CN210061552U - Gypsum board control forming equipment - Google Patents
Gypsum board control forming equipment Download PDFInfo
- Publication number
- CN210061552U CN210061552U CN201920742612.6U CN201920742612U CN210061552U CN 210061552 U CN210061552 U CN 210061552U CN 201920742612 U CN201920742612 U CN 201920742612U CN 210061552 U CN210061552 U CN 210061552U
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- Prior art keywords
- main
- conveying belt
- side die
- wheel
- main driving
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- Expired - Fee Related
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- 229910052602 gypsum Inorganic materials 0.000 title claims abstract description 17
- 239000010440 gypsum Substances 0.000 title claims abstract description 17
- 238000005096 rolling process Methods 0.000 claims abstract description 31
- 238000003825 pressing Methods 0.000 claims abstract description 25
- 238000004140 cleaning Methods 0.000 claims abstract description 21
- 238000003756 stirring Methods 0.000 claims abstract description 13
- 238000010438 heat treatment Methods 0.000 claims description 10
- 239000000725 suspension Substances 0.000 claims description 7
- 238000000465 moulding Methods 0.000 claims description 4
- 238000007789 sealing Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 239000011440 grout Substances 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 5
- 230000001360 synchronised effect Effects 0.000 description 5
- 238000005520 cutting process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 239000010687 lubricating oil Substances 0.000 description 2
- 239000004566 building material Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The utility model discloses a gypsum board control forming device, which comprises a frame, a main driving mechanism, a side die forming mechanism and a kun pressing device, wherein the main driving mechanism is arranged on the frame, the kun pressing device is arranged in the middle of the upper part of the main driving mechanism, and the side die forming mechanism is arranged around the kun pressing device; the main driving mechanism comprises a main conveying belt, a main conveying belt driving wheel and a main conveying belt driven wheel, the main conveying belt driving wheel is driven by a main driving motor through a main driving chain wheel, and a main conveying belt cleaning device is arranged at the lower part of the main driving mechanism; the roll pressing device comprises a roll pressing belt, a roll pressing belt driving wheel, a roll pressing belt driven wheel and a lifting frame; the side die forming mechanism comprises a side die conveying belt, a side die conveying belt driving wheel and a side die conveying belt driven wheel. The utility model discloses make the automatic completion of kun rolling forming process of gypsum panel after stirring grout production process, self-cleaning has alleviateed workman intensity of labour, has practiced thrift the human cost.
Description
Technical Field
The utility model belongs to building material production field specifically relates to gypsum board control former.
Background
The production process of the gypsum board of the applicant company comprises the following steps: material storage → material conveying → main and auxiliary material proportioning → pipeline stirring → proportionally adding foaming stirring → grouting → rolling molding → heating and ventilating accelerated solidification → cutting → conveying → overturning → stacking. In order to realize full-automatic production, reduce the labor intensity of workers and save the labor cost, the inventor designs gypsum board control forming equipment after designing a stirring grouting device (another application).
Disclosure of Invention
An object of the utility model is to provide a gypsum board control former, this equipment make gypsum board accomplish automatically at the kun rolling forming process after the stirring grout production procedure, and self-cleaning has alleviateed workman intensity of labour, has practiced thrift the human cost.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a gypsum board control forming device comprises a frame, a main driving mechanism, a side die forming mechanism and a rolling device, wherein the main driving mechanism is arranged on the frame, the rolling device is arranged in the middle of the upper part of the main driving mechanism, and the side die forming mechanism is arranged around the rolling device;
the main driving mechanism comprises a main conveying belt 14, a main conveying belt driving wheel 15 and a main conveying belt driven wheel 25, the main conveying belt driving wheel 15 is driven by a main driving motor 16 through a main driving chain wheel 17, and a main conveying belt cleaning device 20 is arranged at the lower part of the main driving mechanism;
the roll pressing device comprises a roll pressing belt 4, a roll pressing belt driving wheel 7, a roll pressing belt driven wheel 3 and a lifting frame, wherein the roll pressing belt driving wheel 7 is driven by a roll pressing belt driving motor 8; a grouting sealing clapboard 23 is arranged in front of the stirring grouting equipment 1 at the front end of the rolling device; the middle net main and auxiliary suspension brackets 2 are arranged on the rolling device; a middle screen depth adjusting rod 5 is arranged on a pinch roller of the rolling device, and a sliding guide wheel 6 is arranged at the bottom end of the middle screen depth adjusting rod 5; a middle net clapboard 21 is arranged at the rear end of the rolling device and on the main driving mechanism, the middle net stretches from the middle net tensioner 27 at the lower end of the middle net main and auxiliary suspension bracket 2, extends to penetrate through a sliding guide wheel 6 at the bottom end of the depth adjusting rod 5, and is clamped and fixed in a gap in the middle of the middle net clapboard; the rear end of the roll device is also provided with an axial flow fan 9 and a heating element 10;
the side die forming mechanism comprises a side die conveying belt 13, a side die conveying belt driving wheel 12 and a side die conveying belt driven wheel 26, wherein the side die conveying belt driving wheel 12 is driven by driving a side die main driving gear 18 through a main driving motor 16 and driving a driving shaft through a side die reversing gear 19; the two ends of the side die forming mechanism are provided with side die conveying belt cleaning devices 28; the ultrasonic distance sensor 29 is mounted on the grout groove housing plate.
And fan guide covers 11 are arranged on the axial flow fan 9 and the heating element 10.
The side form conveyor belt driven wheel 26 is mounted on the side form conveyor belt driven shaft 24.
An electric servo push rod 22 is arranged on a lifting frame of the rolling device, so that the push rods are synchronous, the rolling height is adjusted, and plates with different thicknesses are produced.
The utility model discloses a work flow:
1. preparatory work before starting
(1) Firstly, the middle net clapboard 21 needs to be manually arranged, and the middle net is stretched from the middle net tensioner 27, extended to pass through the sliding guide wheel 6 at the tail end of the depth adjusting rod 5 and clamped and fixed in the gap in the middle of the middle net clapboard.
(2) It is determined whether the side die belt type and the roller pressure height match, and if not, the electric servo rams 22 are adjusted to match the roller pressure height.
(3) The belt cleaning devices (main belt cleaning device 20 and side form belt cleaning device 28) are manually activated to check whether the operation is normal, and to confirm that the normal mode is switched back to the automatic mode.
(4) And checking the working condition of the main driving mechanism and whether the chain needs to be added with lubricating oil or not.
(5) And checking whether the ultrasonic ranging sensor works normally.
(6) The main conveyor 14 is manually started, and whether the main conveyor 14, the side mold conveyor 13, and the roll belt 4 are synchronized is observed. If out of synchronization, the roller press belt drive speed needs to be adjusted to match the main belt speed, and then the switch automation is preserved.
2. Starting the mixer to start grouting
The system executes a self-checking program → executes a first grouting program of the stirrer (see a stirring grouting device A of the other application), → starts grouting → triggers an ultrasonic height detection signal → a main conveyor belt driver and a roller belt driver start working → starts an axial flow fan and a heating module → a main conveyor belt slowly increases speed → grouting speed gradually increases → a set grouting speed is reached → a cleaning device starts working → a middle net clapboard moves to the tail end of the conveyor belt → a middle net clapboard is manually removed → the forming part flow is finished → a cutting production line is entered.
The utility model discloses make the automatic completion of kun rolling forming process of gypsum panel after stirring grout production process, self-cleaning has alleviateed workman intensity of labour, has practiced thrift the human cost.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic view of the main structure of the synchronous belt of the present invention.
Fig. 3 is a partially enlarged view of fig. 2.
Fig. 4 is a schematic view of the roll press device crane of the present invention.
In the figure: 1. stirring grouting equipment, 2, a middle net main and auxiliary suspension bracket, 3, a roll-press belt driven wheel, 4, a roll-press belt, 5, a middle net depth adjusting rod, 6, a sliding guide wheel, 7, a roll-press belt driving wheel, 8, a roll-press belt driving motor, 9, an axial flow fan, 10, a heating element, 11, a fan guide cover, 12, a side die conveying belt driving wheel, 13, a side die conveying belt, 14, a main conveying belt, 15, a main conveying belt driving wheel, 16, a main driving motor, 17, a main driving chain wheel, 18, a side die main driving gear, 19, a side die reversing gear, 20, a main conveying belt cleaning device, 21, a middle net clapboard, 22, an electric servo push rod, 23, a sealing clapboard, 24, a side die conveying belt driven shaft, 25, a main conveying belt, 26, a side die conveying belt driven wheel, 27, a middle net tensioner, 28, a side die conveying belt cleaning device, 29. an ultrasonic distance sensor.
Detailed Description
The following detailed description of the embodiments, structures, features and effects of the invention will be made with reference to the accompanying drawings and examples.
Referring to fig. 1-4, a gypsum board control forming apparatus comprises a frame, a main driving mechanism, a side mold forming mechanism and a rolling device, wherein the main driving mechanism is arranged on the frame, the rolling device is arranged in the middle of the upper part of the main driving mechanism, and the side mold forming mechanism is arranged around the rolling device;
the main driving mechanism comprises a main conveying belt 14, a main conveying belt driving wheel 15 and a main conveying belt driven wheel 25, the main conveying belt driving wheel 15 is driven by a main driving motor 16 through a main driving chain wheel 17, and a main conveying belt cleaning device 20 is arranged at the lower part of the main driving mechanism;
the roll pressing device comprises a roll pressing belt 4, a roll pressing belt driving wheel 7, a roll pressing belt driven wheel 3 and a lifting frame, wherein the roll pressing belt driving wheel 7 is driven by a roll pressing belt driving motor 8; a grouting sealing clapboard 23 is arranged in front of the stirring grouting equipment 1 at the front end of the rolling device; the middle net main and auxiliary suspension brackets 2 are arranged on the rolling device; a middle screen depth adjusting rod 5 is arranged on a pinch roller of the rolling device, and a sliding guide wheel 6 is arranged at the bottom end of the middle screen depth adjusting rod 5; a middle net clapboard 21 is arranged at the rear end of the rolling device and on the main driving mechanism, the middle net stretches from the middle net tensioner 27 at the lower end of the middle net main and auxiliary suspension bracket 2, extends to penetrate through a sliding guide wheel 6 at the bottom end of the depth adjusting rod 5, and is clamped and fixed in a gap in the middle of the middle net clapboard; the rear end of the roll device is also provided with an axial flow fan 9 and a heating element 10;
the side die forming mechanism comprises a side die conveying belt 13, a side die conveying belt driving wheel 12 and a side die conveying belt driven wheel 26, wherein the side die conveying belt driving wheel 12 is driven by driving a side die main driving gear 18 through a main driving motor 16 and driving a driving shaft through a side die reversing gear 19; the two ends of the side die forming mechanism are provided with side die conveying belt cleaning devices 28; the ultrasonic distance sensor 29 is mounted on the grout tank housing plate (the entire grout tank is sealed).
And fan guide covers 11 are arranged on the axial flow fan 9 and the heating element 10.
The side form conveyor belt driven wheel 26 is mounted on the side form conveyor belt driven shaft 24.
The lifting frame of the rolling device comprises an electric servo push rod 22, so that the push rods are synchronous, the rolling height is adjusted, and plates with different thicknesses are produced.
The utility model discloses a work flow:
1. preparatory work before starting
(1) Firstly, the middle net clapboard 21 needs to be manually arranged, and the middle net is stretched from the middle net tensioner 27, extended to pass through the sliding guide wheel 6 at the tail end of the depth adjusting rod 5 and clamped and fixed in the gap in the middle of the middle net clapboard.
(2) It is determined whether the side die belt type and the roller pressure height match, and if not, the electric servo rams 22 are adjusted to match the roller pressure height.
(3) The belt cleaning devices (main belt cleaning device 20 and side form belt cleaning device 28) are manually activated to check whether the operation is normal, and to confirm that the normal mode is switched back to the automatic mode.
(4) And checking the working condition of the main driving mechanism and whether the chain needs to be added with lubricating oil or not.
(5) And checking whether the ultrasonic ranging sensor works normally.
(6) The main conveyor 14 is manually started, and whether the main conveyor 14, the side mold conveyor 13, and the roll belt 4 are synchronized is observed. If out of synchronization, the roller press belt drive speed needs to be adjusted to match the main belt speed, and then the switch automation is preserved.
2. Starting the mixer to start grouting
The system executes a self-checking program → executes a first grouting program of the stirrer (see a stirring grouting device A of the other application), → starts grouting → triggers an ultrasonic height detection signal → a main conveyor belt driver and a roller belt driver start working → starts an axial flow fan and a heating module → a main conveyor belt slowly increases speed → grouting speed gradually increases → a set grouting speed is reached → a cleaning device starts working → a middle net clapboard moves to the tail end of the conveyor belt → a middle net clapboard is manually removed → the forming part flow is finished → a cutting production line is entered.
The utility model discloses make the automatic completion of kun rolling forming process of gypsum panel after stirring grout production process, self-cleaning has alleviateed workman intensity of labour, has practiced thrift the human cost.
The unexplained parts related to the present invention are the same as or implemented by using the prior art.
Claims (4)
1. The utility model provides a gypsum panel control former which characterized in that: the edge die forming machine comprises a rack, a main driving mechanism, an edge die forming mechanism and a rolling device, wherein the main driving mechanism is arranged on the rack, the rolling device is arranged in the middle of the upper part of the main driving mechanism, and the edge die forming mechanism is arranged on the periphery of the rolling device;
the main driving mechanism comprises a main conveying belt (14), a main conveying belt driving wheel (15) and a main conveying belt driven wheel (25), the main conveying belt driving wheel (15) is driven by a main driving motor (16) through a main driving chain wheel (17), and a main conveying belt cleaning device (20) is arranged at the lower part of the main driving mechanism;
the roll pressing device comprises a roll pressing belt (4), a roll pressing belt driving wheel (7), a roll pressing belt driven wheel (3) and a lifting frame, wherein the roll pressing belt driving wheel (7) is driven by a roll pressing belt driving motor (8); a grouting sealing clapboard (23) is arranged in front of the stirring grouting equipment (1) at the front end of the rolling device; the middle net main and auxiliary suspension brackets (2) are arranged on the rolling device; a middle screen depth adjusting rod (5) is arranged on a rolling wheel of the rolling device, and a sliding guide wheel (6) is arranged at the bottom end of the middle screen depth adjusting rod (5); a middle net clapboard (21) is arranged at the rear end of the roll device and on the main driving mechanism, the middle net stretches from the middle net tensioner (27) at the lower end of the middle net main and auxiliary suspension bracket (2) to extend through a sliding guide wheel (6) at the bottom end of the depth adjusting rod (5), and is clamped and fixed in a gap in the middle of the middle net clapboard; the rear end of the roll device is also provided with an axial flow fan (9) and a heating element (10);
the side die forming mechanism comprises a side die conveying belt (13), a side die conveying belt driving wheel (12) and a side die conveying belt driven wheel (26), wherein the side die conveying belt driving wheel (12) is driven by driving a side die main driving gear (18) through a main driving motor (16) and driving a driving shaft through a side die reversing gear (19); two ends of the side die forming mechanism are provided with side die conveying belt cleaning devices (28); the ultrasonic distance sensor (29) is arranged on the casing plate of the grouting tank.
2. The gypsum board control molding apparatus of claim 1, wherein: and the axial flow fan (9) and the heating element (10) are provided with fan guide covers (11).
3. The gypsum board control molding apparatus of claim 1, wherein: the side die conveyor belt driven wheel (26) is mounted on the side die conveyor belt driven shaft (24).
4. The gypsum board control molding apparatus of claim 1, wherein: an electric servo push rod (22) is arranged above the lifting frame of the rolling device.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201920742612.6U CN210061552U (en) | 2019-05-22 | 2019-05-22 | Gypsum board control forming equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201920742612.6U CN210061552U (en) | 2019-05-22 | 2019-05-22 | Gypsum board control forming equipment |
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Publication Number | Publication Date |
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CN210061552U true CN210061552U (en) | 2020-02-14 |
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ID=69453489
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Application Number | Title | Priority Date | Filing Date |
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CN201920742612.6U Expired - Fee Related CN210061552U (en) | 2019-05-22 | 2019-05-22 | Gypsum board control forming equipment |
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CN (1) | CN210061552U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110027105A (en) * | 2019-05-22 | 2019-07-19 | 六盘水恒帆建筑材料有限公司 | A kind of control molding equipment of gypsum sheet material automatic production line |
-
2019
- 2019-05-22 CN CN201920742612.6U patent/CN210061552U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110027105A (en) * | 2019-05-22 | 2019-07-19 | 六盘水恒帆建筑材料有限公司 | A kind of control molding equipment of gypsum sheet material automatic production line |
CN110027105B (en) * | 2019-05-22 | 2024-04-02 | 六盘水恒帆建筑材料有限公司 | Control forming equipment of gypsum board automation line |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200214 |
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CF01 | Termination of patent right due to non-payment of annual fee |