 g of mineral oil ( η 100 degrees C = 5.4 mm 2 / s)

Beispiel 7Example 7

Apparatur und Durchführung wie Beispiel 1. Folgende Komponenten werden zu einem 15 W-30-Mehrbereichsö aufgemischt:

  • 130,0 g Additiv 2
  • 539,5 g DI-Paket B
  • 975,0 g Mineralöl (η 100 Grad C = 10,5 mm2/s)
  • 4 855,5 g Mineralöl (η 100 Grad C = 5,4 mm2/s)
Equipment and procedure as in example 1. The following components are mixed to form a 15 W-30 multi-range oil:
  • 130.0 g additive 2
  • 539.5 g DI package B
  • 975.0 g mineral oil ( η 100 degrees C = 10.5 mm 2 / s)
  • 4 855.5 g mineral oil ( η 100 degrees C = 5.4 mm 2 / s)

Beispiel 8Example 8

Apparatur und Durchführung wie Beispiel 1. Folgende Komponenten werden zu einem 15 W-30-Mehrbereichsöl aufgemischt:

  • 130,0 g Additiv 1
  • 539,5 g DI-Paket B
  • 975,0 g Mineralöl (η 100 Grad C = 10,5 mm2/s)
  • 4 855,5 g Mineralöl (η 100 Grad C = 5,4 mm2/s)
Equipment and procedure as in example 1. The following components are mixed into a 15 W-30 multigrade oil:
  • 130.0 g additive 1
  • 539.5 g DI package B
  • 975.0 g mineral oil ( η 100 degrees C = 10.5 mm 2 / s)
  • 4 855.5 g mineral oil ( η 100 degrees C = 5.4 mm 2 / s)

Vergleichsbeispiel 1Comparative Example 1

Apparatur und Durchführung wie Beipsiel 1. Folgende Komponenten werden zu einem 10 W-30-Mehrbereichsöl aufgemischt:

  • 762,8 g Additiv 6
  • 1 280,5 g DI-Paket A
  • 467,2 g Mineralöl (η 100 Grad C = 5,4 mm2/s)
  • 1 300,0 g Poly-a-olefin (n 100 Grad C = 4 mm2/s)
  • 4 550,0 g Mineralöl (η 100 Grad C = 3,9 mm2/s) 4 639,5 g Mineralöl (11 100 Grad C = 6,2 mm2/s)
Apparatus and implementation as example 1. The following components are mixed into a 10 W-30 multigrade oil:
  • 762.8 g additive 6
  • 1 280.5 g DI package A
  • 467.2 g mineral oil ( η 100 degrees C = 5.4 mm 2 / s)
  • 1 300.0 g poly-a-olefin (n 100 degrees C = 4 mm 2 / s)
  • 4 550.0 g mineral oil ( η 100 degrees C = 3.9 mm 2 / s) 4 639.5 g mineral oil ( 11 100 degrees C = 6.2 mm 2 / s)

Vergleichsbeispiel 2Comparative Example 2

Apparatur und Durchführung wie Beispiel 1. Folgende Komponenten wurden zu einem 15 W-30-Mehrbereichsöl aufgemischt.

  • 130,0 g Additiv 7
  • 539,5 g DI-Paket B
  • 975,0 g Mineralöl (η 100 Grad C = 10,5 mm2/s)
  • 4 855,5 g Mineralöl (η 100 Grad C = 5,4 mm2/s)
Apparatus and procedure as in Example 1. The following components were mixed into a 15 W-30 multigrade oil.
  • 130.0 g additive 7
  • 539.5 g DI package B
  • 975.0 g mineral oil ( η 100 degrees C = 10.5 mm 2 / s)
  • 4 855.5 g mineral oil ( η 100 degrees C = 5.4 mm 2 / s)

Vergleichsbeispiel 3Comparative Example 3

Apparatur und Durchführung wie Beispiel 1. Folgende Komponenten werden zu einem 15 W-30-Mehrbereichsöl aufgemischt:

  • 130,0 g Additiv 8
  • 539,5 g DI-Paket B
  • 975,0 g Mineralöl (η 100 Grad C = 10,5 mm2/s)
  • 4 855,5 g Mineralöl (η 100 Grad C = 5,4 mm2/s)
Equipment and procedure as in example 1. The following components are mixed into a 15 W-30 multigrade oil:
  • 130.0 g additive 8
  • 539.5 g DI package B
  • 975.0 g mineral oil ( η 100 degrees C = 10.5 mm 2 / s)
  • 4 855.5 g mineral oil ( η 100 degrees C = 5.4 mm 2 / s)

In der folgenden Tabelle 1 werden die folgenden gebräuchlichen Abkürzungen verwendet:

  • AS = Average Sludge
  • RCS = Rocker Cover Sludge
  • PSV = Piston Skirt Varnish
  • AV = Average Varnish
  • CW = Cam Wear [10-3 inches]
The following common abbreviations are used in Table 1 below:
  • AS = Average Sludge
  • RCS = Rocker Cover Sludge
  • PSV = Piston Skirt Varnish
  • AV = Average Varnish
  • CW = C on Wear [10- 3 inches]

Für die Bewertung in Tabelle gilt "10 = clean".

Figure imgb0011
Figure imgb0012
Figure imgb0013
"10 = clean" applies to the evaluation in the table.
Figure imgb0011
Figure imgb0012
Figure imgb0013

Fazit aus den Beispielen 1 - 8:Conclusion from Examples 1-8: Besondere WirkungenSpecial effects

Aus Tabelle 1 (siehe Beispiele) ist zu ersehen, daß sowohl Additive mit OH-Gruppen (Beisp. 1) als auch Additive mit Ether-Gruppen (Beisp. 2 und 3) im Seq. VE-Test zu einer verbesserten Schlamm- und Lackbewertung führen. Verglichen wird mit dem Stand der Technik, der durch ein Additiv mit Vinylpyrrolidon (Vergleichsbeispiel 1) dargestellt wird. Beispiel 4 zeigt, daß ein ebenfalls erfindungsgemäßes Additiv, welches als konzentrierte Polymerisatemulsion vorliegt und in Gegenwart von Regler hergestellt worden ist (s. Anspruch) in der Bewertung dazwischen liegt.From Table 1 (see examples) it can be seen that both additives with OH groups (Ex. 1) and additives with ether groups (Ex. 2 and 3) in Seq. VE test lead to improved sludge and paint evaluation. A comparison is made with the prior art, which is represented by an additive with vinylpyrrolidone (comparative example 1). Example 4 shows that an additive likewise according to the invention, which is present as a concentrated polymer emulsion and has been prepared in the presence of a regulator (see claim), lies in between in the evaluation.

Die Tabelle 2 zeigt Ergebnisse des M-102-E-Schwarzschlammtestes. Das OH-Gruppen-haltige Additiv 4 (Beisp. 5) ist deutlich besser bewertet als Additiv 5 mit Vinylpyrrolidon (Beisp. 6). Beide Additive liegen als konzentrierte Polymerisatemulsion vor.Table 2 shows results of the M-102-E black sludge test. Additive 4 (example 5) containing OH groups is rated significantly better than additive 5 with vinylpyrrolidone (example 6). Both additives are present as a concentrated polymer emulsion.

In Tabelle 3 wird das Ether-Gruppen-haltige Additiv 2 (Beisp. 7) und das OH-Gruppen-haltige Additiv 1 (Beisp. 8) mit den nicht erfindungsgemäßen Additiven 7 und 8 (Vergleichsbeispiele 2 und 3), die Dimethylamino-Gruppen (Vergleichsbeispiel 2) bzw. Pyrrolidon-Gruppen (Vergleichsbeispiel 3) enthalten, verglichen. Während im MWMB-Screening-Motortest keine markant verschiedene Kohlenbewertung zu erkennen ist, sind aber deutliche Unterschiede im VW-Elastomer-Test vorhanden. Die erfindungsgemäßen Additive 2 und 1 haben das bessere Verhalten, wobei Additiv 1 (OH-Gruppen) dem Additiv 2 (Ethergruppen) sogar überlegen ist.In Table 3, the ether group-containing additive 2 (Ex. 7) and the OH group-containing additive 1 (Ex. 8) with the additives 7 and 8 not according to the invention (Comparative Examples 2 and 3), the dimethylamino groups (Comparative example 2) or pyrrolidone groups (comparative example 3) included, compared. While the MWMB screening engine test does not show any markedly different coal ratings, there are clear differences in the VW elastomer test. Additives 2 and 1 according to the invention have better behavior, additive 1 (OH groups) even being superior to additive 2 (ether groups).

Claims (11)

1. Zur Verbesserung des Viskositätsindex geeignete Polyalkyl(meth)acrylate zur Verwendung als Öladditive mit verbesserter Dispergier- und Detergenzwirkung in Diesel- und Otto-Motoren,
dadurch gekennzeichnet,
daß die Polyalkyl(meth)acrylate Copolymerisate aus 80 - 99,5 Gew.-Teilen Alkyl(meth)acrylate der Formel
Figure imgb0014
worin R für Wasserstoff oder Methyl und R1 für einen Alkylrest mit 6 bis 24 Kohlenstoffatomen, vorzugsweise 8 bis 20 Kohlenstoffatomen steht,
zusammen mit 0,5 - 20 Gew.-Teilen mindestens eines funktionalisierten Alkylmethacrylats der Formel 11
Figure imgb0015
worin R für Wasserstoff oder Methyl steht und R2 für einen mit mindestens einer OH-Gruppe substituierten Alkylrest mit 2 bis 6 Kohlenstoffatomen oder für einen mehrfach alkoxylierten Rest
Figure imgb0016
worin R3 und R4 Wasserstoff oder Methyl, Rs einen Alkylrest mit 1 bis 40 Kohlenstoffatomen und n eine ganze Zahl von 1 bis 60 bedeutet,
steht,
und die Summe aus den Monomeren der Formeln (I) und (II) 100 Gew.-Teile beträgt,
und gegebenenfalls 0 - 20 Gew.-Teile eines oder mehrerer Monomeren der Formel III
Figure imgb0017
worin
R" für Wasserstoff oder Methyl und R6 für einen Alkylrest mit 1 bis 5 Kohlenstoffatomen steht,
darstellen.
1. Polyalkyl (meth) acrylates suitable for improving the viscosity index for use as oil additives with improved dispersing and detergent action in diesel and Otto engines,
characterized,
that the polyalkyl (meth) acrylate copolymers of 80-99.5 parts by weight of alkyl (meth) acrylates of the formula
Figure imgb0014
wherein R represents hydrogen or methyl and R 1 represents an alkyl radical having 6 to 24 carbon atoms, preferably 8 to 20 carbon atoms,
together with 0.5-20 parts by weight of at least one functionalized alkyl methacrylate of the formula 11
Figure imgb0015
wherein R is hydrogen or methyl and R 2 is an alkyl radical having 2 to 6 carbon atoms substituted by at least one OH group or a polyalkoxylated radical
Figure imgb0016
in which R 3 and R 4 are hydrogen or methyl, Rs is an alkyl radical having 1 to 40 carbon atoms and n is an integer from 1 to 60,
stands,
and the sum of the monomers of the formulas (I) and (II) is 100 parts by weight,
and optionally 0-20 parts by weight of one or more monomers of the formula III
Figure imgb0017
wherein
R "for hydrogen or methyl and R 6 represents an alkyl radical with 1 to 5 carbon atoms,
represent.
2. Zur Verbesserung des Viskositätsindex geeignete Polyalkyl(meth)acrylate nach Anspruch 1, dadurch gekennzeichnet, daß als Monomere noch zusätzlich 0 -20 Gew.-Teile funktionalisierte Alkyl(meth)acrylate der Formel IIA
Figure imgb0018

worin X für Sauerstoff oder -NH oder -NR6' R' für Wasserstoff oder Methyl steht und R7 für einen mit mindestens einer Gruppe -RN8-R9 substituierten, gegebenenfalls verzweigten Alkylrest mit 2 bis 20 Kohlenstoffatomen, wobei Rε und R9 unabhängig voneinander für einen Alkylrest mit 1 bis 20, vorzugsweise 1 bis 6 Kohlenstoffatomen stehen, oder worin R8 und R9 unter Einbeziehung des Stickstoffatoms und gegebenenfalls eines weiteren Stickstoff- oder Sauerstoffatoms einen 5- oder 6-gliedrigen Ring bilden, der gegebenenfalls mit C1-C6-Alkyl substituiert sein kann und worin R6' die gleiche Bedeutung wie R6 besitzt
und/oder vinylische heterocyclische Verbindungen der Formel (IIB)
Figure imgb0019
worin
Bs einen fünf- oder sechsgliedrigen Heterocyclus bedeutet
copolymerisiert worden sind.
2. To improve the viscosity index, suitable polyalkyl (meth) acrylates according to claim 1, characterized in that additionally 0-20 parts by weight of functionalized alkyl (meth) acrylates of the formula IIA as monomers
Figure imgb0018

where X is oxygen or -NH or -NR 6 ' R 'represents hydrogen or methyl and R 7 represents an optionally branched alkyl radical having 2 to 20 carbon atoms which is substituted by at least one group -RN 8 -R 9 , where Rε and R 9 independently of one another are an alkyl radical having 1 to 20, preferably 1 are up to 6 carbon atoms, or in which R 8 and R 9 , including the nitrogen atom and optionally a further nitrogen or oxygen atom, form a 5- or 6-membered ring which can optionally be substituted by C 1 -C 6 -alkyl and in which R 6 'has the same meaning as R 6
and / or vinylic heterocyclic compounds of the formula (IIB)
Figure imgb0019
wherein
Bs represents a five- or six-membered heterocycle
have been copolymerized.
3. Zur Verbesserung des Viskositätsindex geeignete Polyalkyl(meth)acrylate nach den Ansprüchen 1 und 2, dadurch gekennzeichnet, daß im Anschluß an die Polymerisation der Monomeren der Formel I, II und III weitere 0,5 bis 15 Gew.-Teile Monomere der Formel IIA und/oder IIB gegebenenfalls zusammen mit 1 bis 30 Gew.-Teilen Monomeren der Formel I und III (bezogen auf das Gesamtpolymerisat) zugegeben und polymerisiert worden sind.3. To improve the viscosity index, suitable polyalkyl (meth) acrylates according to Claims 1 and 2, characterized in that, after the polymerization of the monomers of the formulas I, II and III, a further 0.5 to 15 parts by weight of monomers of the formula IIA and / or IIB have optionally been added and polymerized together with 1 to 30 parts by weight of monomers of the formulas I and III (based on the total polymer). 4. Zur Verbesserung des Viskositätsindex geeignete Polyalkyl(meth)acrylate nach den Ansprüchen 1 - 3, dadurch gekennzeichnet, daß die Polyalkyl(meth)acrylate in Kombination mit Olefincopolymeren (OCP) und/oder hydrierten Isopren-oder Butadien-Styrol-Copolymeren (HSD) und/oder hydriertem Polyisopren oder Polybutadien in Form von konzentrierten Polymerisatemulsionen vorliegen.4. Polyalkyl (meth) acrylates suitable for improving the viscosity index according to claims 1-3, characterized in that the polyalkyl (meth) acrylates in combination with olefin copolymers (OCP) and / or hydrogenated isoprene or butadiene-styrene copolymers (HSD) and / or hydrogenated polyisoprene or polybutadiene are present in the form of concentrated polymer emulsions. 5. Verfahren zur Herstellung von konzentrierten Polymerisatemulsionen aus zur Verbesserung des Viskositätsindex geeigneten Polyalkyl(meth)acrylaten und Olefincopolymerisaten in flüssigen Trägermedien zur Verwendung als Öladditive mit verbesserter Dispergier-und Detergenzwirkung in Diesel- und Ottomotoren, dadurch gekennzeichnet, daß als Monomere 80 bis 99,5 Gew.-Teile Alkyl(meth)acrylate der Formel 1
Figure imgb0020
zusammen mit 0,5 bis 20 Gew.-Teile funktionalisierten Alkyl(meth)acrylaten der Formel II
Figure imgb0021
9 und 0 - 20 Gew.-Teile eines oder mehrerer Monomerer der Formel III
Figure imgb0022
und 0 - 20 Gew.-Teile eines oder mehrerer Monomeren der Formeln IIA und/oder IIB, wobei R, R , R R , X, Ri - R9 und Bs die in den Ansprüchen 1, 2 und 3 angegebenen Bedeutungen besitzen, in Gegenwart von 1 -30 Gew.-Teilen(bezogen auf die Gesamtheit der im Ansatz vorhandenen Monomeren und Polymeren) Olefincopolymeren (OCP) und/oder hydrierten Isopren-oder Butadien-Styrol-Copolymeren (HSD) und/oder hydriertem Poly-Isopren oder Poly-Butadien polymerisiert werden.
5. A process for the preparation of concentrated polymer emulsions from polyalkyl (meth) acrylates and olefin copolymers suitable for improving the viscosity index in liquid carrier media for use as oil additives with improved dispersing and detergent action in diesel and gasoline engines, characterized in that as monomers 80 to 99, 5 parts by weight of alkyl (meth) acrylates of the formula 1
Figure imgb0020
together with 0.5 to 20 parts by weight of functionalized alkyl (meth) acrylates of the formula II
Figure imgb0021
9 and 0-20 parts by weight of one or more monomers of the formula III
Figure imgb0022
and 0-20 parts by weight of one or more monomers of the formulas IIA and / or IIB, where R, R, RR, X, R i - R 9 and Bs have the meanings given in Claims 1, 2 and 3, in Presence of 1 to 30 parts by weight (based on the total of the monomers and polymers present in the batch), olefin copolymers (OCP) and / or hydrogenated isoprene or butadiene-styrene copolymers (HSD) and / or hydrogenated polyisoprene or poly -Butadiene are polymerized.
6. Verfahren nach Anspruch 5, dadurch gekennzeichnet, daß die Polymerisation unter Zusatz von 0,1 bis 2,0 Gew.-Teilen Radikal-Initiator und bei gleichzeitiger Anwesenheit von 0,05 bis 0,5 Gew.-Teilen Molekulargewichtsreglern, jeweils bezogen auf die Gesamtheit der Monomeren durchgeführt wird.6. The method according to claim 5, characterized in that the polymerization with the addition of 0.1 to 2.0 parts by weight of radical initiator and with the simultaneous presence of 0.05 to 0.5 parts by weight of molecular weight regulator, each based is carried out on all the monomers. 7. Verfahren gemäß den Ansprüchen 5 und 6, dadurch gekennzeichnet, daß im Anschluß an die Polymerisation der Monomeren der Formeln I, II, IIA, IIB und III weitere 0,5 bis 15 Gew.-Teile Monomere der Formeln IIA und/oder IIB (bezogen auf das Gesamtpolymerisat) zugegeben und polymerisiert werden.7. The method according to claims 5 and 6, characterized in that following the polymerization of the monomers of the formulas I, II, IIA, IIB and III a further 0.5 to 15 parts by weight of monomers of the formulas IIA and / or IIB (based on the total polymer) are added and polymerized. 8. Verfahren gemäß den Anspruchen 5, 6 und 7, dadurch gekennzeichnet, daß die Gesamtheit der in dem flüssigen Trägermedium anwesenden Monomeren und Polymeren 40 bis 75 Gew.-%, bevorzugt 55 - 70 Gew.-% bezogen auf das Gesamtsystem, beträgt.8. The method according to claims 5, 6 and 7, characterized in that the total of the monomers and polymers present in the liquid carrier medium is 40 to 75% by weight, preferably 55-70% by weight, based on the overall system. 9. Verfahren gemäß den Ansprüchen 5 bis 8, dadurch gekennzeichnet, daß abschließend zu dem auspolymerisierten Polymerisationsansatz noch weiteres Olefincopolymerisat zugegeben wird, so daß sich der Olefincopolymerisat-Anteil auf 31 - 80 Gew.-% bezogen auf das Gesamtpolymerisat erhöht.9. The method according to claims 5 to 8, characterized in that finally further olefin copolymer is added to the polymerized polymerization batch, so that the olefin copolymer content increases to 31-80% by weight, based on the total polymer. 10. Verfahren gemäß Anspruch 9, dadurch gekennzeichnet, daß das Olefincopolymerisat in Form einer 10 -20 %-igen Lösung im flüssigen Trägermedium zugegeben wird.10. The method according to claim 9, characterized in that the olefin copolymer is added in the form of a 10-20% solution in the liquid carrier medium. 11. Verfahren gemäß Anspruch 9, dadurch gekennzeichnet, daß das Olefincopolymerisat in unverdünnter Form zugesetzt und unter Anwendung von Scherkräften emulgiert wird.11. The method according to claim 9, characterized in that the olefin copolymer is added in undiluted form and is emulsified using shear forces.
EP90116624A 1989-09-09 1990-08-30 Viscosity index improver, with a dispersant activity Expired - Lifetime EP0418610B1 (en)

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