EP0277500A2 - Method for continuously manufacturing a fibrous insulation web, and apparatus for carrying out the method - Google Patents
Method for continuously manufacturing a fibrous insulation web, and apparatus for carrying out the method Download PDFInfo
- Publication number
- EP0277500A2 EP0277500A2 EP88100373A EP88100373A EP0277500A2 EP 0277500 A2 EP0277500 A2 EP 0277500A2 EP 88100373 A EP88100373 A EP 88100373A EP 88100373 A EP88100373 A EP 88100373A EP 0277500 A2 EP0277500 A2 EP 0277500A2
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- EP
- European Patent Office
- Prior art keywords
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- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 41
- 238000004519 manufacturing process Methods 0.000 title abstract description 9
- 238000009413 insulation Methods 0.000 title description 30
- 239000011230 binding agent Substances 0.000 claims abstract description 28
- 239000000463 material Substances 0.000 claims abstract description 11
- 239000000835 fiber Substances 0.000 claims description 61
- 239000012744 reinforcing agent Substances 0.000 claims description 14
- 239000002184 metal Substances 0.000 claims description 13
- 229910052751 metal Inorganic materials 0.000 claims description 13
- 239000003795 chemical substances by application Substances 0.000 claims description 12
- 239000011521 glass Substances 0.000 claims description 9
- 230000006835 compression Effects 0.000 claims description 8
- 238000007906 compression Methods 0.000 claims description 8
- 239000004744 fabric Substances 0.000 claims description 7
- 238000003825 pressing Methods 0.000 claims description 7
- 238000010924 continuous production Methods 0.000 claims description 5
- 239000002557 mineral fiber Substances 0.000 claims description 5
- 239000004745 nonwoven fabric Substances 0.000 claims description 5
- 238000004026 adhesive bonding Methods 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims description 4
- 239000000126 substance Substances 0.000 claims description 4
- 239000000314 lubricant Substances 0.000 claims description 3
- 239000000843 powder Substances 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 3
- 239000002981 blocking agent Substances 0.000 claims description 2
- 239000000919 ceramic Substances 0.000 claims description 2
- 229910010293 ceramic material Inorganic materials 0.000 claims description 2
- 239000002923 metal particle Substances 0.000 claims description 2
- 239000010445 mica Substances 0.000 claims description 2
- 229910052618 mica group Inorganic materials 0.000 claims description 2
- 239000003973 paint Substances 0.000 claims description 2
- 239000002245 particle Substances 0.000 claims description 2
- 229920000728 polyester Polymers 0.000 claims description 2
- 235000019353 potassium silicate Nutrition 0.000 claims description 2
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 2
- 238000003980 solgel method Methods 0.000 claims description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical class O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims 2
- 239000008119 colloidal silica Substances 0.000 claims 1
- 230000001050 lubricating effect Effects 0.000 claims 1
- 239000011810 insulating material Substances 0.000 abstract description 5
- 229910052500 inorganic mineral Inorganic materials 0.000 abstract description 2
- 239000011707 mineral Substances 0.000 abstract description 2
- 230000009897 systematic effect Effects 0.000 abstract 1
- 238000011144 upstream manufacturing Methods 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 35
- 239000002344 surface layer Substances 0.000 description 11
- 239000012774 insulation material Substances 0.000 description 10
- 239000007795 chemical reaction product Substances 0.000 description 5
- 230000002787 reinforcement Effects 0.000 description 5
- 239000002759 woven fabric Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical class O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 229910000848 Damascus steel Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000013543 active substance Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 238000005352 clarification Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 239000011505 plaster Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Images
Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4209—Inorganic fibres
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4209—Inorganic fibres
- D04H1/4218—Glass fibres
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
- D04H1/64—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives the bonding agent being applied in wet state, e.g. chemical agents in dispersions or solutions
- D04H1/655—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives the bonding agent being applied in wet state, e.g. chemical agents in dispersions or solutions characterised by the apparatus for applying bonding agents
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
- D04H1/74—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being orientated, e.g. in parallel (anisotropic fleeces)
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B2001/7683—Fibrous blankets or panels characterised by the orientation of the fibres
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/10—Methods of surface bonding and/or assembly therefor
- Y10T156/1002—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina
- Y10T156/1007—Running or continuous length work
- Y10T156/1015—Folding
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/10—Methods of surface bonding and/or assembly therefor
- Y10T156/1002—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina
- Y10T156/1007—Running or continuous length work
- Y10T156/1016—Transverse corrugating
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/10—Methods of surface bonding and/or assembly therefor
- Y10T156/1002—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina
- Y10T156/1007—Running or continuous length work
- Y10T156/1016—Transverse corrugating
- Y10T156/102—Transverse corrugating with deformation or cutting of corrugated lamina
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/10—Methods of surface bonding and/or assembly therefor
- Y10T156/1002—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina
- Y10T156/1051—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina by folding
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/10—Methods of surface bonding and/or assembly therefor
- Y10T156/1052—Methods of surface bonding and/or assembly therefor with cutting, punching, tearing or severing
- Y10T156/1059—Splitting sheet lamina in plane intermediate of faces
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/10—Methods of surface bonding and/or assembly therefor
- Y10T156/1052—Methods of surface bonding and/or assembly therefor with cutting, punching, tearing or severing
- Y10T156/1062—Prior to assembly
- Y10T156/1067—Continuous longitudinal slitting
- Y10T156/1069—Bonding face to face of laminae cut from single sheet
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/10—Methods of surface bonding and/or assembly therefor
- Y10T156/1052—Methods of surface bonding and/or assembly therefor with cutting, punching, tearing or severing
- Y10T156/1062—Prior to assembly
- Y10T156/1075—Prior to assembly of plural laminae from single stock and assembling to each other or to additional lamina
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/12—Surface bonding means and/or assembly means with cutting, punching, piercing, severing or tearing
- Y10T156/13—Severing followed by associating with part from same source
Definitions
- the invention relates to a process for the continuous production of a fiber insulation web, in particular from mineral fibers, a primary fleece provided with binding and impregnating agents (lubricating agents) coming from a collecting chamber being compressed and fed to a hardening furnace for hardening the binding and impregnating agents.
- fiber insulation webs are usually produced according to the previously explained process principle. Seen across their cross-section, these fiber insulation webs are largely homogeneous, ie they have the same spatial density and strength properties everywhere, which, however, depend on the degree of compaction, fiber flow, binder content and the like. Like. Dependent and can be different. This homogeneity is particularly evident in the case of insulating materials made from synthetic, glassy solidified mineral fasters, and the surfaces of the fiber insulating material webs have no properties that fundamentally differ from the internal structure.
- Active substances are known from other fields, the outstanding properties of which are based on the changing structure of different layers with different structures and compositions.
- the surface treatment of steel or the Damascus technique are mentioned, according to which e.g. Damascus steel with different hardness can be produced, which is characterized by high strength and elasticity.
- the invention is based on the object of providing a method for the continuous production of a fiber insulation web, which allows a targeted arrangement of fibers within the cross sections of the fiber insulation web with special surface properties or properties of the fiber insulation material within the fiber insulation web with little manufacturing effort.
- the object is achieved according to the invention in that the primary nonwoven is split up into two or more partial webs in front of the curing oven and that at least one partial web is lifted off, strongly compressed while aligning the fibers and then fed back to the other partial webs and thus cured together in the curing oven becomes.
- the main advantage is that a targeted treatment of the primary nonwoven can be carried out within the normal manufacturing process, so that a finished fiber insulation web is already available at the exit from the curing oven, which is not homogeneous, but specifically special surface properties and / or special properties within the Has fiber insulation web.
- the fibers are aligned, ie while the fibers in the primary nonwoven are still largely disordered, they assume a position in the highly compressed partial web essentially parallel to the large surfaces of the partial web.
- Subclaims 2 to 23 relate to advantageous refinements of the method according to the invention. These are explained below. It has proven particularly advantageous for wide areas of application that the lifted partial web is compressed to one third to one fifth, so that the density is three to five times the original bulk density.
- the thickness of the split partial webs can be chosen so that the layer thickness of the highly compressed partial web is up to about 5 mm in the final state. Depending on the application, the thickness can also be selected to be significantly larger.
- the highly compressed or highly compressed partial web can be between guides, e.g.
- moving belts are held up to the feed point to the remaining primary nonwoven or the other partial webs, in order to then be guided together in the compressed state together with the less compressed partial webs through the hardening furnace, whereby here, too, springing up is prevented by pressure rollers or moving webs .
- a viscous binder can also advantageously be pressed continuously into the partial web in order to prevent springback, so that the fibers are held within the fiber layer of the partial web and cannot become detached.
- the primary nonwoven in a horizontal position and to split it into partial webs by means of one or more horizontal cuts.
- the partial web to be strongly compressed initially has the same layer thickness as the rest of the primary nonwoven, it is procedurally more favorable that the horizontally guided primary nonwoven is split into partial webs by one or more vertical cuts, and that the partial webs are horizontally superimposed on one another after different compression and be connected to each other before they reach the hardening furnace together.
- each lifted, compressed partial web in particular by means of a microwave generator, hot air stream or surface emitters, is cured at least in some areas before the actual curing takes place in the curing oven.
- additional binders are applied between the partial webs.
- the respective highly compressed partial web is securely glued to the remaining part of the primary fleece.
- the binder is advantageously applied to both facing surfaces of the partial webs.
- the compacted surface has increased mechanical strength, which enables insulation holders to be held securely on walls, glued-on roof sealing sheets and, above all, with partial bonding.
- the fiber insulation materials treated in this way release fewer components, i.e. practically no abrasion occurs.
- the fiber insulation web as the end product is therefore easy to use and resistant to wind attacks, especially if the fiber insulation webs are attached to clad the outer walls of buildings or the like.
- each compressed partial web is treated with additional paints and / or impregnating agents until it is sandable. In this way, natural stone-like surfaces can be produced.
- the outer surface of the respectively compressed partial web is treated or coated with materials which are highly thermally resistant up to about 1000 ° C., in particular materials which fail in the known sol-gel process.
- the fiber insulation webs produced according to the invention can be used in thermally highly stressed application areas.
- moisture-impermeable blocking agents can also be applied to the inner surface of the compressed partial web. In this way the penetration of moisture, e.g. Plaster moisture can be prevented in the less densely compressed part of the fiber insulation web.
- an air-permeable and thermally stable reinforcing agent advantageously in the form of thin nonwovens, woven fabrics or braids, can also be applied to the outer and / or inner surface of the respectively compressed partial web without major technical effort. This primarily serves to increase the tear resistance of the respective surface.
- metal or ceramic fibers and particles provided with inorganic binders in particular water glass and its derivatives or silicic acid esters of colloidal silicic acid, can also be sprayed on the outer and / or inner surface of the compressed partial web. This also results in a substantial hardening and mechanical resilience of the surfaces.
- Partial reflective materials in particular metal powder, metal mesh and metal mesh or ceramic materials such as mica, are introduced in such a way that these materials are embedded after compression.
- This structuring especially due to the surfaces that strongly reflect heat rays, significantly reduces the thermal conductivity of the fiber insulation material, especially at high temperatures.
- the reflective substances can then be introduced in one or more layers. It is particularly advantageous that these reflective layers are introduced at distances of less than 20 mm from the outer surfaces of the fiber insulation web.
- the fiber layer on the outside also prevents direct contact of, for example, galvanized wire mesh with sheathing sheets, for example made of aluminum. It is also advantageous that flexible, yet intrinsically solid fiber insulation materials can be produced by the previously explained methods, which are, for example, ideally suited for the insulation of flexible roof shells and which at the same time ensure that profiles, such as trapezoidal sheets, are bridged in roof structures.
- foam-forming substances be introduced into the partial web to be compressed in order to increase the fire resistance duration. This is particularly recommended if fiber insulation is used in components that are exposed to high temperatures, e.g. could be exposed if a fire breaks out.
- a further teaching according to the invention is to form the primary nonwoven by unfolding a thin, continuous nonwoven layer and to apply reinforcing agents to the nonwoven layers before unfolding.
- a certain structural effect can be achieved in the primary nonwoven, especially a high compressive strength perpendicular to the surface of the primary nonwoven.
- an additional special treatment of at least one partial web and finally the common curing in the hardening furnace can then be carried out again.
- the basic structural effect of the unfolding can still be supplemented and improved, namely by using different feed speeds between parts of the transport system on the way in front of and in the hardening furnace.
- Inorganic or organic binders reinforced with fibers or metal particles can be selected as reinforcing agents which are applied before the nonwoven layer is unfolded.
- glass nonwovens, glass braids or woven fabrics or metal braids or woven fabrics can be selected as reinforcing agents.
- the internal cohesion of the fiber insulation material is improved considerably.
- Loose fibers and a binder can alternatively be selected as reinforcing agents for the nonwoven layer before it is unfolded, and are simultaneously sprayed onto the thin nonwoven layer. It is recommended to use thermal to use durable fibers. While the area of application, in particular of stone fiber insulation materials, has hitherto been below 750 ° C., the measures according to the invention can significantly increase the area of application to approximately 1000 ° C.
- the result is fiber insulation materials with completely new properties, above all with high shear and tear resistance, so that they e.g. suitable for direct use as facade cladding on buildings and the like.
- the resilience of weakly binder-containing but highly compressed fiber insulation materials can be reduced.
- the following different suggestions are made depending on the field of application.
- the thin layer of nonwoven can be unfolded in such a way that the folds lie one on top of the other in steps horizontally or inclined at an angle of less than 90 ° to the large areas of the primary nonwoven. This allows the strength properties desired for the respective application to be adjusted.
- the invention further relates to a device for carrying out the above-described method, wherein the fibers, in particular mineral fibers, are collected in a collecting chamber to form a continuous primary nonwoven with simultaneous spraying on of binding agents and impregnating agents (lubricants), the primary nonwoven is compressed between rolls or belts and is then continuously conveyed to a hardening furnace for curing the binding agents and impregnating agents.
- the fibers in particular mineral fibers
- the device according to the invention is characterized in that separating devices for splitting the primary fleece into two or more partial webs are arranged in the area between the collecting chamber and the hardening furnace, that guides for lifting at least one partial web are provided after the separating device that pressure rollers or belts for strong compression of each lifted partial web is present and that such treatment facilities are connected in such a way that each partial web is returned in compressed form to the rest of the primary fleece and is passed together with it through the hardening furnace.
- Figure 1 illustrates purely schematically an embodiment of the device according to the invention.
- a known collecting chamber 1 indicated only schematically, the fibers produced to form a fiber insulation web, in particular mineral fibers, are collected while simultaneously spraying binders and impregnating agents into a continuous primary fleece moved in the direction of arrow 3.
- the primary fleece is then compacted in a known manner between rollers 4 or belts on the top and bottom of the primary fleece and then continuously conveyed to a hardening furnace 5 for hardening the binding and impregnating agents.
- the device according to the invention has, in the area between the collecting chamber 1 and the hardening furnace 5, separation devices 6 for splitting the primary fleece 2 into two or more partial webs.
- FIG. 1 In the exemplary embodiment according to FIG.
- the division into two partial webs 7 and 8 takes place. While the lower partial web 7 of the primary nonwoven in the pre-compressed state is conveyed on to the curing oven 5 without further treatment, the other partial web 8 is lifted off.
- guides such as sliding surfaces, rollers or belts provided.
- the partial web 8 in FIG. 7 is drawn at a steep angle to the partial web 7. In practice, the mutual course of the two partial webs can be made much flatter.
- the partial web 8 is strongly compressed by pressure rollers 9 and 10 or suitable pressure belts. Following the pressure rollers or belts, treatment devices of this type are connected downstream so that the partial web 8 in compressed form is fed back to the remaining primary fleece 7 and is passed together with it through the hardening furnace 5. Exemplary embodiments of the treatment devices are explained in more detail below.
- the separating devices are advantageously designed as band saws, which are optionally arranged for horizontal or vertical cuts.
- a band saw is available for a horizontal cut.
- a separating device 11 with a drive 12 is provided for a vertical cut.
- a gluing roller 13 is advantageously arranged, which is used for applying a glue, but in particular for pressing in a viscous binder.
- the gluing roller is located between two pairs of pressure rollers 9, 10.
- Another pressure roller 14 presses the partial web 8 onto the gluing roller.
- a further treatment device 15 is advantageously provided for the compressed partial web 8.
- a microwave generator or a surface radiator or a device for generating a hot air stream can be provided on one side or expediently on both sides.
- the binders contained and / or additionally applied in the lifted partial web 8 are at least partially cured. In this way, springing up of the compressed partial web is prevented, so that additional pressing devices on the way to the curing oven 5 are unnecessary, and secondly, the partial web can be given mechanical and thermal properties which are desired for the surface layer of the end product.
- the partial web 8 is to be further consolidated and reinforced, it is expedient to arrange additional spraying devices 16 on the outside or, if appropriate, also on both sides of the lifted partial web, through which the reinforcing means recorded above can be applied before the partial web is combined with the partial web 7 of the rest Primary fleece and the common final curing takes place in the curing oven 5.
- additional feed device 17 can advantageously be arranged in the region between the partial web 7 of the primary fleece and the lifted partial web 8.
- This feed device 17 is shown in simplified form in FIG. 1 as a roll or winding roller.
- the feed device 17 serves to feed air-permeable and thermally stable reinforcing agents, in particular thin polyester nonwovens, fabrics or braids.
- FIG. 1 shows only a raised partial web 8 and a remaining partial web 7 of the primary nonwoven. Instead, however, a further partial web can also be split off from the underside of the primary nonwoven, lifted off and treated in accordance with partial web 8. When it comes down to it, the primary nonwoven can also be split into a correspondingly larger number of partial webs, which then alternate, as described above for partial web 8, treated or how partial web 7 is not treated cured binders are left.
- Figures 2 and 3 show another embodiment of a device according to the invention, which is recommended if the split webs of the primary nonwoven should initially have about the same thickness. For manufacturing reasons, it is then easier to provide a separating device 11 with an output 12, which carries out a vertical cut, that is to say a cut perpendicular to the primary fleece 2. If a multiple layering is desired, several cuts are made simultaneously side by side. In each case one partial web 19 is then continued like the partial web 7 (FIG. 1) with uncured binder up to the holding furnace 5, while the other partial web 20 is compressed and further treated in accordance with the partial web 8.
- the pressing device which at the same time aligns the partial web 20, is provided with the same reference numerals as in FIG. 1. Otherwise, the explanations for FIG. 1 also apply to the exemplary embodiment according to FIGS. 2 and 3. It is common and important in all cases that the compression and treatment processes take place continuously and in the distance between the collecting chamber and the hardening furnace.
- FIG. 4 shows a side view of a section of a finished web as it leaves the hardening furnace, namely with a relatively low-density core 21, which corresponds to the partial web 7 (FIG. 1), and with a highly compressed and treated surface layer 22 with a predominantly laminar one Structure of the fibers, ie the fibers are oriented essentially horizontally or parallel to the large areas of the web.
- FIG. 5 shows a side view corresponding to FIG. 4, but with alternating, slightly compressed layers 23, 24 and 25 and highly compressed and treated thin layers 26, 27, 28 and 29, layers 26 and 29 forming the two surface layers.
- FIG. 6 shows a further exemplary embodiment of a finished product with two highly compressed and treated outer surface layers 30 and 31 and a low-density middle layer 32, but this layer 32 has been split into partial webs in the previous manufacturing process.
- Reinforcement means 33 such as metal powder, metal mesh and other reinforcement means explained above, are embedded between these partial webs.
- Figure 7 shows an embodiment which corresponds essentially to that of Figure 4, but here in the highly compressed surface layer 22 e.g. a wire mesh 34 is embedded.
- Figure 8 shows an embodiment with a less compressed layer 35 which e.g. has a weight of 30 kg / m3.
- the highly compressed surface layer 36 has a weight of, for example, 120 kg / m 3, which is also laminated with a film 37 or a thin sheet.
- Such a fiber insulation web is particularly suitable for the insulation of pipelines 38 according to FIG. 9.
- FIG. 10 shows in the diagram another sub-device which can also be used in the context of the overall device according to the invention explained above.
- the uncured primary fleece coming from a collecting chamber is fed vertically from above with a smaller web thickness to a pressing device 40, which essentially corresponds to the pressing device according to FIG. 1 and which at the same time serves to align the primary fleece 39.
- the primary nonwoven web 39 comes in the compressed state to a pendulum device 41, which advantageously consists of two circulating endless belts and oscillates back and forth in the direction of arrow 42, so that the primary fleece is deposited in a meandering manner on a conveyor device to form a relatively thick fleece layer 43, which is then continuously conveyed in the direction of arrow 44 .
- the conveying speed is selected such that the meandering fleece layers 45, which are shown in simplified form, lie close together.
- the primary fleece 39 can also be covered with air-permeable and temperature-resistant reinforcing material 46, which is fed from a winding roll 47.
- a spray device 48 or a feed device for reinforcing agents can be arranged at a suitable location.
- a fleece layer 43 can be formed with the aid of the device according to FIG. Due to the action of the reinforcement, the strength properties in all other directions are also very good.
- the fibers within the nonwoven layer 43 run essentially perpendicular to the large surfaces.
- the placement and the conveying speed can also be chosen so that the fleece layers 45 and thus most of the fibers are inclined or oblique to the large surfaces.
- the fleece layer 43 is further treated in this exemplary embodiment, similarly to the primary fleece 2 (FIG. 1), ie it can be split further here by separating devices 49, so that again one or more partial webs are formed which correspond to FIG. 1 or FIGS 3 described further can be treated. In the embodiment according to FIG. 10, only two partial webs 50 and 51 are shown, however, multiple splitting and treatment can also be carried out here.
- the partial webs are treated essentially in relation to the large horizontal surfaces, e.g. compressed etc. or the partial webs were given a fold or a meandering nonwoven layer.
- at least one of the partial webs can be compressed or compressed in the conveying direction and / or transverse direction. This can e.g. in that the conveyor belts for the partial webs are driven at different conveying speeds, so that at least one of the partial webs is compressed or compressed in the conveying direction in relation to other partial webs. In terms of the device, they can also be at least so that the partial web in question can be compressed or compressed in the transverse direction to the conveying direction.
- This upsetting or compressing can optionally be carried out at the most varied of locations between the splitting point on the one hand and the hardening furnace on the other.
- the fibers do not run parallel to the large surfaces within the partial web in question, but rather more or less obliquely thereto or with a directional component which is oriented perpendicular to the large surfaces. This reorientation of the fibers results in greater strength properties, in particular greater compressive strength perpendicular to the surfaces.
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Abstract
Description
Die Erfindung bezieht sich auf ein Verfahren zur kontinuierlichen Herstellung einer Faserdämmstoffbahn, insbesondere aus Mineralfasern, wobei ein aus einer Sammelkammer kommendes mit Binde- und Imprägniermitteln (Schmälzmitteln)versehenes Primärvlies verdichtet und einem Härtofen zum Aushärten der Binde- und Imprägniermittel zugeführt wird.The invention relates to a process for the continuous production of a fiber insulation web, in particular from mineral fibers, a primary fleece provided with binding and impregnating agents (lubricating agents) coming from a collecting chamber being compressed and fed to a hardening furnace for hardening the binding and impregnating agents.
Faserdämmstoffbahnen werden in der Praxis meist nach dem vorerläuterten Verfahrensprinzip hergestellt. Diese Faserdämmstoffbahnen sind über ihren Querschnitt gesehen weitgehend homogen, d.h. sie weisen überall gleiche Raumdichte und Festigkeitseigenschaften auf, die allerdings von Grad der Verdichtung, Faserverlauf, Bindemittelanteil u. dgl. abhängig und unterschiedlich sein können. Diese Homogenität ist besonders bei Dämmstoffen aus künstlichen, glasig erstarrten Mineralfastern vorhanden und die Oberflächen der Faserdämmstoffbahnen weisen keine grundlegend von dem inneren Aufbau abweichenden Eigenschaften auf. Um die Oberflächenfestigkeit und/oder die Flexibiltät der Oberflächenschichten zu verbessern, ist es bekannt, die vorerläuterten homogenen Faserdämmstoffbahnen mit anderen Stoffen zu kaschieren, z.B. mit Faserdämmstoffen höherer Dichte, Glasvliesen, Glas- und Textilgeweben, Metallgeweben, Folien od. dgl. oder die Faserdämmstoffbahnen durch mechanische Einwirkung zu verändern. Zur Durchführung dieser bekannten Maßnahmen ist Grundvoraussetzung, daß die homogene Faserdämmstoffbahn zuerst durch einen Härteofen geführt wird, wo das Aushärten des enthaltenen Binde- und Imprägniermittels erfolgt. Erst danach werden die Oberflächenschichten aufgebraucht. Abgesehen von den separaten Herstellungsvorgängen für die Oberflächenschichten erfordert dieses nachträgliche Aufbringen einen verhältnismäßig großen Fertigungsaufwand, besonders dann, wenn die in dem Härteofen ausgehärtete Faserdämmstoffbahn zunächst in Schichten oder Abschnitte aufgeteilt und danach die Beschichtung vorgenommen werden muß.In practice, fiber insulation webs are usually produced according to the previously explained process principle. Seen across their cross-section, these fiber insulation webs are largely homogeneous, ie they have the same spatial density and strength properties everywhere, which, however, depend on the degree of compaction, fiber flow, binder content and the like. Like. Dependent and can be different. This homogeneity is particularly evident in the case of insulating materials made from synthetic, glassy solidified mineral fasters, and the surfaces of the fiber insulating material webs have no properties that fundamentally differ from the internal structure. In order to improve the surface strength and / or the flexibility of the surface layers, it is known to laminate the previously explained homogeneous fiber insulation webs with other materials, for example with fiber insulation materials of higher density, glass fleeces, glass and textile fabrics, metal fabrics, foils or the like, or the fiber insulation webs to change by mechanical action. To carry out these known measures, the basic prerequisite is that the homogeneous fiber insulation web is first passed through a hardening furnace, where the binder and impregnating agent contained is hardened. Only then are the surface layers used up. Apart from the separate production processes for the surface layers, this subsequent application requires a relatively large amount of production work, especially if they are carried out in the hardening furnace cured fiber insulation web first divided into layers or sections and then the coating must be carried out.
Aus anderen Fachgebieten sind Wirkstoffe bekannt, deren hervorragende Eigenschaften aus dem wechselnden Aufbau verschiedener Schichten mit unterschiedlicher Struktur und Zusammensetzung beruhen.Als Beispiele seien hier nur auf die Oberflächenvergütung von Stahl oder auf die Damaszener Technik hingewiesen, wonach z.B. ein Damaszenerstahl mit unterschiedlicher Härte hergestellt werden kann, der sich durch hohe Festigkeit und Elastizität auszeichnet.Active substances are known from other fields, the outstanding properties of which are based on the changing structure of different layers with different structures and compositions. As examples, only the surface treatment of steel or the Damascus technique are mentioned, according to which e.g. Damascus steel with different hardness can be produced, which is characterized by high strength and elasticity.
Der Erfindung liegt demgegenüber die Aufgabe zugrunde, ein Verfahren zur kontinuierlichen Herstellung einer Faserdämmstoffbahn zu schaffen, welches mit geringem Fertigungsaufwand eine gezielte Anordnung von Fasern innerhalb der Querschnitte der Faserdämmstoffbahn mit besonderen Oberflächeneigenschaften bzw. Eigenschaften des Faserdämmstoffes innerhalb der Faserdämmstoffbahn gestattet.In contrast, the invention is based on the object of providing a method for the continuous production of a fiber insulation web, which allows a targeted arrangement of fibers within the cross sections of the fiber insulation web with special surface properties or properties of the fiber insulation material within the fiber insulation web with little manufacturing effort.
Die gestellte Aufgabe wird erfindungsgemäß dadurch gelöst, daß das Primärvlies vor dem Härteofen in zwei oder mehrere Teilbahnen aufgespalten wird und daß mindestens eine Teilbahn abgehoben, unter Ausrichten der Fasern stark komprimiert und anschließend der oder den übrigen Teilbahnen wieder zugeführt und hiermit gemeinsam in dem Härteofen ausgehärtet wird.The object is achieved according to the invention in that the primary nonwoven is split up into two or more partial webs in front of the curing oven and that at least one partial web is lifted off, strongly compressed while aligning the fibers and then fed back to the other partial webs and thus cured together in the curing oven becomes.
Der wesentliche Vorteil besteht darin, daß innerhalb des normalen Fertigungsablaufs eine gezielte Behandlung des Primärvlieses vorgenommen werden kann, so daß bereits am Ausgang aus dem Härteofen eine fertige Faserdämmstoffbahn vorhanden ist, die nicht homogen ist, sondern gezielt besondere Oberflächeneigenschaften und/oder besondere Eigenschaften innerhalb der Faserdämmstoffbahn aufweist. Durch das starke Komprimieren der jeweiligen Teilbahn werden die Fasern ausgerichtet, d.h. während die Fasern in den Primärvlies noch weitgehend ungeordnet sind, nehmen sie in der stark komprimierten Teilbahn eine Lage im wesentlichen parallel zu den großen Oberflächen der Teilbahn an.The main advantage is that a targeted treatment of the primary nonwoven can be carried out within the normal manufacturing process, so that a finished fiber insulation web is already available at the exit from the curing oven, which is not homogeneous, but specifically special surface properties and / or special properties within the Has fiber insulation web. By the strong compression of the respective partial web, the fibers are aligned, ie while the fibers in the primary nonwoven are still largely disordered, they assume a position in the highly compressed partial web essentially parallel to the large surfaces of the partial web.
Die Unteransprüche 2 bis 23 betreffen vorteilhafte Ausgestaltungen des erfindungsgemäßen Verfahrens. Diese sind nachfolgend erläutert. Es hat sich für weite Anwendungsbereiche als besonders vorteilhafte erwiesen, daß die abgehobene Teilbahn auf ein Drittel bis ein Fünftel komprimiert wird, so daß die Dichte das Dreifache bis Fünffache der ursprünglichen Rohdichte beträgt. Die Dicke der aufgespaltenen Teilbahnen kann so gewählt werden, daß die Schichtdicke der hochverdichteten Teilbahn im Endzustand bis etwa 5 mm beträgt. Je nach Anwendungsfall kann die Dicke aber auch wesentliche großer gewählt werden. Die hochverdichtete bzw. stark komprimierte Teilbahn kann zwichen Führungen, z.B. mitlaufenden Bändern, bis zu der Zuführungsstelle zu dem übrigen Primärvlies bzw. den übrigen Teilbahnen gehalten werden, um dann im komprmierten Zustand zusammen mit den weniger verdichteten Teilbahnen gemeinsam durch den Härteofen geführt zu werden, wobei auch hier durch Andrückrollen oder mitlaufende Bänder ein Auffedern verhindert wird.Subclaims 2 to 23 relate to advantageous refinements of the method according to the invention. These are explained below. It has proven particularly advantageous for wide areas of application that the lifted partial web is compressed to one third to one fifth, so that the density is three to five times the original bulk density. The thickness of the split partial webs can be chosen so that the layer thickness of the highly compressed partial web is up to about 5 mm in the final state. Depending on the application, the thickness can also be selected to be significantly larger. The highly compressed or highly compressed partial web can be between guides, e.g. moving belts, are held up to the feed point to the remaining primary nonwoven or the other partial webs, in order to then be guided together in the compressed state together with the less compressed partial webs through the hardening furnace, whereby here, too, springing up is prevented by pressure rollers or moving webs .
Stattdessen kann auch vorteilhafterweise zwecks Verhinderung einer Rückfederung in die Teilbahn ein viskoses Bindemittel kontinuierlich eingepreßt werden, so daß die Fasern innerhalb der Faserschicht der Teilbahn gehalten werden und sich nicht lösen können.Instead, a viscous binder can also advantageously be pressed continuously into the partial web in order to prevent springback, so that the fibers are held within the fiber layer of the partial web and cannot become detached.
In aller Regel ist es von Vorteil, daß Primärvlies in horizontaler Lage kontinuierlich zu fördern und durch einen oder mehrere horizontale Schnitte in Teilbahnen aufzuspalten. Bei größeren Schichtdicken, d.h. wenn die unterschiedlichen Strukturen im Masse-Verhältnis 1 : 1 stehen sollen, die stark zu komprimierende Teilbahn also anfangs die gleiche Schichtdicke wie das übrige Primärvlies aufweist, ist es verfahrenstechnisch günstiger, daß das horizontal geführte Primärvlies durch einen oder mehrere vertikale Schnitte in Teilbahnen aufgespalten wird, und daß die Teilbahnen nach unterschiedlicher Komprimierung horizontal übereinander geführt und miteinander verbunden werden, bevor sie wiederum gemeinsam zum Härteofen gelangen.As a rule, it is advantageous to continuously convey the primary nonwoven in a horizontal position and to split it into partial webs by means of one or more horizontal cuts. With larger layer thicknesses, ie when the different structures have a mass ratio of 1: 1 If the partial web to be strongly compressed initially has the same layer thickness as the rest of the primary nonwoven, it is procedurally more favorable that the horizontally guided primary nonwoven is split into partial webs by one or more vertical cuts, and that the partial webs are horizontally superimposed on one another after different compression and be connected to each other before they reach the hardening furnace together.
Ein weiterer erfindungsgemäßer Vorschlag geht dahin, daß jede abgehobene, komprimierte Teilbahn,insbesondere mittels Mikrowellengenerator, Heißluftstrom oder Oberflächenstrahlern mindestens in Teilbereichen ausgehärtet wird, bevor die eigentliche Aushärtung in dem Härteofen erfolgt.Another proposal according to the invention is that each lifted, compressed partial web, in particular by means of a microwave generator, hot air stream or surface emitters, is cured at least in some areas before the actual curing takes place in the curing oven.
Weiterhin wird im Rahmen der Erfindung vorgeschlagen, daß zwischen den Teilbahnen zusätzlich Bindemittel aufgebracht wird. Auf diese Weise wird die jeweilige stark komprimierte Teilbahn mit dem übrigen Teil des Primärvlieses sicher verklebt. Vorteilhafterweise wird das Bindemittel dabei auf beiden einander zugekehrten Oberflächen der Teilbahnen aufgebracht.Furthermore, it is proposed within the scope of the invention that additional binders are applied between the partial webs. In this way, the respective highly compressed partial web is securely glued to the remaining part of the primary fleece. The binder is advantageously applied to both facing surfaces of the partial webs.
Wenn die stark komprimierten Teilbahnen im Endprodukt eine oder alternativ beide Oberflächenschichten bilden, weist die verdichtete Oberfläche eine erhöhte mechanische Festigkeit auf, was einen sicheren Halt von Dämmstoffhaltern an Wänden, aufgeklebten Dachdichtungsbahnen und vor allen Dingen bei partieller Verklebung ermöglicht. Die derart behandelten Faserdämmstoffe geben weniger Bestandteile ab, d.h. es tritt in der Praxis praktisch kein Abrieb auf. Die Faserdämmstoffbahn als Endprodukt ist deshalb handhabungsfreundlich und resistent gegen Windangriffe, vor allem wenn die Faserdämmstoffbahnen zur Verkleidung von Außenwänden von Gebäuden od. dgl. angebracht sind.If the highly compressed partial webs in the end product form one or alternatively both surface layers, the compacted surface has increased mechanical strength, which enables insulation holders to be held securely on walls, glued-on roof sealing sheets and, above all, with partial bonding. The fiber insulation materials treated in this way release fewer components, i.e. practically no abrasion occurs. The fiber insulation web as the end product is therefore easy to use and resistant to wind attacks, especially if the fiber insulation webs are attached to clad the outer walls of buildings or the like.
Weiterhin wird vorgeschlagen, daß die Außenfläche der jeweils komprimierten Teilbahn mit zusätzlichen Farben- und/oder Imprägniermitteln bis zur Schleiffähigkeit behandelt wird. Es lassen sich auf diese Weise natursteinartige Oberflächen herstellen.It is also proposed that the outer surface of each compressed partial web is treated with additional paints and / or impregnating agents until it is sandable. In this way, natural stone-like surfaces can be produced.
Zweckmäßig ist ferner, daß die Außenfläche der jeweils komprimierten Teilbahn mit bis zu etwa 1000° C thermisch hochbeständigen Materialen, insbesondere Materialien, die im bekannten Sol-Gel-Verfahren ausfallen, behandelt oder beschichtete wird. Auf diese Weise können die erfindungsgemäß hergestellten Faserdämmstoffbahnen in thermisch hochbelasteten Anwendungsbereichen eingesetzt werden.It is also expedient that the outer surface of the respectively compressed partial web is treated or coated with materials which are highly thermally resistant up to about 1000 ° C., in particular materials which fail in the known sol-gel process. In this way, the fiber insulation webs produced according to the invention can be used in thermally highly stressed application areas.
Im Rahmen des kontinuierlichen Herstellungsverfahrens können ferner auf der Innenfläche der jeweils komprimierten Teilbahn feuchtigkeitsundurchlässige Sperrmittel aufgebracht werden. Auf diese Weise kann das Eindringen von Feuchtigkeit, z.B. Putzfeuchte, in den weniger stark verdichteten Teil der Faserdämmstoffbahn verhindert werden.As part of the continuous production process, moisture-impermeable blocking agents can also be applied to the inner surface of the compressed partial web. In this way the penetration of moisture, e.g. Plaster moisture can be prevented in the less densely compressed part of the fiber insulation web.
Ohne größeren technischen Aufwand kann bei dem kontinuierlichen Herstellungsverfahren auch auf der Außen- und/oder Innenfläche der jeweils komprimierten Teilbahn ein luftdurchlässiges und thermisch stabiles Verstärkungsmittel, vorteilhafterweise in Form von dünnen Vliesen, Geweben oder Geflechten, aufgebracht werden. Dies dient vor allem zur Verstärkung der Reißfestigkeit der jeweiligen Oberfläche.In the continuous production process, an air-permeable and thermally stable reinforcing agent, advantageously in the form of thin nonwovens, woven fabrics or braids, can also be applied to the outer and / or inner surface of the respectively compressed partial web without major technical effort. This primarily serves to increase the tear resistance of the respective surface.
Stattdessen können auch auf der Außen- und/oder Innenfläche der komprimierten Teilbahn mit anorganischen Bindemitteln, insbesondere Wasserglas und dessen Derivate oder Kieselsäure- Ester kolloidaler Kieselsäure, versehenen Metall- oder Keramikfasern und -teilchen aufgesprüht werden. Auch hierdurch wird eine wesentliche Verfestigung und mechanische Belastbarkeit der Oberflächen erreicht.Instead, metal or ceramic fibers and particles provided with inorganic binders, in particular water glass and its derivatives or silicic acid esters of colloidal silicic acid, can also be sprayed on the outer and / or inner surface of the compressed partial web. This also results in a substantial hardening and mechanical resilience of the surfaces.
Alternativ wird vorgeschlagen, daß in die zu komprimierende Teilbahn reflektierende Stoffe, insbesondere Metallpulver, Metallgewebe und -geflechte oder keramische Werkstoffe, wie Glimmer, eingebracht werden, derart, daß diese Stoffe nach dem Komprimieren eingebettet sind. Durch diese Strukturierung, vor allem durch die stark Wärmestrahlen reflektierenden Oberflächen, wird besonders bei hohen Temperaturen die Wärmeleitfähigkeit des Faserdämmstoffes wesentlich reduziert.Alternatively, it is proposed that the to be compressed Partial reflective materials, in particular metal powder, metal mesh and metal mesh or ceramic materials such as mica, are introduced in such a way that these materials are embedded after compression. This structuring, especially due to the surfaces that strongly reflect heat rays, significantly reduces the thermal conductivity of the fiber insulation material, especially at high temperatures.
Bei ein- oder mehrfachem, horizontalem Aufspalten bzw. Auf. trennen des Primärvlieses können mehrere durch den Querschnitt gehende laminare Strukturen bzw. unterschiedliche Schichten geschaffen werden. Die reflektierende Stoffe können dann in einer oder mehreren Schichten eingebracht werden. Besonders vorteilhaft ist es, daß diese reflektierenden Schichten mit Abständen von weniger als 20 mm von den äußeren Oberflächen der Faserdämmstoffbahn eingebracht werden.With single or multiple horizontal splitting or opening. separating the primary fleece, several laminar structures or different layers extending through the cross section can be created. The reflective substances can then be introduced in one or more layers. It is particularly advantageous that these reflective layers are introduced at distances of less than 20 mm from the outer surfaces of the fiber insulation web.
Durch die vorerläuterten Verfahren ergeben sich mehrere grundsätzliche Vorteile. Bei geeigneter Wahl des Verhältnisses der Schichtdicke und der Rohdichte zwischen der jeweiligen Oberflächenschicht bzw. der stark komprimierten Teilbahn einerseits und dem Kern des Materials, d.h. der übrigen weniger verdichteten Primärvliesschicht andererseits, lassen sich flexible, dennoch mit einer harten Oberfläche ausgestattete Dämmstoffe kontinuierlich herstellen, so z.B. für Rohrummantelungen, für den Apparatebau oder ähnliche Anwendungsgebiete. Bei Verwendung von Drahtnetzen zur Verstärkung lassen sich Drahtnetzmatten herstellen, bei denen das Drahtgeflecht vollständig in der Oberfläche der Matte bzw. Bahn integriert ist. Dadurch werden die Perforationen des Dämmstoffes bei der nachträglichen Versteppung, wie bisher üblich, vermieden. Die außen liegende Faserschicht verhindert dabei auch den direkten Kontakt von z.B. verzinkten Drahtgeflechten mit Ummantelungsblechen z.B. aus Aluminium. Vorteilhaft ist ferner, daß sich durch die vorerläuterten Verfahren biegsame, dennoch in sich feste Faserdämmstoffe herstellen lassen, die sich die sich z.B. hervorragend für die Dämmung flexibler Dachschalen eignen und die gleichzeitig eine Überbrückung von Profilierungen, wie z.B. von Trapezblechen, bei Dachkonstruktionen gewährleisten.The above-mentioned methods result in several fundamental advantages. With a suitable choice of the ratio of the layer thickness and the bulk density between the respective surface layer or the highly compressed partial web on the one hand and the core of the material, that is to say the other less compressed primary nonwoven layer on the other hand, flexible but nevertheless equipped with a hard surface insulating materials can be produced continuously, so eg for pipe jackets, for apparatus construction or similar areas of application. When using wire nets for reinforcement, wire mesh mats can be produced in which the wire mesh is completely integrated in the surface of the mat or web. As a result, the perforation of the insulation material during subsequent quilting, as was previously the case, is avoided. The fiber layer on the outside also prevents direct contact of, for example, galvanized wire mesh with sheathing sheets, for example made of aluminum. It is also advantageous that flexible, yet intrinsically solid fiber insulation materials can be produced by the previously explained methods, which are, for example, ideally suited for the insulation of flexible roof shells and which at the same time ensure that profiles, such as trapezoidal sheets, are bridged in roof structures.
Es wird ferner vorgeschlagen, daß in die zu komprimierende Teilbahn zwecks Erhöhung der Feuerwiderstandsdauer schaumbildende Stoffe eingebracht werden. Diese ist besonders zu empfehlen, wenn Faserdämmstoff in Bauteilen verwendet wird, die hohen Temperaturbeanspruchungen, z.B. bei Ausbruch eines Feuers ausgesetzt sein könnten.It is also proposed that foam-forming substances be introduced into the partial web to be compressed in order to increase the fire resistance duration. This is particularly recommended if fiber insulation is used in components that are exposed to high temperatures, e.g. could be exposed if a fire breaks out.
Eine weitere erfindungsgemäße Lehre geht dahin, das Primärvlies durch Auffaltung einer dünnen kontinuierlichen Vlieslage zu bilden und auf die Vlieslagen vor der Auffaltung Verstärkungsmittel aufzubringen. Auf diese Weise kann bereits im Primärvlies ein bestimmter Struktureffekt erzielt werden, vor allem eine hohe Druckfestigkeit senkrecht zur Oberfläche des Primärvlieses. Danach kann dann wieder die beschriebene Auspaltung in Teilbahnen, eine zusätzliche besondere Behandlung mindestens einer Teilbahn und schließlich das gemeinsame Aushärten in dem Härteofen vorgenommen werden. Der grundsätzliche Struktureffekt durch die Auffaltung kann noch ergänzt und verbessert werden, und zwar durch die Anwendung unterschiedlicher Vorschubgeschwindigkeiten zwischen Teilen des Transportsystems auf dem Wege vor und in dem Härteofen. Als Verstärkungsmittel, die vor der Auffaltung der Vlieslage aufgebracht werden, können mit Fasern oder Metallpartikeln verstärkte anorganische oder organische Bindemittel gewählt werden. Alternative können als Verstärkungsmittel auch Glasvliese, Glasgeflechte oder -gewebe oder Metallgeflechte oder -gewebe gewählt werden. In jedem Falle wird dadurch der innere Zusammenhalt des Faserdämmstoffes sehr beträchtlich verbessert.A further teaching according to the invention is to form the primary nonwoven by unfolding a thin, continuous nonwoven layer and to apply reinforcing agents to the nonwoven layers before unfolding. In this way, a certain structural effect can be achieved in the primary nonwoven, especially a high compressive strength perpendicular to the surface of the primary nonwoven. Then the described splitting into partial webs, an additional special treatment of at least one partial web and finally the common curing in the hardening furnace can then be carried out again. The basic structural effect of the unfolding can still be supplemented and improved, namely by using different feed speeds between parts of the transport system on the way in front of and in the hardening furnace. Inorganic or organic binders reinforced with fibers or metal particles can be selected as reinforcing agents which are applied before the nonwoven layer is unfolded. Alternatively, glass nonwovens, glass braids or woven fabrics or metal braids or woven fabrics can be selected as reinforcing agents. In any case, the internal cohesion of the fiber insulation material is improved considerably.
Als Verstärkungsmittel für die Vlieslage vor deren Auffaltung können alternativ auch lose Fasern und ein Bindemittel gewählt werden, die gleichzeitig auf die dünne Vlieslage aufgesprüht werden. Es empfiehlt sich dabei, thermisch beständige Fasern zu verwenden. Währen der Anwendungsbereich speziell von Steinfaserdämmstoffen bisher bei Temperaturbelastungen unter 750° C liegt, kann durch die erfindungsgemäßen Maßnahmen der Anwendungsbereich deutlich bis auf etwa 1000° C erhöht werden.Loose fibers and a binder can alternatively be selected as reinforcing agents for the nonwoven layer before it is unfolded, and are simultaneously sprayed onto the thin nonwoven layer. It is recommended to use thermal to use durable fibers. While the area of application, in particular of stone fiber insulation materials, has hitherto been below 750 ° C., the measures according to the invention can significantly increase the area of application to approximately 1000 ° C.
In Kombination mit den oben beschriebenen hochverdichteten bzw. komprimierten Zonen oder Schichten (Teilbahnen) ergeben sich im Endergebnis Faserdämmstoffe mit ganz neuen Eigenschaften, vor allem mit hoher Scher- und Abreißfestigkeit, so daß diese sich z.B. für den direkten Ansatz als Fassadenbekleidungen an Gebäuden und dergleichen eignen. Gleichzeitig läßt sich das Zurückfedern schwach bindemittelhaltiger, aber hochverdichteter Faserdämmstoffe verringern.In combination with the highly compressed or compressed zones or layers (partial webs) described above, the result is fiber insulation materials with completely new properties, above all with high shear and tear resistance, so that they e.g. suitable for direct use as facade cladding on buildings and the like. At the same time, the resilience of weakly binder-containing but highly compressed fiber insulation materials can be reduced.
Was das Auffalten der dünnen Vlieslage zu dem beschriebenen Primärvlies anbelangt, so werden je nach Anwendungsgebiet die folgenden unterschiedlichen Vorschläge gemacht. Einmal ist es möglich, die Auffaltung der dünnen Vlieslage derart vorzunehmen, daß dieFalten im wesentlichen vertikal bzw. senkrecht zu den großen Flächen des Primärvlieses verlaufen. In diesem Falle ergibt sich eine sehr hohe Druckfestigkeit senkrecht zu den großen Flächen des Primärvlieses und damit auch später im Endprodukt. Alternativ kann die Auffaltung der dünnen Vlieslage derart vorgenommen werden, daß die Falten stufenweise waagerecht oder schräg geneigt unter einem Winkel kleiner als 90° zu den großen Flächen des Primärvlieses aufeinanderliegen. Dadurch kann man die für den jeweiligen Anwendungsfalls gewünschten Festigkeitseigenschaften anpassen.Regarding the unfolding of the thin nonwoven layer to the described primary nonwoven, the following different suggestions are made depending on the field of application. On the one hand, it is possible to unfold the thin nonwoven layer in such a way that the folds are essentially vertical or perpendicular to the large areas of the primary nonwoven. In this case there is a very high compressive strength perpendicular to the large areas of the primary fleece and thus later in the end product. Alternatively, the thin layer of nonwoven can be unfolded in such a way that the folds lie one on top of the other in steps horizontally or inclined at an angle of less than 90 ° to the large areas of the primary nonwoven. This allows the strength properties desired for the respective application to be adjusted.
Die Erfindung bezieht sich ferner auf eine Vorrichtung zur Durchführung des vorerläuterten Verfahrens, wobei die Fasern, insbesondere Mineralfasern, unter gleichzeitigem Aufsprühen von Binde- und Imprägniermitteln (Schmälzmitteln) in einer Sammelkammer zu einem kontinuierlichen Primärvlies gesammelt, das Primärvlies zwischen Rollen oder Bändern verdichtet und anschließend kontinuierlich zu einem Härteofen zum Aushärten der Binde- und Imprägniermittel gefördert wird.The invention further relates to a device for carrying out the above-described method, wherein the fibers, in particular mineral fibers, are collected in a collecting chamber to form a continuous primary nonwoven with simultaneous spraying on of binding agents and impregnating agents (lubricants), the primary nonwoven is compressed between rolls or belts and is then continuously conveyed to a hardening furnace for curing the binding agents and impregnating agents.
Die erfindungsgemäße Vorrichtung ist dadurch gekennzeichnet, daß im Bereich zwischen der Sammelkammer und dem Härteofen Trennvorrichtungen zum Aufspalten des Primärvlieses in zwei oder mehrere Teilbahnen angeordnet sind, daß im Anschluß an die Trennvorrichtung Führungen zum Abheben mindestens einer Teilbahn vorgesehen sind, daß Andrückwalzen oder -bänder zum starken Komprimieren jeder abgehobenen Teilbahn vorhanden sind und daß derartige Behandlungseinrichtungen nachgeschaltet sind, daß jede Teilbahn in komprimierter Form dem übrigen Primärvlies wieder zugeführt und mit diesem gemeinsam durch den Härteofen geleitet wird.The device according to the invention is characterized in that separating devices for splitting the primary fleece into two or more partial webs are arranged in the area between the collecting chamber and the hardening furnace, that guides for lifting at least one partial web are provided after the separating device that pressure rollers or belts for strong compression of each lifted partial web is present and that such treatment facilities are connected in such a way that each partial web is returned in compressed form to the rest of the primary fleece and is passed together with it through the hardening furnace.
Vorteilhafte Ausgestaltung der erfindungsgemäßen Vorrichtung ergeben sich aus den Unteransprüchen 25 bis 30.Advantageous embodiments of the device according to the invention result from
In der Zeichnung sind Ausführungsbeispiele der erfindungsgemäßen Vorrichtung im Schema dargestellt, und zwar zeigen
- Figur 1 eine Prinzipzeichnung einer Vorrichtung, wobei eine Teilbahn von dem Primärvlies abgetrennt, abgehoben und separat weiter behandelt wird und wobei der Trennschnitt waagerecht verläuft,
- Figur 2 eine Teildraufsicht auf eine Sammelkammer und ein Primärvlies mit einer Trennvorrichtung für einen vertikalen Schnitt,
Figur 3 eine Seitenansicht auf das Primärvlies gemäß Figur 2 mit Darstellung einer unterschiedlichen Behandlung der Teilbahnen,- Figur 4 Seitenansicht auf ein Teilstück einer fertigen Faserdämmstoffbahn,
Figur 5 Seitenansicht auf eine anderes Teilstück einer fertigen Faserdämmstoffbahn,Figur 6 wiederum eine Seitenansicht auf ein Teilstück einer anderen Faserdämmstoffbahn,Figur 7 eine weitere Seitenansicht auf einTeilstück einer anderen Faserdämmstoffbahn,Figur 8 eine Seitenansicht auf ein Teilstück einer weiteren Faserdämmstoffbahn,Figur 9 eine Stirnansicht auf eine Rohrleitungsdämmung undFigur 10 eine Prinzipzeichnung einer anderen Vorrichtung in Seitenansicht.
- FIG. 1 shows a basic drawing of a device, a partial web being separated from the primary fleece, being lifted off and treated separately, and the separating cut being horizontal,
- FIG. 2 shows a partial top view of a collecting chamber and a primary fleece with a separating device for a vertical cut,
- FIG. 3 shows a side view of the primary fleece according to FIG. 2 with a different treatment of the partial webs,
- FIG. 4 is a side view of a section of a finished fiber insulation web,
- Figure 5 side view of another section of a manufacture fiber insulation web,
- FIG. 6 again a side view of a section of another fiber insulation web,
- FIG. 7 shows a further side view of a section of another fiber insulation web,
- FIG. 8 shows a side view of a section of a further fiber insulation web,
- Figure 9 is an end view of a pipe insulation and
- Figure 10 is a schematic drawing of another device in side view.
Figur 1 veranschaulicht rein schematisch ein Ausführungsbeispiel der erfindungsgemäßen Vorrichtung. In einer nur schematisch angedeuteten bekannten Sammelkammer 1 werden die zur Bildung einer Faserdämmstoffbahn erzeugten Fasern, insbesondere Mineralfasern, unter gleichzeitigem Aufsprühen von Binde- und Imprägniermitteln zu einem kontinuierlichen in Richtung des Pfeils 3 bewegten Primärvlies gesammelt. Das Primärvlies wird dann in bekannter Weise zwischen Rollen 4 oder Bändern auf der Oberseite und Unterseite des Primärvlieses verdichtete und anschließend kontinuierlich zu einem Härteofen 5 zum Aushärten der Binde- und Imprägniermittel gefördert. Die erfindungsgemäße Vorrichtung besitzt im Bereich zwischen der Sammelkammer 1 und dem Härteofen 5 Trennvorrichtungen 6 zumAufspalten des Primärvlieses 2 in zwei oder mehrere Teilbahnen. Bei dem Ausführungsbeispiel nach Figur 1 erfolgt die Aufspaltung in zwei Teilbahnen 7 und 8. Während die untere Teilbahn 7 das Primärvlieses in vorverdichtetem Zustand ohne weitere Behandlung bis zum Härteofen 5 weitergefördert wird, wird die andere Teilbahn 8 abgehoben. Dazu sind im Anschluß an die Trennvorrichtung 6 nicht gezeichneten Führungen, wie Gleitflächen, Rollen oder Bänder vorgesehen. Zur besseren Verdeutlichung ist die Teilbahn 8 in Figur 7 unter einem steilen Winkel zur Teilbahn 7 gezeichnet. In der Praxis kann der gegenseitige Verlauf der beiden Teilbahnen wesentlich flacher gestaltet sein. Nach dem Abheben wird die Teilbahn 8 durch Andrückwalzen 9 und 10 oder geeignete Andrückbänder stark komprimiert. Im Anschluß an die Andrückwalzen oder -bänder sind derartige Behandlungseinrichtungen nachgeschaltet, daß die Teilbahn 8 in komprimierter Form dem übrigen Primärvlies 7 wieder zugeführt und mit diesem gemeinsam durch den Härteofen 5 geleitet wird. Ausführungsbeispiele der Behandlungseinrichtungen sind nachfolgend noch näher erläutert.Figure 1 illustrates purely schematically an embodiment of the device according to the invention. In a known collecting chamber 1, indicated only schematically, the fibers produced to form a fiber insulation web, in particular mineral fibers, are collected while simultaneously spraying binders and impregnating agents into a continuous primary fleece moved in the direction of
Die Trennvorrichtungen sind vorteilhafterweise als Bandsägen ausgebildet, welche wahlweise für horinzontale oder vertikale Schnitte angeordnet sind. Bei dem Ausführungsbeispiel nach Figur 1 ist eine Bandsäge für einen horizontalen Schnitt vorhanden. Bei dem Ausführungsbeispiel nach Figur 2 ist eine Trennvorrichtung 11 mit Antrieb 12 für einen vertikalen Schnitt vorgesehen.The separating devices are advantageously designed as band saws, which are optionally arranged for horizontal or vertical cuts. In the embodiment of Figure 1, a band saw is available for a horizontal cut. In the exemplary embodiment according to FIG. 2, a separating
Im Bereich der Andrückwalzen 9, 10 oder -bänder ist vorteilhafterweise eine Beleimungswalze 13 angeordnet, die zum Auftragen eines Leimes, insbesondere aber zum Einpressen eines viskosen Bindemittels dient. Bei dem dargestellten Ausführungsbeispiel befindet sich die Beleimungswalze zwischen zwei Paaren von Andrückwalzen9, 10. Eine weitere Andrückwalze 14 preßt die Teilbahn 8 auf die Beleimungswalze.In the area of the
Im Anschluß an die aus Andrückwalzen oder -bändern gebildete Komprimierungsvorrichtung ist vorteilhafterweise eine weitere Behandlungseinrichtung 15 für die komprimierte Teilbahn 8 vorgesehen. Hierzu kann wahlweise ein Mikrowellengenerator oder ein Oberflächenstrahler oder eine Einrichtung zum Erzeugen eines Heißluftstroms einseitig oder zweckmäßigerweise beidseitig vorgesehen werden. Durch diese Behandlungs einrichtung werden die in der abgehobenen Teilbahn 8 enthaltenen und/oder zusätzlich aufgebrachten Bindemittel mindestens teilweise ausgehärtet. Auf diese Weise wird einmal ein Auffedern der komprierten Teilbahn verhindert, so daß sich zusätzliche Anpreßvorrichtungen auf dem Weg bis zu dem Härteofen 5 erübrigen und zum andere kann man der Teilbahn mechanische und thermische Eigenschaften verleihen, die für die Oberflächenschicht des Endproduktes gewünscht werden.Following the compression device formed from pressure rollers or belts, a
Wenn die Teilbahn 8 weiterhin verfestigt und verstärkt werden soll, ist es zweckmäßig, weitere Sprüheinrichtungen 16 außenseitig oder ggfs. auch beidseitig der abgehobenen Teilbahn anzuordnen, durch welche die oben aufgezeichneten Verstärkungsmittel aufgebracht werden können, bevor eine Vereinigung der Teilbahn mit der Teilbahn 7 des übrigen Primärvlieses und die gemeinsame endgültige Aushärtung im Härteofen 5 erfolgt. Zur weiteren Verstärkung und insbesondere zu einer verbesserten Verbindung zwischen den beiden Teilbahnen 7 und 8 kann noch vorteilhafterweise eine zusätzliche Aufgabeeinrichtung 17 im Bereich zwischen der Teilbahn 7 des Primärvlieses und der abgehobenen Teilbahn 8 angeordnet werden. Diese Aufgabeeinrichtung 17 ist inFigur 1 vereinfacht als Rolle bzw. Wickelwalze gezeichnet. Die Aufgabeeinrichtung 17 dient zur Aufgabe von luftdurchlässigen und thermisch stabilen Verstärkungsmitteln, insbesondere von dünnen Polyestervliesen, Geweben oder Geflechten. Weiterhin seien genannt Glasvliese, Glasseidengittergewebe und Metallgittergewebt oder - geflechte. Am Eingang des Härteofens 5 sowie im Innern des Härteofens befinden sich weitere Andrückwalzen 18 oder geeignete Andrückbänder. Figur 1 zeigt im Ausführungsbeispiel nur eine abgehobene Teilbahn 8 und eine verbleibende Teilbahn 7 des Primärvlieses. Stattdessen kann aber auch noch zusätzlich von der Unterseite des Primärvlieses eine weitere Teilbahn abgespalten, abgehoben und entsprechend der Teilbahn 8 behandelt werden. Wenn es darauf ankommt, dem Endprodukt über den Querschnitt gesehen unterschiedliche Eigenschaften, insbesondere Festigkeitseigenschaften, zu verleihen, kann eine Aufspaltung des Primärvlieses auch in eine entsprechende größere Anzahl von Teilbahnen erfolgen, die dann abwechseln, wie oben zu der Teilbahn 8 beschrieben, behandelt oder wie die Teilbahn 7 mit nicht ausgehärteten Bindemitteln belassen werden.If the
Die Figuren 2 und 3 zeigen ein anderes Ausführungsbeispiel einer erfindungsgemäßen Vorrichtung, die dann empfehlenswert ist, wenn die aufgespaltenen Teilbahnen des Primärvlieses anfangs etwa die gleiche Dicke haben sollen. Aus Fertigungsgründen ist es dann einfacher, eine Trennvorrichtung 11 mit Abtrieb 12 vorzusehen, welche einen vertikalen Schnitt, also einen Schnitt senkrecht zu dem Primärvlies 2 ausführt. Wenn eine Mehrfachschichtung gewünscht wird, werden entsprechend mehrere Schnitte gleichzeitig nebeneinander ausgeführt. Jeweils die eine Teilbahn 19 wird dann wie die Teilbahn 7 (Figur 1) mit nicht ausgehärtetem Bindemittel bis zum Häteofen 5 weitergeführt, während die andere Teilbahn 20 entsprechend der Teilbahn 8 komprimiert und weiterbehandelt wird. Die Andrückvorrichtung, die gleichzeitig ein Ausrichten der Teilbahn 20 vornimmt, ist mit den gleichen Bezugszeichen wie in Figur 1 versehen. Ansonsten gelten die Ausführungen zu der Figur 1 auch für das Ausführungsbeispiel nach Figur 2 und 3. Übereinstimmend und wichtig ist in allen Fällen, daß die Komprimierungs- und Behandlunsgvorgänge kontinuierlich und im Streckenbereich zwischen der Sammelkammer und dem Härteofen erfolgen.Figures 2 and 3 show another embodiment of a device according to the invention, which is recommended if the split webs of the primary nonwoven should initially have about the same thickness. For manufacturing reasons, it is then easier to provide a
Figur 4 zeigt eine Seitenansicht auf ein Teilstück einer fertigen Bahn, wie sie den Härteofen verläßt, und zwar mit einem verhältnismäßig gering verdichteten Kern 21, der der Teilbahn 7 (Figur 1) entspricht, und mit einer hochverdichteten und behandelten Oberflächenschicht 22 mit einer vorwiegend laminaren Struktur der Fasern, d.h. die Fasern sind im wesentlichen waagerecht bzw. parallel zu den großen Flächen der Bahn ausgerichtet. Figur 5 zeigt eine Seitenansicht entsprechend Figur 4, jedoch mit abwechselnden wenig verdichteten Schichten 23, 24 und 25 und hochkomprimierten und behandelten dünnen Schichten 26, 27, 28 und 29, wobei die Schichten 26 und 29 die beiden Oberflächenschichten bilden. Figur 6 zeigt ein weiteres Ausführungsbeispiel eines Fertigproduktes mit zwei hochkomprimierten und behandelten äußeren Oberflächenschichten 30 und 31 und einer wenig verdichteten Mittelschicht 32, wobei diese Schicht 32 aber in dem vorausgegangenen Fertigungsvorgang in Teilbahnen aufgespalten worden ist. Zwischen diesen Teilbahnen sind jeweils Verstärkungsmittel 33, wie Metallpulver, Metallgewebe und weitere oben erläuterte Verstärkungsmittel eingebettet sind.FIG. 4 shows a side view of a section of a finished web as it leaves the hardening furnace, namely with a relatively low-
Figur 7 ein Ausführungsbeispiel, welches im wesentlichen dem der Figur 4 entspricht, jedoch ist hierbei in der hochkomprimierten Oberflächenschicht 22 z.B. ein Drahtgeflecht 34 eingebettet. Figur 8 zeigt ein Ausführungsbeispiel mit einer weniger verdichteten Schicht 35, welche z.B. ein Gewicht von 30 kg/m³ aufweist. Die hochverdichtete Oberflächenschicht 36 hat dagegen ein Gewicht von beispielsweise 120 kg/m³, die außerdem mit einer Folie 37 oder einem dünnen Blech kaschiert ist. Eine derartige Faserdämmstoffbahn eignet sich besonders zur Dämmung von Rohrleitungen 38 gemäß Figur 9.Figure 7 shows an embodiment which corresponds essentially to that of Figure 4, but here in the highly
Figur 10 zeigt imSchema eine andere Teilvorrichtung, die im Rahmen der oben erläuterten erfindungsgemäßen Gesamtvorrichtung zusätzlich zum Einsatz kommen kann. In diesem Falle wird das von einer Sammelkammer kommende nicht ausgehärtete Primärvlies mit einer geringeren Bahndicke vertikal von oben einer Andrückvorrichtung 40 zugeführt, die im wesentlichen der Andrückvorrichtun gemäß Figure 1 entspricht und die gleichzeitig zum Ausrichten des Primärvlieses 39 dient. In verdichtetem Zustand kommt die Primärvliesbahn 39 zu einer Pendeleinrichtung 41, die vorteilhafterweise aus zwei mitumlaufenden Endlosbändern besteht und in Richtung des Pfeilies 42 hin und her pendelt, so daß das Primärvlies mäanderförmig auf einer Fördervorrichtung zu einer verhältnismäßig dicken Vliesschicht 43 abgelegt wird, die dann in Richtung des Pfeiles 44 kontinuierlich weitergefördert wird. Es versteht sich, daß die Fördergeschwindigkeit so gewählt ist, daß die vereinfacht gezeichneten mäanderförmig verlaufendenVlieslagen 45 dicht aneinanderliegen. Vor der Ablage zu der Vliesschicht 43 kann das Primärvlies 39 noch mit luftdurchlässigem und temperaturbeständigem Verstärkungsmaterial 46 belegt werden, welches von einer Wickelrolle 47 zugeführt wird. Ferner kann an geeigneter Stelle eine Sprühvorrichtun 48 bzw. eine Aufgabevorrichtung für Verstärkungsmittel angeordnet werden. Die obigen Erläuterungen zu Figur 1, und zwar in Bezug auf die Behandlungseinrichrung 15, die Sprüheinrichtung 16 und Aufgabevorrichtung 17, gelten hier sinngemäß. Mit Hilfe der Vorrichtung nach Figur 10 kann eine Vliesschicht 43 gebildet werden, die eine sehr Druckfestigkeit vor allem in Richtung senkrecht auf die beiden großen Oberflächen der Faserdämmstoffbahn aufweist. Durch Wirkung der Verstärkungsmittel sind auch die Festigkeitseigenschaften in allen übrigen Richtungen sehr gut. Die Fasern innerhalb der Vliesschicht 43 verlaufen im wesentlichen senkrecht zu den großen Oberflächen. DieAblage und die Fördergeschwindigkeit können aber auch so gewählt werden, daß die Vlieslagen 45 und damit der größte Teil der Fasern geneigt bzw. schräg zu den großen Oberflächen verlaufen. Die Vliesschicht 43 wird bei diesem Ausführungsbeispiel, ähnlich wie das Primärvlies 2 (Figur 1), weiterbehandelt, d.h. es kann hier weider eine Aufspaltung durch Trennvorrichtungen 49 erfolgen, so daß wieder eine oder mehrere Teilbahnen entstehen, die wie zu Figur 1 oder Figuren 2 und 3 beschrieben weitere behandelt werden können. Bei dem Ausführungsbeispiel nach Figur 10 sind nur zwei Teilbahnen 50 und 51 dargestellt, jedoch kann auch hier eine Mehrfachaufspaltung und Behandlung vorgenommen werden.FIG. 10 shows in the diagram another sub-device which can also be used in the context of the overall device according to the invention explained above. In this case, the uncured primary fleece coming from a collecting chamber is fed vertically from above with a smaller web thickness to a
Gemäß den oben erläuterten Ausführungsbeispielen werden die Teilbahnen im wesentlichen bezogen auf die großen waagerechten Oberflächen behandelt, z.B. komprimert usw. oder die Teilbahnen erhielten eine Faltung bzw. eine mäanderförmig verlaufende Vlieslage. Gemäß einem weiteren vorteilhaften Verfahren nach der Erfindung kann mindestens eine der Teilbahnen in Förderrichtung und/oder Querrichtung hierzu gestaucht bzw. komprimierte werden. Dies kann z.B. dadurch erfolgen, daß die Förderbänder für die Teilbahnen mit unterschiedlichen Fördergeschwindigkeit angetrieben sind, so daß mindestens eine der Teilbahnen im Verhältnis zu anderen Teilbahnen in Förderichtung gestaucht bzw. komprimiert wird. Vorrichtungsmäßig können ferner mindestens sein, so daß die betreffende Teilbahn in Querrichtung zur Förderrichtung zusammendrückbar bzw. komprimierbar ist. Dieses Stauchen bzw. Komprimieren kann wahlweise an den unterschiedlichsten Stellen zwischen der Aufspaltstelle einerseits und dem Härtofen andererseits vorgenommen werden.According to the exemplary embodiments explained above, the partial webs are treated essentially in relation to the large horizontal surfaces, e.g. compressed etc. or the partial webs were given a fold or a meandering nonwoven layer. According to a further advantageous method according to the invention, at least one of the partial webs can be compressed or compressed in the conveying direction and / or transverse direction. This can e.g. in that the conveyor belts for the partial webs are driven at different conveying speeds, so that at least one of the partial webs is compressed or compressed in the conveying direction in relation to other partial webs. In terms of the device, they can also be at least so that the partial web in question can be compressed or compressed in the transverse direction to the conveying direction. This upsetting or compressing can optionally be carried out at the most varied of locations between the splitting point on the one hand and the hardening furnace on the other.
Auf diese Weise ergibt sich der wesentliche Vorteil, daß die Fasern innerhalb der betreffenden Teilbahn nicht parallel zu den großen Oberflächen verlaufen, sondern mehr oder weniger schräg hierzu bzw. mit einer Richtungskomponente, die senkrecht zu den großen Oberflächen orientiert ist. Durch dieses Umorientieren der Fasern ergeben sich größere Festigkeitseigenschaften, insbesondere eine größere Druckfestigkeit senkrecht zu den Oberflächen.In this way there is the essential advantage that the fibers do not run parallel to the large surfaces within the partial web in question, but rather more or less obliquely thereto or with a directional component which is oriented perpendicular to the large surfaces. This reorientation of the fibers results in greater strength properties, in particular greater compressive strength perpendicular to the surfaces.
Claims (33)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19873701592 DE3701592A1 (en) | 1987-01-21 | 1987-01-21 | METHOD FOR CONTINUOUSLY PRODUCING A FIBER INSULATION SHEET AND DEVICE FOR IMPLEMENTING THE METHOD |
DE3701592 | 1987-01-21 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0277500A2 true EP0277500A2 (en) | 1988-08-10 |
EP0277500A3 EP0277500A3 (en) | 1990-01-24 |
EP0277500B1 EP0277500B1 (en) | 1994-06-15 |
Family
ID=6319192
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP88100373A Revoked EP0277500B1 (en) | 1987-01-21 | 1988-01-13 | Method for continuously manufacturing a fibrous insulation web, and apparatus for carrying out the method |
Country Status (7)
Country | Link |
---|---|
US (2) | US4917750A (en) |
EP (1) | EP0277500B1 (en) |
AT (1) | ATE107370T1 (en) |
DE (2) | DE3701592A1 (en) |
DK (1) | DK22088A (en) |
FI (1) | FI89282B (en) |
NO (1) | NO168489C (en) |
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WO2018055447A1 (en) * | 2016-09-20 | 2018-03-29 | サンーゴバン イゾベール | Inorganic fiber laminate, vacuum insulation material using same, and manufacturing method for same |
US10814585B2 (en) | 2016-09-20 | 2020-10-27 | Saint-Gobain Isover | Inorganic fiber laminate, vacuum insulation material using same, and manufacturing method for same |
WO2024149782A1 (en) | 2023-01-11 | 2024-07-18 | Saint-Gobain Isover | Insulating element and method for manufacturing thereof |
Also Published As
Publication number | Publication date |
---|---|
NO880232D0 (en) | 1988-01-20 |
NO168489B (en) | 1991-11-18 |
NO880232L (en) | 1988-07-22 |
EP0277500B1 (en) | 1994-06-15 |
DE3850130D1 (en) | 1994-07-21 |
EP0277500A3 (en) | 1990-01-24 |
US4917750A (en) | 1990-04-17 |
ATE107370T1 (en) | 1994-07-15 |
FI880240A (en) | 1988-07-22 |
NO168489C (en) | 1992-03-04 |
FI880240A0 (en) | 1988-01-20 |
DK22088D0 (en) | 1988-01-19 |
US4950355A (en) | 1990-08-21 |
DK22088A (en) | 1988-07-22 |
DE3701592C2 (en) | 1989-01-19 |
DE3701592A1 (en) | 1988-08-04 |
FI89282B (en) | 1993-05-31 |
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