CN205105467U - Automatic plug -in components equipment of PCB board - Google Patents
Automatic plug -in components equipment of PCB board Download PDFInfo
- Publication number
- CN205105467U CN205105467U CN201520902745.7U CN201520902745U CN205105467U CN 205105467 U CN205105467 U CN 205105467U CN 201520902745 U CN201520902745 U CN 201520902745U CN 205105467 U CN205105467 U CN 205105467U
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- China
- Prior art keywords
- carrier
- mobile member
- direction mobile
- track
- pcb board
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- Withdrawn - After Issue
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Abstract
The utility model discloses an automatic plug -in components equipment of PCB board, it included tin stove carrier conveyor, a plurality of combination station, crest welder and equipment controlling means, was equipped with tin stove carrier conveyor and a plurality of combination station on the assembly line is personally experienced sth. Part of the body, and a single combination station includes plug -in components material feeding unit, and carrier positioner presss from both sides and gets removal composite set and combination controlling means. The utility model discloses by crossing that tin stove carrier conveyor transported and by carrier positioner location tin stove carrier, plug -in components material feeding unit convey electron part, centre gripping remove composite set and pass through the removal that Y, the three direction of upper and lower Z removed the component around, of X about servo motor system control, the visual positioning system location, and the range finding of laser rangefinder system realizes the accurate automatic plug -in components of electronic component, through the design optimization structure, integrate each control system to replace artifical plug -in components, production is renderd a service highly, and the quality can obtain guaranteeing.
Description
Technical field
The utility model belongs to electronic product machining technical field, relates to a kind of automatic insertion equipment of pcb board.
Background technology
Because the electronic component volume of pcb board (printed circuit board) is too little, assembly precision requires high, and mechanical processing difficulty is large, only has and adopts large-scale precision instrument to realize automated production, is generally difficult to carry out for medium-sized and small enterprises.Therefore, in prior art, the electronic component factory of middle and small scale adopts manual work mostly, and loaded in pcb board by the hand-held a kind of electronic component of an artificial people, multiple electronic component needs multiple person cooperational to complete.Such single product be assembled into a cycle, operation is simply uninteresting, wastes time and energy, and effect is low, quality be also difficult to ensure.
Utility model content
In order to solve the problems of the prior art, the utility model adopts vibrating disk to send electronic component, cross tin furnace carrier conveyer and be conveyed through tin furnace carrier, clamp mobile combination unit gripping and mobile electron part, controlled by vision positioning system, LDMS range finding, thus achieve the automatic insertion of pcb board.
Technical solutions of the utility model:
An automatic insertion equipment for pcb board, it comprised tin furnace carrier conveyer, several combine station, crest welder and plant control unit, and streamline body was provided with tin furnace carrier conveyer and several combination stations.
Single combination station comprises:
(1) plug-in unit pay-off, plug-in unit pay-off involving vibrations dish and discharging track;
(2) carrier positioner, carrier positioner comprises carrier and detects inductor, carrier position sensor and carrier stopper, and carrier positioner is placed in carrier track, when carrier stopper rises, is blocked state, when falling, for passing through state;
(3) combination unit is moved in gripping, and gripping is moved combination unit and comprised chuck, and left and right X is to the mobile member of, front and back Y-direction, up and down Z-direction three directions, and it is parallel with carrier track that combination unit is moved in gripping, is positioned at the vertical direction of carrier track; In carrier stopper front, gripping is moved combination unit and is crossed tin furnace carrier and formed and combine station;
(4) grouped controls, grouped controls comprise servo electrical machinery system, vision positioning system and the LDMS of left and right X to, front and back Y-direction, up and down Z-direction three directions.
Further: streamline body was provided with tin furnace carrier conveyer and transported control device, cross tin furnace carrier conveyer and comprise tin furnace carrier, carrier track, chain, power motor and part pressing plate; The support that power motor is fixed on streamline body is connected with chain; Chain is placed in carrier track, and chain side is provided with projection.
Further: described plug-in unit pay-off is placed in above streamline body, and discharging track is vertical with carrier track.
Further: carrier positioner comprises carrier and detects inductor, carrier position sensor, carrier stopper, and carrier positioner is placed in carrier track; Carrier detects inductor and controls carrier stopper in the front of carrier stopper, and carrier position sensor is placed in that to control carrier stopper inner.
Further: gripping is moved combination unit and comprised chuck, left and right X-direction mobile member, front and back Y-direction mobile member and upper and lower Z-direction mobile member, the internal structure of three direction mobile members is identical and comprise main body, two groups of precise guide rail, a set of worm and gear and mounting blocks; Left and right X-direction mobile member is placed in the both sides of carrier track and parallel with carrier track, is in carrier track vertical direction; Before and after the main body of Y-direction mobile member be horizontal and with the body normal of left and right X-direction mobile member, the main body of front and back Y-direction mobile member is placed on the mounting blocks of left and right X-direction mobile member, the main body of upper and lower Z-direction mobile member and the body normal of front and back Y-direction mobile member, the main body of upper and lower Z-direction mobile member is placed on the mounting blocks of front and back Y-direction mobile member; The body parallel of chuck and upper and lower Z-direction mobile member and in vertical position, chuck is placed in the below of the mounting blocks of upper and lower Z-direction mobile member.
Further: the left and right X-direction servo electrical machinery system in described grouped controls, front and back Y-direction servo electrical machinery system and Z-direction servo electrical machinery system, the respectively motion of control left and right X-direction mobile member, front and back Y-direction mobile member and upper and lower Z-direction mobile member up and down; Vision positioning system and LDMS are placed on the mounting blocks of upper and lower Z-direction mobile member.
This automatic insertion equipment is conveyed through tin furnace carrier by crossing tin furnace carrier conveyer, and tin furnace carrier located by carrier positioner, and each electronic package pay-off transports electronic package part; Clamp mobile combination unit controls left and right X, front and back Y, up and down Z tri-direction mobile members movement by servo electrical machinery system, located by vision positioning system, LDMS is found range, and realizes the accurate automatic insertion of electronic component.Therefore, by design optimization structure, integrate each control system, to replace artificial plug-in unit, production effect is high, and quality can be guaranteed.
Accompanying drawing explanation
Fig. 1 is the utility model embodiment 1 structural representation.
Fig. 2 is that package assembly schematic diagram is moved in the gripping of the utility model embodiment 1.
Fig. 3 is the internal structure schematic diagram of the utility model embodiment 1 mobile member.
Fig. 4 is the utility model embodiment 1 vision positioning control schematic diagram.
Fig. 5 is the utility model embodiment 1 laser ranging schematic diagram.
Reference numeral: cross tin furnace carrier 1, tracks 2, chain 3, power motor 4, part pressing plate 5, vibrating disk 6, discharging track 7, crest welder 8, carrier detects inductor 9, carrier position sensor 10, carrier stopper 11, chuck 12, left and right X-direction mobile member 13, front and back Y-direction mobile member 14, upper and lower Z-direction mobile member 15, left and right X-direction servo electrical machinery system 16, front and back Y-direction servo electrical machinery system 17, upper and lower Z-direction servo electrical machinery system 18, vision positioning system 19, LDMS 20, streamline body 21, main body 101, precise guide rail 102, worm and gear 103, mounting blocks 104, shaft coupling 105.
Embodiment
Below in conjunction with the drawings and specific embodiments, the utility model will be further described, but scope of the present utility model is not limited to following embodiment.
Embodiment 1:
The automatic insertion equipment of pcb board comprised tin furnace carrier conveyer, several combine station, crest welder 8 and plant control unit, plant control unit divides transport control device and grouped controls, and streamline body 21 was provided with tin furnace carrier conveyer, transports control device and several combination stations.
Single combination station comprises:
(1) plug-in unit pay-off, involving vibrations dish and discharging track, plug-in unit pay-off is placed in above streamline body 21, and discharging track is vertical with carrier track;
(2) carrier positioner, comprise carrier and detect inductor, carrier position sensor and carrier stopper, carrier positioner is placed in carrier track, when carrier stopper rises, is blocked state, when falling, for passing through state;
(3) combination unit is moved in gripping, comprises chuck, and left and right X is to the mobile member of, front and back Y-direction, up and down Z-direction three directions, and it is parallel with carrier track that combination unit is moved in gripping, is positioned at the vertical direction of carrier track; In carrier stopper front, gripping is moved combination unit and is crossed tin furnace carrier and formed and combine station;
(4) grouped controls, grouped controls comprise servo electrical machinery system, vision positioning system and the LDMS of left and right X to, front and back Y-direction, up and down Z-direction three directions.
Cross tin furnace carrier conveyer and comprise tin furnace carrier 1, carrier track 2, chain 3, power motor 4 and part pressing plate 5; Power motor 4 is fixed on the support of streamline body 21.Transporting control device major control power motor 4, driving chain 3 by operating from left to right by gear and power transmission shaft; Chain is placed in carrier track 2, and at lateral projections 1cm, to carry tin furnace carrier 1; By the frictional force excessively between tin furnace carrier 1 and chain 3 to drive tin furnace carrier 1 in carrier track 2 by moving from left to right.Plug-in unit pay-off is placed in the top of streamline body 21, involving vibrations dish 6 and discharging track 7, and discharging track 7 is vertical with carrier track 2, by vibrating disk 6 Automatic-feeding (electronic package part is determined according to product).
Located tin furnace carrier 1 by carrier positioner, combination unit gripping electronic package part is moved in gripping, and vision positioning system 19 is located, and LDMS 20 is found range, and realizes accurately controlling, and has carried out plug-in unit action.
Carrier positioner comprises carrier and detects inductor 9, carrier position sensor 10 and carrier stopper 11, is placed in carrier track 2; Carrier detects inductor 9 in the front of carrier stopper 11 to control carrier stopper 11, and carrier position sensor 10 is placed in and controls carrier stopper 11 inside, with carrier stopper 11 synchronous operation.
Combination unit is moved in gripping, and to comprise the internal structure of chuck 12, left and right X-direction mobile member 13, front and back Y-direction mobile member 14 and upper and lower Z-direction mobile member 15, three direction mobile members identical and comprise main body 101, two groups of precise guide rail 102, a set of worm and gear 103 and mounting blocks 104; Left and right X-direction mobile member 13 is placed in the both sides of carrier track 2 and parallel with carrier track 2, is in carrier track 2 vertical direction; Before and after the main body of Y-direction mobile member 14 be horizontal and with the body normal of left and right X-direction mobile member 13, the main body of front and back Y-direction mobile member 14 is placed on the mounting blocks of left and right X-direction mobile member 13, the main body of upper and lower Z-direction mobile member 15 and the body normal of front and back Y-direction mobile member 14, the main body of upper and lower Z-direction mobile member 15 is placed on the mounting blocks of front and back Y-direction mobile member 14; The body parallel of chuck 12 and upper and lower Z-direction mobile member 15 and in vertical position, chuck 12 is placed in the below of the mounting blocks of upper and lower Z-direction mobile member 15.
In carrier stopper 11 front, gripping is moved combination unit and is crossed tin furnace carrier 1 and formed and combine station.Be conveyed through tin furnace carrier 1 by crossing tin furnace carrier conveyer, after arriving combination station, clamped by the mobile combination unit of clamping, moving parts carries out combined schedule.
Left and right X-direction servo electrical machinery system 16 in grouped controls, front and back Y-direction servo electrical machinery system 17 and upper and lower Z-direction servo electrical machinery system 18, be placed in respectively in the main body 101 of left and right X, front and back Y, up and down Z mobile member, connected the worm screw of mobile member by shaft coupling 105 to control the precise motion of left and right X, front and back Y, up and down Z tri-mobile members; On the mounting blocks that vision positioning system 19 and LDMS 20 are placed in upper and lower Z-direction mobile member 15 and with it horizontal vertical.
Vision positioning system 19 is by launching specific light source, taken pictures by industrial camera (as CCD), be sent to image pick-up card, be converted to digital signal and be sent to processor, by controlling left and right X-direction servo electrical machinery system 16 after system process and front and back Y-direction servo electrical machinery system 17 moves; LDMS 20 controls laser generator by controller and launches characteristic frequency laser, laser is formed after arriving target and diffuses, controller calculates distance by diffusing of receiving of laser pickoff and the angle between the laser launched, and controls upper and lower Z-direction servo electrical machinery system 18 move with this.
Automatic insertion process:
(1) be placed on crossing tin furnace carrier 1 in tracks 2, and pcb board was put into tin furnace carrier 1, rotated and drive chain 3 by advancing from left to right by power motor 4, power motor 4 rotates for continuing;
(2) each electronic component is transported to assigned address by discharging track 7 by electronic component by each vibrating disk 6;
(3) after each electronic component is transported to assigned address, gripping is moved combination unit and is pressed from both sides out by electronic component by chuck 12, and during multiple chuck, time action needs repetition, until all chucks are all clamped with electronic component;
(4), when having served as tin furnace carrier 1 by carrier detection inductor 9, detected inductor 9 and lighted, provided instruction;
(5) carrier stopper 11 rises, to stop that tin furnace carrier 1 stopped at assigned address;
(6) served as tin furnace carrier 1 when advancing and encounter carrier stopper 11, carrier position sensor 10 lights, and owing to having barrier functionality when carrier stopper 11 rises, now crossing tin furnace carrier 1 is inactive state, provides instruction;
(7) vision positioning system 19 is according to design drawing, and locate left and right X to, Y-direction position, front and back by identification point, precision can reach 0.03mm, and LDMS 20 determines upper and lower Z-direction (i.e. height) position by laser reflection, provides instruction after having located:
(8) move combination unit by gripping to control left and right X by servo electrical machinery system and move to three direction of principal axis of, front and back Y-direction, up and down Z-direction, electronic component is inserted in pcb board as requested, until be all inserted on pcb board by this kind of electronic component, provides instruction;
(9) carrier stopper 11 is fallen, and crosses tin furnace carrier 1 and moves on;
(2) is a station to (9) step, designs the station of respective numbers according to the kind of plug-in unit, and each station can synchronous operation, after completing all stations;
(10) whether Manual Visual Inspection has electronic component to omit, and tilts and needs the artificial part mended to insert, after visual inspection is qualified, being loaded by part pressing plate 5 in tin furnace carrier 1, and crossed tin furnace carrier 1 and move on;
(11) cross tin furnace carrier 1 automatically to flow in crest welder 8, successively after spray scaling powder, hot-air pre-heating, scolding tin and wind cooling temperature lowering, cross tin furnace carrier 1 and automatically sent;
(12) manually by tin furnace carrier 1, part pressing plate 5 are separated with the pcb board installing electronic component, and deliver to corresponding position, persistent loop excessively.
Above content is in conjunction with concrete preferred implementation further detailed description of the utility model, can not assert that concrete enforcement of the present utility model is confined to these explanations.For the utility model person of an ordinary skill in the technical field, without departing from the concept of the premise utility, some simple deduction or replace can also be made, all should be considered as belonging to protection range of the present utility model.
Claims (6)
1. the automatic insertion equipment of a pcb board, it comprised tin furnace carrier conveyer, several combine station, crest welder (8) and plant control unit, streamline body (21) was provided with tin furnace carrier conveyer and several combination stations, it is characterized in that single combination station comprises
Plug-in unit pay-off, plug-in unit pay-off involving vibrations dish and discharging track;
Carrier positioner, carrier positioner comprises carrier and detects inductor, carrier position sensor and carrier stopper, and carrier positioner is placed in carrier track, when carrier stopper rises, is blocked state, when falling, for passing through state;
Combination unit is moved in gripping, and gripping is moved combination unit and comprised chuck, and left and right X is to the mobile member of, front and back Y-direction, up and down Z-direction three directions, and it is parallel with carrier track that combination unit is moved in gripping, is positioned at the vertical direction of carrier track; In carrier stopper front, gripping is moved combination unit and is crossed tin furnace carrier and formed and combine station;
And
Grouped controls, grouped controls comprise servo electrical machinery system, vision positioning system and the LDMS of left and right X to, front and back Y-direction, up and down Z-direction three directions.
2. the automatic insertion equipment of a kind of pcb board according to claim 1, it is characterized in that, described streamline body (21) was provided with tin furnace carrier conveyer and transported control device, crossed tin furnace carrier conveyer and comprised tin furnace carrier (1), carrier track (2), chain (3), power motor (4) and part pressing plate (5); The support that power motor (4) is fixed on streamline body (21) is connected with chain (3); Chain (3) is placed in carrier track (2), and chain (3) side is provided with projection.
3. the automatic insertion equipment of a kind of pcb board according to claim 1, is characterized in that, described plug-in unit pay-off is placed in streamline body (21) top, and discharging track (7) is vertical with carrier track (2).
4. the automatic insertion equipment of a kind of pcb board according to claim 1, it is characterized in that, carrier positioner comprises carrier and detects inductor (9), carrier position sensor (10), carrier stopper (11), carrier positioner is placed in carrier track (2); Carrier detects inductor (9) and controls carrier stopper (11) in the front of carrier stopper (11), and carrier position sensor (10) is placed in that to control carrier stopper (11) inner.
5. the automatic insertion equipment of a kind of pcb board according to claim 1, it is characterized in that, gripping is moved combination unit and is comprised chuck (12), left and right X-direction mobile member (13), front and back Y-direction mobile member (14) and upper and lower Z-direction mobile member (15), and the internal structure of three direction mobile members is identical and comprise main body (101), two groups of precise guide rail (102), a set of worm and gear (103) and mounting blocks (104); Left and right X-direction mobile member (13) is placed in the both sides of carrier track (2) and parallel with carrier track (2), is in carrier track (2) vertical direction; Before and after the main body of Y-direction mobile member (14) be horizontal and with the body normal of left and right X-direction mobile member (13), the main body of front and back Y-direction mobile member (14) is placed on the mounting blocks of left and right X-direction mobile member (13), the main body of upper and lower Z-direction mobile member (15) and the body normal of front and back Y-direction mobile member (14), the main body of upper and lower Z-direction mobile member (15) is placed on the mounting blocks of front and back Y-direction mobile member (14); The body parallel of chuck (12) and upper and lower Z-direction mobile member (15) and in vertical position, chuck (12) is placed in the below of the mounting blocks of upper and lower Z-direction mobile member (15).
6. the automatic insertion equipment of a kind of pcb board according to claim 5, it is characterized in that, left and right X-direction servo electrical machinery system (16) in described grouped controls, front and back Y-direction servo electrical machinery system (17) and upper and lower Z-direction servo electrical machinery system (18), control the motion of left and right X-direction mobile member (13), front and back Y-direction mobile member (14) and upper and lower Z-direction mobile member (15) respectively; Vision positioning system (19) and LDMS (20) are placed on the mounting blocks of upper and lower Z-direction mobile member (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520902745.7U CN205105467U (en) | 2015-11-13 | 2015-11-13 | Automatic plug -in components equipment of PCB board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520902745.7U CN205105467U (en) | 2015-11-13 | 2015-11-13 | Automatic plug -in components equipment of PCB board |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205105467U true CN205105467U (en) | 2016-03-23 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520902745.7U Withdrawn - After Issue CN205105467U (en) | 2015-11-13 | 2015-11-13 | Automatic plug -in components equipment of PCB board |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205105467U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105323981A (en) * | 2015-11-13 | 2016-02-10 | 江西森科实业股份有限公司 | Automatic plug-in device of printed circuit board (PCB) |
| CN107278119A (en) * | 2017-08-14 | 2017-10-20 | 常州汇邦电子有限公司 | Circuit board original paper inserts servicing unit and insertion method |
| CN108039926A (en) * | 2018-01-15 | 2018-05-15 | 深圳市海能达通信有限公司 | Complete machine detection device and detection method |
-
2015
- 2015-11-13 CN CN201520902745.7U patent/CN205105467U/en not_active Withdrawn - After Issue
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105323981A (en) * | 2015-11-13 | 2016-02-10 | 江西森科实业股份有限公司 | Automatic plug-in device of printed circuit board (PCB) |
| CN105323981B (en) * | 2015-11-13 | 2018-04-13 | 江西森科实业股份有限公司 | A kind of automatic insertion equipment of pcb board |
| CN107278119A (en) * | 2017-08-14 | 2017-10-20 | 常州汇邦电子有限公司 | Circuit board original paper inserts servicing unit and insertion method |
| CN108039926A (en) * | 2018-01-15 | 2018-05-15 | 深圳市海能达通信有限公司 | Complete machine detection device and detection method |
| CN108039926B (en) * | 2018-01-15 | 2023-09-05 | 深圳市海能达通信有限公司 | Complete machine detection device and detection method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20160323 Effective date of abandoning: 20180413 |