CN116984771A - Automatic welding control method, device, equipment and medium for power distribution cabinet - Google Patents
Automatic welding control method, device, equipment and medium for power distribution cabinet Download PDFInfo
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- CN116984771A CN116984771A CN202311034760.XA CN202311034760A CN116984771A CN 116984771 A CN116984771 A CN 116984771A CN 202311034760 A CN202311034760 A CN 202311034760A CN 116984771 A CN116984771 A CN 116984771A
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- 238000009826 distribution Methods 0.000 title claims abstract description 161
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- 238000005493 welding type Methods 0.000 claims description 13
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/12—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to investigating the properties, e.g. the weldability, of materials
- B23K31/125—Weld quality monitoring
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0252—Steering means
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
- G06T7/00—Image analysis
- G06T7/0002—Inspection of images, e.g. flaw detection
- G06T7/0004—Industrial image inspection
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Abstract
The application relates to the technical field of welding control, in particular to an automatic welding control method, device, equipment and medium for a power distribution cabinet, wherein the automatic welding control method for the power distribution cabinet comprises the steps of obtaining image information of the power distribution cabinet to be welded, and obtaining the information of the to-be-welded point based on the image information of the power distribution cabinet to be welded; acquiring welding parameters in a preset welding parameter database according to the information to be welded; generating a welding control instruction based on the welding parameters and the information of the to-be-welded points, and welding the to-be-welded points of the power distribution cabinet according to the welding control instruction; and acquiring welding data in the welding process of the power distribution cabinet in real time, acquiring welding quality data based on the welding data, and generating a welding quality report according to the welding quality data. The application has the effect of improving the convenience of welding the power distribution cabinet.
Description
Technical Field
The application relates to the technical field of welding control, in particular to an automatic welding control method, device, equipment and medium for a power distribution cabinet.
Background
Along with the rapid development of modern technology, the improvement of industrial automation level, traditional manual welding mode can not meet the requirement of large-scale production of the power distribution cabinet, so the introduction of welding operation arms can improve the welding speed of the power distribution cabinet.
At present, the existing welding operation arm needs a certain technical requirement, a certain proficiency is needed for operators, the welding operation of the power distribution cabinet is very inconvenient, the mass production and the manufacturing of the power distribution cabinet are affected, and the labor cost is increased, so that a certain improvement space exists.
Disclosure of Invention
In order to improve the convenience of welding of a power distribution cabinet, the application provides an automatic welding control method, device, equipment and medium for the power distribution cabinet.
The first object of the present application is achieved by the following technical solutions:
an automatic welding control method for a power distribution cabinet, comprising the following steps:
acquiring image information of a power distribution cabinet to be welded, and acquiring information of the welding point to be welded based on the image information of the power distribution cabinet to be welded;
acquiring welding parameters in a preset welding parameter database according to the information to be welded;
generating a welding control instruction based on the welding parameters and the information of the to-be-welded points, and welding the to-be-welded points of the power distribution cabinet according to the welding control instruction;
and acquiring welding data in the welding process of the power distribution cabinet in real time, acquiring welding quality data based on the welding data, and generating a welding quality report according to the welding quality data.
Through adopting above-mentioned technical scheme, when carrying out the welding to the switch board, place the switch board on waiting welded workstation, utilize the infrared camera on the welding operation arm to obtain the image information who waits to weld the switch board, through the analysis to image information, wait to weld the information such as the regional position that needs to weld on the switch board, welding point coordinates, position, wait to weld the information, select suitable welding parameter according to waiting to weld the information in the welding parameter database that presets, make the welding to the switch board can weld according to suitable parameter, with welding parameter and waiting to weld the information to be the triggering condition, generate the welding control instruction, the welding data when responding to the welding control instruction, make the welding operation arm according to the welding parameter that waits that sets up to the switch board welds, simultaneously, welding data when the switch board welds is obtained in real time, with the welding quality report of collecting, be convenient for carry out analysis to the welding quality condition of switch board, whole switch board welding process realizes automatic welding, improve the convenience of switch board, need not to operate the welding operation arm, the welding cost is reduced.
The present application may be further configured in a preferred example to: before the welding parameters are acquired in a preset welding parameter database according to the information to be welded, the automatic welding control method of the power distribution cabinet further comprises the following steps:
acquiring historical welding ledger data, and acquiring welding history parameters and historical welding type information based on the historical welding ledger data;
and constructing a welding parameter database based on the welding history parameters and the history welding type information.
Through adopting above-mentioned technical scheme, through in the historical welding ledger data to the switch board, analysis out historical welding parameter and historical welding type information, historical welding type information is welding attribute information, associates historical welding parameter and historical welding type information to arrange in order the collection and construct into welding parameter database, and then be convenient for when receiving the switch board wait welding point information, can confirm suitable welding parameter fast, improve the welding efficiency of switch board.
The present application may be further configured in a preferred example to: the step of obtaining welding parameters in a preset welding parameter database according to the information of the to-be-welded point comprises the following steps:
inputting the information to be welded into a preset welding parameter database, wherein a welding point parameter association mapping table is arranged in the welding parameter database, and acquiring characteristic data to be welded based on the information to be welded;
and acquiring the associated welding parameters in the welding point parameter association mapping table according to the characteristic data to be welded.
By adopting the technical scheme, when the welding parameter setting is carried out on the power distribution cabinet, the obtained information to be welded point is input into a preset welding parameter database, the welding parameter is determined by utilizing the welding point parameter association mapping table in the welding parameter database, the characteristic data to be welded is obtained according to the information to be welded point, and the welding parameter is determined in the welding point parameter association mapping table by utilizing the characteristic data to be welded, so that the rapid configuration function of the welding parameter is realized.
The present application may be further configured in a preferred example to: the method comprises the steps of acquiring welding data in the welding process of the power distribution cabinet in real time, acquiring welding quality data based on the welding data, and generating a welding quality report according to the welding quality data, wherein the method specifically comprises the following steps:
acquiring quality characteristic data according to the welding quality data, wherein the quality characteristic data comprises quality abnormal characteristics and quality normal characteristics;
and determining welding abnormality type data based on the quality abnormality characteristics, and generating a welding quality report according to the welding abnormality type data and the quality normal characteristics.
Through adopting above-mentioned technical scheme, through the welding data real-time acquisition to the switch board welding in-process, utilize welding data to the welding quality real-time supervision of switch board, utilize welding data in the switch board welding process to draw welding quality data, carry out the feature extraction to welding quality data, obtain quality characteristic data, wherein, quality characteristic data includes quality unusual characteristic and quality normal characteristic, utilize quality unusual characteristic to confirm the unusual welding unusual type data of welding quality that this switch board appears, regard the unusual type data of welding and quality normal characteristic as the data basis, arrange in order and generate welding quality report, realize the automatic welding quality analysis function to the switch board.
The present application may be further configured in a preferred example to: the automatic welding control method for the power distribution cabinet further comprises the steps of after the welding data in the welding process of the power distribution cabinet are obtained in real time, the welding quality data are obtained based on the welding data, and a welding quality report is generated according to the welding quality data:
inputting the welding quality data into a preset welding quality judgment model, obtaining a welding quality judgment result, and generating a parameter adjustment instruction according to the welding quality judgment result;
and responding to the parameter adjustment instruction, generating parameter data to be adjusted, and adjusting welding parameters based on the parameter data to be adjusted.
By adopting the technical scheme, the obtained welding quality data is analyzed, the welding quality data is input into the welding quality judging model, the welding quality judging model is utilized to analyze the welding quality data to obtain a welding quality judging result, wherein the welding quality judging result comprises high quality and poor quality, a corresponding parameter adjusting instruction is generated according to the welding quality judging result, a parameter to be adjusted is obtained in response to the parameter adjusting instruction, the parameter to be adjusted is input into the welding parameter, the welding quality in the welding process of the power distribution cabinet is monitored, the welding parameter is automatically adjusted according to the welding quality condition, and the welding quality of the power distribution cabinet is improved.
The present application may be further configured in a preferred example to: inputting the welding quality data into a preset welding quality judgment model, obtaining a welding quality judgment result, and generating a parameter adjustment instruction according to the welding quality judgment result, wherein the parameter adjustment instruction specifically comprises the following steps:
inputting the welding quality data into a welding quality judging model, setting a quality threshold data line in the welding quality judging model, and obtaining the area of a region where the welding quality data exceeds the quality threshold data line;
comparing the area of the area with a preset area threshold value, determining a welding quality judgment result according to the comparison result, and generating parameter adjustment quality according to the welding quality difference result when the area of the area is larger than the area threshold value and the welding quality judgment result is a welding quality difference result.
By adopting the technical scheme, the welding quality data are analyzed to judge the welding quality of the current power distribution cabinet, the welding quality data are input into a welding quality judging model, a quality threshold data line is arranged in the welding quality judging model, the area of the welding quality data exceeding the quality threshold data line is counted, the welding quality data of the power distribution cabinet are analyzed by utilizing the welding quality judging model, the welding quality result of the power distribution cabinet is determined according to the area condition that the welding quality data exceed the quality threshold data line, when the area of the welding quality data exceed the quality threshold data line exceed the preset area threshold, the fact that the welding quality abnormal data of the power distribution cabinet are more is described, the welding quality judging result is poor in welding quality, and then parameter adjustment quality is triggered, and parameter adjustment is carried out on the welding point with poor welding quality.
The second object of the present application is achieved by the following technical solutions:
an automated welding control device for a power distribution cabinet, the automated welding control device for the power distribution cabinet comprising:
the welding point position acquisition module is used for acquiring the image information of the power distribution cabinet to be welded and acquiring the information of the welding point to be welded based on the image information of the power distribution cabinet to be welded;
the welding parameter configuration module is used for acquiring welding parameters in a preset welding parameter database according to the information to be welded;
the welding control module is used for generating a welding control instruction based on the welding parameters and the information of the to-be-welded points, and welding the to-be-welded points of the power distribution cabinet according to the welding control instruction;
and the welding quality analysis module is used for acquiring welding data in the welding process of the power distribution cabinet in real time, acquiring welding quality data based on the welding data, and generating a welding quality report according to the welding quality data.
Through adopting above-mentioned technical scheme, when carrying out the welding to the switch board, place the switch board on waiting welded workstation, utilize the infrared camera on the welding operation arm to obtain the image information who waits to weld the switch board, through the analysis to image information, wait to weld the information such as the regional position that needs to weld on the switch board, welding point coordinates, position, wait to weld the information, select suitable welding parameter according to waiting to weld the information in the welding parameter database that presets, make the welding to the switch board can weld according to suitable parameter, with welding parameter and waiting to weld the information and be the triggering condition, generate the welding control instruction, the welding data when responding to the welding control instruction, make the welding operation arm weld the welding to the waiting of switch board according to the welding parameter that sets up, simultaneously, welding data when the switch board welds in real time, with the welding data who gathers is the basis, the welding quality report of analysis in the welding process of switch board, be convenient for carry out analysis to the welding quality condition of the switch board, whole welding process realizes automatic welding, improve the convenience of switch board, need not to weld the operation personnel, welding operation arm reduces the welding cost.
The third object of the present application is achieved by the following technical solutions:
a computer device comprising a memory, a processor and a computer program stored in the memory and executable on the processor, the processor implementing the steps of the above-described automated welding control method for a power distribution cabinet when the computer program is executed.
The fourth object of the present application is achieved by the following technical solutions:
a computer readable storage medium storing a computer program which when executed by a processor performs the steps of the above-described power distribution cabinet automated welding control method.
In summary, the present application includes at least one of the following beneficial technical effects:
1. when the power distribution cabinet is welded, the power distribution cabinet is placed on a workbench to be welded, the infrared camera on the welding operation arm is utilized to acquire image information of the power distribution cabinet to be welded, the image information is analyzed to acquire information of the power distribution cabinet to be welded, the information of the power distribution cabinet to be welded is information such as the position, welding point coordinates and the position of a region to be welded on the power distribution cabinet, proper welding parameters are selected in a preset welding parameter database according to the information of the power distribution cabinet to be welded, welding can be performed on the power distribution cabinet according to the proper parameters, the welding parameters and the information of the power distribution cabinet are used as triggering conditions, a welding control instruction is generated, the welding operation arm is enabled to perform welding on the power distribution cabinet to be welded according to the set welding parameters in response to the welding control instruction, meanwhile, welding quality of the power distribution cabinet in the welding process is analyzed based on the collected welding data, a welding quality report is generated according to the welding quality data, the analysis of the welding quality condition of the power distribution cabinet is facilitated, automatic welding is realized, the welding convenience of the power distribution cabinet is not required, and the welding operation arm is lowered;
2. the historical welding parameters and the historical welding type information are analyzed from the historical welding ledger data of the power distribution cabinet, the historical welding type information refers to welding attribute information, the historical welding parameters and the historical welding type information are correlated, and are arranged and assembled to form a welding parameter database, so that when the information to be welded of the power distribution cabinet is received, proper welding parameters can be determined quickly, and the welding efficiency of the power distribution cabinet is improved;
3. when the welding parameter setting is carried out on the power distribution cabinet, the obtained information to be welded is input into a preset welding parameter database, welding parameter determination is carried out by utilizing a welding point parameter association mapping table in the welding parameter database, characteristic data to be welded is obtained according to the information to be welded, and welding parameters are determined in the welding point parameter association mapping table by utilizing the characteristic data to be welded, so that a welding parameter rapid configuration function is realized;
4. the welding quality of the power distribution cabinet is monitored in real time by the aid of the welding data, the welding quality data are extracted by the aid of the welding data in the welding process of the power distribution cabinet, the characteristic extraction is carried out on the welding quality data, and quality characteristic data are obtained, wherein the quality characteristic data comprise quality abnormal characteristics and quality normal characteristics, the quality abnormal characteristic is used for determining welding abnormal type data of the welding quality abnormality of the power distribution cabinet, the welding abnormal type data and the quality normal characteristics are used as data bases, welding quality reports are generated in an arrangement mode, and an automatic welding quality analysis function of the power distribution cabinet is achieved;
5. the obtained welding quality data are analyzed, the welding quality data are input into a welding quality judging model, the welding quality judging model is utilized to analyze the welding quality data, and a welding quality judging result is obtained, wherein the welding quality judging result comprises high quality and poor quality, corresponding parameter adjusting quality is generated according to the welding quality judging result, a parameter to be adjusted is obtained in response to a parameter adjusting instruction, the parameter to be adjusted is input into the welding parameter, polarity of the welding parameter is adjusted, welding quality monitoring in a welding process of the power distribution cabinet is achieved, the welding parameter is automatically adjusted according to the welding quality condition, and the welding quality of the power distribution cabinet is improved.
Drawings
FIG. 1 is a flow chart of an automated welding control method for a power distribution cabinet in accordance with one embodiment of the present application;
FIG. 2 is a flow chart of another implementation of a method for automated welding control of a power distribution cabinet in accordance with one embodiment of the present application;
FIG. 3 is a flowchart illustrating an implementation of step S20 in an automatic welding control method for a power distribution cabinet according to an embodiment of the present application;
FIG. 4 is a flowchart illustrating an implementation of step S40 in an automatic welding control method for a power distribution cabinet according to an embodiment of the present application;
FIG. 5 is a flow chart of another implementation of a method for automated welding control of a power distribution cabinet in accordance with one embodiment of the present application;
FIG. 6 is a flowchart illustrating an implementation of step S50 in an automated welding control method for a power distribution cabinet according to an embodiment of the present application;
FIG. 7 is a schematic block diagram of an automated welding control apparatus for a power distribution cabinet in accordance with an embodiment of the application;
FIG. 8 is a schematic diagram of a computer device in an embodiment of the application.
Detailed Description
The present application will be described in further detail with reference to the accompanying drawings.
In an embodiment, as shown in fig. 1, the application discloses an automatic welding control method for a power distribution cabinet, which specifically comprises the following steps:
s10: and acquiring the image information of the power distribution cabinet to be welded, and acquiring the information of the welding point to be welded based on the image information of the power distribution cabinet to be welded.
In this embodiment, the image information of the power distribution cabinet to be welded refers to an image of the power distribution cabinet to be welded on the workbench, and the information of the point to be welded refers to information such as a position of an area, a welding point coordinate, a position and the like of the power distribution cabinet to be welded.
Specifically, when welding the switch board, place the switch board on waiting welded workstation, utilize the infrared camera on the welding operation arm to acquire the image information who waits to weld the switch board, through the analysis to image information, obtain the information such as the regional position that the switch board needs to weld, welding point coordinates, position.
S20: and acquiring welding parameters in a preset welding parameter database according to the information to be welded.
In this embodiment, the welding parameters refer to parameters required for welding the power distribution cabinet, including welding speed, current, voltage, and the like.
Specifically, according to the information of the position, welding point coordinates, position and the like of the area to be welded of the power distribution cabinet, parameters such as proper welding speed, current, voltage and the like are selected in a preset welding parameter database, so that the power distribution cabinet can be welded according to the proper parameters.
S30: and generating a welding control instruction based on the welding parameters and the information of the to-be-welded points, and welding the to-be-welded points of the power distribution cabinet according to the welding control instruction.
Specifically, the welding parameters and the information of the to-be-welded points are used as triggering conditions, a welding control instruction is generated, and the welding control instruction is responded, so that the welding operation arm welds the to-be-welded points of the power distribution cabinet according to the set welding parameters.
S40: and acquiring welding data in the welding process of the power distribution cabinet in real time, acquiring welding quality data based on the welding data, and generating a welding quality report according to the welding quality data.
In this embodiment, the welding data refers to the welding condition in the welding process of the power distribution cabinet, and the welding quality data refers to the specific welding quality condition of the power distribution cabinet.
Specifically, in the welding process of the power distribution cabinet, the welding process of the power distribution cabinet is monitored in real time by using the sensor, such as by using a temperature sensor, a current sensor, a voltage sensor and the like, welding data in the welding process of the power distribution cabinet are obtained in real time, the welding quality condition of the power distribution cabinet in the welding process is analyzed based on the collected welding data, a welding quality report is generated according to the welding quality data, and the welding quality condition of the power distribution cabinet is conveniently analyzed.
In this embodiment, when welding the switch board, place the switch board on waiting to weld the workstation, utilize the infrared camera on the welding operation arm to obtain the image information of waiting to weld the switch board, through the analysis to image information, obtain the information of waiting to weld of switch board, wait to weld the information such as regional position that needs to weld on the switch board, welding point coordinates, position, select suitable welding parameter in the welding parameter database of predetermineeing according to waiting to weld information, make the welding to the switch board can weld according to suitable parameter, with welding parameter and waiting to weld information as the triggering condition, generate the welding control instruction, the welding data of waiting to weld the welding point of messenger's welding operation arm according to the welding parameter that sets up, simultaneously, the welding data of real-time switch board when welding, regard the welding data of collecting, analyze out the welding quality of switch board in the welding process, generate the welding quality report according to the welding quality data, be convenient for carry out the analysis to the welding quality condition of switch board, whole switch board welding process realizes automatic welding, improve the convenience of switch board welding, need not operating personnel to weld the welding operation cost is reduced.
In an embodiment, as shown in fig. 2, before step S20, that is, before the welding parameters are acquired in the preset welding parameter database according to the information about to-be-welded points, the automatic welding control method for the power distribution cabinet further includes:
s201: and acquiring historical welding ledger data, and acquiring welding history parameters and historical welding type information based on the historical welding ledger data.
S202: and constructing a welding parameter database based on the welding history parameters and the history welding type information.
In this embodiment, the historical welding ledger data refers to historical welding record data of the power distribution cabinet, the welding history parameters refer to welding parameters used in the historical welding process, and the historical welding type information refers to type information of the historical welding power distribution cabinet, such as information of the size, the dimension and the like of the power distribution cabinet.
Specifically, obtain the historical welding record data to the switch board, obtain the type information of the used welding parameter of history welding in-process and history welding switch board in the historical welding record data to the switch board, map the type information of history welding switch board with history welding parameter, arrange in order the collection and construct the welding parameter database, and then be convenient for when receiving the waiting welding point information of switch board, can confirm suitable welding parameter fast, improve the welding efficiency of switch board.
In an embodiment, as shown in fig. 3, in step S20, the obtaining welding parameters in a preset welding parameter database according to the information about the to-be-welded point specifically includes:
s21: inputting the information to be welded into a preset welding parameter database, wherein a welding point parameter association mapping table is arranged in the welding parameter database, and acquiring characteristic data to be welded based on the information to be welded.
S22: and acquiring the associated welding parameters in the welding point parameter association mapping table according to the characteristic data to be welded.
In this embodiment, the characteristic data to be welded refers to characteristic information of the electric cabinet to be welded, such as information of a welding point position, a welding depth, and the like.
Specifically, when the welding parameters of the power distribution cabinet are set, the obtained information to be welded is input into a preset welding parameter database, welding parameters are determined by utilizing a welding point parameter association mapping table in the welding parameter database, characteristic data to be welded are obtained according to the information to be welded, and welding parameters are determined in the welding point parameter association mapping table by utilizing the characteristic data to be welded, so that a welding parameter quick configuration function is realized.
In one embodiment, as shown in fig. 4, in step S40, welding data in a welding process of the power distribution cabinet is acquired in real time, welding quality data is acquired based on the welding data, and a welding quality report is generated according to the welding quality data, which specifically includes:
s41: and acquiring quality characteristic data according to the welding quality data, wherein the quality characteristic data comprises quality abnormal characteristics and quality normal characteristics.
In this embodiment, the quality characteristic data is a welding quality characteristic of the distribution cabinet.
Specifically, the welding data in the welding process of the power distribution cabinet is obtained in real time by using the sensor, the welding quality of the power distribution cabinet is monitored in real time by using the welding data, the welding quality data is extracted by using the welding data in the welding process of the power distribution cabinet, the characteristic extraction is carried out on the welding quality data, the welding quality characteristic of the power distribution cabinet is obtained, the welding quality characteristic of the power distribution cabinet comprises a quality abnormal characteristic and a quality normal characteristic, the quality abnormal characteristic is a characteristic corresponding to the abnormal welding of the power distribution cabinet, and the quality normal characteristic is a characteristic corresponding to the normal welding of the power distribution cabinet.
S42: and determining welding abnormality type data based on the quality abnormality characteristics, and generating a welding quality report according to the welding abnormality type data and the quality normal characteristics.
In this embodiment, the welding abnormality type data refers to a specific abnormality type of the welding abnormality of the power distribution cabinet.
Specifically, the specific abnormal type of the welding abnormality of the power distribution cabinet, which occurs to the power distribution cabinet, is determined by utilizing the quality abnormality characteristic, the specific abnormal type and the quality normal characteristic of the welding abnormality of the power distribution cabinet are taken as data bases, and a welding quality report is generated by arrangement, so that the automatic welding quality analysis function of the power distribution cabinet is realized.
In one embodiment, as shown in fig. 5, after step S40, the automatic welding control method of the power distribution cabinet further includes:
s50: and inputting the welding quality data into a preset welding quality judgment model, obtaining a welding quality judgment result, and generating a parameter adjustment instruction according to the welding quality judgment result.
In this embodiment, the welding quality judgment model is a model for judging the welding quality of the power distribution cabinet, and the parameter adjustment instruction is a control instruction for adjusting the welding parameters of the power distribution cabinet.
Specifically, the obtained welding quality data is analyzed, the welding quality data is input into a welding quality judging model, the welding quality judging model is utilized to analyze the welding quality data, and a welding quality judging result is obtained, wherein the welding quality judging result comprises high quality and poor quality, and a corresponding parameter adjusting instruction is generated according to the welding quality judging result.
S60: and responding to the parameter adjustment instruction, generating parameter data to be adjusted, and adjusting welding parameters based on the parameter data to be adjusted.
In this embodiment, the parameter data to be adjusted refers to specific adjustment data to be adjusted for the welding parameters.
Specifically, specific adjustment data to be adjusted on the welding parameters are obtained in response to the parameter adjustment instruction, the specific adjustment data to be adjusted on the welding parameters are input into the welding parameters, the welding parameters are regulated and controlled, welding quality monitoring in the welding process of the power distribution cabinet is achieved, the welding parameters are automatically adjusted according to the welding quality condition, and the welding quality of the power distribution cabinet is improved.
In one embodiment, as shown in fig. 6, in step S50, the welding quality data is input into a preset welding quality judgment model, a welding quality judgment result is obtained, and a parameter adjustment instruction is generated according to the welding quality judgment result, which specifically includes:
s51: and inputting the welding quality data into a welding quality judging model, wherein a quality threshold data line is arranged in the welding quality judging model, and the area of a region where the welding quality data exceeds the quality threshold data line is obtained.
S52: comparing the area of the area with a preset area threshold value, determining a welding quality judgment result according to the comparison result, and generating parameter adjustment quality according to the welding quality difference result when the area of the area is larger than the area threshold value and the welding quality judgment result is a welding quality difference result.
Specifically, the welding quality data of the power distribution cabinet is analyzed to judge the welding quality of the current power distribution cabinet, the welding quality data are input into a welding quality judging model, a quality threshold data wire is arranged in the welding quality judging model, the area of the welding quality data exceeding the quality threshold data wire is counted, the welding quality data of the power distribution cabinet are analyzed by utilizing the welding quality judging model, the welding quality result of the power distribution cabinet is determined according to the area condition of the area of the welding quality data exceeding the quality threshold data wire, when the area of the welding quality data exceeding the quality threshold data wire exceeds a preset area threshold value, the fact that the welding quality abnormal data of the power distribution cabinet are more is indicated, the welding quality judging result is poor in welding quality, further the parameter adjustment quality is triggered, and the parameter adjustment of the welding point with poor welding quality is achieved.
It should be understood that the sequence number of each step in the foregoing embodiment does not mean that the execution sequence of each process should be determined by the function and the internal logic, and should not limit the implementation process of the embodiment of the present application.
In an embodiment, a power distribution cabinet automatic welding control device is provided, and the power distribution cabinet automatic welding control device corresponds to the power distribution cabinet automatic welding control method in the embodiment one by one. As shown in fig. 7, the automatic welding control device of the power distribution cabinet comprises a welding point position acquisition module, a welding parameter configuration module, a welding control module and a welding quality analysis module. The functional modules are described in detail as follows:
the welding point position acquisition module is used for acquiring the image information of the power distribution cabinet to be welded and acquiring the information of the welding point to be welded based on the image information of the power distribution cabinet to be welded;
the welding parameter configuration module is used for acquiring welding parameters in a preset welding parameter database according to the information to be welded;
the welding control module is used for generating a welding control instruction based on the welding parameters and the information of the to-be-welded points, and welding the to-be-welded points of the power distribution cabinet according to the welding control instruction;
and the welding quality analysis module is used for acquiring welding data in the welding process of the power distribution cabinet in real time, acquiring welding quality data based on the welding data, and generating a welding quality report according to the welding quality data.
Optionally, the welding quality analysis module includes:
the quality characteristic acquisition sub-module is used for acquiring quality characteristic data according to the welding quality data, wherein the quality characteristic data comprises quality abnormal characteristics and quality normal characteristics;
and the welding quality report generation sub-module is used for determining welding abnormality type data based on the quality abnormality characteristics and generating a welding quality report according to the welding abnormality type data and the quality normal characteristics.
For specific limitations on the automatic welding control device of the power distribution cabinet, reference may be made to the above limitation on the automatic welding control method of the power distribution cabinet, and no further description is given here. All or part of each module in the automatic welding control device of the power distribution cabinet can be realized by software, hardware and a combination thereof. The above modules may be embedded in hardware or may be independent of a processor in the computer device, or may be stored in software in a memory in the computer device, so that the processor may call and execute operations corresponding to the above modules.
In one embodiment, a computer device is provided, which may be a server, and the internal structure of which may be as shown in fig. 8. The computer device includes a processor, a memory, a network interface, and a database connected by a system bus. Wherein the processor of the computer device is configured to provide computing and control capabilities. The memory of the computer device includes a non-volatile storage medium and an internal memory. The non-volatile storage medium stores an operating system, computer programs, and a database. The internal memory provides an environment for the operation of the operating system and computer programs in the non-volatile storage media. The database of the computer equipment is used for storing data in the welding process of the power distribution cabinet. The network interface of the computer device is used for communicating with an external terminal through a network connection. The computer program, when executed by the processor, implements a method for automated welding control of a power distribution cabinet.
In one embodiment, a computer device is provided comprising a memory, a processor, and a computer program stored on the memory and executable on the processor, the processor implementing the steps of when executing the computer program:
acquiring image information of a power distribution cabinet to be welded, and acquiring information of the welding point to be welded based on the image information of the power distribution cabinet to be welded;
acquiring welding parameters in a preset welding parameter database according to the information to be welded;
generating a welding control instruction based on the welding parameters and the information of the to-be-welded points, and welding the to-be-welded points of the power distribution cabinet according to the welding control instruction;
and acquiring welding data in the welding process of the power distribution cabinet in real time, acquiring welding quality data based on the welding data, and generating a welding quality report according to the welding quality data.
In one embodiment, a computer readable storage medium is provided having a computer program stored thereon, which when executed by a processor, performs the steps of:
acquiring image information of a power distribution cabinet to be welded, and acquiring information of the welding point to be welded based on the image information of the power distribution cabinet to be welded;
acquiring welding parameters in a preset welding parameter database according to the information to be welded;
generating a welding control instruction based on the welding parameters and the information of the to-be-welded points, and welding the to-be-welded points of the power distribution cabinet according to the welding control instruction;
and acquiring welding data in the welding process of the power distribution cabinet in real time, acquiring welding quality data based on the welding data, and generating a welding quality report according to the welding quality data.
Those skilled in the art will appreciate that implementing all or part of the above described methods may be accomplished by way of a computer program stored on a non-transitory computer readable storage medium, which when executed, may comprise the steps of the embodiments of the methods described above. Any reference to memory, storage, database, or other medium used in embodiments provided herein may include non-volatile and/or volatile memory. The nonvolatile memory can include Read Only Memory (ROM), programmable ROM (PROM), electrically Programmable ROM (EPROM), electrically Erasable Programmable ROM (EEPROM), or flash memory. Volatile memory can include Random Access Memory (RAM) or external cache memory. By way of illustration and not limitation, RAM is available in a variety of forms such as Static RAM (SRAM), dynamic RAM (DRAM), synchronous DRAM (SDRAM), double Data Rate SDRAM (DDRSDRAM), enhanced SDRAM (ESDRAM), synchronous Link DRAM (SLDRAM), memory bus direct RAM (RDRAM), direct memory bus dynamic RAM (DRDRAM), and memory bus dynamic RAM (RDRAM), among others.
It will be apparent to those skilled in the art that, for convenience and brevity of description, only the above-described division of the functional units and modules is illustrated, and in practical application, the above-described functional distribution may be performed by different functional units and modules according to needs, i.e. the internal structure of the apparatus is divided into different functional units or modules to perform all or part of the above-described functions.
The above embodiments are only for illustrating the technical solution of the present application, and not for limiting the same; although the application has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present application, and are intended to be included in the scope of the present application.
Claims (10)
1. The automatic welding control method for the power distribution cabinet is applied to welding operation arms and is characterized by comprising the following steps of:
acquiring image information of a power distribution cabinet to be welded, and acquiring information of the welding point to be welded based on the image information of the power distribution cabinet to be welded;
acquiring welding parameters in a preset welding parameter database according to the information to be welded;
generating a welding control instruction based on the welding parameters and the information of the to-be-welded points, and welding the to-be-welded points of the power distribution cabinet according to the welding control instruction;
and acquiring welding data in the welding process of the power distribution cabinet in real time, acquiring welding quality data based on the welding data, and generating a welding quality report according to the welding quality data.
2. The automatic welding control method for a power distribution cabinet according to claim 1, wherein before the welding parameters are acquired in a preset welding parameter database according to the information to be welded, the automatic welding control method for a power distribution cabinet further comprises:
acquiring historical welding ledger data, and acquiring welding history parameters and historical welding type information based on the historical welding ledger data;
and constructing a welding parameter database based on the welding history parameters and the history welding type information.
3. The automatic welding control method for the power distribution cabinet according to claim 1, wherein the obtaining welding parameters in a preset welding parameter database according to the information to be welded specifically comprises:
inputting the information to be welded into a preset welding parameter database, wherein a welding point parameter association mapping table is arranged in the welding parameter database, and acquiring characteristic data to be welded based on the information to be welded;
and acquiring the associated welding parameters in the welding point parameter association mapping table according to the characteristic data to be welded.
4. The automatic welding control method for a power distribution cabinet according to claim 1, wherein the acquiring welding data in the welding process of the power distribution cabinet in real time, acquiring welding quality data based on the welding data, and generating a welding quality report according to the welding quality data specifically comprises:
acquiring quality characteristic data according to the welding quality data, wherein the quality characteristic data comprises quality abnormal characteristics and quality normal characteristics;
and determining welding abnormality type data based on the quality abnormality characteristics, and generating a welding quality report according to the welding abnormality type data and the quality normal characteristics.
5. The automated welding control method for a power distribution cabinet according to claim 1, wherein after acquiring welding data in a welding process of the power distribution cabinet in real time, acquiring welding quality data based on the welding data, and generating a welding quality report according to the welding quality data, the automated welding control method for the power distribution cabinet further comprises:
inputting the welding quality data into a preset welding quality judgment model, obtaining a welding quality judgment result, and generating a parameter adjustment instruction according to the welding quality judgment result;
and responding to the parameter adjustment instruction, generating parameter data to be adjusted, and adjusting welding parameters based on the parameter data to be adjusted.
6. The automatic welding control method for a power distribution cabinet according to claim 5, wherein the step of inputting the welding quality data into a preset welding quality judgment model, obtaining a welding quality judgment result, and generating a parameter adjustment instruction according to the welding quality judgment result, specifically comprises the steps of:
inputting the welding quality data into a welding quality judging model, setting a quality threshold data line in the welding quality judging model, and obtaining the area of a region where the welding quality data exceeds the quality threshold data line;
comparing the area of the area with a preset area threshold value, determining a welding quality judgment result according to the comparison result, and generating parameter adjustment quality according to the welding quality difference result when the area of the area is larger than the area threshold value and the welding quality judgment result is a welding quality difference result.
7. The utility model provides a switch board automation welding controlling means which characterized in that, switch board automation welding controlling means includes:
the welding point position acquisition module is used for acquiring the image information of the power distribution cabinet to be welded and acquiring the information of the welding point to be welded based on the image information of the power distribution cabinet to be welded;
the welding parameter configuration module is used for acquiring welding parameters in a preset welding parameter database according to the information to be welded;
the welding control module is used for generating a welding control instruction based on the welding parameters and the information of the to-be-welded points, and welding the to-be-welded points of the power distribution cabinet according to the welding control instruction;
and the welding quality analysis module is used for acquiring welding data in the welding process of the power distribution cabinet in real time, acquiring welding quality data based on the welding data, and generating a welding quality report according to the welding quality data.
8. The automated welding control device of power distribution cabinet of claim 7, wherein the welding quality analysis module comprises:
the quality characteristic acquisition sub-module is used for acquiring quality characteristic data according to the welding quality data, wherein the quality characteristic data comprises quality abnormal characteristics and quality normal characteristics;
and the welding quality report generation sub-module is used for determining welding abnormality type data based on the quality abnormality characteristics and generating a welding quality report according to the welding abnormality type data and the quality normal characteristics.
9. A computer device comprising a memory, a processor and a computer program stored in the memory and executable on the processor, characterized in that the processor, when executing the computer program, implements the steps of a method for automated welding control of a power distribution cabinet according to any one of claims 1 to 6.
10. A computer readable storage medium storing a computer program, characterized in that the computer program when executed by a processor implements the steps of a method for automated welding control of a power distribution cabinet according to any one of claims 1 to 6.
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Application publication date: 20231103 |