CN118720120A - AGV aluminium water transfer system - Google Patents
AGV aluminium water transfer system Download PDFInfo
- Publication number
- CN118720120A CN118720120A CN202411040940.3A CN202411040940A CN118720120A CN 118720120 A CN118720120 A CN 118720120A CN 202411040940 A CN202411040940 A CN 202411040940A CN 118720120 A CN118720120 A CN 118720120A
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- pot
- agv
- transfer
- pressure type
- trolley
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 80
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 80
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 30
- 239000004411 aluminium Substances 0.000 title claims description 15
- 239000007788 liquid Substances 0.000 claims abstract description 47
- 238000005266 casting Methods 0.000 claims abstract description 35
- 238000004321 preservation Methods 0.000 claims abstract description 28
- 238000002844 melting Methods 0.000 claims abstract description 19
- 230000008018 melting Effects 0.000 claims abstract description 19
- 238000005303 weighing Methods 0.000 claims abstract description 13
- 210000001503 joint Anatomy 0.000 claims abstract description 11
- 238000007872 degassing Methods 0.000 claims description 13
- 238000010438 heat treatment Methods 0.000 claims description 9
- 238000007670 refining Methods 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims description 6
- 235000014347 soups Nutrition 0.000 claims description 6
- 239000013589 supplement Substances 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 241001122767 Theaceae Species 0.000 claims description 2
- 238000009413 insulation Methods 0.000 claims description 2
- 230000001012 protector Effects 0.000 claims description 2
- 239000000047 product Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000004382 potting Methods 0.000 description 1
Landscapes
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
The invention discloses an AGV aluminum water transfer system, which comprises a cloud scheduling system, an AGV transfer vehicle and an air pressure type transfer pot, wherein the AGV transfer vehicle is connected with the cloud scheduling system; the AGV transfer trolley is provided with a weighing system, a pressurizing system and an electric quick-plug assembly; the pneumatic transfer pot is also provided with an electric quick-plug assembly, and the air circuit and the circuit of the pneumatic transfer pot are in butt joint with the AGV transfer car through the electric quick-plug assembly; the cloud scheduling system is in control connection with the AGV transfer vehicle and the pneumatic transfer pot; after the cloud scheduling system controls the AGV transfer trolley to move the air pressure type transfer pot to the melting furnace to contain aluminum liquid, a casting machine demand instruction is sent to the AGV transfer trolley, a weighing system is arranged on the AGV transfer trolley, the AGV transfer trolley feeds aluminum liquid weight back to the cloud scheduling system, and aluminum liquid is added into the heat preservation furnace of which casting machine the AGV transfer trolley reaches is distributed according to the casting machine demand priority by the cloud scheduling system.
Description
Technical Field
The invention belongs to the technical field of casting control, and particularly relates to an AGV aluminum water transfer system.
Background
Traditional casting equipment can be equipped with an aluminium liquid holding furnace, and after the aluminium liquid in the holding furnace used down spacing, need hold good aluminium liquid with transporting a kind of deep pot, transport between equipment such as melting furnace, degasser, roast a kind of deep pot ware, holding furnace, transport the process all need manual operation driving or fork truck, will transport a kind of deep pot and transport between each equipment.
The defects are that: 1. the crane or forklift is required to be operated among the devices by a plurality of workers, so that the labor cost is high and the labor intensity is high. 2. During operation, the aluminum liquid is at risk of shaking and splashing, and personnel are injured. 3. When the condition that the aluminum liquid in the heat preservation furnace is not timely added is met, the aluminum liquid in the heat preservation furnace can be emptied, so that products are not formed, the products which are not formed need to be cleaned manually, and time and labor are wasted.
Disclosure of Invention
Aiming at the technical problems, the invention discloses an AGV molten aluminum transfer system, which realizes molten aluminum detection and supplement automation and improves casting efficiency.
In order to achieve the above purpose, the invention adopts the following technical scheme: an AGV aluminum water transport system comprising: cloud dispatch system, AGV transfer car (buggy), vapour-pressure type transfer a kind of deep pot. The AGV transfer trolley is provided with a weighing system, a pressurizing system and an electric quick-plug assembly.
The pneumatic transfer pot is also provided with an electric quick-plug assembly, and the air circuit and the circuit of the pneumatic transfer pot are in butt joint with the AGV transfer car through the electric quick-plug assembly.
The cloud scheduling system is in control connection with the AGV transfer vehicle and the pneumatic transfer pot; the cloud scheduling system comprises the following steps:
s1, after an air pressure type transfer pot holds aluminum liquid, an AGV transfer trolley transfers the air pressure type transfer pot to a degassing station;
s2, closing and sealing a cover of the pneumatic transfer pot after degassing refining at a degassing station is completed;
s3, the cloud scheduling system sends a casting machine station demand instruction to an AGV transfer vehicle;
S4, feeding back the weight of the aluminum liquid of the pneumatic transfer pot to the cloud scheduling system by the AGV transfer car weighing system;
s5, transferring the pneumatic transfer pot to a casting machine protector Wen Luce by an AGV transfer trolley;
S6, the pneumatic transfer pot is abutted against the heat preservation furnace, and aluminum liquid is added into the heat preservation furnace through a pressurizing system;
s7, the AGV transfer trolley weighing system calculates the weight of the residual aluminum liquid of the pneumatic transfer pot and feeds the weight back to the cloud scheduling system;
S8, if the cloud scheduling system judges that residual aluminum liquid is available, a next casting machine station demand instruction is sent to the AGV transfer trolley, and the AGV transfer trolley repeats S5-S8, and the casting machine is continuously completed to supplement the aluminum liquid until the cloud scheduling system judges that the air pressure type transfer pot has no available aluminum liquid.
Further, the flow which can be realized in the cloud scheduling system further comprises: s9, the AGV transfer trolley transfers the air pressure type transfer pot to a pot baking device for heating;
S10, heating is completed when the temperature of the air pressure type transfer pot reaches a set value, the AGV transfer trolley transfers the empty pot after heating to a soup discharging port of the melting furnace, and the AGV transfer trolley waits for the melting furnace to discharge aluminum liquid to the empty air pressure type transfer pot to perform the next circulation.
Further, the empty air pressure type transferring pot is heated at the position of the pot baking device according to the set temperature, after the temperature rises to the set temperature, the AGV transferring car transfers the air pressure type transferring pot to the lower part of the melting furnace chute, a soup discharging port of the melting furnace is opened, and aluminum liquid flows into the air pressure type transferring pot through the melting furnace chute.
Further, the pneumatic transfer pot comprises a transfer pot shell, and a teapot mouth for butt joint of a thermal insulation furnace door is arranged on the side wall of the transfer pot shell; the transferring pot shell is also provided with a transferring pot cover which is driven by a lifting rotary cylinder arranged on the side wall of the transferring pot shell to realize automatic opening and closing.
Further, a cover locking mechanism is arranged at the upper part of the air pressure type transferring pot shell, and the cover of the transferring pot is locked by the cover locking mechanism after being covered in place.
Further, after degassing refining is completed, after the AGV transfer trolley is in butt joint with the pneumatic transfer pot, the electric quick-inserting assembly of the pneumatic transfer pot is in butt joint with the electric quick-inserting assembly of the AGV transfer trolley, the transfer pot furnace cover is controlled to descend through the lifting rotary cylinder, and after the transfer pot furnace cover is in place, the furnace cover locking mechanism seals and locks the transfer pot furnace cover.
Further, the cloud scheduling system sends a casting machine demand instruction to the AGV transfer trolley, a weighing system is arranged on the AGV transfer trolley, the AGV transfer trolley feeds the aluminum water weight back to the cloud scheduling system, and the cloud scheduling system distributes the AGV transfer trolley to a heat preservation furnace of the casting machine for adding aluminum liquid according to the casting machine demand priority;
The AGV transfer car is transported vapour-pressure type and is transported a kind of a pot to the heat preservation stove side of casting machine, and the tea pot mouth of vapour-pressure type is transported a kind of a pot to the vapour-pressure type and is docked with the heat preservation stove, and the pressurization in the vapour-pressure type is transported through the pressurization system on the AGV transfer car, and aluminium liquid flows into the heat preservation stove from the teapot mouth, and after the aluminium liquid reached the settlement height in the heat preservation stove, the pressurization system stopped the pressurization, and after stopping the pressurization, the AGV transfer car is with remaining aluminium water weight feedback for high in the clouds dispatch system, and the AGV transfer car is transported vapour-pressure type and is transported a kind of a pot to the heat preservation stove side of other casting machines, continues to add aluminium water.
The invention has the following beneficial effects: AGV aluminium water transfer system need not workman and operates driving or fork truck between each equipment, reduces the cost of labor, and the pot is sealed at transportation aluminium liquid in-process to the vapour-pressure type transfer, and is high with AGV transfer car (buggy) cooperation degree, and has improved system security. The cloud scheduling system can timely receive the demands of the casting machine, and control the movement of the AGV transfer trolley according to the priority, so that aluminum liquid is timely added, the aluminum liquid in the holding furnace is prevented from being emptied, products are not formed, and casting efficiency is improved.
Drawings
Fig. 1 is a schematic flow chart of a cloud scheduling system of an AGV aluminum water transfer system according to an embodiment of the present invention.
FIG. 2 is a schematic layout of an AGV aluminum water transport system according to an embodiment of the invention.
FIG. 3 is an isometric view of an air pressure type transfer pot and roaster of an AGV aluminum water transfer system according to an embodiment of the present invention.
FIG. 4 is an isometric view of an air pressure type transfer pot and deaerator of an AGV aluminum water transfer system according to an embodiment of the invention.
FIG. 5 is an isometric view of an air pressure type transfer pot and melting furnace of an AGV aluminum water transfer system according to an embodiment of the invention.
FIG. 6 is an isometric view of an air pressure type transfer pot and caster and holding furnace of an AGV aluminum water transfer system in accordance with an embodiment of the present invention.
FIG. 7 is a rear isometric view of an air pressure type transfer pot of an AGV aluminum water transfer system according to an embodiment of the invention.
FIG. 8 is a front isometric view of an air pressure type transfer pot of an AGV aluminum water transfer system according to an embodiment of the invention.
Detailed Description
The present invention will be further described with reference to examples and drawings for the purpose of facilitating understanding to those skilled in the art.
The AGV molten aluminum transfer system of this embodiment includes high in the clouds dispatch system, AGV transfer car (buggy) 5, vapour-pressure type transfer a kind of deep pot 4.
As shown in fig. 2, the AGV transport 5 has mounted thereon a pressurization system 501, and an electrical quick connect assembly 502.
The pneumatic transferring pot 4 comprises a transferring pot shell 401, a teapot mouth 402 is arranged on the side wall of the transferring pot shell 401 and used for abutting against a heat preservation furnace door 601, a transferring pot cover 405 is further arranged on the side wall of the transferring pot shell 401, the transferring pot cover 405 is driven by a lifting rotary cylinder 404 to realize automatic opening and closing, after the transferring pot cover 405 covers in place, the transferring pot cover is locked by a cover locking mechanism 403, and an air circuit and a circuit on the pneumatic transferring pot 4 are abutted against an AGV transferring trolley 5 through an electric quick-plug assembly 406.
As shown in fig. 1, in the cloud scheduling system, the steps of each flow are as follows:
s01, aluminum liquid is placed in the melting furnace to be empty, and the air pressure type transferring pot 4 is arranged.
S02, the AGV transfer trolley 5 transfers the pneumatic transfer pot 4 to a degassing station.
S03, degassing refining by a degassing machine, and automatically closing and sealing the furnace cover of the pneumatic transfer pot 4 after the degassing refining is finished.
S04, the cloud scheduling system sends out a demand instruction of the casting machine 7.
S05, feeding back the weight of the aluminum liquid to the cloud dispatching system by the AGV transfer trolley 5 weighing system.
S06, the AGV transfer trolley 5 transfers the pneumatic transfer pot 4 to one side of the heat preservation furnace 6 of the casting machine 7.
S07, automatically opening the furnace door of the casting machine 7.
S08, the AGV transfer trolley 5 is automatically abutted against the holding furnace 6, and aluminum liquid is automatically pressurized and supplemented.
S09, automatically calculating residual aluminum liquid by the AGV transfer trolley 5 weighing system and feeding the residual aluminum liquid back to the cloud scheduling system.
And S10, the AGV transfer trolley 5 continuously completes the supplement of the aluminum liquid to other casting machines 7.
S11, the AGV transfer trolley 5 transfers the air pressure type transfer pot 4 to the pot baking device 1 for heating.
S12, the temperature of the pneumatic transfer pot 4 reaches a set value to finish heating, and the AGV transfer trolley 5 transfers the heated air pressure type transfer pot 4 to a soup discharging port of the melting furnace. The next task is re-cycled from S01.
As shown in fig. 3, the empty air pressure type transferring pot 4 is heated according to a set temperature at the position of the pot baking device 1, after the temperature rises to the set temperature, the AGV transferring vehicle 5 transfers the air pressure type transferring pot 4 to the lower part of the melting furnace chute 301, the melting furnace 3 soup discharging port is opened manually, and the aluminum liquid flows into the air pressure type transferring pot 4 through the melting furnace chute 301. As shown in fig. 4, after the air pressure type transfer pot 4 is filled with aluminum liquid, the AGV transfer vehicle 5 transfers the air pressure type transfer pot 4 to the position of the deaerator 2 for deaeration refining.
After degassing refining is completed, after the AGV transfer trolley 5 is in butt joint with the pneumatic transfer pot 4, the electric quick plug assembly 406 of the pneumatic transfer pot 4 is in butt joint with the electric quick plug assembly 502 of the AGV transfer trolley 5, the transfer pot furnace cover 405 automatically descends through the lifting rotary cylinder 404, and after the transfer pot furnace cover 405 covers in place, the furnace cover locking mechanism 403 seals and locks the transfer pot furnace cover 405.
The cloud scheduling system sends a casting machine 7 demand instruction to the AGV transfer trolley 5, a weighing system is arranged on the AGV transfer trolley 5, the AGV transfer trolley 5 feeds aluminum water weight back to the cloud scheduling system, and the cloud scheduling system distributes the AGV transfer trolley 5 to which casting machines 7 of the heat preservation furnace 6 are added with aluminum liquid according to the demand priority of the casting machines 7.
As shown in fig. 6-8, the AGV transfer car 5 transfers the air pressure type transfer pot 4 to the heat preservation stove 6 side of the casting machine 7, the heat preservation stove furnace door 601 is automatically opened, the AGV transfer car 5 is automatically connected with the heat preservation stove 6, through the pressurizing system 501 on the AGV transfer car 5, the interior of the air pressure type transfer pot 4 is pressurized, aluminum liquid automatically flows into the heat preservation stove 6 from the teapot mouth 402, after the aluminum liquid of the heat preservation stove 6 reaches the set height, the pressurizing system 501 stops pressurizing, after stopping pressurizing, the AGV transfer car 5 feeds back the residual aluminum water weight to the cloud scheduling system, the AGV transfer car 5 transfers the air pressure type transfer pot 4 to the heat preservation stove 6 side of other casting machines 7, and aluminum water addition is continued.
As shown in fig. 5, the AGV transfer vehicle 5 transfers the empty air pressure type transfer pot 4 to the position of the pot baking device 1, and the air pressure type transfer pot 4 is transferred to the lower side of the melting furnace chute 301 by the AGV transfer vehicle 5 after the air pressure type transfer pot 4 is heated to the set temperature by installing the set temperature for heating, so that the next circulation flow is performed.
The above embodiments are only for illustrating the technical idea of the present invention, and the protection scope of the present invention is not limited thereto, and any modification made on the basis of the technical scheme according to the technical idea of the present invention falls within the protection scope of the present invention.
Claims (7)
1. An AGV aluminum water transport system comprising: cloud scheduling system, AGV transfer car, vapour-pressure type transfer a kind of deep pot;
The AGV transfer trolley is provided with a weighing system, a pressurizing system and an electric quick-plug assembly;
The pneumatic transfer pot is also provided with an electric quick-plug assembly, and the air circuit and the circuit of the pneumatic transfer pot are in butt joint with the AGV transfer car through the electric quick-plug assembly;
The cloud scheduling system is in control connection with the AGV transfer vehicle and the pneumatic transfer pot; the flow which can be realized in the cloud scheduling system is as follows:
s1, after an air pressure type transfer pot holds aluminum liquid, an AGV transfer trolley transfers the air pressure type transfer pot to a degassing station;
s2, closing and sealing a cover of the pneumatic transfer pot after degassing refining at a degassing station is completed;
s3, the cloud scheduling system sends a casting machine station demand instruction to an AGV transfer vehicle;
S4, feeding back the weight of the aluminum liquid of the pneumatic transfer pot to the cloud scheduling system by the AGV transfer car weighing system;
s5, transferring the pneumatic transfer pot to a casting machine protector Wen Luce by an AGV transfer trolley;
S6, the pneumatic transfer pot is abutted against the heat preservation furnace, and aluminum liquid is added into the heat preservation furnace through a pressurizing system;
s7, the AGV transfer trolley weighing system calculates the weight of the residual aluminum liquid of the pneumatic transfer pot and feeds the weight back to the cloud scheduling system;
S8, if the cloud scheduling system judges that residual aluminum liquid is available, a next casting machine station demand instruction is sent to the AGV transfer trolley, and the AGV transfer trolley repeats S5-S8, and the casting machine is continuously completed to supplement the aluminum liquid until the cloud scheduling system judges that the air pressure type transfer pot has no available aluminum liquid.
2. The AGV aluminum water transport system of claim 1, wherein the process implemented in the cloud scheduling system further comprises:
s9, the AGV transfer trolley transfers the air pressure type transfer pot to a pot baking device for heating;
and S10, heating is completed when the temperature of the pneumatic transfer pot reaches a set value, the AGV transfer trolley transfers the empty pot after heating to a soup discharging port of the melting furnace, and the AGV transfer trolley waits for aluminum liquid to be discharged to the empty pneumatic transfer pot by the melting furnace, so that the next circulation of S1-S10 is performed.
3. The AGV aluminum water transport system according to claim 2 wherein:
the empty air pressure type transferring pot is arranged at the position of the pot baking device, the temperature is raised according to the set temperature, after the temperature is raised to the set temperature, the AGV transferring vehicle transfers the air pressure type transferring pot to the lower part of the melting furnace chute, the soup discharging port of the melting furnace is opened, and aluminum liquid flows into the air pressure type transferring pot through the melting furnace chute.
4. The AGV aluminum water transport system according to claim 1 or 2, wherein:
the pneumatic transfer pot comprises a transfer pot shell, and a teapot mouth for butt joint of a thermal insulation furnace door is arranged on the side wall of the transfer pot shell; the transferring pot shell is also provided with a transferring pot cover which is driven by a lifting rotary cylinder arranged on the side wall of the transferring pot shell to realize automatic opening and closing.
5. The AGV aluminum water transport system according to claim 4 wherein:
the upper part of the air pressure type transferring pot shell is provided with a pot cover locking mechanism, and the cover of the transferring pot is locked by the pot cover locking mechanism after the cover of the transferring pot is in place.
6. The AGV aluminum water transport system according to claim 5 wherein:
After degassing refining is completed, after the AGV transfer trolley is in butt joint with the pneumatic transfer pot, the pneumatic transfer pot electric quick plug assembly is in butt joint with the AGV transfer trolley electric quick plug assembly, the transfer pot furnace cover is controlled to descend through the lifting rotary cylinder, and after the transfer pot furnace cover is covered in place, the furnace cover locking mechanism seals and locks the transfer pot furnace cover.
7. The AGV aluminum water transport system according to claim 1 wherein:
The cloud scheduling system sends a casting machine demand instruction to the AGV transfer trolley, a weighing system is arranged on the AGV transfer trolley, the AGV transfer trolley feeds the aluminum water weight back to the cloud scheduling system, and the cloud scheduling system distributes the AGV transfer trolley to a heat preservation furnace of the casting machine to add aluminum liquid according to the casting machine demand priority;
The AGV transfer car is transported vapour-pressure type and is transported a kind of a pot to the heat preservation stove side of casting machine, and the tea pot mouth of vapour-pressure type is transported a kind of a pot to the vapour-pressure type and is docked with the heat preservation stove, and the pressurization in the vapour-pressure type is transported through the pressurization system on the AGV transfer car, and aluminium liquid flows into the heat preservation stove from the teapot mouth, and after the aluminium liquid reached the settlement height in the heat preservation stove, the pressurization system stopped the pressurization, and after stopping the pressurization, the AGV transfer car is with remaining aluminium water weight feedback for high in the clouds dispatch system, and the AGV transfer car is transported vapour-pressure type and is transported a kind of a pot to the heat preservation stove side of other casting machines, continues to add aluminium water.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411040940.3A CN118720120A (en) | 2024-07-31 | 2024-07-31 | AGV aluminium water transfer system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411040940.3A CN118720120A (en) | 2024-07-31 | 2024-07-31 | AGV aluminium water transfer system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN118720120A true CN118720120A (en) | 2024-10-01 |
Family
ID=92862069
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202411040940.3A Pending CN118720120A (en) | 2024-07-31 | 2024-07-31 | AGV aluminium water transfer system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN118720120A (en) |
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2024
- 2024-07-31 CN CN202411040940.3A patent/CN118720120A/en active Pending
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