CN204479489U - A kind of lining core appearance detecting device - Google Patents
A kind of lining core appearance detecting device Download PDFInfo
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- CN204479489U CN204479489U CN201520186622.8U CN201520186622U CN204479489U CN 204479489 U CN204479489 U CN 204479489U CN 201520186622 U CN201520186622 U CN 201520186622U CN 204479489 U CN204479489 U CN 204479489U
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- feeding belt
- detecting device
- lining core
- appearance detecting
- core appearance
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Abstract
The utility model provides a kind of lining core appearance detecting device, belongs to field of mechanical technique.This lining core appearance detecting device comprises frame, rack-mounted COMPUTER DETECTION mechanism, the rack-mounted feeding belt of horizontal anomalous movement, wherein: on feeding belt, be provided with at least one the conveying passage for conveying products, above in the middle part of feeding belt, erection has camera be electrically connected with COMPUTER DETECTION mechanism, frame is installed with corresponding with camera arrange and divide be listed in two infrared light supplies of camera both sides; Be respectively equipped with substandard products collection box in feeding belt both sides, for substandard products being sent into the rejecting mechanism of substandard products collection box, described rejecting mechanism and COMPUTER DETECTION mechanism are electrically connected.This lining core appearance detecting device have reasonable in design, work efficiency is high, can reject the advantage of substandard product in time.
Description
Technical field
The utility model belongs to field of mechanical technique, relates to a kind of lining core appearance detecting device, particularly one and is applicable to detect lining core outward appearance whether tool defective lining core appearance detecting device.
Background technology
In prior art, the brake bronchus that the brake system of automobile is generally provided with air-brake coupling hose and is connected with air-brake coupling hose.Automobile brake hose (being commonly called as brake pipe), the parts be used in brake system of car, its Main Function is in automobile brake, transmit braking medium, ensures that damping force is delivered to motor vehicle brake shoe or caliper produces damping force, thus makes braking effective at any time.
Brake bronchus is the metal joint of air-brake coupling hose, it can be brake system inner or provide between brake system with its system be connected, seal, the effect such as Oil Guide, make the oil circuit of brake system even, unimpeded, resistance to persistence under making it keep high pressure, guarantee the sensitivity of braking automobile, effectiveness and smooth, improve the braking ability of automobile.
In brake bronchus, welding one has the lining core of through hole.Lining core arranges in a tubular form and the outer circumference surface serving as a contrast core is provided with multiple annular groove.
In the bronchial production run of above-mentioned brake, because of human factor or machine factor, some product may occur that product scratches or other apparent damages, thus whether need the outward appearance detecting lining core, mainly detecting lining core outward appearance has foreign matter or other defect.If in actual production process, the periphery of lining core has burr or scuffing, all can have influence on the braking ability of automobile, reduces the security that vehicle travels.
Existing lining core outward appearance is detected by artificial naked eyes mostly, because product size is less, testing product is all adopt sampling observation mode to carry out, and testing staff's long-term work can have certain fatigue strength, and then cause manual operation efficiency low, and easily cause undetected and flase drop, be not suitable for the workshop having requirements of mass production.
In sum, need design a kind of reasonable in design, work efficiency is high, can reject the lining core appearance detecting device of substandard product in time.
Summary of the invention
The purpose of this utility model there are the problems referred to above for existing technology, propose a kind of reasonable in design, work efficiency is high, can reject the lining core appearance detecting device of substandard product in time.
The purpose of this utility model realizes by following technical proposal: a kind of lining core appearance detecting device, comprises frame, rack-mounted COMPUTER DETECTION mechanism, the rack-mounted feeding belt of horizontal anomalous movement, wherein:
Feeding belt is provided with at least one the conveying passage for conveying products, above in the middle part of feeding belt, erection has camera be electrically connected with COMPUTER DETECTION mechanism, frame is installed with corresponding with camera arrange and divide be listed in two infrared light supplies of camera both sides;
Be respectively equipped with substandard products collection box in feeding belt both sides, for substandard products being sent into the rejecting mechanism of substandard products collection box, described rejecting mechanism and COMPUTER DETECTION mechanism are electrically connected.
As further improvement of the utility model, be provided with the vibrating disk for conveying products at feeding belt rear, the discharge end of described vibrating disk is connected with each conveying passage respectively.
Further improve as of the present utility model, each conveying passage is all connected by lining up passage with between vibrating disk, described in line up passage for the product that receives vibrating disk and draw off and will send into after its permutation in corresponding conveying passage.
As further improvement of the utility model, described feeding belt horizontal cross is arranged in frame, and the equal level of each infrared light supply is longitudinally erected at top in the middle part of feeding belt, and the height of described infrared light supply is lower than the height of camera.
As further improvement of the utility model, described feeding belt horizontal cross is arranged in frame, and described two infrared light supplies be arranged in parallel with feeding belt respectively and are erected at both sides in the middle part of feeding belt, and the height of described infrared light supply is lower than the height of camera.
As of the present utility model another improve, be provided with above substandard products collection box and be obliquely installed and interface channel for receiving the product that rejecting mechanism is sent here, described interface channel is resisted against feeding belt side.
As further improvement of the utility model, be provided with the certified products collection box of the product drawn off with reception feeding belt in feeding belt front.
As another improvement of the present utility model, the quantity of described conveying passage is one, and described rejecting mechanism comprises the jet valve for substandard products being blown into substandard products collection box.
As another improvement of the present utility model, the quantity of described conveying passage is two, and described rejecting mechanism comprises and conveying passage two gas pawls one to one, and the substandard products in corresponding conveying passage can be picked up and send in substandard products collection box by described gas pawl.
As further improvement of the utility model, described COMPUTER DETECTION mechanism comprises display screen, starting switch, emergency stop switch, alarm lamp frame being also provided with battery main switch and being connected with feeding belt.
Based on technique scheme, the utility model embodiment at least can produce following technique effect: reasonable in design, compact in design, whole detection process is rapid, coherent, reasonable, the outward appearance of the real-time testing product of energy, detect accurately, be convenient to staff and control product appearance situation in real time, greatly improve work efficiency; Rejecting mechanism can reject substandard product in time, has saved time cost, ensure that the reliability of testing process, the qualification rate of the quality of the product that dispatches from the factory and follow-up frock.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, embodiment of the present utility model is described in further detail, wherein:
Fig. 1 is the structural representation of the utility model one preferred embodiment.
Fig. 2 is the structural representation at another visual angle of Fig. 1.
Fig. 3 is the structure for amplifying schematic diagram at A place in Fig. 2.
Fig. 4 is the structural representation at another visual angle of Fig. 2.
In figure, 10, frame; 20, COMPUTER DETECTION mechanism; 21, display screen; 22, starting switch; 23, emergency stop switch; 30, feeding belt; 31, conveying passage; 41, camera; 42, infrared light supply; 51, rejecting mechanism; 52, interface channel; 60, vibrating disk; 70, passage is lined up; 90, battery main switch; 100, alarm lamp.
Embodiment
Be below specific embodiment of the utility model and by reference to the accompanying drawings, the technical solution of the utility model is further described, but the utility model be not limited to these embodiments.
A kind of lining of the utility model protection core appearance detecting device, the defects such as whether lining core outward appearance is jagged for detecting, scuffing, and further qualified lining core is screened.
Existing lining core outward appearance is detected by artificial naked eyes mostly, and because product size is less, manual operation efficiency is low, and easily causes undetected and flase drop, is not suitable for the workshop having requirements of mass production.Therefore, it is necessary for designing a kind of more reasonably lining core appearance detecting device.
As shown in Figures 1 to 4, this lining core appearance detecting device comprises frame 10, the COMPUTER DETECTION mechanism 20 be arranged in frame 10, horizontal anomalous movement are arranged on feeding belt 30 in frame 10, wherein:
Feeding belt 30 is provided with at least one the conveying passage 31 for conveying products, above in the middle part of feeding belt 30, erection has the camera 41 be electrically connected with COMPUTER DETECTION mechanism 20, frame 10 is installed with corresponding with camera 41 arrange and divide be listed in two infrared light supplies 42 of camera 41 both sides;
Be respectively equipped with substandard products collection box (not shown) in feeding belt 30 both sides, for substandard products being sent into the rejecting mechanism 51 of substandard products collection box, rejecting mechanism 51 and COMPUTER DETECTION mechanism 20 are electrically connected.
From feeding belt 30 throughput direction, product (i.e. the lining core of tubulose) is first through camera 41 lower zone, then through substandard products collection box region, the product be then up to the standards still is taken away by feeding belt 30.
In an initial condition, camera 41 is provided with in the utility model, camera 41 is connected to COMPUTER DETECTION mechanism 20, product is first below camera 41, now infrared light supply 42 sends Infrared irradiation on the product of process, and camera 41 pairs of products are taken pictures and by information feed back to COMPUTER DETECTION mechanism 20, COMPUTER DETECTION mechanism 20 interior contrast product appearance, and then judging that whether product is qualified, COMPUTER DETECTION mechanism 20 feeds back signal to rejecting mechanism 51; When Product checking is qualified, qualified product can continue advance with feeding belt 30 (feeding channel) and unload to next procedure or reclaim; When Product checking is defective, substandard products arrive rejecting mechanism 51 region time and disallowable mechanism 51 send into substandard products collection box.
This lining core appearance detecting device reasonable in design, compact in design, whole detection process is rapidly, coherent, rationally, the outward appearance of the real-time testing product of energy, detects accurately, be convenient to staff and control product appearance situation in real time, greatly improve work efficiency; Rejecting mechanism 51 can reject substandard product in time, has saved time cost, ensure that the reliability of testing process, the qualification rate of the quality of the product that dispatches from the factory and follow-up frock.
In addition, the feeding channel in this case can carry the product of plurality of specifications, and then realizes the testing of products of different specifications outward appearance, and versatility is wide.
Further, be provided with the vibrating disk 60 for conveying products at feeding belt 30 rear, the discharge end of vibrating disk 60 is connected with each conveying passage 31 respectively.
The utility model adopts vibrating disk 60 first to carry out preliminary stock layout to product to be checked, then sends in feeding channel, then by feeding channel conveying products to shot region, takes pictures and the detection realized product surface and screening through camera 41 pairs of product surfaces.
The congestion status that the setting of vibrating disk 60 decreases feeding channel produces, and vibrating disk 60 and feeding channel cooperatively interact and can carry the product of plurality of specifications, and then realizes the testing of products of different specifications outward appearance, and versatility is wide.
Further, each conveying passage 31 is all connected by lining up passage 70 with between vibrating disk 60, lines up passage 70 for the product that receives vibrating disk 60 and draw off will send into after its permutation in corresponding conveying passage 31.
That lines up passage 70 is arranged so that conveying passage 31 docks with vibrating disk 60 reliably, after vibrating disk 60 is to the preliminary stock layout of product to be checked, product to be checked carries out permutation by lining up passage 70 pairs of products and it is sent into corresponding feeding channel in order, avoid in feeding channel and get congestion, ensure that the fluency detecting course of conveying, improve the work efficiency of equipment.
Preferably, feeding belt 30 horizontal cross in the utility model is arranged in frame 10, and each infrared light supply 42 all level is longitudinally erected at top in the middle part of feeding belt 30, and the height of infrared light supply 42 is lower than the height of camera 41.
Such infrared light supply 42 can be tilted to down as product provides illumination, and cooperatively interact with camera 41, make testing process more accurate, although and above-mentioned infrared light supply 42 compact in design and the sense of displacement being positioned at feeding belt 30 does not affect the normal operation of feeding belt 30 and camera 41.
For making the effect of taking pictures of camera 41 in the utility model better, the i.e. better ideal of infrared light supply 42 illuminating effect, now list another kind of embodiment as follows: feeding belt 30 horizontal cross is arranged in frame 10, two infrared light supplies 42 be arranged in parallel with feeding belt 30 respectively and are erected at both sides in the middle part of feeding belt 30, and the height of infrared light supply 42 is lower than the height of camera 41.That is to say, infrared light supply 42 is not positioned at the sense of displacement of feeding belt 30, do not affect the normal operation of feeding belt 30 and camera 41, and the light that the topology layout of both sides makes infrared light supply 42 send more can be gathered in middle part, make the better ideal of the lighting effect on product surface, improve the shooting effect of camera 41 further, improve detection efficiency and precision.
Preferably, be provided with above substandard products collection box and be obliquely installed and interface channel 52 for receiving the product that rejecting mechanism 51 is sent here, described interface channel 52 is resisted against feeding belt 30 side.
When product (lining core) detects defective, when underproof lining core arrives rejecting mechanism 51 region (namely between rejecting mechanism 51 and interface channel 52) and disallowable mechanism 51 send into interface channel 52, enter the product after interface channel 52 and slip down in substandard products collection box under Gravitative Loads.
Interface channel 52 makes substandard products collection box and rejecting mechanism 51 dock smooth and easy, shortens the docking distance of the two, it also avoid product in long-term transport process and drops.Such recovery parts arrange the further wearing and tearing decreasing product, are convenient to follow-up in processing, design ingenious, also reduce the noise of equipment simultaneously.
In the utility model, be provided with the certified products collection box with receiving the product that feeding belt 30 draws off in feeding belt 30 front.Detect qualified after product feeding belt 30 drive under arrive certified products collection box position, product is fallen in certified products collection box under Gravitative Loads, is convenient to subsequent packages and transport.
The quantity of the conveying passage 31 in preferred the utility model is one, and rejecting mechanism 51 comprises the jet valve for substandard products being blown into substandard products collection box.
Because lining core own wt is light, therefore arranging jet valve can blow afloat the substandard products in conveying passage 31 and be blown in substandard products collection box.Structural design is simple, and substandard products reclaim convenient.
As another embodiment of the present utility model, the quantity of conveying passage 31 can also be set to two, rejecting mechanism 51 comprises and conveying passage 31 two gas pawls one to one, and the substandard products in corresponding conveying passage 31 can be picked up and send in substandard products collection box by gas pawl.
Corresponding, the quantity of conveying passage 31 can also be set to more than three according to the actual requirements.Such structural design makes checkout equipment synchronously can carry out the detection of multiple product, and further increase production efficiency, versatility is wider.Certainly, other adopt the scheme blowing or capture also to be feasible to reject the mode of substandard product, repeat no more herein.
Preferably, the utility model Computer testing agency 20 comprises display screen 21, starting switch 22, emergency stop switch 23, the alarm lamp 100 frame 10 being also provided with battery main switch 90 and being connected with feeding belt 30.
Before detection starts, opening power master switch 90 makes equipment be in opening, feeding belt 30 operates and drives product displacement, display screen 21 is for showing testing result in real time, convenient operation personal observations and record, when feeding belt 30 decommissions, alarm lamp 100 can send warning, avoid device damage, extend service life of equipment.Certain alarm lamp 100 can also be connected with collection box, gives the alarm when material stock overfill; Alarm lamp 100 also can be connected with COMPUTER DETECTION mechanism 20, gives the alarm when counting reaches preset value.
Specific embodiment described herein is only to the explanation for example of the utility model spirit.The utility model person of ordinary skill in the field can make various amendment or supplements or adopt similar mode to substitute to described specific embodiment, but can't depart from spirit of the present utility model or surmount the scope that appended claims defines.
Claims (10)
1. serve as a contrast a core appearance detecting device, it is characterized in that: comprise frame, rack-mounted COMPUTER DETECTION mechanism, the rack-mounted feeding belt of horizontal anomalous movement, wherein:
Feeding belt is provided with at least one the conveying passage for conveying products, above in the middle part of feeding belt, erection has camera be electrically connected with COMPUTER DETECTION mechanism, frame is installed with corresponding with camera arrange and divide be listed in two infrared light supplies of camera both sides;
Be respectively equipped with substandard products collection box in feeding belt both sides, for substandard products being sent into the rejecting mechanism of substandard products collection box, described rejecting mechanism and COMPUTER DETECTION mechanism are electrically connected.
2. one lining core appearance detecting device according to claim 1, it is characterized in that: be provided with the vibrating disk for conveying products at feeding belt rear, the discharge end of described vibrating disk is connected with each conveying passage respectively.
3. one lining core appearance detecting device according to claim 2, it is characterized in that: each conveying passage is all connected by lining up passage with between vibrating disk, described in line up passage for the product that receives vibrating disk and draw off and will send into after its permutation in corresponding conveying passage.
4. the one lining core appearance detecting device according to claim 1 or 2 or 3, it is characterized in that: described feeding belt horizontal cross is arranged in frame, the equal level of each infrared light supply is longitudinally erected at top in the middle part of feeding belt, and the height of described infrared light supply is lower than the height of camera.
5. the one lining core appearance detecting device according to claim 1 or 2 or 3, it is characterized in that: described feeding belt horizontal cross is arranged in frame, described two infrared light supplies be arranged in parallel with feeding belt respectively and are erected at both sides in the middle part of feeding belt, and the height of described infrared light supply is lower than the height of camera.
6. the one lining core appearance detecting device according to claim 1 or 2 or 3, is characterized in that: be provided with above substandard products collection box and be obliquely installed and interface channel for receiving the product that rejecting mechanism is sent here, described interface channel is resisted against feeding belt side.
7. the one lining core appearance detecting device according to claim 1 or 2 or 3, is characterized in that: the certified products collection box being provided with the product drawn off with reception feeding belt in feeding belt front.
8. the one lining core appearance detecting device according to claim 1 or 2 or 3, it is characterized in that: the quantity of described conveying passage is one, described rejecting mechanism comprises the jet valve for substandard products being blown into substandard products collection box.
9. the one lining core appearance detecting device according to claim 1 or 2 or 3, it is characterized in that: the quantity of described conveying passage is two, described rejecting mechanism comprises and conveying passage two gas pawls one to one, and the substandard products in corresponding conveying passage can be picked up and send in substandard products collection box by described gas pawl.
10. the one lining core appearance detecting device according to claim 1 or 2 or 3, it is characterized in that: described COMPUTER DETECTION mechanism comprises display screen, starting switch, emergency stop switch, alarm lamp frame being also provided with battery main switch and being connected with feeding belt.
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CN201520186622.8U CN204479489U (en) | 2015-03-31 | 2015-03-31 | A kind of lining core appearance detecting device |
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CN201520186622.8U CN204479489U (en) | 2015-03-31 | 2015-03-31 | A kind of lining core appearance detecting device |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104764749A (en) * | 2015-03-31 | 2015-07-08 | 宁波市鄞州亚大汽车管件有限公司 | Lining core appearance detection equipment |
CN105067625A (en) * | 2015-09-16 | 2015-11-18 | 苏州汉腾自动化设备有限公司 | ARC automatic detection device |
CN105195434A (en) * | 2015-09-16 | 2015-12-30 | 苏州汉腾自动化设备有限公司 | Automatic ARC product detection method |
-
2015
- 2015-03-31 CN CN201520186622.8U patent/CN204479489U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104764749A (en) * | 2015-03-31 | 2015-07-08 | 宁波市鄞州亚大汽车管件有限公司 | Lining core appearance detection equipment |
CN105067625A (en) * | 2015-09-16 | 2015-11-18 | 苏州汉腾自动化设备有限公司 | ARC automatic detection device |
CN105195434A (en) * | 2015-09-16 | 2015-12-30 | 苏州汉腾自动化设备有限公司 | Automatic ARC product detection method |
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C14 | Grant of patent or utility model | ||
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150715 Termination date: 20190331 |
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CF01 | Termination of patent right due to non-payment of annual fee |