CN116857961A - Drain box and smelting furnace system - Google Patents
Drain box and smelting furnace system Download PDFInfo
- Publication number
- CN116857961A CN116857961A CN202310902913.1A CN202310902913A CN116857961A CN 116857961 A CN116857961 A CN 116857961A CN 202310902913 A CN202310902913 A CN 202310902913A CN 116857961 A CN116857961 A CN 116857961A
- Authority
- CN
- China
- Prior art keywords
- rod piece
- hook
- drain
- drain box
- inclined rod
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003723 Smelting Methods 0.000 title claims abstract description 10
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 56
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 56
- 239000007788 liquid Substances 0.000 claims abstract description 27
- 239000002699 waste material Substances 0.000 claims abstract description 8
- 230000007704 transition Effects 0.000 claims abstract description 4
- 238000010079 rubber tapping Methods 0.000 claims description 3
- 239000004411 aluminium Substances 0.000 claims description 2
- 238000007711 solidification Methods 0.000 abstract description 4
- 230000008023 solidification Effects 0.000 abstract description 4
- 238000010030 laminating Methods 0.000 abstract description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 6
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 6
- 238000007872 degassing Methods 0.000 description 6
- 238000005266 casting Methods 0.000 description 4
- 229910052786 argon Inorganic materials 0.000 description 3
- 239000000155 melt Substances 0.000 description 3
- 239000002893 slag Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 230000008707 rearrangement Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details peculiar to crucible or pot furnaces
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/15—Tapping equipment; Equipment for removing or retaining slag
- F27D3/1509—Tapping equipment
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
The invention discloses a drain box and a smelting furnace system, and belongs to the technical field of aluminum treatment equipment. The drain box comprises a box body, wherein a containing groove for storing aluminum liquid is concavely formed in the box body, and the area of a notch of the containing groove is gradually increased along the direction away from the bottom of the box body; the main body comprises a vertical rod piece and an inclined rod piece which are connected, a hanging ring is arranged at the connection transition part of the vertical rod piece and the inclined rod piece, a plurality of hook pieces are arranged on the inclined rod piece at intervals, and the hook pieces extend along the vertical direction; at least a pair of lifting hook main part is placed in the notch department of holding groove, the lower surface of slope member with the interior wall surface laminating of holding groove. The invention adopts a new aluminum ingot demoulding mode, is convenient to demould and convenient to hoist after the solidification of the waste aluminum liquid.
Description
Technical Field
The invention relates to the technical field of aluminum treatment equipment, in particular to a bleeder box and a smelting furnace system.
Background
An online degassing box is needed to be used in the casting process of the aluminum alloy, a degassing device is placed between smelted aluminum and a casting machine, argon blown into an aluminum alloy melt is scattered in a degassing treatment tank through a rotating graphite rotor to form a large number of dispersion bubbles, so that the aluminum alloy liquid is fully contacted with the argon in the treatment tank, the bubbles absorb hydrogen in the melt and adsorb oxidized slag inclusion in the melt according to the air pressure difference and the surface adsorption principle, and then the slag inclusion rises to the surface of the melt to form scum. The aluminum alloy melt flows from the outlet of the degassing device (arranged at the lower part of the scum) to the casting machine, the aluminum alloy liquid continuously enters the degassing device, argon is continuously blown in, and the purpose of purifying the aluminum alloy liquid is achieved along with the purification treatment.
And after casting, timely discharging the waste aluminum liquid in the degassing tank. The existing drain box is of a simple box body structure, the drain box needs to be turned over during demolding, potential safety hazards exist during turning due to the fact that the weight is too large (generally more than 500 kg), and the demolded scrapped aluminum ingot is not well hoisted.
For this reason, it is desirable to provide a bleeder and a smelting furnace system that addresses the above-described issues.
Disclosure of Invention
The invention aims to provide a drain box and smelting furnace system, which adopts a new aluminum ingot demoulding mode, is convenient to demould and convenient to hoist after solidification of waste aluminum liquid.
In order to achieve the above object, the following technical scheme is provided:
a drain box, comprising:
the box body is concavely provided with a containing groove for storing aluminum liquid, and the area of a notch of the containing groove is gradually increased along the direction away from the bottom of the box body;
the main body comprises a vertical rod piece and an inclined rod piece which are connected, a hanging ring is arranged at the connection transition part of the vertical rod piece and the inclined rod piece, a plurality of hook pieces are arranged on the inclined rod piece at intervals, and the hook pieces extend along the vertical direction; at least a pair of lifting hook main part is placed in the notch department of holding groove, the lower surface of slope member with the interior wall surface laminating of holding groove.
As an alternative to the drain box, the end of the hook piece remote from the inclined bar is provided with a wedge head.
As an alternative to the drain box, the end of the hook piece remote from the inclined bar is provided with a conical head.
As an alternative scheme of the drain box, a first horizontal bearing surface is annularly arranged at the notch of the accommodating groove, a second horizontal bearing surface is arranged between the vertical rod piece and the inclined rod piece, and the width of the first horizontal bearing surface is the same as that of the second horizontal bearing surface.
As an alternative to the drain box, the vertical bar, the inclined bar and the hook are of an integrated structure.
As an alternative to the drain box, the lengths of the plurality of the hook members on the inclined lever member increase in order in a direction away from the vertical lever member.
As an alternative to the drain box, the bottom of the box body is provided with support legs.
As an alternative scheme of the drainage box, the inner cavity of the accommodating groove is in a quadrangular frustum pyramid structure.
As an alternative to the drain box, three hooks are arranged on the inclined rod at intervals.
A smelting furnace system comprising a furnace body and a drain box according to any one of the above, wherein waste aluminum liquid in the furnace body is discharged into the drain box.
Compared with the prior art, the invention has the beneficial effects that:
according to the drainage box provided by the invention, the lifting ring is fixedly arranged on the lifting hook main body, so that the lifting hook main body is conveniently lifted by the lifting appliance; a plurality of hook pieces are arranged on the inclined rod piece at intervals, and the hook main body is clamped at the notch of the accommodating groove of the box body. When the aluminum liquid starts to drain, the aluminum liquid enters the box body of the drain box, after the aluminum liquid is solidified, the lifting ring is hooked by the lifting tool, then the aluminum ingot is lifted, and after the aluminum ingot is arranged, the lifting hook main body is detached for reuse. After the aluminum liquid is solidified into an aluminum ingot, the hook piece is in a state of being inserted into the aluminum ingot, so that the connection stability of the aluminum ingot and the lifting hook main body is improved; the area of the notch of the accommodating groove is gradually increased along the direction away from the bottom of the accommodating groove, so that the aluminum ingot can be conveniently demolded; because the lower surface of the inclined rod piece is attached to the inner wall surface of the accommodating groove, the aluminum liquid is prevented from entering the position between the lower surface of the inclined rod piece and the inner wall surface of the accommodating groove, the inclined rod piece cannot be completely wrapped by the aluminum ingot, and the lifting hook main body is convenient to separate from the aluminum ingot; at least one pair of lifting hook main bodies are matched for use, so that the aluminum ingot is stressed in two directions, and the aluminum ingot is prevented from deflecting when being lifted and conveyed.
According to the smelting furnace system provided by the invention, the drain box is arranged beside the furnace body, a new aluminum ingot demoulding mode is adopted, the demoulding is convenient, and the hoisting is convenient after the solidification of the waste aluminum liquid.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following description will briefly explain the drawings needed in the description of the embodiments of the present invention, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained according to the contents of the embodiments of the present invention and these drawings without inventive effort for those skilled in the art.
FIG. 1 is a schematic diagram illustrating an assembly of a drain box according to a first embodiment of the present invention;
FIG. 2 is a schematic view of a hook body according to a first embodiment of the present invention;
fig. 3 is a schematic structural view of a hook body according to a second embodiment of the present invention.
Reference numerals:
1. a case; 2. a hook body; 3. a hanging ring; 4. a hook member; 41. a wedge head; 42. a conical head; 5. support legs;
11. a receiving groove; 12. a first horizontal bearing surface;
21. a vertical rod member; 22. a tilting lever; 23. the second horizontal bearing surface.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. The components of the embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
In the description of the present invention, it should be noted that, directions or positional relationships indicated by terms such as "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., are directions or positional relationships based on those shown in the drawings, or are directions or positional relationships conventionally put in use of the inventive product, are merely for convenience of describing the present invention and simplifying the description, and are not indicative or implying that the apparatus or element to be referred to must have a specific direction, be configured and operated in a specific direction, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used merely to distinguish between descriptions and should not be construed as indicating or implying relative importance. In the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more.
In the description of the present invention, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed", "connected" and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected or integrally connected; either mechanically or electrically. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the invention.
In order to facilitate demolding of the aluminum ingot and the drain box and convenient lifting after solidification of the waste aluminum liquid, the present embodiment provides a drain box, and details of the present embodiment are described in detail below with reference to fig. 1 to 3.
Example 1
As shown in fig. 1 and 2, the drain box comprises a box body 1 and a hook body 2. Wherein the box body 1 is concavely provided with a containing groove 11 for storing aluminum liquid, and the area of a notch of the containing groove 11 is gradually increased along the direction away from the bottom of the self groove. The lifting hook main body 2 comprises a vertical rod piece 21 and an inclined rod piece 22 which are connected, a lifting ring 3 is arranged at the connection transition part of the vertical rod piece 21 and the inclined rod piece 22, a plurality of hook pieces 4 are arranged on the inclined rod piece 22 at intervals along the length direction of the inclined rod piece 22, and the hook pieces 4 extend along the vertical direction. At least one pair of hook bodies 2 is placed at the notch of the accommodating groove 11, and the lower surface of the inclined rod 22 is attached to the inner wall surface of the accommodating groove 11. Specifically, the lower surface of the inclined lever 22 is inclined at the same angle as the inner wall surface of the accommodating groove 11.
In short, in the drainage box provided by the embodiment, the lifting ring 3 is fixedly arranged on the lifting hook main body 2, so that the lifting hook main body 2 is conveniently lifted by the lifting appliance; a plurality of hook pieces 4 are arranged on the inclined rod piece 22 at intervals, and the hook main body 2 is clamped and placed at the notch of the accommodating groove 11 of the box body 1. When the aluminum liquid starts to drain, the aluminum liquid enters the box body 1 of the drain box, after the aluminum liquid is solidified, the lifting ring 3 is hooked by a lifting appliance, then an aluminum ingot is lifted, and after the aluminum ingot is arranged, the lifting hook main body 2 is detached for reuse. After the aluminum liquid is solidified into an aluminum ingot, the hook piece 4 is in a state of being inserted into the aluminum ingot, so that the connection stability of the aluminum ingot and the lifting hook main body 2 is improved; the area of the notch of the accommodating groove 11 is gradually increased along the direction away from the bottom of the accommodating groove, so that the aluminum ingot can be conveniently demolded; because the lower surface of the inclined rod piece 22 is attached to the inner wall surface of the accommodating groove 11, the aluminum liquid is prevented from entering the position between the lower surface of the inclined rod piece 22 and the inner wall surface of the accommodating groove 11, the inclined rod piece 22 cannot be completely wrapped by the aluminum ingot, and the lifting hook main body 2 is convenient to separate from the aluminum ingot; at least one pair of lifting hook main bodies 2 are matched for use, so that the aluminum ingot is stressed in two directions, and the aluminum ingot is prevented from deflecting when being lifted and conveyed.
Further, the end of the hook 4 remote from the tilt lever 22 is provided with a wedge head 41. A wedge-shaped head 41 is arranged at the upper part of the hook piece 4, so that the hook piece 4 can be conveniently and quickly separated from an aluminum ingot.
Further, a first horizontal bearing surface 12 is annularly arranged at the notch of the accommodating groove 11, a second horizontal bearing surface 23 is arranged between the vertical rod piece 21 and the inclined rod piece 22, and the width of the first horizontal bearing surface 12 is the same as that of the second horizontal bearing surface 23. Through addding first horizontal loading face 12 and second horizontal loading face 23, guarantee that lifting hook main part 2 block is put firmly on box 1, avoid liquid level fluctuation to lead to lifting hook main part 2 to take place the displacement after the aluminium liquid gets into box 1.
Further, the vertical bar 21, the inclined bar 22 and the hook 4 are of an integrated structure. Through the vertical member 21 of integrated design, slope member 22 and crotch piece 4, improve the structural strength of lifting hook main part 2, avoid breaking lifting hook main part 2 at the in-process of hoist and mount.
Illustratively, the lengths of the plurality of hook members 4 on the inclined lever 22 increase in sequence in a direction away from the vertical lever 21. By extending the length of the hook 4, the length of the hook 4 at the distal end of the inclined rod 22 is maximized, which not only increases the depth of insertion of the hook 4 into the aluminum ingot, but also ensures stable connection of the hook 4 and the aluminum ingot.
Illustratively, the bottom of the case 1 is provided with support legs 5. Specifically, support legs 5 are arranged at four corners of the bottom of the box body 1, so that the box body 1 is ensured to be stably placed on the ground.
The inner cavity of the accommodating groove 11 is in a quadrangular frustum pyramid structure.
In other embodiments, the inner cavity of the accommodating groove 11 may have a triangular prism structure, a pentagonal prism structure, or a hexagonal prism structure, which is not limited herein.
Illustratively, in this embodiment, three hook members 4 are spaced apart on the tilt lever 22. In other embodiments, two, four or five hooks 4 may be provided on the tilt lever 22, without limitation.
There is also provided in this embodiment a smelting furnace system that includes a furnace body and the above-mentioned tapping box into which waste molten aluminum in the furnace body drains.
Example two
Compared with the first embodiment, the basic structure of the drainage box provided by the embodiment is the same as that of the first embodiment, only the head arrangement of the hook piece 4 is different, and the embodiment does not describe the same structure as that of the first embodiment.
Further, as shown in fig. 3, the end of the hook 4 remote from the tilt lever 22 is provided with a conical head 42. A conical head 42 is arranged at the upper part of the hook 4, so that the hook 4 can be conveniently and quickly separated from an aluminum ingot.
Note that the above is only a preferred embodiment of the present invention and the technical principle applied. It will be understood by those skilled in the art that the present invention is not limited to the particular embodiments described herein, but is capable of various obvious changes, rearrangements and substitutions as will now become apparent to those skilled in the art without departing from the scope of the invention. Therefore, while the invention has been described in connection with the above embodiments, the invention is not limited to the embodiments, but may be embodied in many other equivalent forms without departing from the spirit or scope of the invention, which is set forth in the following claims.
Claims (10)
1. The bleeder case, its characterized in that includes:
the aluminum liquid storage box comprises a box body (1), wherein a containing groove (11) for storing aluminum liquid is concavely formed in the box body, and the area of a notch of the containing groove (11) is gradually increased along the direction away from the bottom of the box body;
the lifting hook main body (2) comprises a vertical rod piece (21) and an inclined rod piece (22) which are connected, a lifting ring (3) is arranged at the connection transition part of the vertical rod piece (21) and the inclined rod piece (22), a plurality of hook pieces (4) are arranged on the inclined rod piece (22) at intervals, and the hook pieces (4) extend along the vertical direction; at least one pair of lifting hook main bodies (2) are arranged at the notch of the accommodating groove (11), and the lower surface of the inclined rod piece (22) is attached to the inner wall surface of the accommodating groove (11).
2. A drain box according to claim 1, characterized in that the end of the hook member (4) remote from the inclined bar member (22) is provided with a wedge-shaped head (41).
3. A drain box according to claim 1, characterized in that the end of the hook member (4) remote from the inclined lever member (22) is provided with a conical head (42).
4. A drain box according to any one of claims 1-3, characterized in that a first horizontal bearing surface (12) is arranged in the shape of a ring at the notch of the receiving groove (11), a second horizontal bearing surface (23) is arranged between the vertical rod (21) and the inclined rod (22), and the width of the first horizontal bearing surface (12) is the same as the width of the second horizontal bearing surface (23).
5. The drain box according to claim 4, characterized in that the vertical bar (21), the inclined bar (22) and the hook (4) are of an integrated structure.
6. A drain box according to claim 4, characterized in that the lengths of the plurality of hooks (4) on the inclined bar (22) increase in sequence in a direction away from the vertical bar (21).
7. Drain tank according to claim 4, characterized in that the bottom of the tank body (1) is provided with support legs (5).
8. The drain box according to claim 4, characterized in that the inner cavity of the receiving groove (11) has a quadrangular frustum pyramid structure.
9. The drain box according to claim 4, characterized in that three of said hooks (4) are arranged at intervals on said tilting lever (22).
10. Smelting furnace system, characterized by comprising a furnace body and a tapping box according to any one of claims 1-9, into which tapping box waste aluminium liquid in the furnace body is discharged.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202310902913.1A CN116857961A (en) | 2023-07-21 | 2023-07-21 | Drain box and smelting furnace system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202310902913.1A CN116857961A (en) | 2023-07-21 | 2023-07-21 | Drain box and smelting furnace system |
Publications (1)
Publication Number | Publication Date |
---|---|
CN116857961A true CN116857961A (en) | 2023-10-10 |
Family
ID=88232096
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202310902913.1A Pending CN116857961A (en) | 2023-07-21 | 2023-07-21 | Drain box and smelting furnace system |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN116857961A (en) |
-
2023
- 2023-07-21 CN CN202310902913.1A patent/CN116857961A/en active Pending
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