CN206990086U - A kind of online mixing system of belt balance with high precision - Google Patents
A kind of online mixing system of belt balance with high precision Download PDFInfo
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- CN206990086U CN206990086U CN201720791986.8U CN201720791986U CN206990086U CN 206990086 U CN206990086 U CN 206990086U CN 201720791986 U CN201720791986 U CN 201720791986U CN 206990086 U CN206990086 U CN 206990086U
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- belt conveyer
- conveyer scale
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- discharging opening
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Abstract
The utility model discloses a kind of online mixing system of belt balance with high precision, and it is related to metering and weighing device technical field;Two upsides of the main belt conveyer scale are provided with a point belt conveyer scale, the center of described two points of belt conveyer scales is provided with single-point type weighing sensor, the single-point type weighing sensor is arranged on sensor adjustment support, the sensor adjustment support is arranged on belt conveyer scale support frame, the servomotor is arranged on servo deceleration device, the output shaft of the servo deceleration device is connected with main belt conveyer scale, special feed bin is provided with the upside of described two points of belt conveyer scales, discharging opening is provided with the downside of the special feed bin, striker plate is provided with the downside of the discharging opening;The utility model improves measuring accuracy, and stability is good, can keep measuring accuracy for a long time, in addition mechanism is simple, cost economy, and installation and debugging are easy to use, and maintenance workload is few, service life is grown, and greatly alleviates the labor intensity of worker, has wide applicability.
Description
Technical field
A kind of online mixing system of belt balance with high precision is the utility model is related to, belongs to metering and weighing device technical field.
Background technology
The research of belted electronic balance and application last 100 yearses, related researcher and industry specialists belt conveyer scale structure,
Algorithm and mounting process etc. have done substantial amounts of research and improvement, there is significant progress and progress, but due to by belt
Power, the deformation of idler resistance scale frame mechanism etc. influence, and still reach to less than promising result steady in a long-term.In fact, belt conveyer scale is in itself
Error caused by structure is also a problem never solved in the world.Due to have impact on skin by structure and belt tension
Precision with machine, thus more belt feeders run simultaneously carry out batch mixing when they between error further increase can not be good
Complete material mixing.In long-term practice research, it will be summarized as follows with belt conveyer scale relevant feature:
1st, belt conveyer scale is used for the weight of material that passes through of the First Astronautic Research Institute for Measurement and Test, the common feature of belt conveyer scale be material on belt, claim
Galassing platform is under belt, and belt clamp is between material and weighing platform, thus the state of belt is larger to measuring accuracy generation
Influence.It is bigger to the stability influence of Weighing because the factors such as belt condition influence to cause precision unstable.
2nd, the higher belt conveyer scale of current ratio of precision all using this method of stage weighing technique due to by belt tension and
The broad aspect of this body structure two have impact on belt conveyer scale precision itself, while the size of belt tension changes with the number of material,
This is also the main source of belt conveyer scale error, and the more accuracy of belt scale of the impacted link of belt conveyer scale decline more severe.
The content of the invention
In view of the above-mentioned problems, the technical problems to be solved in the utility model is to provide a kind of online batch mixing of belt balance with high precision
System.
The online mixing system of a kind of belt balance with high precision of the present utility model, it includes main belt conveyer scale, divides belt conveyer scale, single-point
Formula weighing sensor, sensor adjustment support, special feed bin, discharging opening, striker plate, servomotor, servo deceleration device, belt conveyer scale
Support frame;Two upsides of the main belt conveyer scale are provided with a point belt conveyer scale, and the center of described two points of belt conveyer scales is provided with
Single-point type weighing sensor, the single-point type weighing sensor are arranged on sensor adjustment support, the sensor adjustment branch
Frame is arranged on belt conveyer scale support frame, and the servomotor is arranged on servo deceleration device, the output shaft of the servo deceleration device
It is connected with main belt conveyer scale, special feed bin is provided with the upside of described two points of belt conveyer scales, is provided with the downside of the special feed bin
Discharging opening, striker plate is provided with the downside of the discharging opening.
Preferably, the striker plate is arranged on the downside of discharging opening by adjustment axis.
Preferably, the sensor adjustment support is made up of four adjustment bolts, and adjusted up and down.
Preferably, the discharging opening to tilt material mouth, can be adjusted up and down by adjustable screw thread material mouth, while material mouth
Being additionally provided with striker plate above can be stayed material mouth with direct gear.
Compared with prior art, the beneficial effects of the utility model are:Measuring accuracy is improved, and stability is good, can
To keep measuring accuracy for a long time, mechanism is simple in addition, cost economy, and installation and debugging are easy to use, and maintenance workload is few, use the longevity
Life length, greatly alleviates the labor intensity of worker, has wide applicability.
Brief description of the drawings:
For ease of explanation, the utility model is described in detail by following specific implementations and accompanying drawing.
Fig. 1 is structural representation of the present utility model;
Fig. 2 is front view of the present utility model.
In figure:The main belt conveyer scales of 1-;2- divides belt conveyer scale;3- single-point type weighing sensors;4- sensors adjust support;5- is special
Feed bin;6- discharging openings;7- striker plates;8- servomotors;9- servo deceleration devices;10- belt conveyer scale support frames.
Embodiment:
To make the purpose of this utility model, technical scheme and advantage of greater clarity, below by what is shown in accompanying drawing
Specific embodiment describes the utility model.However, it should be understood that these descriptions are merely illustrative, and it is not intended to limit this reality
With new scope.In addition, in the following description, the description to known features and technology is eliminated, to avoid unnecessarily mixing
Confuse concept of the present utility model.
As shown in Figure 1-2, present embodiment uses following technical scheme:It include main belt conveyer scale 1, divide belt conveyer scale 2,
Single-point type weighing sensor 3, sensor adjustment support 4, special feed bin 5, discharging opening 6, striker plate 7, servomotor 8, servo subtract
Fast device 9, belt conveyer scale support frame 10;Two upsides of the main belt conveyer scale 1 are provided with point belt conveyer scale 2, described two points of belt conveyer scales 2
Center be provided with single-point type weighing sensor 3, the single-point type weighing sensor 3 is arranged on sensor adjustment support 4
On, the sensor adjustment support 4 is arranged on belt conveyer scale support frame 10, and the servomotor 8 is arranged on servo deceleration device 9
On, the output shaft of the servo deceleration device 9 is connected with main belt conveyer scale 1, and the upside of described two points of belt conveyer scales 2 is provided with PP Pipe Compound
Storehouse 5, the downside of the special feed bin 5 are provided with discharging opening 6, and the downside of the discharging opening 6 is provided with striker plate 7.
Further, the striker plate 7 is arranged on the downside of discharging opening 6 by adjustment axis.
Further, the sensor adjustment support 4 is made up of four adjustment bolts, and is adjusted up and down.
Further, the discharging opening 6 can up and down be adjusted by adjustable screw thread material mouth, expected simultaneously to tilt material mouth
Mouthful being additionally provided with striker plate above can be stayed material mouth with direct gear.
The operation principle of present embodiment is:Can be with a belt conveyer scale real-time and precise feed or more belt conveyer scale groups
Close real-time and precise and be fed in main belt feeder or container and reach synchronous uniformly batch mixing purpose.Belt conveyer scale can be according to touch-screen institute
The different feed real-time accurate feedings of part by weight are set, while the flowing water linear velocity that can be gathered by encoder is fast according to speed
Slow different adjust automatically feeding speeds reach synchronous accurate feeding demand in real time.Belt balance with high precision of the present utility model mixes online
Weighting error caused by self structure and belt tension can be completely eliminated in material unit and combined system of weighing, so as to reason
The measuring accuracy thought, and stability is good, can keep measuring accuracy for a long time, mechanism is simple in addition, cost economy, installation and debugging
Easy to use, maintenance workload is few, and service life length, the labor intensity for greatly alleviating worker has wide applicability.
In order to solve the above technical problems, the main reason for causing belt conveyer scale error has carried out comprehensive analysis, conclude
Go out the error of belt conveyer scale essentially from following three aspect:
A, weighing sensor and computer instrument:
Due to the development of sensor apparatus technology, error very little.Substantially can ignore.One belt of weighing scale uses
Weighing sensor it is more, sensor parameters mismatch can make error occurs during material unbalance loading.
B, error caused by scale frame:
Scale frame structure has very big relation with error in dipping.Because scale frame is mostly steel construction piece, because welding stress and branch
The deformation of support frame in itself can all make scale frame stress change, and cause individual (each)Interfered with each other between fixing point, finally
Weighing results are made to produce error.This is the bad major reason of belt conveyer scale stability.
C, the influence of belt tension:
Belt tension mainly has two aspects to form for belt balance with high precision:
1. belt feeder in order to pull belt run caused by tension force;
2. at belt lacings due to need be bonded thus thus caused joint influence whether belt feeder tension variation this
And influence a stable bigger factor of belt feeder.
On the basis of being analyzed and researched more than, it is proposed that the online mixing system of the utility model belt balance with high precision:This is
System mainly has weighing sensor, main belt conveyer scale, divides belt conveyer scale, servomotor, servo deceleration machine, special feed bin, discharging opening, weighs
Sensor adjustment support composition.Work time-division skin scale passes through according to setting weight data with the speed data for collecting streamline
Plc is calculated and is transferred to belt conveyer scale so as to smoothly complete whole work process.
Compared with various prior arts, weighing unit of the present utility model has following mechanical feature:
1. a weighing unit has one to be no more than two strong points of weighing, not only structure simplifies, it is often more important that
With long-term stability.Because interfere mistake between unstable caused by the structural member of weighing platform itself and multi weighing point
Difference is all unstable principal element.Therefore long-time stability difference is always insoluble problem.And of the present utility model weigh
Unit single-point support, i.e., noiseless reason, is moved mutually in the absence of the strong point again, so having performance steady in a long-term.With commonly using
Belt sensor compared to having two big advantages:1st, offset load resistance is strong --- and same substance is appointed in one point sensing device support platform
A point sensor data measured of anticipating is equal, therefore it is possible to prevente effectively from influence of the material unbalance loading to weighing on belt.
2. with simple rational mechanism, it is overall using aluminium alloy extrusions is in light weight, deflection is small, without inherent strain,
So can be with the higher side crops industry weighing sensor of choice accuracy due to weight.
Analysis is, it is known that belt weighing error is mainly derived from weighing structure and belt tension more than.Improvement is weighed
Structure thoroughly eliminates the error that belt tension is brought to high precision belt machine simultaneously.By the utility model can directly eliminate with
The error that upper several aspects are brought.
The standardized element that the utility model uses can commercially, shaped piece according to specification and accompanying drawing
Record can carry out customized, the specific connected mode of each part is using bolt ripe in the prior art, rivet, weldering
The conventional meanses such as connect, machinery, part and equipment are using in the prior art, conventional model, plus circuit connection using existing
Conventional connected mode, will not be described in detail herein in technology.
It is obvious to a person skilled in the art that the utility model is not limited to the details of above-mentioned one exemplary embodiment, and
And in the case of without departing substantially from spirit or essential attributes of the present utility model, it can realize that this practicality is new in other specific forms
Type.Therefore, no matter from the point of view of which point, embodiment all should be regarded as exemplary, and is nonrestrictive, this practicality is new
The scope of type limits by appended claims rather than described above, it is intended that the equivalency fallen in claim is contained
All changes in justice and scope are included in the utility model.Any reference in claim should not be considered as limitation
Involved claim.
Moreover, it will be appreciated that although the present specification is described in terms of embodiments, not each embodiment is only wrapped
Containing an independent technical scheme, this narrating mode of specification is only that those skilled in the art should for clarity
Using specification as an entirety, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
It is appreciated that other embodiment.
Claims (4)
- A kind of 1. online mixing system of belt balance with high precision, it is characterised in that:It includes main belt conveyer scale, divides belt conveyer scale, single-point type Weighing sensor, sensor adjustment support, special feed bin, discharging opening, striker plate, servomotor, servo deceleration device, belt conveyer scale branch Support;Two upsides of the main belt conveyer scale are provided with a point belt conveyer scale, and the center of described two points of belt conveyer scales is provided with list Point type weighing sensor, the single-point type weighing sensor are arranged on sensor adjustment support, and the sensor adjusts support On belt conveyer scale support frame, the servomotor be arranged on servo deceleration device on, the output shaft of the servo deceleration device with Main belt conveyer scale connects, and is provided with special feed bin on the upside of described two points of belt conveyer scales, is provided with out on the downside of the special feed bin Material mouth, striker plate is provided with the downside of the discharging opening.
- A kind of 2. online mixing system of belt balance with high precision according to claim 1, it is characterised in that:The striker plate leads to Toning nodal axisn is arranged on the downside of discharging opening.
- A kind of 3. online mixing system of belt balance with high precision according to claim 1, it is characterised in that:The sensor is adjusted Whole support is made up of four adjustment bolts, and is adjusted up and down.
- A kind of 4. online mixing system of belt balance with high precision according to claim 1, it is characterised in that:The discharging opening is Material mouth is tilted, can be adjusted up and down by adjustable screw thread material mouth, while be additionally provided with striker plate above material mouth can directly block Feed opening.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107152962A (en) * | 2017-07-03 | 2017-09-12 | 哈尔滨科德威冶金股份有限公司 | A kind of online mixing system of belt balance with high precision |
CN110885915A (en) * | 2018-09-10 | 2020-03-17 | 哈尔滨科德威冶金股份有限公司 | Multi-core powder layer laminated composite cored wire |
-
2017
- 2017-07-03 CN CN201720791986.8U patent/CN206990086U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107152962A (en) * | 2017-07-03 | 2017-09-12 | 哈尔滨科德威冶金股份有限公司 | A kind of online mixing system of belt balance with high precision |
CN110885915A (en) * | 2018-09-10 | 2020-03-17 | 哈尔滨科德威冶金股份有限公司 | Multi-core powder layer laminated composite cored wire |
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