CN203471327U - End scraping and material shearing machine - Google Patents
End scraping and material shearing machine Download PDFInfo
- Publication number
- CN203471327U CN203471327U CN201320507864.3U CN201320507864U CN203471327U CN 203471327 U CN203471327 U CN 203471327U CN 201320507864 U CN201320507864 U CN 201320507864U CN 203471327 U CN203471327 U CN 203471327U
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- scraping
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- polishing
- cutting
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- 238000007790 scraping Methods 0.000 title claims abstract description 64
- 239000000463 material Substances 0.000 title claims abstract description 39
- 238000010008 shearing Methods 0.000 title abstract description 16
- 238000005498 polishing Methods 0.000 claims abstract description 38
- 230000007246 mechanism Effects 0.000 claims abstract description 31
- 239000000428 dust Substances 0.000 claims abstract description 12
- 238000005520 cutting process Methods 0.000 claims description 42
- 230000005540 biological transmission Effects 0.000 claims description 30
- 230000001360 synchronised effect Effects 0.000 claims description 10
- 238000004140 cleaning Methods 0.000 claims description 8
- 239000006247 magnetic powder Substances 0.000 claims description 7
- 230000033001 locomotion Effects 0.000 claims description 6
- 230000006978 adaptation Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 16
- 238000012545 processing Methods 0.000 abstract description 12
- 230000008569 process Effects 0.000 abstract description 11
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000005516 engineering process Methods 0.000 abstract 1
- 229910000831 Steel Inorganic materials 0.000 description 7
- 239000011810 insulating material Substances 0.000 description 7
- 239000010959 steel Substances 0.000 description 7
- 238000007599 discharging Methods 0.000 description 5
- 239000004020 conductor Substances 0.000 description 4
- 238000005265 energy consumption Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 238000005485 electric heating Methods 0.000 description 3
- 239000010410 layer Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009422 external insulation Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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Abstract
The utility model provides an end scraping and material shearing machine which is connected to an unreeling device, a brake device, an end scraping and polishing device, a traction device, a pneumatic material shearing device and a material arranging device in sequence. The end scraping and polishing device further comprises a horizontal type end scraping machine and a vertical type end scraping machine, the horizontal type end scraping machine and the vertical type end scraping machine are mutually connected, and four side end scraping can be adapted. The material arranging device further comprises a feeding mechanism and a material banding table arranged on one side of the feeding mechanism. The end scraping and material shearing machine is mainly suitable for processing of electromagnetic wire ends in the manufacturing process of electric generators, high capacity motors and transformers, through the adoption of the end scraping and material shearing machine, the continuous automation process is achieved in the straightening, the end scraping, the polishing, the dust removing, the material arranging and other processes in the processing of electromagnetic wires of motors, integrated operation from feeding of the electromagnetic wires to final banding of the electromagnetic wires are achieved totally, cost is reduced, working efficiency is improved greatly, and the problem of the backward technology that the electromagnetic wire ends are processed manually in all domestic factories is solved.
Description
Technical Field
The utility model relates to a cutting equipment especially relates to a be used for cutting off conductive material's such as electromagnetic wire scrape first disconnected material equipment.
Background
In the motor processing field, conducting material such as magnet wire all need make preset length, and outer parcel insulating material when raw materials supplied materials is equipped with the lapping, need before the unloading with the raw materials alignment, cut off, tie up to because the particularity of material, all need be accurate very much to each step of processing of material, avoid influencing the accuracy of making at the coil of motor and generator, the error is too big or the undersize can lead to the magnet wire extravagant. In the prior art, the processing operation procedures of straightening, material breaking and the like of the electromagnetic wire are complicated, the manual dependence is high, the processes of straightening, cutting and the like are independently operated, and the processing cost is high. In the process of removing the insulating material, an electric heating method is generally adopted for removing the insulating material, the energy consumption is too high, the environment is polluted by processing dust, the material is coiled, conveyed and bundled, and even the material is broken, the manual operation is needed, the manual excessive dependence not only greatly increases the production cost, but also increases the product error, and the product quality can not be ensured. In view of this, how to reduce the processing cost, improve the production efficiency, and improve the product quality is an urgent problem to be solved.
SUMMERY OF THE UTILITY MODEL
High to prior art processing cost, the energy consumption is big, and degree of automation is low, the complicated scheduling problem of process, the utility model provides a scrape first disconnected material machine.
The utility model provides a scrape first disconnected material machine should scrape first disconnected material machine and connect gradually unwinding device, arresting gear, scrape first burnishing device, draw gear, pneumatic disconnected material device to and discharge device, wherein, scrape first burnishing device and still include interconnect's horizontal first machine of scraping and vertical first machine of scraping, the head is scraped on the adaptation four sides, discharge device still includes feeding mechanism and sets up the material platform of bundling in feeding mechanism one side.
Preferably, the unwinding device of the scrap cutter is provided with a first support and a second support, and a first unwinding wheel and a second unwinding wheel which can slide up and down, left and right are respectively arranged on the first support and the second support;
preferably, a pneumatic guide wheel is arranged between a braking device and an unreeling device of the head scraping and cutting machine, the braking device receives electromagnetic wires conveyed by the unreeling device and provides constant force required by the electromagnetic wires, the head scraping and cutting machine comprises a magnetic powder brake, synchronous wheels pneumatically connected with the magnetic powder brake and synchronous belts arranged on the periphery of the synchronous wheels, wherein the synchronous wheels are divided into two groups, and the two groups of synchronous wheels are arranged in parallel up and down;
preferably, a straightening device is arranged between the braking device of the scraping head cutting machine and the scraping head polishing device;
preferably, a horizontal head scraping machine and a vertical head scraping machine of a head scraping and polishing device of the head scraping and cutting machine are sequentially provided with a steel wire brush and a polishing wheel along the movement direction of the electromagnetic wire, and the steel wire brush and the polishing wheel are arranged on two sides of a track through which the electromagnetic wire passes or in the up-and-down direction;
preferably, the scraping head polishing device of the scraping head cutting machine is connected with a dust cleaning device, and the dust cleaning device is arranged between the scraping head polishing device and the traction device;
preferably, the traction device of the scrapper cutting machine comprises an electromagnetic clutch for controlling the running distance of an electromagnetic wire and a pneumatic element for clamping the electromagnetic wire;
preferably, the pneumatic material cutting device of the scraping and material cutting machine is connected with the traction device and is used for cutting the electromagnetic wire processed by the scraping and polishing device, and the electromagnetic wire cutting machine comprises a transmission mechanism and a shearing mechanism in transmission connection with the transmission mechanism, wherein the transmission mechanism comprises a transmission cylinder and a transmission wheel with a transmission chain, the transmission wheel is arranged below the transmission cylinder, the transmission mechanism is connected with the shearing mechanism through the transmission chain, the shearing mechanism comprises a shear frame and a shear head arranged at the lower end of the shear frame, a shearing platform is arranged below the shear head, and a groove is formed in the head of the shear head in the direction far away from the shearing platform;
preferably, the feeding mechanism of the discharging device of the scraping and cutting machine is provided with a conveyor belt, a plurality of material grabbing arms and a plurality of turnover frames;
preferably, the material bundling table of the head scraping and cutting machine is arranged along the direction of the overturning motion of the plurality of overturning frames, is connected with the plurality of overturning frames and receives the electromagnetic wires conveyed by the plurality of overturning frames.
The utility model discloses a mainly be applicable to the generator and make, the electromagnetic wire end of large-scale motor and transformer manufacturing process is handled, it relies on the manual work to handle the backward technological problem of electromagnetic wire end to have solved each domestic producer, it has realized all operations of operating the computer to last tying up of electromagnetic wire from the blowing, the alignment has been realized comprehensively, scrape the head, the polishing, the dust removal, the integrative automation of row material, wherein scrape first precision and can reach positive and negative 0.01mm to 0.03mm, it can reach positive and negative 2mm to cut off the precision, the whole set of process of prior art completion needs operating personnel 16-20 people, and pass through the utility model discloses a scrape first blanking machine, whole set of process operation only needs to be equipped with a staff to the processing procedure has abolished and has got rid of the wire external insulation layer process through electric heating, the energy consumption reduces to 3 kilowatts from 30 kilowatts, thereby reduce.
Drawings
Various aspects of the invention will become more apparent after reading the detailed description of the invention with reference to the drawings. Wherein,
fig. 1 shows a schematic structural view of a scraping and cutting machine according to the present invention;
fig. 2 shows a schematic structural view of a braking device according to the invention;
fig. 3 shows a schematic structural view of a horizontal type head scraping machine in the head scraping polishing device according to the present invention;
fig. 4 shows a schematic structural view of a vertical shaving head machine in the shaving head polishing apparatus according to the present invention;
fig. 5 shows a schematic structural view of a traction device according to the invention;
fig. 6 shows a schematic structural view of a pneumatic material cutting device according to the present invention;
fig. 7 shows a schematic view of a partial structure of a discharge device according to the present invention.
Detailed Description
In order to clearly understand the technical contents of the present invention, embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.
Fig. 1 shows the structural schematic diagram of the scraping and cutting machine according to the utility model. Referring to fig. 1, the scraping and cutting machine is sequentially provided with an unwinding device 100, a guide wheel 200, a braking device 300, a straightening device 400, a scraping and polishing device 500, a dust cleaning device 600, a traction device 700, a pneumatic cutting device 800 and a discharging device 900 along the processing movement direction of the electromagnetic wire.
The unwinding device 100 is used for conveying the electromagnetic wire to the scrap cutter, and is provided with a first support 111 and a second support 121, the first support 111 and the second support 121 are respectively provided with a first unwinding wheel 112 and a second unwinding wheel 122, and the unwinding wheels can slide up and down, left and right along a sliding rail 130 on the supports. The vertical sliding of the unreeling wheel can replace the manual or mechanical hoisting operation to automatically complete the lifting of the unreeling wheel. The anti-line length can be adjusted to the side-to-side slip of unreeling wheel, in the limited operating space in space, reduces unwrapping wire length, practices thrift the place.
The magnet wire, i.e., the wire coil of the motor, is placed on the first unwinding wheel 112, and the first unwinding wheel 112 is lifted up to the top end of the first bracket 111 along the sliding rail 130, at this time, the second unwinding wheel 122 is located at the bottom end of the second bracket 121. After the wire reel of the first unreeling wheel 112 is unreeled, the first unreeling wheel 112 slides to the bottom end of the first bracket 111 along the sliding rail 130 on the bracket, and accordingly, the second unreeling wheel 122 assembled with a new wire reel ascends to the top end of the second unreeling wheel 122 along the sliding rail 130 to start unreeling operation. This structural design has not only improved degree of automation greatly, reduces manual operation procedure, has kept the continuity of complete machine function, improves work efficiency, can adjust unwrapping wire length simultaneously, adapts to the factory building environment.
The wire accurately enters the brake device 300 through the guide wheel 200 arranged between the unwinding device 100 and the brake device 300.
The main purpose of the braking device 300 is to keep the wire in a free state running with a constant force after being braked by the braking device 300 between the wire being drawn from the unwinding device 100 and the power being supplied to the traction device 700, and the constant force is generated by a magnetic powder brake (not shown) disposed on the braking device 300 and parts such as the timing belt 310 and the timing pulley 320 which are used for completing the clamping operation by the pneumatic principle, as shown in fig. 2. The synchronous wheels 320 are two groups which are arranged in parallel up and down, are pneumatically connected with the magnetic powder brake, and drive the synchronous belt 310 arranged on the periphery under the control of the magnetic powder brake. The wire is kept in constant force operation after entering the braking device 300 through the wire guide wheel 200, and is automatically suspended once when moving for a certain distance, and the distance is determined according to the length of the required product. The braking device 300 automatically moves the wire for a certain distance repeatedly every time the wire is cut, which is controlled by the traction device 700, and the service life of the synchronous belt 310 can be greatly prolonged.
The wire is braked and then directly enters a straightening device 400 which is arranged between a braking device 300 and a scraping and polishing device 500, so that the purpose of straightening and leveling irregular wires is achieved before the wire is subjected to scraping and polishing. The device uses the cylinder positioning push principle to lead the upper straightening wheel, the lower straightening wheel, the left straightening wheel and the right straightening wheel to automatically straighten and level the wires according to the size of the wires by the automatic positioning principle.
The straightened wire enters a scraping and polishing device 500, which is used for scraping the insulating material on the surface layer of the wire body and polishing the wire with the insulating material removed, and the insulating material coats the wire in all directions, so the device is provided with a horizontal scraping and polishing machine 510 (shown in fig. 3) for scraping and polishing the left and right surfaces of the wire body and a vertical scraping and polishing machine 520 (shown in fig. 4) for scraping and polishing the upper and lower surfaces of the wire body. The horizontal head scraping machine 510 and the vertical head scraping machine 520 are internally provided with two groups of steel wire brushes and polishing wheels, and the two steel wire brushes 501 and the two polishing wheels 502 in the horizontal head scraping machine 510 are sequentially arranged on two sides of a conductor running track along the conductor running direction; two wire brushes 503 and two polishing wheels 504 in the vertical head scraping machine 520 are arranged at the upper end and the lower end of the guide wire running track in sequence along the guide wire running direction, so that unnecessary insulating materials on the surface of the guide wire can be scraped and polished in an all-around and accurate mode, the size and the appearance of a guide wire body are not damaged, and the accuracy can reach 0.01-0.03 mm. Meanwhile, the steel wire brush and the polishing wheel automatically move once in coordination with the material breaking time under the action of the traction device 700, in the embodiment, the maximum moving distance is 48mm, so that the steel wire brush and the polishing wheel can repeatedly move back and forth within a specified distance, the service life of the steel wire brush and the polishing wheel is greatly prolonged, the production cost is greatly reduced, and the working efficiency is improved.
In order to cooperate with the scraping operation of the scraping and polishing device 500, the scraping and cutting machine is provided with a dust cleaning device, namely a vacuum dust cleaner, particularly between the scraping and polishing device 500 and the traction device 700, and the dust cleaning device can clean impurities on the surface of a wire by utilizing the vacuum principle so as to realize dust-free operation.
The traction device 700 is a power source of the scrap cutter, and its main purpose is to pull the wire to run according to the required cutting length, in this embodiment, the cutting length is 48mm, and in other embodiments, different cutting lengths may be adopted according to the product requirements. The core of the traction device 700 is to control the distance of the wire running through an electromagnetic clutch (not shown) arranged on the device, and to cooperate with a pneumatic element 710 linearly connected with the electromagnetic clutch to realize the clamping or the loosening of the wire, wherein the clamping part is completed by a synchronous belt 720 (as shown in fig. 5). Traction device 700 still is provided with the encoder (not shown), and the encoder is installed in traction device 700, controls electromagnetic clutch's operating procedure, and under the control of encoder, traction device 700 also assists and moves a regulation distance automatically, accurately round trip, just can move once to return once after 48mm at every disconnected material, makes the life of hold-in range improve by a wide margin to manufacturing cost has been reduced, has improved work efficiency.
The pneumatic material cutting device 800 is connected to the traction device 700 for cutting the wire processed by the scraping head polishing device 500, and as shown in fig. 6, the device includes a transmission mechanism 810 and a cutting mechanism 820 in transmission connection with the transmission mechanism 810. The transmission mechanism 810 is provided with a transmission cylinder 811 for providing material cutting power, a transmission wheel 812 is arranged below the transmission mechanism, and a transmission chain 813 is arranged on the transmission wheel 812; the shearing mechanism 820 performs shearing operation under the driving connection of the driving chain 813. The shearing mechanism 820 is further provided with a shear frame 821 and a shear head 822 at the lower end of the shear frame 821, a shearing platform 830 is arranged below the shear head 822, and compared with the prior art, the shearing mechanism is characterized in that a groove is formed in the direction away from the shearing platform 830 at the head of the shear head 822, the design can enable the head of a broken material not to generate burrs, the head is flat and smooth, and the product quality is improved.
The wires are cut and then directly enter the automatic discharging device 900, so that the automatic arrangement of the wires is realized. The apparatus includes a feeding mechanism 910 (shown in fig. 8) having a conveyor 911, a plurality of robots 912, a plurality of roll-over stands 913, and a binding table 920 connected to the roll-over stands. After the wire is carried in the device by conveyer belt 911, a plurality of grab material arms 912 that set up side by side snatch the wire after the cutting off respectively under servo motor encoder or line encoder's drive, place and correspond the roll-over stand that sets up below grabbing the material arm on, after the wire was received to the roll-over stand, transport the wire upset and tie up on the bundling platform 920 that sets up along a plurality of roll-over stands 913 upset direction of motion. The distance between a plurality of grabbing arms 912 of this automatic discharge device 900 can make the adjustment according to blank length, and correspondingly, the roll-over stand that corresponds with grabbing arm makes equal adjustment according to the distance between a plurality of grabbing arms 912 for this discharge device 900's flexibility greatly increased.
Therefore, the scraping and cutting machine of the utility model is adopted to automatically link the processes of straightening, scraping, polishing, dust cleaning, discharging and the like in the process of processing the electromagnetic wire of the motor, and comprehensively realize the integrated operation of the electromagnetic wire from the discharging and loading to the final bundling, so that the number of operators in the whole process is reduced from 16-20 persons in the prior art to 1 person, and the labor cost is greatly saved; the integral arrangement of the whole machine further reduces the equipment cost and improves the working efficiency, meanwhile, the precision of the scraping head reaches plus or minus 0.01-0.03mm, the cutting precision reaches plus or minus 2mm, the concave design of the shear head is added, the precision of the electromagnetic wire is improved in multiple links, the machine abolishes the procedure of removing the external insulating layer of the conducting wire through electric heating in the traditional process, the operating power is reduced from 30 kilowatts to 3 kilowatts, and therefore the energy consumption problem is greatly reduced, and the machine is energy-saving and environment-friendly.
The foregoing description of the embodiments of the invention has been presented. However, those skilled in the art will appreciate that various modifications and substitutions can be made to the specific embodiments of the present invention without departing from the spirit and scope of the invention. Such modifications and substitutions fall within the scope of the invention as defined by the appended claims.
Claims (10)
1. The utility model provides a scrape first disconnected material machine, its characterized in that, scrape first disconnected material machine and connect gradually unwinding device, arresting gear, scrape first burnishing device, draw gear, pneumatic disconnected material device to and discharge device, wherein, scrape first burnishing device still include interconnect's horizontal first machine of scraping and vertical first machine of scraping, the head is scraped in the adaptation four sides, discharge device still includes feeding mechanism and sets up the material platform of bundling of feeding mechanism one side.
2. The scrap cutter according to claim 1 wherein said unwinding assembly has a first support and a second support, said first support and said second support having a first unwinding wheel and a second unwinding wheel respectively disposed thereon for sliding up and down and side to side movement.
3. The scrap and cutting machine according to claim 1, wherein a pneumatic guide wheel is provided between said braking device and said unwinding device, said braking device receives the electromagnetic wire conveyed by said unwinding device and provides a constant force required by the electromagnetic wire, and said scrap and cutting machine comprises a magnetic powder brake, a synchronizing wheel pneumatically connected to said magnetic powder brake, and a synchronous belt disposed around said synchronizing wheel, wherein there are two groups of said synchronizing wheels, and said two groups of said synchronizing wheels are disposed in parallel up and down.
4. The scrap cutter in accordance with claim 1 wherein a straightening means is provided between said braking means and said scrap polishing means.
5. The scraping and cutting machine as claimed in claim 1, wherein the horizontal scraping machine and the vertical scraping machine of the scraping and polishing device are provided with a wire brush and a polishing wheel in sequence along the moving direction of the magnet wire, and the wire brush and the polishing wheel are arranged on two sides or in the up-and-down direction of the track through which the magnet wire passes.
6. The scraping and cutting machine as claimed in claim 1, wherein said scraping and polishing device is connected to a dust cleaning device, said dust cleaning device being disposed between said scraping and polishing device and said traction device.
7. The apparatus according to claim 1, wherein said traction means comprises an electromagnetic clutch for controlling the distance of travel of the magnet wire, and a pneumatic element for holding said magnet wire.
8. The scrap cutter according to claim 1 wherein the pneumatic cutter is connected to the traction device for cutting the electromagnetic wire processed by the scrap polisher, and comprises a transmission mechanism and a cutting mechanism in transmission connection with the transmission mechanism, wherein the transmission mechanism comprises a transmission cylinder, a transmission wheel with a transmission chain disposed below the transmission cylinder, the transmission mechanism and the cutting mechanism are connected by the transmission chain, the cutting mechanism comprises a scissor holder and a scissor head disposed at a lower end of the scissor holder, a cutting platform is disposed below the scissor head, and a head of the scissor head is recessed in a direction away from the cutting platform.
9. The scrap cutter as in claim 1 wherein the feed mechanism of the discharge apparatus has a conveyor belt, a plurality of gripper arms, and a plurality of roll-over stands.
10. The scrap and cutting machine as claimed in claim 9, wherein said strapping table is disposed along the direction of the turning movement of said plurality of roll-over stands, is connected to said plurality of roll-over stands, and receives electromagnetic wires carried by said plurality of roll-over stands.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320507864.3U CN203471327U (en) | 2013-08-20 | 2013-08-20 | End scraping and material shearing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320507864.3U CN203471327U (en) | 2013-08-20 | 2013-08-20 | End scraping and material shearing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203471327U true CN203471327U (en) | 2014-03-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320507864.3U Expired - Fee Related CN203471327U (en) | 2013-08-20 | 2013-08-20 | End scraping and material shearing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203471327U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103433747A (en) * | 2013-08-20 | 2013-12-11 | 上海冈茨电磁线圈有限公司 | Head scraping material cutting machine |
| CN111702258A (en) * | 2020-06-28 | 2020-09-25 | 南通庆佳智能科技有限公司 | Automatic shearing machine based on servo control system |
-
2013
- 2013-08-20 CN CN201320507864.3U patent/CN203471327U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103433747A (en) * | 2013-08-20 | 2013-12-11 | 上海冈茨电磁线圈有限公司 | Head scraping material cutting machine |
| CN111702258A (en) * | 2020-06-28 | 2020-09-25 | 南通庆佳智能科技有限公司 | Automatic shearing machine based on servo control system |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140312 Termination date: 20180820 |