CN201419429Y - Track slab vibrating and flattening machine - Google Patents
Track slab vibrating and flattening machine Download PDFInfo
- Publication number
- CN201419429Y CN201419429Y CN2009201021226U CN200920102122U CN201419429Y CN 201419429 Y CN201419429 Y CN 201419429Y CN 2009201021226 U CN2009201021226 U CN 2009201021226U CN 200920102122 U CN200920102122 U CN 200920102122U CN 201419429 Y CN201419429 Y CN 201419429Y
- Authority
- CN
- China
- Prior art keywords
- plate
- beaming roller
- vibrates
- press
- flattening
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 230000005540 biological transmission Effects 0.000 claims abstract description 18
- 238000003825 pressing Methods 0.000 claims description 23
- 238000007598 dipping method Methods 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 7
- 238000005096 rolling process Methods 0.000 abstract description 4
- 229910000831 Steel Inorganic materials 0.000 description 4
- 239000012634 fragment Substances 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 230000005611 electricity Effects 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000009417 prefabrication Methods 0.000 description 2
- 229920002472 Starch Polymers 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 238000007596 consolidation process Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 210000003205 muscle Anatomy 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000003578 releasing effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Images
Landscapes
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The utility model provides a track slab vibrating and flattening machine comprising a bracket, main beams, a flattening mechanism and a driving device, wherein, a bracket side plate is fixed at the top part of the bracket, a pair of main beams is supported in parallel at two ends of the bracket side plate, the flattening mechanism is arranged between the main beams, the flattening mechanism consists of a flattening beam barrel, the flattening beam barrel is supported on a bearing, a transmission gear is arranged on one side of the bearing, the transmission gear is connected with the driving device, a motor bracket is arranged at the upper end of the flattening beam barrel and on the two sides of the main beams, and a vibrating motor is fixed on the motor bracket. The utility model is equipped with a double-shaft rolling and flattening roller and the vibrating motor, so that vibration compact can be achieved while rolling, and the paving efficiency is improved. Moreover, a large exciting force and good compact effect ensure that the track slab is smooth in surfaces, exempt from air holes, and beautiful in exterior appearance.
Description
Technical field
The utility model relates to a kind of jolt ramming former of track plate, is a kind of can be used on the track plate prefabrication template specifically, is used for vibrating, the machinery of pressing, compacted concrete.
Background technology
Along with the development of high-speed rail technology, non-fragment orbit is greatly developed with the few outstanding advantage of its track stability, rigidity uniformity, circuit ride comfort, durability height and maintenance capacity.The application of non-fragment orbit and tunnel, roadbed are different, the TERM DEFORMATION of non-fragment orbit under strain under the dynamic load effect and dead load effect all can directly have influence on stressed, ride comfort and the traffic safety and the comfortableness of track structure, thereby, the particularly key that manufactures and designs just change of the concrete prefabricated track plate of prestressing force non-fragment orbit.Track plate prefabrication production mainly comprises following a few procedure, and mould matched moulds, reinforced mesh go into that mould, stretch-draw muscle are in place, cast concrete, the compacting of vibrating, curing molding.Wherein, whether very big to the end product quality influence consolidation effect ideal of vibrating is, the common compacting of vibrating adopts vibrating spear repeatedly to vibrate mostly, smear with wood then or steel is smeared manual pressing, labor strength is big, inefficiency, and inside concrete bubble releasing effect is undesirable, will directly have influence on the intensity of pre-track plate and the presentation quality of exposed plate face.
Summary of the invention
The purpose of this utility model is to provide a kind of simple in structure, automaticity is high, the track plate of good forming effect vibrates press.
The technical scheme that addresses the above problem is:
A kind of track plate press that vibrates, it comprises support, girder, pressing mechanism and drive unit, prop up top of the trellis fixed support side plate, the parallel rack side plate two ends that are supported on of a pair of girder, be provided with between girder and flatten mechanism, described pressing mechanism forms by flattening beaming roller, and described pressing beaming roller is supported on the bearing, bearing one side is provided with travelling gear, and described travelling gear is connected with drive unit; Described pressing axle rolls on end, and the girder both sides are provided with electric machine support, and vibrating motor is fixed on the electric machine support.
The above-mentioned track plate press that vibrates, described pressing beaming roller two ends are provided with stop collar, distance between the stop collar and track plate side template width adequate.
The above-mentioned track plate press that vibrates, described drive unit comprises power transmission shaft and drive motors, and power transmission shaft is supported in the middle of the rack side plate, and the one end connects drive motors.
The above-mentioned track plate press that vibrates, described pressing beaming roller is two, and horizontal Tile is provided with at interval, and power transmission shaft is set therebetween, is machine driving between power transmission shaft and the travelling gear, and described pressing beaming roller can move in the same way with power transmission shaft.
The above-mentioned track plate press that vibrates, described girder two ends are provided with T shape link, connection bearing fixture below the link.
The above-mentioned track plate press that vibrates, described girder both sides respectively are provided with the baffle plate installing plate, baffle plate is fixed on the baffle plate installing plate, the baffle plate two ends are provided with side shield, side shield is outward-dipping along baffle plane, the lower surface of described baffle plate with flatten beaming roller and flush.
The above-mentioned track plate press that vibrates, described support is provided with supporting leg, the supporting leg bottom connects crossbeam, be connected and fixed by base plate between supporting leg and the crossbeam, narrow and parallel correspondence and be provided with screw at the supporting leg top, described rack side plate is fixed on the screw, and described support arrives the distance of pressing beaming roller lower surface less than the track plate height.
The above-mentioned track plate press that vibrates, described vibrating motor and drive motors are respectively equipped with special-purpose control button.
The utility model vibrating after to original track plate moulding by casting flattens technology and improves, on original railway plate die basis, increase the vibration pressuring flat device, the utility model is provided with electrically driven (operated) twin shaft roll-in plain-barreled roll, flatten the beaming roller two ends in walking vibrating motor is set, owing to adopt electricity to drive, be provided with the push button operation, easy to operate, can before and after back and forth, vibration rolling repeatedly, the vibrating motor that cooperates original base plate both sides, can carry out the deep layer vibration to concrete, the jolt ramming effect significantly improves, and makes mould molding good.
The utility model is simple in structure, and is easy to operate, again can vibrating compacting in roll extrusion, and automaticity height, good forming effect have greatly improved production efficiency.
Description of drawings
Fig. 1 is the utility model structural representation;
Fig. 2 is Fig. 1 left view;
Fig. 3 is Fig. 1 right view;
Fig. 4 is Fig. 1 vertical view.
Each label list is shown among the figure: 1. support; 2. girder; 3. pressing beaming roller; 4. supporting leg; 5. crossbeam; 6. rack side plate; 7. vibrating motor; 8. link; 9. bearing; 10. travelling gear; 11. power transmission shaft; 12. drive motors; 13. baffle plate installing plate; 14. baffle plate; 15. side shield; 16. electric machine support; 17. stop collar; 18. railway plate die.
The specific embodiment
As Fig. 1, shown in 2, the utility model comprises support 1 in constituting, girder, flatten mechanism and Power Drive Unit, described support comprises supporting leg 4, the supporting leg bottom connects crossbeam 5, be connected and fixed by base plate between supporting leg and the crossbeam, narrow and parallel correspondence and be provided with screw at the supporting leg top, fixed support side plate 6 on the screw, described girder 2 can adopt channel-section steel, two channel-section steel bottom surfaces are relative, channel-section steel is fixed on the rack side plate, described pressing mechanism is arranged between the girder, flatten mechanism by flattening beaming roller 3, vibrating motor 7 is formed, place, the nearly two ends of girder is provided with T shape link 8, connection bearing 9 under the link, described pressing beaming roller lateral separation is arranged side by side below girder, its two end supports is on bearing, flatten the horizontal side elongated end of beaming roller and be provided with travelling gear 10, flatten beaming roller bearings at both ends inboard at each stop collar 17 respectively is set, the stop collar diameter is greater than flattening beaming roller, width is identical between pressing beaming roller length between two stop collars and the track plate side form, wherein, flattens the beaming roller lower surface and is supported on the railway plate die upper side; Two flatten the middle power transmission shaft 11 that be arranged in parallel of beaming roller, and power transmission shaft links to each other with drive motors 12, and wherein, power transmission shaft flattens the engagement of beaming roller travelling gears with two respectively, and under power transmission shaft drove, flattening beaming roller can be along track plate parallel rolling.
As described in Fig. 1,4, respectively be provided with baffle plate installing plate 13 in the girder both sides, baffle plate is fixed on the baffle plate installing plate, the two ends of described baffle plate 14 vertically are provided with the triangle gusset, and the gusset side is provided with side shield 15, and described side shield plate face is outward-dipping along baffle plate, wherein, the lower surface of baffle plate, side shield flushes with flattening beaming roller, and the nearly place, beaming roller two ends that flattens is provided with electric machine support 16 between girder, and vibrating motor is fixed on the electric machine support.Control for convenience, above-mentioned vibrating motor and reductor are respectively equipped with special-purpose control button.
In the use, the suspention of track press is placed railway plate die 18 tops, make the stop collar that flattens the beaming roller two ends be stuck in railway plate die side form upper side two ends, wherein, support height makes the support that flattens mechanism be in vacant state in working order a little less than mold height.After preparation tool is finished, use the material distributing machine placing concrete, start drive motors and vibrating motor, drive motors drives power transmission shaft and rotates, flatten on the track plate thereby drive the pressing beaming roller, simultaneously, by vibrating motor vibrating compacting; In this process, baffle plate and side shield can overflow concrete to starch and remove.
The utility model adopts twin shaft roller electricity to drive, and cooperates to be located at the vibrating motor that flattens the beaming roller two ends, again can in roll extrusion Vibrating compacting, exciting force is big, and is steady and sure effective, time saving and energy saving, the efficient height. Improve the efficient that paves, and the raising track plates Physical strength and profile make track plates smooth surface pore-free in quality.
Claims (7)
1. track plate press that vibrates, it is characterized in that, comprise support (1), girder (2) in the formation, flatten mechanism and drive unit, prop up top of the trellis fixed support side plate (6), the parallel rack side plate two ends that are supported on of a pair of girder are provided with between girder and flatten mechanism, described pressing mechanism forms by flattening beaming roller (3), described pressing beaming roller is supported on the bearing (9), and bearing one side is provided with travelling gear (10), and described travelling gear is connected with drive unit; Pressing beaming roller upper end, girder both sides are provided with electric machine support (16), and vibrating motor (7) is fixed on the electric machine support.
2. the track plate according to claim 1 press that vibrates is characterized in that described pressing beaming roller two ends are provided with stop collar (17), and described stop collar diameter is greater than flattening beaming roller, distance between described two stop collars and track plate side template width adequate.
3. the track plate according to claim 1 and 2 press that vibrates is characterized in that described drive unit comprises power transmission shaft (11) and drive motors (12), and power transmission shaft is supported in the middle of the rack side plate, and the one end connects drive motors.
4. the track plate according to claim 3 press that vibrates is characterized in that described pressing beaming roller is two, horizontal Tile is provided with at interval, power transmission shaft is set therebetween, is machine driving between power transmission shaft and the travelling gear, and described pressing beaming roller and power transmission shaft move in the same way.
5. the track plate according to claim 4 press that vibrates is characterized in that described girder two ends are provided with T shape link (8), connection bearing fixture below the link.
6. the track plate according to claim 5 press that vibrates, it is characterized in that, described girder both sides respectively are provided with baffle plate installing plate (13), baffle plate (14) is fixed on the baffle plate installing plate, the baffle plate two ends are provided with side shield (15), side shield is outward-dipping along baffle plane, and the lower surface of described baffle plate flushes with the pressing beaming roller.
7. the track plate according to claim 6 press that vibrates, it is characterized in that, described support is provided with supporting leg (4), the supporting leg bottom connects crossbeam (5), be connected and fixed by base plate between supporting leg and the crossbeam, described rack side plate is fixed on the supporting leg, and support arrives the distance of pressing beaming roller lower surface less than the track plate height.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009201021226U CN201419429Y (en) | 2009-04-15 | 2009-04-15 | Track slab vibrating and flattening machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009201021226U CN201419429Y (en) | 2009-04-15 | 2009-04-15 | Track slab vibrating and flattening machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201419429Y true CN201419429Y (en) | 2010-03-10 |
Family
ID=41806078
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009201021226U Expired - Lifetime CN201419429Y (en) | 2009-04-15 | 2009-04-15 | Track slab vibrating and flattening machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201419429Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102294737A (en) * | 2011-09-24 | 2011-12-28 | 湖南天牌实业有限公司 | Large-size fibrous gypsum board forming device |
| CN112917968A (en) * | 2021-01-21 | 2021-06-08 | 厦门承威自动化有限公司 | Box flattening machine |
-
2009
- 2009-04-15 CN CN2009201021226U patent/CN201419429Y/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102294737A (en) * | 2011-09-24 | 2011-12-28 | 湖南天牌实业有限公司 | Large-size fibrous gypsum board forming device |
| CN112917968A (en) * | 2021-01-21 | 2021-06-08 | 厦门承威自动化有限公司 | Box flattening machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: TIANJIN ZHONGJIN BOAO HEAVY INDUSTRY MACHINERY CO. Free format text: FORMER OWNER: JIN MINGDE Effective date: 20140715 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 065000 LANGFANG, HEBEI PROVINCE TO: 301739 WUQING, TIANJIN |
|
| TR01 | Transfer of patent right |
Effective date of registration: 20140715 Address after: 20 No. 301739 Tianjin Avenue Keihin Keihin Industrial Zone Patentee after: Tianjin Zhongjin Boao Heavy Industry Machinery Co.,Ltd. Address before: 065000 Langfang City, Hebei province Huaxiang Road Development Zone No. 111 Patentee before: Jin Mingde |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20100310 |