CN118558198A - Sugar dissolving-filtering continuous purifying and stirring device and method for soft candy intermediate product - Google Patents
Sugar dissolving-filtering continuous purifying and stirring device and method for soft candy intermediate product Download PDFInfo
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- CN118558198A CN118558198A CN202411049852.XA CN202411049852A CN118558198A CN 118558198 A CN118558198 A CN 118558198A CN 202411049852 A CN202411049852 A CN 202411049852A CN 118558198 A CN118558198 A CN 118558198A
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- 238000003756 stirring Methods 0.000 title claims abstract description 182
- 238000001914 filtration Methods 0.000 title claims abstract description 61
- 235000009508 confectionery Nutrition 0.000 title claims abstract description 39
- 238000000034 method Methods 0.000 title claims abstract description 17
- 239000013067 intermediate product Substances 0.000 title claims abstract description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 31
- 239000012535 impurity Substances 0.000 claims abstract description 22
- 238000004090 dissolution Methods 0.000 claims abstract description 9
- 238000007790 scraping Methods 0.000 claims description 13
- 239000006188 syrup Substances 0.000 claims description 11
- 235000020357 syrup Nutrition 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 7
- 239000000203 mixture Substances 0.000 claims description 7
- 230000000694 effects Effects 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 4
- 230000005674 electromagnetic induction Effects 0.000 claims description 4
- 238000000746 purification Methods 0.000 abstract description 8
- 238000009835 boiling Methods 0.000 description 8
- 150000001720 carbohydrates Chemical class 0.000 description 6
- 230000008569 process Effects 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 239000002360 explosive Substances 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 239000003925 fat Substances 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 235000011888 snacks Nutrition 0.000 description 1
- 229940088594 vitamin Drugs 0.000 description 1
- 229930003231 vitamin Natural products 0.000 description 1
- 235000013343 vitamin Nutrition 0.000 description 1
- 239000011782 vitamin Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F31/00—Mixers with shaking, oscillating, or vibrating mechanisms
- B01F31/40—Mixers with shaking, oscillating, or vibrating mechanisms with an axially oscillating rotary stirrer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/62—Regenerating the filter material in the filter
- B01D29/64—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element
- B01D29/6469—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element scrapers
- B01D29/6476—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element scrapers with a rotary movement with respect to the filtering element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D35/00—Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F21/00—Dissolving
- B01F21/10—Dissolving using driven stirrers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/06—Mixing of food ingredients
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Confectionery (AREA)
Abstract
The invention relates to the technical field of sugar dissolution and purification, in particular to a sugar dissolving-filtering continuous purification stirring device and method for a soft candy intermediate product, comprising a sugar dissolving barrel, a filtering component, a stirring component and a height adjusting component, wherein the bottom of the sugar dissolving barrel is provided with the filtering component, the filtering component filters impurities in sugar water falling into the filtering component, the stirring component is arranged in the sugar dissolving barrel and is used for accelerating the dissolution of sugar in water, the stirring assembly comprises a first stirring sheet and a second stirring sheet, the height adjusting assembly is arranged outside the stirring assembly, the height adjusting assembly is used for moving the first stirring sheet and the second stirring sheet up and down, according to the invention, the height of the stirring piece is adjusted by adopting the height adjusting component, so that different positions of the solution are stirred, the dissolved sugar gradually moves upwards, and the stirring is more uniform and the efficiency is higher.
Description
Technical Field
The invention relates to the technical field of sugar dissolution and purification, in particular to a sugar dissolution-filtration continuous purification stirring device and method for a soft candy intermediate product.
Background
Candy is a snack that is primarily composed of sugar and can be made by various processing methods and formulas, although the candy is primarily composed of sugar, it also contains some other nutritional ingredients such as proteins, fats, vitamins, minerals, and the like. However, because the sugar content in the candy is higher, during the processing and production process of the candy, the candy is dissolved at first, and then the Chinese patent application CN117619206A for filtering and purifying discloses a continuous purifying and stirring device for processing the soft candy, the continuous purifying and stirring device is used for purifying by adopting a mode of switching a sugar dissolving barrel and a sugar boiling barrel, and the sugar dissolving barrel and the sugar boiling barrel are driven to rotate by a circular ring, so that an intermediate product in the sugar dissolving barrel flows into the sugar boiling barrel along a guide plate, and a filtering mechanism can filter the intermediate product flowing into the sugar boiling barrel; after the intermediate product in the sugar dissolving barrel completely flows into the sugar boiling barrel, the sugar dissolving barrel and the sugar boiling barrel are driven to continuously rotate through the circular ring, so that the sugar boiling barrel is soaked in the heating pool, and sugar boiling is carried out.
In the above-mentioned technique, through a plurality of stirring piece revolutions and rotation acceleration stirring efficiency, but stirring piece position is fixed throughout in this kind of stirring mode, and because the volume of agitator tank is great, leads to the bottom saccharide concentration in the solution higher, and upper saccharide solution concentration is lower, and during the filtration, the syrup has higher viscosity, is difficult to filter, and filtration rate is slower, influences production efficiency.
Disclosure of Invention
The invention aims to provide a sugar dissolving-filtering continuous purifying and stirring device and method for a soft candy intermediate product, wherein a height adjusting component is used for adjusting the height of a stirring piece so as to stir different positions of a solution, so that dissolved sugar gradually moves upwards, stirring is more uniform, efficiency is higher, the stirring piece moves up and down while stirring, a pressure plate moves up and down synchronously, when the pressure plate moves down, sugar dissolving below the pressure plate has a downward pressing effect, sugar water can be helped to pass through a filter screen below the pressure plate, the stirring uniformity is good, the filtering efficiency is high, and the filter screen is not easy to be solidified by sugar water to block a filter screen hole.
In order to solve the problems in the prior art, the invention provides a sugar dissolving-filtering continuous purifying and stirring device and method for a soft candy intermediate product, the sugar dissolving-filtering continuous purifying and stirring device comprises a sugar dissolving barrel, a filtering component, a stirring component and a height adjusting component, wherein the filtering component is arranged at the bottom of the sugar dissolving barrel, the filtering component filters impurities in sugar water falling into the filtering component, the stirring component is arranged in the sugar dissolving barrel and is used for accelerating sugar dissolution in water, the stirring component comprises a first stirring sheet and a second stirring sheet, the speed of sugar dissolution in water is accelerated after the first stirring sheet and the second stirring sheet rotate, the height adjusting component is arranged outside the stirring component, the height adjusting component is used for enabling the first stirring sheet and the second stirring sheet to reciprocate up and down, the commutator is further arranged on the stirring component, the rotating direction of the first stirring sheet and the second stirring sheet is opposite, a material inlet used for feeding is further arranged on the outer part of the sugar dissolving barrel, a coil used for heating is further arranged on the inner wall of the sugar dissolving barrel, and a first pressure plate and a second stirring sheet are synchronously arranged on the top and a second stirring sheet. Preferably, the stirring assembly further comprises a first spline shaft and a second spline shaft, the first spline shaft is vertically arranged in the sugar dissolving barrel, the second spline shaft is also vertically arranged in the sugar dissolving barrel, a second sliding sleeve is arranged outside the first spline shaft in a sliding mode, the first stirring piece is fixed on the second sliding sleeve, the first stirring piece moves along with the second sliding sleeve in a sliding mode, the first sliding sleeve is arranged outside the second spline shaft in a sliding mode, the second stirring piece is fixed on the first sliding sleeve in a sliding mode, and the second stirring piece moves along with the up-down movement of the first sliding sleeve.
Preferably, the height adjusting assembly further comprises a retaining ring and a rotating ring, the rotating ring is rotatably arranged on the inner ring of the retaining ring, an annular groove is formed in the inner portion of the retaining ring, an annular rail is formed in the outer portion of the rotating ring, and the annular rail of the rotating ring is rotatably arranged in the annular groove of the retaining ring.
Preferably, the first sliding sleeve is arranged inside the rotating ring, and the second sliding sleeve is rotatably arranged at the center of the rotating ring.
Preferably, the height adjusting assembly further comprises a second connecting rod, the bottom end of the second connecting rod is movably arranged outside the retaining ring through a shaft, a plurality of second connecting rods are arranged outside the retaining ring, the top ends of the second connecting rods are movably connected with first connecting rods through shafts, one ends of the first connecting rods are fixedly provided with driven gears through shafts, the driven gears rotate the first connecting rods when rotating, and the first connecting rods enable the second connecting rods to reciprocate up and down, so that the retaining ring is enabled to reciprocate up and down by the second connecting rods.
Preferably, the height adjusting assembly further comprises a toothed ring, a driving gear and a second rotary driving piece, the second rotary driving piece is fixed outside the commutator, the output end of the second rotary driving piece is connected with the driving gear, teeth meshed with the driving gear are arranged at the top of the toothed ring, teeth meshed with the driven gear are arranged at the bottom of the toothed ring, and the second rotary driving piece drives the driving gear to rotate so as to enable the toothed ring to rotate, and then drives the driven gear to rotate.
Preferably, a first conical gear, a second conical gear and a third conical gear are movably arranged in the commutator through a shaft, the third conical gears are symmetrically distributed in the commutator, the third conical gears are meshed with the second conical gears, the third conical gears are meshed with the first conical gears, and when the first conical gears rotate, the third conical gears are driven to rotate so as to drive the second conical gears to rotate.
Preferably, the stirring assembly further comprises a first rotating shaft and a first rotating driving piece, the first rotating driving piece is fixed at the center position of the top of the sugar dissolving barrel, the first rotating shaft is vertically arranged in the sugar dissolving barrel, the first rotating shaft and the first conical gear are mutually fixed, the output end of the first rotating driving piece is mutually connected with one end of the first rotating shaft, the bottom end of the first rotating shaft penetrates through the reverser and is also mutually fixed with the first spline shaft, the bottom of the second conical gear penetrates through the reverser and is fixedly provided with a supporting piece, the supporting piece is movably connected with the second spline shaft, the first rotating driving piece drives the first rotating shaft and the first spline shaft to rotate, and the first rotating shaft enables the first conical gear, the second conical gear and the third conical gear to rotate, so that the supporting piece rotates.
Preferably, the filter component is including the filter, placed the filter screen in the filter, the filter screen presents the toper, the filter screen is used for filtering the impurity in the syrup, the filter component still is provided with scraper blade and bracing piece, scraper blade and bracing piece fixed connection, the contact of mutually supporting of inboard of scraper blade and filter screen, and the scraper blade is used for clearing up the impurity on the filter screen, and still is provided with the mounting on the bracing piece, and the mounting can be dismantled and set up on first integral key shaft, the bottom of filter screen still is provided with spacing post, still is provided with the spacing hole that corresponds each other with spacing post on the filter, and spacing post inserts in spacing hole, and the bottom of filter still is connected with the row material pipe that is used for the row material.
The application also relates to a continuous purifying method for dissolving sugar, stirring and filtering the intermediate product of the soft sweets, which comprises the following steps:
S1: the staff pours water and sugar into the sugar dissolving barrel from the feed inlet, starts the coil, heats the elements in the sugar dissolving barrel by utilizing the electromagnetic induction principle, and transmits the heat to the water in the sugar dissolving barrel for heating;
S2: starting a first rotary driving piece, enabling the first rotary shaft to rotate by the first rotary driving piece, enabling the first conical gear to rotate by the first rotary shaft, enabling the third conical gear to rotate by the first conical gear, enabling the second conical gear to rotate by the third conical gear, enabling the first spline shaft to rotate by the first rotary shaft so as to drive the first stirring piece to rotate, enabling the second conical gear to drive the supporting piece to rotate so as to drive the second spline shaft and the second stirring piece to rotate, enabling the rotation directions of the first stirring piece and the second stirring piece to be opposite, enabling the rotation speeds and the rotation modes of the first stirring piece and the second stirring piece to be different, and accelerating the dissolution rate of saccharides;
S3: in order to make the sugar dissolving effect better, the second rotary driving piece is started, the driving gear is driven to rotate by the second rotary driving piece, the toothed ring is driven to rotate by the toothed ring, the first connecting rod and the second connecting rod are further moved, the retaining ring is further moved up and down, the concentration of the solution is ensured to be uniform according to different stages of sugar dissolving and the sugar dissolving depth, and the concentration of the bottom layer is prevented from being too high and the concentration of the upper layer is prevented from being too low;
S4: after the saccharide is dissolved, the solution enters the filter assembly, the filter screen filters impurities in the solution, in order to avoid the impurities to block the filter screen and enable the syrup to pass through the filter screen quickly, the impurities on the filter screen are scraped through the rotation of the scraping plate, as the pressure plate in the sugar dissolving barrel moves up and down along with the first stirring plate and the second stirring plate, when the pressure plate moves down, the syrup can pass through the filter screen quickly, the filtering rate is improved, when the pressure plate rises, the pressure is reduced, the filtering speed below is reduced, but at the moment, the scraping plate is always working, so that the scraping plate is also favorable for cleaning the filter screen better, and then the solution flows into next equipment from the discharging pipe to be processed.
Compared with the prior art, the invention has the beneficial effects that: the sugar dissolving-filtering continuous purifying and stirring device and method for the intermediate product of the soft sweet are reasonable in structure and have the following advantages: through being provided with ring gear, driven gear, first connecting rod, the second connecting rod, holding ring and swivel ring can make each stirring piece carry out elevating movement, thereby can adjust according to the degree of depth of dissolving the sugar, the bottom saccharide concentration height of solution has been solved, the problem at upper solution concentration end, through starting second rotary driving piece, the second rotary driving piece makes the driving gear rotate, the driving gear makes driven gear rotate, driven gear makes first connecting rod and second connecting rod remove, and then make the holding ring motion, and then make the position of first stirring piece and second stirring piece change, and then stir the different positions of solution, make the sugar that dissolves upwards gradually, realize that the stirring is more even, efficiency is higher, the stirring piece can up-and-down motion in the stirring, the pressure disk also can synchronous up-and-down motion, when the pressure disk down motion down, the filter screen below to the sugar that dissolves has the roll down effect, can help the syrup to pass through, not only the homogeneity of stirring is good at this moment, moreover, the filter screen is difficult by the syrup to be solidified and leads to blocking up the filter mesh, when the disc rises, reduce pressure, lower filter scraper blade down the filter speed is all right at the same time, but the clearance scraper blade can be better work.
Drawings
FIG. 1 is a first external perspective view of a continuous sugar-filtration purification and stirring device for a soft candy intermediate;
FIG. 2 is a schematic view showing a second external perspective structure of a continuous sugar-filtering purification stirring device for a soft candy intermediate;
FIG. 3 is a schematic top perspective view of a continuous sugar-filtering purification stirring device for a soft candy intermediate;
FIG. 4 is a schematic view of a first explosive structure of a sugar dissolving-filtering continuous purifying and stirring device for a soft candy intermediate;
FIG. 5 is a schematic view showing a first internal perspective structure of a sugar dissolving-filtering continuous purifying and stirring device for a soft candy intermediate;
FIG. 6 is a second internal perspective view of a continuous sugar-filtration purification stirring device for a soft candy intermediate;
FIG. 7 is a schematic diagram of a second explosive structure of a sugar dissolving-filtering continuous purifying and stirring device for a soft candy intermediate;
FIG. 8 is a schematic view of a third explosive structure of a sugar dissolving-filtering continuous purifying and stirring device for a soft candy intermediate;
FIG. 9 is an enlarged schematic view of the sugar dissolving-filtering continuous purifying and stirring device for soft candy intermediate shown in FIG. 8 at A;
FIG. 10 is a schematic diagram showing a structure of a filter screen of a continuous purifying and stirring device for sugar dissolving-filtering of a soft candy intermediate.
The reference numerals in the figures are: 1. a sugar dissolving barrel; 2. a feed inlet; 3. a filter assembly; 31. a filter; 311. a discharge pipe; 312. a limiting hole; 32. a filter screen; 321. a limit column; 33. a fixing member; 34. a scraper; 35. a support rod; 4. a stirring assembly; 41. a commutator; 411. a first bevel gear; 412. a second bevel gear; 413. a third bevel gear; 42. a first rotation shaft; 43. a first spline shaft; 431. a first stirring plate; 44. a second spline shaft; 441. a second stirring plate; 45. a support; 46. a first rotary drive member; 47. a pressure plate; 5. a height adjustment assembly; 51. a toothed ring; 52. a drive gear; 53. a second rotary driving member; 54. a driven gear; 55. a first link; 56. a second link; 57. a retaining ring; 58. a rotating ring; 59. a first sliding sleeve; 510. the second sliding sleeve; 6. a coil.
Detailed Description
The invention will be further described in detail with reference to the drawings and the detailed description below, in order to further understand the features and technical means of the invention and the specific objects and functions achieved.
Referring to fig. 1-10, the present invention provides: the sugar dissolving-filtering continuous purifying and stirring device for the intermediate products of soft sweets comprises a sugar dissolving barrel 1, a filtering component 3, a stirring component 4 and a height adjusting component 5, wherein the sugar dissolving barrel 1 is used as a main container of the whole purifying process and is used for containing sugar and water to be dissolved, the sugar dissolving barrel 1 is generally designed to bear certain pressure and temperature, and the inner wall of the sugar dissolving barrel 1 is smooth to reduce the resistance of the solution in the stirring and flowing processes. The bottom of the sugar dissolving barrel 1 is provided with a filter component 3, the filter component 3 filters out impurities in sugar water falling into the filter component 3, and the filter component 3 is used for filtering out impurities (such as undissolved sugar particles, suspended matters and the like) in the sugar water so as to ensure the purity of the subsequent steps. The stirring subassembly 4 sets up in dissolving the sugar bucket 1, stirring subassembly 4 is used for accelerating sugar and dissolves in water, stirring subassembly 4 is including first stirring piece 431 and second stirring piece 441, speed that the sugar was dissolved in water is accelerated after first stirring piece 431 and second stirring piece 441 rotated, altitude mixture control subassembly 5 sets up in the outside of stirring subassembly 4, altitude mixture control subassembly 5 is used for making first stirring piece 431 and second stirring piece 441 reciprocate from top to bottom, altitude mixture control subassembly 5 is through the altitude mixture control of adjustment first stirring piece 431 and second stirring piece 441, can ensure that the syrup of different degree of depth can all obtain abundant stirring at the sugar in-process of dissolving. The stirring assembly 4 further comprises a reverser 41, and the reverser 41 makes the rotation directions of the first stirring blade 431 and the second stirring blade 441 opposite, and the rotation of the first stirring blade 431 and the second stirring blade 441 generates fluid power, so that the mixing between sugar and water is more sufficient. In addition, the commutator 41 has the function of reversing the rotation directions of the two stirring blades, and the rotation in the opposite directions helps to generate a more complex fluid flow mode, so that the dissolution efficiency is further improved, a feed port 2 for feeding is further arranged outside the sugar dissolving barrel 1, a coil 6 for heating is further arranged on the inner wall of the sugar dissolving barrel 1, and the coil 6 is generally embedded in the inner wall of the sugar dissolving barrel 1 and enables the internal elements to be heated through the electromagnetic induction principle. This heat is conducted to the sugar water in the sugar bowl 1, raising the temperature of the water, thereby accelerating the sugar dissolution process. The power of the coil 6 can be changed according to the requirement to adjust the current passing through the coil so as to adapt to different sugar dissolving conditions, and a pressure plate 47 is further arranged at the position of the first stirring piece 431 and the second stirring piece 441 close to the top of the first stirring piece 431 and the second stirring piece 441, and the pressure plate 47 moves up and down synchronously along with the first stirring piece 431 and the second stirring piece 441.
The stirring assembly 4 further comprises a first spline shaft 43 and a second spline shaft 44, the first spline shaft 43 is vertically arranged in the sugar dissolving barrel 1, the second spline shaft 44 is also vertically arranged in the sugar dissolving barrel 1, a second sliding sleeve 510 is slidably arranged outside the first spline shaft 43, a first stirring piece 431 is fixed on the second sliding sleeve 510, the first stirring piece 431 moves along with the up-and-down movement of the second sliding sleeve 510, a first sliding sleeve 59 is slidably arranged outside the second spline shaft 44, and a second stirring piece 441 is fixed on the first sliding sleeve 59, and the second stirring piece 441 moves along with the up-and-down movement of the first sliding sleeve 59.
The height adjusting assembly 5 further comprises a retaining ring 57 and a rotating ring 58, the rotating ring 58 is rotatably arranged on the inner ring of the retaining ring 57, a ring groove is formed in the retaining ring 57, a ring rail is formed in the outer portion of the rotating ring 58, the ring rail of the rotating ring 58 is rotatably arranged in the ring groove of the retaining ring 57 and serves as a supporting and guiding component of the rotating ring 58, a stable structural frame is provided at the same time, the rotating ring 58 can be stably rotated in the rotating ring, the ring groove is formed in the retaining ring 57, and the shape and the size of the ring groove are matched with those of the ring rail outside the rotating ring 58. The ring groove not only provides a space for the rotation of the rotating ring 58, but also limits the rotation track of the rotating ring 58 by its shape, ensures that the rotating ring 58 can rotate along a predetermined path, and in the height adjusting assembly 5, the rotation of the rotating ring 58 and the fixing action of the retaining ring 57 combine to form a mechanical system capable of controlling the up-and-down movement of the stirring blade.
The first sliding sleeve 59 is arranged in the rotary ring 58, the second sliding sleeve 510 is rotatably arranged at the center of the rotary ring 58, the height adjusting assembly 5 further comprises a second connecting rod 56, the bottom end of the second connecting rod 56 is movably arranged outside the retaining ring 57 through a shaft, a plurality of second connecting rods 56 are arranged outside the retaining ring 57, the top ends of the second connecting rods 56 are movably connected with the first connecting rods 55 through a shaft, one ends of the first connecting rods 55 are fixedly provided with the driven gears 54 through a shaft, the first connecting rods 55 rotate when the driven gears 54 rotate, the first connecting rods 55 enable the second connecting rods 56 to reciprocate up and down, the second connecting rods 56 enable the retaining ring 57 to reciprocate up and down, when an external power source drives the driven gears 54 to rotate, the rotation of the driven gears 54 can drive the first connecting rods 55 to rotate around fixed points of the driven gears 54, the rotation of the first connecting rod 55 can be movably connected with the second connecting rod 56 through the movable connection of the first connecting rod and the second connecting rod 56, and because the bottom end of the second connecting rod 56 is movably arranged outside the retaining ring 57, the up-and-down reciprocating motion of the retaining ring 57 can be converted into the up-and-down reciprocating motion of the retaining ring 57, the up-and-down motion of the retaining ring 57 can further influence the rotating ring 58, and then the first stirring piece 431 and the second stirring piece 441 can move up and down in the sugar dissolving barrel 1, so that the height adjustment of the stirring pieces is realized, the driven gear 54 is rotated by adopting the driving gear 52, and then the first connecting rod 55 and the second connecting rod 56 move up and down, and then the retaining ring 57 drives the positions of the first stirring piece 431 and the second stirring piece 441 to change, so that the complex pipeline arrangement in a traditional hydraulic system is avoided, and the problem that the liquid in the hydraulic system is easy to leak and pollute the product is solved.
The height adjusting assembly 5 further comprises a toothed ring 51, a driving gear 52 and a second rotary driving member 53, the second rotary driving member 53 is fixed outside the commutator 41, the output end of the second rotary driving member 53 is connected with the driving gear 52, teeth meshed with the driving gear 52 are arranged on the top of the toothed ring 51, teeth meshed with the driven gear 54 are arranged on the bottom of the toothed ring 51, and the second rotary driving member 53 drives the driving gear 52 to rotate so as to enable the toothed ring 51 to rotate, and then drives the driven gear 54 to rotate.
In this embodiment, by starting the second rotary driving member 53, the second rotary driving member 53 rotates the driving gear 52, the driving gear 52 rotates the driven gear 54, the driven gear 54 moves the first link 55 and the second link 56, and further moves the retaining ring 57, and further changes the positions of the first stirring piece 431 and the second stirring piece 441, and further stirs different positions of the solution, so that the dissolved sugar gradually moves upwards, and stirring is more uniform and efficient, the first conical gear 411, the second conical gear 412 and the third conical gear 413 are movably arranged in the commutator 41 through shafts, the third conical gear 413 is symmetrically distributed in the commutator 41, the third conical gear 413 is meshed with the second conical gear 412, the third conical gear 413 is meshed with the first conical gear 411, and the first conical gear 411 drives the third conical gear 413 to rotate and further drives the second conical gear 412 to rotate.
The stirring assembly 4 further comprises a first rotation shaft 42 and a first rotation driving member 46, wherein the first rotation driving member 46 is fixed at the center position of the top of the sugar dissolving barrel 1, the first rotation shaft 42 is vertically arranged in the sugar dissolving barrel 1, the first rotation shaft 42 and the first conical gear 411 are mutually fixed, the output end of the first rotation driving member 46 is mutually connected with one end of the first rotation shaft 42, the bottom end of the first rotation shaft 42 passes through the reverser 41 and is mutually fixed with the first spline shaft 43, the bottom of the second conical gear 412 passes through the reverser 41 and is fixed with a supporting member 45, and the supporting member is mutually meshed with a third conical gear 413, so that power is transmitted from the first conical gear 411 to the supporting member 45 and then to the second spline shaft 44. The support member 45 is movably connected with the second spline shaft 44, the first rotation driving member 46 drives the first rotation shaft 42 and the first spline shaft 43 to rotate, the first rotation driving member 46 is used as a main power source of the stirring assembly 4, and the first rotation driving member 46 drives the first rotation shaft 42 and the first spline shaft 43 to rotate together when rotating. Since the first spline shaft 43 and the first rotation shaft 42 are fixed to each other, the rotation of both are synchronized. The first rotation shaft 42 rotates the first, second and third bevel gears 411, 412 and 413, and thus rotates the support 45.
The filter assembly 3 comprises a filter 31, a filter screen 32 is arranged in the filter 31, the filter screen 32 is used for filtering impurities in sugar water, and the main function of the filter assembly is to filter the impurities in the sugar water and ensure the purity of the output sugar water. The filter component 3 is further provided with a scraping plate 34 and a supporting rod 35, the scraping plate 34 is fixedly connected with the supporting rod 35, the scraping plate 34 is in mutual fit contact with the inner side of the filter screen 32, and the scraping plate 34 is used for cleaning impurities on the filter screen 32. As the filtering process proceeds, impurities may adhere to the filter screen 32, affecting the filtering efficiency. The design of scraper 34 allows an operator to periodically clean these contaminants, restoring the filtering performance of filter screen 32. And still be provided with mounting 33 on the bracing piece 35, mounting 33 can dismantle the setting on first spline shaft 43, and the bottom of filter screen 32 still is provided with spacing post 321, still is provided with the spacing hole 312 that corresponds each other with spacing post 321 on the filter 31, and spacing post 321 inserts in spacing hole 312, and spacing post 321 sets up in the bottom of filter screen 32 for guarantee the correct positioning and the stable installation of filter screen 32 in filter 31. And the bottom of filter 31 still is connected with the row material pipe 311 that is used for the row material, and adopt filter 31 and filter screen 32 to set to the toper, can be convenient for solution fast downwardly flowing, the stirring piece can the up-and-down motion in the stirring, pressure disk 47 also can the synchronous up-and-down motion, when pressure disk 47 down motion, pressure disk 47 has the effect of pushing down to the sugar that dissolves of below, can help the syrup to pass through filter screen 32 below, not only stirring's homogeneity is good, filtration efficiency is high moreover, filter screen 32 is difficult to be solidified by the syrup and leads to blockking up the filter screen hole, when pressure disk 47 rises, reduce the pressure, reduce below filterable speed, but scraper 34 is all operating always at this moment, also be favorable to scraper 34 to the clearance filter screen 32 that can be better like this, solution flows into to next equipment from row material pipe 311 and handles afterwards.
The application also relates to a continuous purifying and stirring method for sugar dissolving-filtering of the soft candy intermediate product, which comprises the following steps:
S1: the staff pours water and sugar into the sugar dissolving barrel 1 from the feed inlet 2, starts the coil 6, heats the elements in the sugar dissolving barrel 1 by utilizing the electromagnetic induction principle, and transmits the heat to the water in the sugar dissolving barrel 1 for heating;
S2: starting the first rotary driving piece 46, enabling the first rotary driving piece 46 to rotate the first rotary shaft 42, enabling the first rotary shaft 42 to rotate the first conical gear 411, enabling the first conical gear 411 to rotate the third conical gear 413, enabling the third conical gear 413 to rotate the second conical gear 412, enabling the first rotary shaft 42 to rotate the first spline shaft 43 to drive the first stirring piece 431 to rotate, enabling the second conical gear 412 to drive the supporting piece 45 to rotate, and further driving the second spline shaft 44 and the second stirring piece 441 to rotate, enabling the rotation directions of the first stirring piece 431 and the second stirring piece 441 to be opposite, enabling the rotation speed and the rotation mode of the first stirring piece 431 and the second stirring piece 441 to be different, and enabling the speed of dissolving of saccharides to be accelerated;
S3: in order to make the sugar dissolving effect better, by starting the second rotary driving piece 53, the second rotary driving piece 53 rotates the driving gear 52, the driving gear 52 rotates the toothed ring 51, the toothed ring 51 rotates the driven gear 54, and then the first connecting rod 55 and the second connecting rod 56 move, and then the retaining ring 57 moves up and down, and the concentration of the solution is ensured to be uniform according to different stages of sugar dissolving and the adjustment of the sugar dissolving depth, so that the concentration of the bottom is prevented from being too high and the concentration of the upper layer is prevented from being too low;
S4: after the sugar is dissolved, the solution enters the filter assembly 3, the filter screen 32 filters impurities in the solution, in order to avoid the impurities blocking the filter screen 32 and enabling the sugar water to pass through the filter screen 32 quickly, the impurities on the filter screen 32 are scraped off by the rotation of the scraping plate 34, as the pressure plate 47 in the sugar dissolving barrel 1 moves up and down along with the first stirring plate 431 and the second stirring plate 441, when the pressure plate 47 moves down, the sugar water can pass through the filter screen 32 quickly, the filtering rate is improved, when the pressure plate 47 rises, the pressure is reduced, the filtering speed below is reduced, but the scraping plate 34 is always working, so that the scraping plate is also beneficial to better cleaning the filter screen 32, and then the solution flows into the next equipment from the discharging pipe 311 for treatment.
The foregoing examples merely illustrate one or more embodiments of the invention, which are described in greater detail and are not to be construed as limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of the invention should be assessed as that of the appended claims.
Claims (10)
1. The sugar dissolving-filtering continuous purifying and stirring device for the intermediate products of soft sweets is characterized in that: including dissolving candy bucket (1), filter component (3), stirring subassembly (4) and altitude mixture control subassembly (5), the bottom of dissolving candy bucket (1) is provided with filter component (3), filter component (3) are with falling into impurity in the syrup in filter component (3) and filtering out, stirring subassembly (4) set up in dissolving candy bucket (1), stirring subassembly (4) are used for accelerating the sugar and dissolve in water, stirring subassembly (4) are including first stirring piece (431) and second stirring piece (441), speed that the sugar was dissolved in water is accelerated after first stirring piece (431) and second stirring piece (441) rotate, altitude mixture control subassembly (5) set up the outside at stirring subassembly (4), altitude mixture control subassembly (5) are used for making first stirring piece (431) and second stirring piece (441) reciprocate from top to bottom, stirring subassembly (4) still include reverser (41), reverser (41) make first stirring piece (431) and second stirring piece (441) rotate the speed that the sugar is used for dissolving in water, the outside of dissolving piece (1) is used for installing coil (6), the first stirring piece (431) and the second stirring piece (441) are close to the top of the stirring piece, a pressure plate (47) is further arranged, and the pressure plate (47) moves up and down synchronously along with the first stirring piece (431) and the second stirring piece (441).
2. The continuous sugar-filtering and purifying and stirring device for soft candy intermediate according to claim 1, wherein: the stirring assembly (4) further comprises a first spline shaft (43) and a second spline shaft (44), the first spline shaft (43) is vertically arranged in the sugar dissolving barrel (1), the second spline shaft (44) is also vertically arranged in the sugar dissolving barrel (1), a second sliding sleeve (510) is arranged outside the first spline shaft (43) in a sliding mode, a first stirring piece (431) is fixed on the second sliding sleeve (510), the first stirring piece (431) moves along with the second sliding sleeve (510) in an up-and-down mode, a first sliding sleeve (59) is arranged outside the second spline shaft (44) in a sliding mode, a second stirring piece (441) is fixed on the first sliding sleeve (59), and the second stirring piece (441) moves along with the up-and-down movement of the first sliding sleeve (59).
3. The continuous sugar-filtering and purifying and stirring device for soft candy intermediate according to claim 1, wherein: the height adjusting assembly (5) further comprises a retaining ring (57) and a rotating ring (58), the rotating ring (58) is rotatably arranged on the inner ring of the retaining ring (57), an annular groove is formed in the retaining ring (57), an annular rail is formed in the outer portion of the rotating ring (58), and the annular rail of the rotating ring (58) is rotatably arranged in the annular groove of the retaining ring (57).
4. The continuous sugar-filtering and purifying and stirring device for soft candy intermediate according to claim 2, wherein: the first sliding sleeve (59) is arranged inside the rotary ring (58), and the second sliding sleeve (510) is rotatably arranged at the center of the rotary ring (58).
5. A sugar dissolving-filtering continuous purifying and stirring device for a fondant intermediate according to claim 3, characterized in that: the height adjusting assembly (5) further comprises a second connecting rod (56), the bottom end of the second connecting rod (56) is movably arranged outside the retaining ring (57) through a shaft, a plurality of second connecting rods (56) are arranged outside the retaining ring (57), the top ends of the second connecting rods (56) are movably connected with first connecting rods (55) through shafts, one ends of the first connecting rods (55) are fixedly provided with driven gears (54) through shafts, when the driven gears (54) rotate, the first connecting rods (55) enable the second connecting rods (56) to reciprocate up and down, and accordingly the second connecting rods (56) enable the retaining ring (57) to reciprocate up and down.
6. The continuous sugar-filtering and purifying and stirring device for soft candy intermediate according to claim 5, wherein: the height adjusting assembly (5) further comprises a toothed ring (51), a driving gear (52) and a second rotary driving piece (53), the second rotary driving piece (53) is fixed outside the commutator (41), the driving gear (52) is connected to the output end of the second rotary driving piece (53), teeth meshed with the driving gear (52) are arranged on the top of the toothed ring (51), teeth meshed with a driven gear (54) are arranged on the bottom of the toothed ring (51), and the second rotary driving piece (53) drives the driving gear (52) to rotate so that the toothed ring (51) rotates to further drive the driven gear (54).
7. The continuous sugar-filtering and purifying and stirring device for soft candy intermediate according to claim 1, wherein: the novel steering gear is characterized in that a first conical gear (411), a second conical gear (412) and a third conical gear (413) are movably arranged inside the steering gear (41) through a shaft, the third conical gear (413) is symmetrically distributed in the steering gear (41), the third conical gear (413) is meshed with the second conical gear (412), the third conical gear (413) is meshed with the first conical gear (411), and the first conical gear (411) drives the third conical gear (413) to rotate when rotating so as to drive the second conical gear (412) to rotate.
8. The continuous sugar-filtering and purifying and stirring device for soft candy intermediate according to claim 7, wherein: the stirring assembly (4) further comprises a first rotating shaft (42) and a first rotating driving piece (46), the first rotating driving piece (46) is fixed at the center of the top of the sugar dissolving barrel (1), the first rotating shaft (42) is vertically arranged in the sugar dissolving barrel (1), the first rotating shaft (42) and the first conical gear (411) are mutually fixed, the output end of the first rotating driving piece (46) is mutually connected with one end of the first rotating shaft (42), the bottom end of the first rotating shaft (42) penetrates through the commutator (41) and is mutually fixed with the first spline shaft (43), the bottom of the second conical gear (412) penetrates through the commutator (41) and is fixedly provided with a supporting piece (45), the supporting piece (45) is movably connected with the second spline shaft (44), the first rotating driving piece (46) rotationally drives the first rotating shaft (42) and the first conical gear (43), the first rotating shaft (42) enables the first conical gear (411), the second conical gear (412) and the third conical gear (413) to rotate, and the second conical gear (45) rotates.
9. The continuous sugar-filtering and purifying and stirring device for soft candy intermediate according to claim 8, wherein: filter subassembly (3) are including filter (31), filter screen (32) have been placed in filter (31), filter screen (32) present the toper, filter screen (32) are arranged in filtering impurity in the syrup, filter subassembly (3) still are provided with scraper blade (34) and bracing piece (35), scraper blade (34) and bracing piece (35) fixed connection, the inboard contact of mutually supporting of scraper blade (34) and filter screen (32), scraper blade (34) are used for clearing up impurity on filter screen (32), and still are provided with mounting (33) on bracing piece (35), and mounting (33) can dismantle the setting on first spline shaft (43), the bottom of filter screen (32) still is provided with spacing post (321), still be provided with spacing hole (312) that correspond each other with spacing post (321) on filter (31), spacing post (321) insert spacing hole (312), and the bottom of filter (31) still is connected with row material pipe (311) that are used for discharging.
10. A continuous sugar-filtering purifying and stirring method for a soft candy intermediate, which is characterized in that the continuous sugar-filtering purifying and stirring device for the soft candy intermediate is used, and is characterized in that: the method comprises the following steps:
S1: the staff pours water and sugar into the sugar dissolving barrel (1) from the feed inlet (2), the coil (6) is started, the elements inside the sugar dissolving barrel (1) are heated by utilizing the electromagnetic induction principle, and the heat is conducted into the water in the sugar dissolving barrel (1) for heating;
S2: starting a first rotary driving piece (46), enabling the first rotary driving piece (46) to enable a first rotary shaft (42) to rotate, enabling the first rotary shaft (42) to enable a first conical gear (411) to rotate, enabling a first conical gear (411) to enable a third conical gear (413) to rotate, enabling a second conical gear (412) to rotate through the third conical gear (413), enabling the first rotary shaft (42) to enable the first spline shaft (43) to rotate to drive a first stirring piece (431) to rotate, enabling the second conical gear (412) to drive a supporting piece (45) to rotate, enabling a second spline shaft (44) and a second stirring piece (441) to rotate, enabling the rotation directions of the first stirring piece (431) and the second stirring piece (441) to be opposite, enabling the rotation speed and the rotation mode of the first stirring piece (431) and the second stirring piece (441) to be different, and accelerating sugar dissolution rate;
S3: in order to achieve a better sugar dissolving effect, the second rotary driving piece (53) is started, the second rotary driving piece (53) enables the driving gear (52) to rotate, the driving gear (52) enables the toothed ring (51) to rotate, the toothed ring (51) enables the driven gear (54) to rotate, the first connecting rod (55) and the second connecting rod (56) are further moved, the retaining ring (57) is further moved up and down, and the concentration of a solution is ensured to be uniform according to different stages of sugar dissolving and the sugar dissolving depth, so that the concentration of the bottom is prevented from being too high and the concentration of the upper layer is prevented from being too low;
S4: after the sugar is dissolved, the solution enters the filter assembly (3), the filter screen (32) filters impurities in the solution, in order to avoid the impurities to block the filter screen (32) and enable the sugar water to pass through the filter screen (32) quickly, the impurities on the filter screen (32) are scraped through the rotation of the scraping plate (34), the pressure plate (47) in the sugar dissolving barrel (1) can move up and down along with the first stirring plate (431) and the second stirring plate (441), when the pressure plate (47) moves down, the sugar water can pass through the filter screen (32) quickly, the filtering rate is improved, when the pressure plate (47) rises, the pressure is reduced, the filtering speed below is reduced, but the scraping plate (34) is always working at the moment, so that the scraping plate (34) can clean the filter screen (32) better, and then the solution flows into next equipment from the discharging pipe (311) for treatment.
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