CN218930221U

CN218930221U - Appliance for placing assembly materials

Info

Publication number: CN218930221U
Application number: CN202221795021.3U
Authority: CN
Inventors: 任丽娜
Original assignee: Individual
Current assignee: Individual
Priority date: 2022-07-12
Filing date: 2022-07-12
Publication date: 2023-04-28
Anticipated expiration: 2032-07-12

Abstract

The utility model provides an appliance for placing assembly materials, and relates to the technical field of engine production and manufacturing. The device comprises a placement box, a connecting plate and a mounting plate; the placing box comprises a first placing area and a second placing area, a placing die is arranged in the first placing area and is used for placing standard components, and the placing die is in sliding fit with the placing box; one end of the connecting plate is connected with the side wall of the placement box, and the other end of the connecting plate is connected with the mounting plate; the mounting plate is provided with the mounting holes, so that the bottle neck station can be moved forward along with the production line without influencing assembly, and part of materials required by the bottle neck station can be placed in a classified manner and orderly stacked, so that the time and labor are saved, the non-value-added time is reduced, the working efficiency is improved, and the yield of products is also improved.

Description

Appliance for placing assembly materials

Technical Field

The utility model relates to the technical field of engine production and manufacturing, in particular to an appliance for placing assembly materials.

Background

The non-added time refers to the fact that the product characteristics cannot be changed in the working process, but the working process is not necessary or is set because the existing equipment and process cannot meet the product quality requirement, and the reduction of the non-added time is one of main ways for improving the bottleneck station. At present, most of production engine manufacturing enterprises distribute materials to a material rack behind or at the body side of an assembly worker, and the distribution is generally carried out in a whole box mode, so that a plurality of materials are required to be placed at production stations, the number of materials at part of key stations is ten, the size of the rack is large, and the efficiency of the worker in searching for corresponding accessories is low; in addition, because the types of the engines are different, the types of similar materials are more, and the types of the materials belonging to the same part can reach more than several types, the material rack of the production line also needs to consider the error-proofing function in design, so that the error-proofing confirmation time and the reworking and overhaul cost added by the wrong material assembly are increased intangibly; under the condition, when the assembly worker finishes using a certain material, the assembly worker needs to walk for a long distance and unpack the whole box of the material, namely, the logistics distribution process and the production line take the material to have cross operation, and the distribution and production efficiency are affected.

The situation reduces the effective assembly time in the working time of workers, and increases the difficulty level of bottleneck station problems due to phase change of non-value-added time such as walking, unpacking, error proofing and even reworking.

In summary, we propose an apparatus for placing assembly materials to solve the above technical problems.

Disclosure of Invention

The utility model aims to provide an appliance for placing assembly materials, which can be detachably fixed on an engine assembly tray through a mounting plate, and can be used for carrying out classified placement and orderly stacking on partial materials required by bottle neck stations on the premise of not influencing assembly.

Embodiments of the present utility model are implemented as follows:

the embodiment of the application provides an appliance for placing assembly materials, which comprises a placing box, a connecting plate and a mounting plate;

the placing box comprises a first placing area and a second placing area, a placing die is arranged in the first placing area and is used for placing standard components, and the placing die is in sliding fit with the placing box;

one end of the connecting plate is connected with the side wall of the placement box, and the other end of the connecting plate is connected with the mounting plate;

the mounting plate is provided with a mounting hole.

In some embodiments of the utility model, the outer side wall of the placement box is provided with a sleeve for sleeving the engine mounting tray.

In some embodiments of the present utility model, the number of the sleeves is two, and the sleeves are symmetrically distributed on two sides of the placement box.

In some embodiments of the present utility model, the placement mold is provided with a plurality of placement grooves with different specifications.

In some embodiments of the utility model, the second placement area is provided with a partition plate dividing the second placement area into an axle area and a large fitting area.

In some embodiments of the utility model, the divider plate is disposed obliquely with respect to the inner sidewall of the placement case.

In some embodiments of the utility model, the connection plate comprises a first connection plate and a second connection plate, the first connection plate is an L-shaped plate, and the first connection plate and the second connection plate are provided with hanging nails.

In some embodiments of the utility model, the end of the suspension nail is provided with a limit part.

In some embodiments of the utility model, the mounting holes include a plurality of first docking holes and a plurality of second docking holes.

In some embodiments of the utility model, a standby tool box is hinged below the placement box, an L-shaped partition plate and a hook are detachably arranged in the standby tool box, the standby tool box is provided with a snap lock, and the placement box is correspondingly provided with a lock hook matched with the snap lock. The mounting hole further comprises a plurality of second butt joint holes, and the second butt joint holes are round.

Compared with the prior art, the embodiment of the utility model has at least the following advantages or beneficial effects:

an appliance for placing assembly materials comprises a placement box, a connection plate and a mounting plate;

the mounting plate is provided with a mounting hole.

According to the utility model, the utility model is detachably fixed on the engine assembling tray through the mounting plate, the size of the placing box comprehensively considers the universality and the assembling convenience along with the advance of the production line, the situation that the assembling of other stations is difficult due to the fact that the utility model is added on the engine assembling tray is avoided, and the largest appearance size of corresponding materials and the fixing effect of the materials after the placing are considered by the placing die, so that part of the materials required by the bottle neck station can be placed in a classified manner and orderly stacked on the premise of not influencing the assembling, the time of walking, unpacking and taking the materials and distinguishing the confusing materials of an assembler is reduced, the assembler of the bottle neck station can directly take the materials without considering the correctness of the materials, the loss and the displacement of various easily-rolled parts are avoided, and the energy consumption of the assembler is reduced. The utility model has the advantages of simple manufacture, convenient use, time and labor saving, reduced non-increment time, improved working efficiency, improved yield of products and good feedback.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some embodiments of the present utility model and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a schematic view of a water level structure of an apparatus for placing assembly materials according to an embodiment of the present utility model;

FIG. 2 is a front view of an apparatus for placing an assembled material according to an embodiment of the present utility model;

FIG. 3 is a schematic view of a mounting plate of an apparatus for placing mounting materials according to an embodiment of the present utility model;

fig. 4 is a schematic structural view of a spare tool box for placing an apparatus for assembling materials according to an embodiment of the present utility model.

Icon: 1. placing a box; 2. a first placement area; 3. a second placement area; 4. placing a mold; 5. a first connection plate; 6. a second connecting plate; 7. a mounting plate; 8. a sleeve; 9. a placement groove; 10. a partition plate; 11. an axle region; 12. a large fitting area; 13. hanging nails; 14. a limit part; 15. a first docking aperture; 16. a second docking aperture; 17. a spare tool box; 18. a snap lock; 19. an L-shaped partition; 20. a hook.

Detailed Description

For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments of the present utility model. The components of the embodiments of the present utility model generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.

Thus, the following detailed description of the embodiments of the utility model, as presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.

In the description of the embodiments of the present utility model, it should be noted that, if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate an azimuth or a positional relationship based on that shown in the drawings, or an azimuth or a positional relationship in which the product of the present utility model is conventionally put when used, it is merely for convenience of describing the present utility model and simplifying the description, and it does not indicate or imply that the apparatus or element to be referred to must have a specific azimuth, be configured and operated in a specific azimuth, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," "third," and the like, if any, are used merely for distinguishing between descriptions and not for indicating or implying a relative importance.

Furthermore, the terms "horizontal," "vertical," "overhang" and the like, if any, do not denote a requirement that the component be absolutely horizontal or overhang, but rather may be slightly inclined. As "horizontal" merely means that its direction is more horizontal than "vertical", and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.

In the description of the embodiments of the present utility model, if "a plurality" occurs, it means at least 2.

In the description of the embodiments of the present utility model, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed," "mounted," "connected," and "connected" should be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.

Examples

Referring to fig. 1-4, the present embodiment provides an apparatus for placing assembly materials, which includes a placement box 1, a connection plate and a mounting plate 7;

the placing box 1 comprises a first placing area 2 and a second placing area 3, a placing die 4 is arranged in the first placing area 2, the placing die 4 is used for placing standard components, and the placing die 4 is in sliding fit with the placing box 1;

one end of the connecting plate is connected with the side wall of the placement box 1, and the other end is connected with the mounting plate 7;

the mounting plate 7 is provided with mounting holes.

In the utility model, the utility model is detachably fixed on the engine assembling tray through the mounting plate 7, the size of the placing box 1 comprehensively considers the universality and the assembling convenience along with the advance of the production line, the situation that the assembling of other stations is difficult due to the addition of the utility model on the engine assembling tray is avoided, and the placing die 4 also considers the maximum appearance size of corresponding materials and the fixing effect of the materials after the placing, so that part of the materials required by the bottle neck station can be placed in a classified manner and orderly stacked on the premise of not influencing the assembling, the time of walking, unpacking and taking the materials and distinguishing the confusing materials by an assembler is reduced, the assembler of the bottle neck station can directly take the materials without considering the correctness of the materials, the loss and the displacement of various easily-rolled parts are avoided, and the energy consumption of the assembler is reduced. The utility model has the advantages of simple manufacture, convenient use, time and labor saving, reduced non-increment time, improved working efficiency, improved yield of products and good feedback.

It is to be noted that the utility model aims to reduce non-increment time so as to improve bottleneck stations of an engine production line, the stacking of materials can be realized, an area close to the production station can be selected outside the production line to be used as a picking area, production information and material information can be displayed in the area through a material system and a display screen, the picking of a pick-up worker is facilitated, the selected materials are placed on a designated position of the utility model according to consumption by the in-vitro picking work, then the utility model is placed on an engine mounting tray, the utility model is accompanied with the tray to flow to an assembler, the assembler picks up the materials according to an assembly process to mount, the device is taken down at the subsequent non-bottleneck station of the production line after the materials are consumed, and finally the belt can be picked up by a special trolley to realize recycling.

It is worth noting that, in addition to the above-mentioned additional matching area being matched with the utility model to realize improvement of the bottleneck station, the utility model is placed on the engine mounting tray, then the materials with relatively strong partial independence of the bottleneck station are reasonably distributed to the non-bottleneck station in front of the bottleneck station, and different non-bottleneck stations are additionally responsible for placing any bottleneck material in the utility model, namely, the matching resolution pressure of the materials with relatively weak correlation of the bottleneck station is dispersed to the front non-bottleneck station, so that when the utility model accompanies the engine tray to flow to the bottleneck station along with the production line, the sorting placement and orderly stacking of the materials required by the bottleneck station can be completed on the utility model, the assembly workers of the bottleneck station can rapidly carry out the preset assembly flow of the bottleneck station, and the bottleneck station can be effectively improved.

Furthermore, the bottom plate is in a convex shape, and the convex part can be clamped between two adjacent positioning columns of the engine mounting tray, so that the fixing effect of the utility model is improved.

Alternatively, a plurality of partitions may be used to divide the corresponding area of the placement mold 4 into a plurality of corresponding spaces for placing the standard materials.

In some embodiments of the utility model, the outer side wall of the placement box 1 is provided with a sleeve 8 for housing an engine mounting tray.

In the above embodiment, the sleeve 8 is used for sleeving the positioning column on the mounting tray of the generator, after sleeving the sleeve 8 on the positioning column of the mounting tray of the engine, the novel fixing effect of the novel mounting tray can be improved, the mounting tray of the engine has a plurality of positioning columns, more commonly four positioning columns are used for fixing the engine shell, and the positioning columns are convenient for the assembly operation of each station of the production line.

In some embodiments of the utility model, the number of sleeves 8 is two and symmetrically distributed on both sides of the placement case 1.

In the above embodiment, four positioning posts of the common engine mounting tray are distributed in a rectangular shape, the number of the sleeves 8 is correspondingly two, the two positioning posts on the same side of the tray can be respectively sleeved, and after the two sleeves 8 are sleeved, the rotation of the utility model can be avoided when an assembler assembles the engine, so that the placing effect of the materials in the placing box 1 is affected.

In some embodiments of the present utility model, the placement mold 4 is provided with a plurality of placement grooves 9 with different specifications.

In the above embodiment, the plurality of placing grooves 9 are respectively used for placing the air compressor gear, the backwater connector, the backwater plug, the fuel pump gear and the connector, the above components are all standard components, the standard components refer to the material components with the structure, the size, the drawing method, the marking and the like which are standardized, the structure and the size range are defined to be clearer, and the plurality of placing grooves 9 placed on the mold 4 all consider the maximum common size of the corresponding material types, so that the universality of the mold is ensured.

In some embodiments of the utility model, the second placement area 3 is provided with a partition plate 10, the partition plate 10 dividing the second placement area 3 into an axle area 11 and a large fitting area 12.

In the above embodiment, the axle area 11 is used for placing a larger axle (such as an auxiliary wheel, an idler wheel, etc.), the large accessory area 12 is used for placing a larger important component (such as a fan bracket), and the materials attached on the large accessory after being placed can also be placed in the second placement area 3 in sequence, such as a bolt set correspondingly used when the fan bracket is installed.

Optionally, a magnetic plate is disposed below the large fitting area 12, and since the large fitting is assembled with various fixing members for fixing the members, such as bolts and inserting rods, after the large fitting is placed in the large fitting area 12, the large fitting can be correspondingly inserted into the matching fixing members at the mounting holes of the large fitting, and the fixing members are not easy to shift or roll under the magnetic force provided by the magnetic plate, so that an assembler of the bottleneck station can directly and correspondingly install the large fitting.

In some embodiments of the utility model, the partition plate 10 is disposed obliquely with respect to the inner side wall of the placement case 1.

In the above embodiment, the partition plate 10 disposed obliquely can divide the left area into a trapezoid shape, the sizes of the wheel shafts used in the bottleneck stations are often different, if the partition plate 10 is disposed vertically, the relatively small wheel shafts in the wheel shaft area 11 will slide easily to affect the precision, and the obliquely disposed partition plate 10 can improve the fixing effect of the wheel shafts of different sizes in the wheel shaft area 11.

In some embodiments of the present utility model, the connection plates include a first connection plate 5 and a second connection plate 6, the first connection plate 5 is an L-shaped plate, and the first connection plate 5 and the second connection plate 6 are each provided with a hanging pin 13.

In the above embodiment, the hanging nail 13 may be used for hanging sheet metal parts including hole structures, such as hanging engine lifting lugs, so as to facilitate the picking and placing of the sheet metal parts.

In some embodiments of the present utility model, the end of the suspension nail 13 is provided with a limiting portion 14.

In the above embodiment, the stopper 14 provided at the end of the hanging nail 13 prevents the hanging material from slipping down. The possibility of being knocked down by assembly workers at other stations is reduced.

In some embodiments of the present utility model, the mounting holes include a plurality of first docking holes 15 and a plurality of second docking holes 16.

In the above embodiment, the first docking hole 15 is rectangular, and the first docking hole 15 is more convenient to use a bolt or a clamping member to fix the present utility model on the tray by using an article that can provide a more effective fixing effect, and the design of the rectangular hole increases the adjustment range during fixing, thereby increasing the versatility. The second butt joint hole 16 is circular, and the circular second butt joint hole 16 can be directly clamped on the limit bulge on the plane of the part of the engine mounting tray to achieve the fixing effect in the horizontal direction, so that other modes of fixing are omitted, and the energy consumption of a picking worker in fixing the utility model on the tray is reduced.

In some embodiments of the present utility model, a spare tool box 17 is hinged below the placement box 1, an L-shaped partition 19 and a hook 20 are detachably arranged in the spare tool box 17, the spare tool box 17 is provided with a snap lock 18, and the placement box 1 is correspondingly provided with a latch hook matched with the snap lock 18.

Referring to fig. 1 and 4, in the above embodiment, the spare tool box 17 has an upper opening structure, and the opening is hinged to the bottom of the placement box 1 through a hinge, so that the spare tool box 17 can be in a vertical state and a horizontal state, when the bottleneck station or other stations have corresponding requirements, the spare tool box 17 can be in a vertical state, and the cooperation of the hooks 20 and the L-shaped partition 19 can be utilized to meet additional requirements, and when the spare tool box 17 is not needed, the spare tool box 17 can be horizontally fixed to the bottom of the placement box 1 through the snap lock 18. The curb plate and the bottom plate of reserve tool case 17 are the perforated plate, and L type baffle 19 and couple 20 are a plurality of, and a plurality of L type baffles 19 and couple 20 are all fixed on above-mentioned perforated plate through lock bolt and lock nut for operating personnel can install L type and board and couple 20 of suitable quantity according to bottleneck station actual demand, can place general assembly tool in the L type baffle 19, and the fragile instrument of each station change of being convenient for, and the instrument between the adjacent L type baffle 19 can not fall out when reserve tool case 17 overturns in the design of L type baffle 19.

In summary, the embodiments of the present utility model provide an apparatus for placing assembly materials, which has at least the following technical effects:

The above is only a preferred embodiment of the present utility model, and is not intended to limit the present utility model, but various modifications and variations can be made to the present utility model by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.

Claims

1. An appliance for placing assembly materials is characterized by comprising a placement box, a connection plate and a mounting plate;

the placing box comprises a first placing area and a second placing area, a placing die is arranged in the first placing area and is used for placing a standard part, and the placing die is in sliding fit with the placing box;

the mounting plate is provided with a mounting hole.

2. An appliance for placing assembled materials as claimed in claim 1, wherein the outer side wall of the placement box is provided with a sleeve for housing an engine mounting tray.

3. An apparatus for placing assembled materials according to claim 2, wherein the number of the sleeves is two, and the sleeves are symmetrically distributed on two sides of the placement box.

4. The apparatus for placing assembled materials as defined in claim 1, wherein the placement die is provided with a plurality of placement grooves of different specifications.

5. An appliance for placing assembled materials according to claim 1, wherein the second placement area is provided with a dividing plate dividing the second placement area into an axle area and a large fitting area.

6. An apparatus for holding an assembled material as defined in claim 5, wherein said divider plate is disposed obliquely with respect to said inner side wall of said holding box.

7. An appliance for placing an assembly according to claim 1, wherein the connection plates comprise a first connection plate and a second connection plate, the first connection plate being an L-shaped plate, the first connection plate and the second connection plate each being provided with a suspension peg.

8. An apparatus for holding an assembled material as defined in claim 7, wherein the hanging pin ends are provided with a stopper.

9. The fixture for holding a mounting material of claim 1, wherein the mounting holes comprise a plurality of first docking holes and a plurality of second docking holes.

10. The device for placing assembly materials according to claim 1, wherein a standby tool box is hinged below the placement box, an L-shaped partition plate and a hook are detachably arranged in the standby tool box, the standby tool box is provided with a snap lock, and the placement box is correspondingly provided with a lock hook matched with the snap lock.