CN113983253B - Nut type loose flange structure and combined tool - Google Patents
Nut type loose flange structure and combined tool Download PDFInfo
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- CN113983253B CN113983253B CN202111265125.3A CN202111265125A CN113983253B CN 113983253 B CN113983253 B CN 113983253B CN 202111265125 A CN202111265125 A CN 202111265125A CN 113983253 B CN113983253 B CN 113983253B
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B13/00—Spanners; Wrenches
- B25B13/48—Spanners; Wrenches for special purposes
- B25B13/50—Spanners; Wrenches for special purposes for operating on work of special profile, e.g. pipes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B13/00—Spanners; Wrenches
- B25B13/48—Spanners; Wrenches for special purposes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
- B25B27/14—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for assembling objects other than by press fit or detaching same
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L23/00—Flanged joints
- F16L23/02—Flanged joints the flanges being connected by members tensioned axially
- F16L23/024—Flanged joints the flanges being connected by members tensioned axially characterised by how the flanges are joined to, or form an extension of, the pipes
- F16L23/028—Flanged joints the flanges being connected by members tensioned axially characterised by how the flanges are joined to, or form an extension of, the pipes the flanges being held against a shoulder
- F16L23/0283—Flanged joints the flanges being connected by members tensioned axially characterised by how the flanges are joined to, or form an extension of, the pipes the flanges being held against a shoulder the collar being integral with the pipe
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L23/00—Flanged joints
- F16L23/02—Flanged joints the flanges being connected by members tensioned axially
- F16L23/032—Flanged joints the flanges being connected by members tensioned axially characterised by the shape or composition of the flanges
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L23/00—Flanged joints
- F16L23/02—Flanged joints the flanges being connected by members tensioned axially
- F16L23/036—Flanged joints the flanges being connected by members tensioned axially characterised by the tensioning members, e.g. specially adapted bolts or C-clamps
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Connection Of Plates (AREA)
- Pivots And Pivotal Connections (AREA)
- Mutual Connection Of Rods And Tubes (AREA)
Abstract
The invention discloses a nut type loose flange structure and a combined tool, wherein flanges of a first necked flange and a second necked flange are arranged in a nut loose sleeve, one flange is fixed through threads, and the other flange is fixed through a pushing screw, so that the sealed and stable connection of the flanges is realized, and a mode of connecting a transmission flange hole and a flange hole after aligning and screwing in a bolt is replaced. Generally, the nut type loose flange structure and the combined tool can realize the sealing connection between the flange and the flange, the traditional mode of connecting a plurality of flange holes with a plurality of flange holes is not needed, the installation precision requirement is reduced, the operation convenience is improved, and the nut type loose flange structure and the combined tool can be better disassembled and installed on the premise of ensuring the connection stability between the flange and the flange.
Description
Technical Field
The invention relates to the technical field of flange connection, in particular to a nut type loose flange structure and a combined tool.
Background
At present, pipelines are generally connected through flanges formed at the end parts of the pipelines, the flanges of the two pipelines are aligned with each other, and after alignment is finished, two aligned screw hole parts are fixed together through the matching of bolts and nuts, so that the fixed connection between the flanges of the two pipelines is completed. This kind of traditional flange joint mode relatively relies on the counterpoint precision between flange hole and the flange hole to just can make bolted connection more stable, in case the machining precision reduces or counterpoint precision is not high between flange hole and the flange hole, cause the unstable condition of being connected between pipeline and the pipeline easily.
In view of this, the present application is specifically made.
Disclosure of Invention
The invention aims to provide a nut type loose flange structure and a combined tool, which replace the traditional mode of aligning two holes, namely realize the stable connection of two flanges on the premise of ensuring stable sealing.
The embodiment of the invention is realized by the following steps:
in a first aspect, a nut type loop flange structure comprises a nut loop, wherein a connecting thread is processed on the inner surface of one end of the nut loop, an annular convex edge is formed on the inner surface of the other end of the nut loop, and a threaded through hole is processed on the annular convex edge along the axial direction of the nut loop; the neck of the first necked flange penetrates through the inner hole of the annular convex edge, the outer surface of the neck is matched with the inner hole of the annular convex edge, the flange part of the first necked flange is positioned in the inner hole of the nut loop, and the outer surface of the flange part is matched with the inner hole of the nut loop; the outer surface of the flange part of the second necked flange is provided with external threads, the flange part is mutually matched with the connecting threads of the nut loop through the external threads, and a sealing element is arranged between the flange part of the second necked flange and the flange part of the first necked flange; and the pushing screw is in threaded fit with the threaded through hole in the annular convex edge, and the threaded end of the pushing screw can act on the flange part of the first necked flange, so that the flange part of the first necked flange, the flange part of the second necked flange and the sealing element are mutually and hermetically connected.
In an optional embodiment, the hard gasket is sleeved on the neck of the first necked flange, and the hard gasket is abutted between the threaded end of the jacking screw and the flange part of the first necked flange.
In an optional embodiment, the inner hole of the nut loop comprises an inner thread section, a tool withdrawal groove section and a convex edge matching section which are connected in sequence; the internal thread section is used for forming a connecting thread, the tool withdrawal groove section is used for being matched with a flange part of the first neck flange and the hard washer, and the convex edge matching section is used for forming an annular convex edge.
In an alternative embodiment, at least one side end face of the hard gasket is provided with a solid lubricating coating.
In an optional embodiment, the thread turning direction of the connecting thread is opposite to that of the thread through hole, the minimum gap between the thread through hole and the pushing screw is a first gap, the minimum gap between the connecting thread and the external thread of the flange part of the second necked flange is a second gap, and the size of the first gap is larger than that of the second gap;
the solid lubricating coating can generate elastic deformation along the axial direction of the hard washer, and when the end face of one side of the hard washer is provided with the solid lubricating coating, the maximum deformation amount of the elastic deformation generated by the solid lubricating coating of the side is not less than the sum of the sizes of the first gap and the second gap; when the solid lubricating coatings are arranged on the end faces of the two sides of the hard washer, the maximum total deformation amount of elastic deformation generated by the solid lubricating coatings on the two sides is not less than the sum of the sizes of the first gap and the second gap.
In an optional embodiment, positioning grooves are formed in the side, close to each other, of the flange portion of the first necked flange and the flange portion of the second necked flange, a positioning space for accommodating a sealing element is formed between the two positioning grooves, and the sealing element and the positioning groove on at least one side are fixed through a connecting piece.
In an optional embodiment, the number of the thread through holes is multiple, and the thread through holes are uniformly distributed on the annular convex edge around the circumferential direction of the axis of the nut loop; the number of the pushing screws is equal to that of the threaded through holes, and a single pushing screw is in threaded fit with a single threaded through hole.
In an alternative embodiment, the outer surface of the neck portion of the second necked flange is formed with a boss portion for interaction with a wrench; and/or the outer surface of the nut loop is formed with a boss portion which can interact with the wrench.
In a second aspect, a nut type loose flange combination tool comprises an operation wrench and the nut type loose flange structure, wherein a plurality of thread through holes of the nut type loose flange structure are uniformly distributed on an annular convex edge around the circumferential direction of the axis of the nut loose, the number of the jacking screws is equal to that of the thread through holes, and a single jacking screw is in threaded fit with a single thread through hole; the operation wrench comprises an operation part and a positioning part connected with the operation part, and the positioning part can be mutually fixed with at least two pushing screws; the outer surface of the neck portion of the second necked flange is formed with a ledge portion adapted to interact with a wrench.
In an optional embodiment, at least two positioning holes are processed on the positioning portion, and the at least two positioning holes can be correspondingly sleeved with the same number of pushing screws at the same time.
The embodiment of the invention has the beneficial effects that:
according to the nut type looper flange structure provided by the embodiment of the invention, the first necked flange and the second necked flange are arranged in the nut looper, and the two necked flanges are accurately positioned and limited in the inner hole of the nut looper, so that on one hand, a constraint space can be formed, the flanges on two sides are accurately positioned, the traditional hole-hole aligning mode is replaced, on the other hand, the operation convenience is greatly improved, and only the flanges on two sides are required to be placed in the inner hole of the nut looper, and the traditional complex mode that a plurality of holes are matched with the plurality of holes for positioning is not required; in addition, the pushing screws are arranged in the annular convex edge of the nut loop, so that the flanges on two sides can be tightly abutted together, and sealing and stable connection can be realized.
In addition, the nut-type loose flange combination tool provided by the embodiment of the invention can apply force to fix the nut loose through a matched operation wrench on the basis of the nut-type loose flange structure, so that the flanges on two sides can be conveniently connected with other structures, the connection with other structures is convenient on the basis of realizing the sealing connection between the flanges, and the operability is stronger.
Generally, the nut type loose flange structure and the combined tool provided by the embodiment of the invention can realize the sealing connection between the flange and the flange, and the traditional mode of connecting a plurality of flange holes with a plurality of flange holes is not needed, so that the mounting precision requirement is reduced, the operation convenience is improved, and the nut type loose flange structure and the combined tool can be better disassembled and mounted on the premise of ensuring the connection stability between the flange and the flange.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and those skilled in the art can also obtain other related drawings based on the drawings without inventive efforts.
Fig. 1 is a schematic front view of a nut-type loose flange structure provided in an embodiment of the present invention;
FIG. 2 is a schematic left-side view of a nut-type loose flange structure provided in an embodiment of the present invention;
FIG. 3 is a sectional view taken along line A-A of a nut-type loose flange structure provided in an embodiment of the present invention;
FIG. 4 is a schematic structural view of a nut loop and a second necked flange provided in accordance with an embodiment of the present invention;
fig. 5 is a schematic structural diagram of a nut type loose flange combination tool provided by an embodiment of the invention.
Icon: 1-nut loop; 2, pushing a screw; 3-a hard washer; 4-a second necked flange; 5-a first necked flange; 6-a seal; 7-operating a wrench; 11-internal thread section; 12-a first relief groove section; 13-a second relief groove section; 14-ledge mating section; 15-threaded through holes; 16-annular convex edge; 41-a boss portion; 42-a flange portion; 71-a positioning portion.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or the orientations or positional relationships that the products of the present invention are conventionally placed in use, and are only used for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1
Referring to fig. 1 to 3, the nut-type loose flange structure provided in this embodiment mainly includes a nut loose 1, a first necked flange 5, a second necked flange 4, and a pushing screw 2, where the first necked flange 5 and the second necked flange 4 mainly refer to flanges for connecting with a pipeline, and certainly, may also refer to flanges interconnected with other components or platforms in other applications.
In this embodiment, the inner surface of one end of the nut loop 1 is processed with a connecting thread, the inner surface of the other end is formed with an annular flange 16, and along the axial direction of the nut loop 1, the annular flange 16 is processed with a threaded through hole 15, that is, the annular flange 16 is formed in the inner space of the nut loop 1, and the annular flange 16 is processed with a threaded through hole 15 penetrating through the end surfaces of the annular flange 16, and the axial direction of the threaded through hole 15 is consistent with the axial direction of the nut loop 1. Through above technical scheme, formed the main part of nut loop 1, regard nut loop 1 as the setting element of injecing first hubbed flange 5 and second hubbed flange 4 hookup location or joint space, it needs to rely on external platform or artifical assistance-location and accomplish the mode of aligning to connect between replacement traditional flange and the flange.
The neck of the first necked flange 5 passes through the inner hole of the annular convex edge 16, and the outer surface of the neck is matched with the inner hole of the annular convex edge 16, where the mutual matching may refer to a hole-shaft type mutual fixed matching, such as an interference fit, a transition fit or a clearance fit (mainly referring to a clearance fit in a general scene), or may refer to a hole-shaft type mutual rotatable matching, that is, it means that a certain rotatable clearance is provided, and whether the first necked flange 5 needs to rotate relative to the nut loop 1 or not in rotation in different applicable scenes. The flange portion of first necked flange 5 is arranged in 1 hole of nut loop, and the surface of this flange portion mutually supports with 1 hole of nut loop, and the mode of mutually supporting here is unanimous with foretell mutually supporting mode, can confirm whether first necked flange 5 needs to rotate relative nut loop 1 according to the needs that are suitable for the scene to can obtain, first necked flange 5 mainly adopts coaxial setting with nut loop 1 here.
Similarly, the second necked flange 4 is mainly disposed coaxially with the nut loop 1, specifically, the outer surface of the flange portion 42 of the second necked flange 4 is provided with an external thread, and the flange portion 42 is matched with the connecting thread of the nut loop 1 through the external thread, which means that a detachable fixing manner of threaded connection is adopted between the second necked flange 4 and the nut loop 1, and the mutually connected portion is between the flange portion 42 of the second necked flange 4 and the connecting thread of the inner hole end portion of the nut loop 1. The relative position relationship between the first and second necked flanges 5 and 4 is determined by the arrangement of the nut loop 1, at this time, the connection sealing performance between the two flanges needs to be ensured, a sealing element 6 is arranged between the flange part 42 of the second necked flange 4 and the flange part of the first necked flange 5, that is, the sealing element 6 is arranged between the end surfaces of the two side flanges which are contacted with each other, so as to ensure the sealing performance of the connection part, it should be noted that the sealing element 6 can be a sealing ring made of metal or plastic, or a part made of viscous material, or a sealing medium under some special application scenes, such as sealed fluid (gas or liquid) medium. It is only necessary to satisfy the requirement that it is achieved that the end faces between the flange portion 42 of the second necked flange 4 and the flange portion of the first necked flange 5 can be pressed against each other and form a sealed connection.
In order to realize mutual extrusion and approach between the first and second necked flanges 5 and 4, thereby ensuring the sealing performance of the two, the pushing screw 2 is in threaded fit with the threaded through hole 15 of the annular flange 16, that is, the pushing screw 2 and the threaded through hole 15 are in threaded connection, and the threaded end of the pushing screw 2 can act on the flange part of the first necked flange 5, so that the flange part of the first necked flange 5, the flange part 42 of the second necked flange 4 and the sealing element 6 are in mutual sealing connection. Through the technical scheme, only the pushing screw 2 needs to be screwed in, so that the pushing screw acts on the flange part of the first necked flange 5, the whole first necked flange 5 is pushed to move towards and approach the second necked flange 4, the sealing element 6 is extruded to a certain degree between the first necked flange 5 and the second necked flange 4, the sealing element 6 meets the requirement of pretightening force, and the connection sealing performance among the first necked flange, the second necked flange and the third necked flange is ensured. Adopt and push up the screw 2 and need not traditional flange hole and flange hole alignment operation equally, only need screw up and push up the screw 2, will produce powerful top thrust, top thrust and the reverse acting force that acts on nut loop 1 produce powerful clamp force on first hubbed flange 5 together, make 6 pretensions of sealing member and reach sealed effect, it is little to push up the screw 2 friction diameter simultaneously, can realize high top thrust with little moment of torsion relatively, the actual operation of being convenient for.
Through the main part technical scheme of the nut formula loose flange structure that this embodiment provided, can obtain that it is different with the mode of twisting connecting bolt (taking the nut) in proper order after counterpointing relatively through a round flange hole and another circle flange hole between two flanges of tradition, traditional mode needs to repeat accurate counterpoint between flange hole and the flange hole, or needs purpose-made support appurtenance to adjust while coordinating and accomplish, or relies on the pure manual location of both sides, all be troublesome and complicated relatively to a certain extent. And combine the above-mentioned looper flange structure that this application provided, only need send into first necked flange 5 and second necked flange 4 (take sealing member 6) or twist into to looper nut 1, the unilateral is twisted again at last and is pushed up and push away screw 2, just can realize the stable sealing connection of both sides flange, need not complicated both sides hole site counterpoint operation, after finishing according to the required processing of precision, assembly operation also can be accomplished in direct one-man operation, avoid needing two people or needing the shortcoming of the peculiar exclusive instrument of great dependence like traditional mode.
Generally, the nut type loop flange structure that this embodiment provided regards nut loop 1 as the initial part of injecing, and it just can install first hubbed flange 5, sealing member 6 and second hubbed flange 4 in proper order to fix a position nut loop 1, screws into again at last and pushes away screw 2, not only is applicable to single assembly operation, and whole convenient assembling is swift moreover, also can guarantee the stability and the leakproofness of connecting simultaneously, has possessed the mode that replaces traditional flange and flange joint, has wider application prospect.
In order to slow down the hard damage between the threaded end (screwing-in end) of the pushing screw 2 and the flange part of the first necked flange 5, the nut type loose flange structure further comprises a hard gasket 3, the hard gasket 3 is sleeved on the neck part of the first necked flange 5, and the hard gasket 3 is abutted between the threaded end of the pushing screw 2 and the flange part of the first necked flange 5. It is shown that hard gasket 3 is as pushing away the biography power middleware between screw 2 and the first hubbed flange 5 promptly, especially push away the screw thread end direct action of screw 2 on hard gasket 3, hard gasket 3 transmits corresponding extrusion force for the flange portion of first hubbed flange 5 again, evenly enlarges lifting surface to slow down the hard effort damage of the flange portion of first hubbed flange 5, during later maintenance through change hard gasket 3 can, guaranteed the life of first hubbed flange 5. It should be noted that, for those skilled in the art, the hard washer 3 generally refers to a steel structure with a heat treatment hardness greater than HRC44, and the type of the hard washer may be determined according to applicable scenarios and requirements, and will not be described herein again.
Referring to fig. 4, in order to ensure that the jacking screw 2, the hard washer 3, the first necked flange 5 and the second necked flange 4 can effectively interact with each other, in the present embodiment, the inner bore of the nut loop 1 includes an internal thread section 11, a relief groove section (which includes a first relief groove section 12 and a second relief groove section 13), and a ledge mating section 14, which are connected in sequence, that is, the inner bore of the nut loop 1 is divided into at least the above three parts in sequence for differentiation and description. In particular, the internal thread section 11 is used for forming the connecting thread, because the connecting thread is mainly used for being in threaded fit with the flange portion 42 of the second necked flange 4, the internal thread section 11 is used for being in fit with the flange portion 42 of the second necked flange 4, and the first necked flange 5 can be sleeved in the connecting thread easily; the tool retracting groove section is not only used for being matched with a flange part of the first necked flange 5 and the hard gasket 3 (mainly the second tool retracting groove section 13 is matched with the flange part of the first necked flange 5, and the first tool retracting groove section 12 is matched with the hard gasket 3), but also used for retracting a tool in the machine tool manufacturing process; the ledge mating section 14 is configured to form an annular ledge 16, and as such, the mating therebetween is selected to be either a relatively fixed mating or a relatively rotatable mating, depending on the application.
The purpose of each part in the inner hole of the nut loop 1 is clarified, in order to realize effective contact and action of all parts in the inner hole, the hard washer 3 can be completely acted on the flange part of the first necked flange 5, the flange part of the first necked flange 5 can be completely acted on the flange part 42 of the second necked flange 4 (the sealing element 6 plays a role in force and force transmission), so that the directness and the effectiveness of interaction of the jacking bolt 2 and the hard washer 3, interaction of the hard washer 3 and the flange part of the first necked flange 5, and interaction of the flange part of the first necked flange 5 and the flange part 42 of the second necked flange 4 are improved, and the smoothness that the mutual contact between internal parts is blocked or hindered by the bulge on the surface of the inner hole of the nut loop 1 is avoided.
To further secure the thread of the ejector screw 2The contact stability between the end and the hard gasket 3, and at least one side end face of the hard gasket 3 is provided with a solid lubricating coating. That is, at least one of the two side end faces of the hard washer 3 is provided with a solid lubricating coating, which is used for preventing the first necked flange 5 from rotating when the nut loop 1 and the second necked flange 4 are fastened relatively, so that the lubricating performance is increased, and the sealing performance between the parts is prevented from being greatly influenced. As will be clear to those skilled in the art, solid lubricant coatings are primarily referred to as metals (e.g., Fe-based, Ni-based, Co-based, etc.), ceramics (SiO)2、ZrO2、Cr2O3) Or a composite material which is prepared by taking a non-metallic material (polytetrafluoroethylene, polyimide, polyether ether ketone and ultra-high molecular weight polyethylene) as a matrix, adding solid lubricants (graphite, soft metals, layered solids, fluorides or high molecular polymers) and wear-resistant materials (carbides, nitrides and silicides), oxidation-resistant materials (Ni-Mo-Al) and the like, and performing certain processes (heat, electroplating, chemical plating or laser cladding) and has high strength, high wear resistance and excellent self-lubricating property is not described any more.
Due to the fact that the technical scheme of the solid lubricating coating is added, the lubricating property between the hard washer 3 and the first neck flange 5 and/or between the hard washer 3 and the pushing screw 2 can be increased, and the phenomenon that when the fastening force is large, synchronous rotation cannot be further fastened due to overlarge friction force is prevented. Of course, according to different applicable scenarios, the solid lubricating coating may be disposed on one side of the hard gasket 3 close to the annular convex edge 16, on one side close to the second necked flange 4, or on both sides of the hard gasket 3, so that the purpose of increasing the lubricating performance can be achieved in any form, and the wear resistance between the components can be improved.
Through above technical scheme, especially the increase of solid-state lubrication coating, after top pushing screw 2 preliminary pretension, when screwing up second necked flange 4 again, avoid the frictional force too big and drive first necked flange 5 synchronous revolution, lead to the phenomenon of unable further fastening, perhaps appear second necked flange 4 when fastening in place, when further screwing up top pushing screw 2, driven first necked flange 5 and second necked flange 4 also synchronous revolution, lead to the phenomenon of unable further fastening. In consideration of practical operability, when the pre-tightening force is large enough and the friction force of the solid lubricating coating is relatively large, the phenomenon that the first and second necked flanges 5 and 4 rotate synchronously and cannot be further tightened can occur under the condition of small probability, and the limit of the pre-tightening force is further improved. The screw thread turning direction of the connecting screw thread is opposite to that of the screw thread through hole 15, so that the condition of synchronous rotation between the connecting screw thread and the screw thread through hole due to an external force can be avoided no matter how much pretightening force is, and the sufficient connection stability between the connecting screw thread and the screw thread through hole is ensured.
In addition, because the thread and the thread have a matching tolerance gap, under the condition of insufficient processing precision, in order to eliminate the loss of sealing performance caused by the gap, the minimum gap of the matching between the threaded through hole 15 and the pushing screw 2 is defined as a first gap, the minimum gap of the matching between the connecting thread and the external thread of the flange part 42 of the second necked flange 4 is defined as a second gap, the size of the first gap is larger than that of the second gap, namely, when the pushing screw 2 is allowed to be screwed again, external force is applied to the pushing screw 2, in the first gap with the originally same thread teeth on both sides, one is larger in size, the other is smaller (one side along the force application direction is smaller), the second gap on one side of the thread teeth of the connecting thread is zero at the moment, so that when the external force acts on the pushing screw 2, the external force can completely and fully and effectively act on the second necked flange 4, the phenomenon that the first gap on one side of the pushing screw 2 is changed into zero in advance due to a part of force is avoided, and external force cannot be completely transmitted to the second neck flange 4 through the hard washer 3.
Furthermore, the solid lubricating coating can generate elastic deformation (can recover after deformation) along the axial direction of the hard washer 3, the surface of the solid lubricating coating made of the material has certain elasticity, and the solid lubricating coating can be compressed along the axial direction under the action of external force and can automatically recover after the external force disappears. When the end face of one side of the hard washer 3 is provided with the solid lubricating coating, the maximum deformation amount of elastic deformation generated by the solid lubricating coating on the side is not less than the sum of the sizes of the first gap and the second gap; when the solid lubricating coatings are arranged on the end faces of the two sides of the hard washer 3, the maximum total deformation amount of elastic deformation generated by the solid lubricating coatings on the two sides is not less than the sum of the sizes of the first gap and the second gap. By combining the technical scheme, when the pushing screw 2 is continuously applied with external force for fastening, the second gap on one side (the side along the force application direction) of the screw teeth of the connecting screw is firstly changed to zero, because the hard gasket 3 does not generate enough deformation at the moment to play a role in transferring force and force, when the second gap on one side is firstly changed to zero, the pushing screw 2 starts to obviously compress the solid lubricating coating and reaches the maximum deformation amount until the first gap on one side is changed to zero, the solid lubricating coating cannot be further formed, at the moment, all screw thread matching is in sealing contact in place, the maximum sealing performance is reached, but as the sealing is formed on the same side of the screw teeth at the same time, the sealing performance is reduced once rebounded, and when the solid lubricating coating is recovered, the solid lubricating coating is gradually recovered to the initial position from the maximum deformation position, at the moment, the maximum deformation amount is larger than or equal to the sum of the sizes of the first gap and the second gap, therefore, the sealing form of the same side of the two threads can be converted into the sealing form of the opposite side, and the maximum sealing performance is achieved again, so that the further sealing performance of the whole loop flange structure is ensured.
Through the technical scheme, the hard gasket 3, the flange part of the first necked flange 5 and the flange part 42 of the second necked flange 4 are in good sealing connection, in order to further achieve better sealing performance between the flange part of the first necked flange 5 and the flange part 42 of the second necked flange 4, positioning grooves are formed on the sides, close to each other, of the flange part of the first necked flange 5 and the flange part 42 of the second necked flange 4, positioning spaces for accommodating the sealing elements 6 are formed between the two positioning grooves, the shapes of the positioning spaces are matched with the spaces of the sealing elements 6, the sealing elements 6 can be just accommodated to achieve contact sealing performance, meanwhile, the sealing elements 6 are fixed with the positioning grooves on at least one side through connecting pieces, and the connecting pieces can be bolts, rivets, magnets, bonding layers and the like, only the requirement that the sealing elements 6 can be stably connected with at least one positioning groove is met, the sealing device can prevent the sealing instability caused by the dislocation of the sealing element 6 when the positioning grooves on the two sides are close to each other for molding.
In addition, the flange part 42 for the first necked flange 5 and the flange part 42 for the second necked flange 4 are generally in the form of a revolving body, in order to prevent stress concentration on one side, uniform force application is required to ensure the uniformity of force and force transmission, the plurality of thread through holes 15 are provided, and the plurality of thread through holes 15 are uniformly distributed on the annular convex edge 16 around the circumference of the axis of the nut loop 1, namely, in the form shown in fig. 2, the number of the jacking screws 2 is equal to that of the thread through holes 15, and the single jacking screw 2 is in threaded fit with the single thread through hole 15, so that the purpose of comprehensive and balanced acting force of the whole flange structure in the assembling process and after the assembling is completed can be ensured. Meanwhile, in order to facilitate external force application and convenient disassembly and assembly of the whole flange structure, a boss portion 41 capable of interacting with a wrench is formed on the outer surface of the neck portion of the second necked flange 4, and/or a boss portion 41 capable of interacting with a wrench is formed on the outer surface of the nut loop 1.
Through the above technical scheme, it can be obtained that at least one of the outer surface of the neck of the second necked flange 4 and the outer surface of the nut loose 1 is formed into the boss portion 41 capable of interacting with the wrench, where the boss portion 41 is mainly a rotary step with an angle, and can be mutually matched with different inner angle wrenches for operation, such as an inner hexagonal wrench and a hexagonal boss, which can be mutually fixed and facilitate force application operation. When the outer surface of the neck of the second necked flange 4 is formed with the boss portion 41, the neck of the second necked flange 4 is directly fixed by a wrench, and then the flange portion 42 of the second necked flange 4 is mutually matched with the connecting thread by rotating operation, only at this time, the nut loop 1 needs to be fixed. The nut loop 1 can be fixed by other platforms or tools, for example, other connecting pieces or connecting grooves are designed on the nut loop 1, and the connecting pieces or the connecting grooves are positioned by a special tool to ensure that the nut loop 1 cannot rotate relatively, for example, the boss part 41 is formed on the outer surface of the nut loop 1 and is fixed by a wrench, namely, the mode that the boss part 41 is arranged on both the connecting pieces or the connecting grooves is adopted, and only the nut loop 1 needs to be fixed relatively no matter what mode. Similarly, when only the boss portion 41 is formed on the outer surface of the nut loop 1, it is fixed by a wrench, and then the second necked flange 4 is rotated by another platform or tool. Alternatively to this embodiment, the outer surface of the neck of the second necked flange 4 is formed with a boss portion 41, and the outer surface of the nut loop 1 may be provided with the boss portion 41 or fixed by other platform or tool.
Example 2
Referring to fig. 5, the present embodiment further provides a nut type loose flange combination tool, which includes an operation wrench 7 and the nut type loose flange structure described in embodiment 1, it should be noted that, the nut type loose flange structure in the present embodiment is further defined and optimized on the alternative of embodiment 1, namely, the nut type looper flange structure has a plurality of thread through holes 15, the thread through holes 15 are uniformly distributed on the annular convex edge 16 around the circumference of the axis of the nut looper 1, the number of the thrusting screws 2 is equal to that of the thread through holes 15, a single thrusting screw 2 is in thread fit with a single thread through hole 15, and the nut type looper flange structure is suitable for the form of a plurality of thread through holes 15, the remainder corresponds to the selection range described in embodiment 1, and the outer surface of the neck portion of the second necked flange 4 in this embodiment is formed with a boss portion 41 for the purpose of operating the wrench 7 for relative fixation. Specifically, the operation wrench 7 comprises an operation portion and a positioning portion 71 connected with the operation portion, the positioning portion 71 can be fixed with at least two pushing screws 2, that is, the boss portion 41 formed on the outer surface of the neck portion of the second necked flange 4 is adopted, and the nut loop 1 is fixed by other platforms or tools. Through the technical scheme, the spanner and the neck outer surface forming boss part 41 of the second necked flange 4 are fixed with each other and reliably connected, and the positioning part 71 of the operation spanner 7 and at least two pushing screws 2 of the nut loop 1 are fixed with each other, so that the independent fixing mode of the second necked flange 4 and the nut loop 1 is realized, and the subsequent assembly operation is facilitated. Meanwhile, the mode does not need to process the rest part or the rest platform on the nut loop 1, for example, a boss part is formed on the nut loop 1, so that the processing difficulty is reduced, and the strength and the performance of the nut loop 1 are not influenced by the change of the shape.
In addition, in order to improve the convenience of operation, in this embodiment, the positioning portion 71 has an arc-shaped clamping groove which is matched with the outer surface of the neck portion of the first necked flange 4, the arc-shaped clamping groove is used for pre-positioning the neck portion of the first necked flange 4, but the arc-shaped clamping groove is not required to be in contact with the first necked flange 4, and only plays a role of preliminary positioning, at least two positioning holes are processed on the positioning portion 71, and the at least two positioning holes can be correspondingly sleeved with the pushing screws 2 with the same number at the same time, that is, the number of the positioning holes is the same as that of the pushing screws 2, and both are at least two, and the single positioning hole is sleeved with the single pushing screw 2, so that the positioning portion 71 can be rapidly matched and positioned with the pushing screw 2, and the operation portion can be conveniently applied with force and fixed. The combination tool of this embodiment is the relative simple operation nature stronger, is applicable to the condition that 1 surface of nut loop is the face of cylinder moreover, can adopt less cost processing design nut loop 1.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention. It should be noted that structures or components illustrated in the drawings are not necessarily drawn to scale, and descriptions of well-known components and processing techniques and procedures are omitted to avoid unnecessarily limiting the invention.
Claims (7)
1. A nut type loose flange structure is characterized by comprising:
the inner surface of one end of the nut loop is provided with a connecting thread, the inner surface of the other end of the nut loop is provided with an annular convex edge, and the annular convex edge is provided with a threaded through hole along the axial direction of the nut loop;
the neck of the first necked flange penetrates through the inner hole of the annular convex edge, the outer surface of the neck is matched with the inner hole of the annular convex edge, the flange part of the first necked flange is positioned in the inner hole of the nut loop, and the outer surface of the flange part is matched with the inner hole of the nut loop;
the outer surface of the flange part of the second necked flange is provided with external threads, the flange part is matched with the connecting threads of the nut loop through the external threads, and a sealing element is arranged between the flange part of the second necked flange and the flange part of the first necked flange;
the pushing screw is in threaded fit with the threaded through hole in the annular convex edge, and the threaded end of the pushing screw can act on the flange part of the first necked flange, so that the flange part of the first necked flange, the flange part of the second necked flange and the sealing element are mutually and hermetically connected;
the hard gasket is sleeved on the neck of the first necked flange and is tightly propped between the threaded end of the jacking screw and the flange part of the first necked flange; at least one side end face of the hard gasket is provided with a solid lubricating coating;
the thread turning direction of the connecting thread is opposite to that of the thread through hole, the minimum gap between the thread through hole and the pushing screw is a first gap, the minimum gap between the connecting thread and the external thread of the flange part of the second necked flange is a second gap, and the size of the first gap is larger than that of the second gap;
the solid lubricating coating can generate elastic deformation along the axial direction of the hard washer, and when the solid lubricating coating is arranged on the end face of one side of the hard washer, the maximum deformation amount of the elastic deformation generated by the solid lubricating coating on the side is not less than the sum of the sizes of the first gap and the second gap; when the solid lubricating coatings are arranged on the end faces of the two sides of the hard washer, the maximum total deformation amount of elastic deformation generated by the solid lubricating coatings on the two sides is not less than the sum of the sizes of the first gap and the second gap.
2. A nut type loose flange structure according to claim 1, characterized in that the inner hole of the nut loose comprises an inner thread section, a tool withdrawal groove section and a convex edge matching section which are connected in sequence;
the internal thread section is used for shaping connecting thread, move back the sword groove section be used for with the flange portion of first hubbed flange reaches the stereoplasm packing ring is mutually supported, protruding edge cooperation section is used for the shaping cyclic annular protruding edge.
3. A nut-type loose flange structure as defined in claim 1, wherein positioning grooves are formed on the sides of the flange portions of the first and second necked flanges adjacent to each other, a positioning space for accommodating the sealing member is formed between the two positioning grooves, and the sealing member is fixed to the positioning groove on at least one side by a connecting member.
4. A nut type loose flange structure as claimed in claim 1, wherein the threaded through hole is plural, and the plural threaded through holes are uniformly distributed on the annular convex edge around the circumferential direction of the nut loose axis; the number of the pushing screws is equal to that of the threaded through holes, and a single pushing screw is in threaded fit with a single threaded through hole.
5. A nut-type loose flange structure as defined in claim 1, wherein an outer surface of the neck portion of said second necked flange is formed with a boss portion for interacting with a wrench;
and/or the outer surface of the nut loop is formed with a boss part capable of interacting with a wrench.
6. A nut type loose flange combination tool, which is characterized by comprising an operating wrench and a nut type loose flange structure as claimed in any one of claims 1 to 3, wherein the nut type loose flange structure has a plurality of threaded through holes, the plurality of threaded through holes are uniformly distributed on the annular convex edge around the circumferential direction of the axis of the nut loose, the number of the jacking screws is equal to that of the threaded through holes, and a single jacking screw is in threaded fit with a single threaded through hole;
the operating wrench comprises an operating part and a positioning part connected with the operating part, and the positioning part can be mutually fixed with at least two pushing screws;
the outer surface of the neck of the second necked flange is formed with a boss portion that is adapted to interact with a wrench.
7. A nut type loose flange combination tool as claimed in claim 6, wherein at least two positioning holes are formed in said positioning portion, and at least two of said positioning holes can be simultaneously sleeved with the same number of said jacking screws correspondingly.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111265125.3A CN113983253B (en) | 2021-10-28 | 2021-10-28 | Nut type loose flange structure and combined tool |
| PCT/CN2021/131096 WO2023070764A1 (en) | 2021-10-28 | 2021-11-17 | Nut-type lap-joint flange structure, and combination tool |
| US18/614,910 US20240229991A1 (en) | 2021-10-28 | 2024-03-25 | Nut type rotatable flange structure and combination tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111265125.3A CN113983253B (en) | 2021-10-28 | 2021-10-28 | Nut type loose flange structure and combined tool |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113983253A CN113983253A (en) | 2022-01-28 |
| CN113983253B true CN113983253B (en) | 2022-07-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111265125.3A Active CN113983253B (en) | 2021-10-28 | 2021-10-28 | Nut type loose flange structure and combined tool |
Country Status (3)
| Country | Link |
|---|---|
| US (1) | US20240229991A1 (en) |
| CN (1) | CN113983253B (en) |
| WO (1) | WO2023070764A1 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114607852B (en) * | 2022-03-07 | 2024-03-12 | 山东核电设备制造有限公司 | High-pressure combined flange lens gasket sealing structure |
Family Cites Families (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR1540946A (en) * | 1967-04-13 | 1968-10-04 | Deformable Metal Seal Pipe Fitting | |
| DE1921173A1 (en) * | 1969-04-25 | 1970-11-12 | Siemens Ag | Pipe connection for high pressure and temperature loads |
| JPH0123021Y2 (en) * | 1986-07-04 | 1989-07-13 | ||
| US5387017A (en) * | 1993-05-14 | 1995-02-07 | Gill Ajit Singh | Coupling for attachment to the end of a pipe for securement to the pipe or for joining pipes together |
| CN2212697Y (en) * | 1993-09-07 | 1995-11-15 | 陆秀成 | Pipe joint |
| JP5779080B2 (en) * | 2011-12-08 | 2015-09-16 | 株式会社ブリヂストン | Joint structure |
| JP5589022B2 (en) * | 2012-05-10 | 2014-09-10 | 井上スダレ株式会社 | Flange connection structure |
| CN203431350U (en) * | 2013-08-28 | 2014-02-12 | 航天材料及工艺研究所 | Sealing device wide in temperature domain and resistant to various mediums |
| CN205859420U (en) * | 2016-07-19 | 2017-01-04 | 西安交通大学 | High Temperature High Pressure flange under a kind of condition of supercritical water seals structure |
| IT201800010510A1 (en) * | 2018-11-22 | 2020-05-22 | Saipem Spa | CONNECTOR FOR PIPES AND METHOD OF CONNECTING THE CONNECTOR TO A PIPE |
| CN110848484A (en) * | 2019-11-11 | 2020-02-28 | 湖南天行健能源管理有限公司 | Leak-proof fastening flange plate |
| CN210830888U (en) * | 2019-11-15 | 2020-06-23 | 湖北优尔特轴承科技有限公司 | Outer flange with auxiliary connection structure |
| CN213117908U (en) * | 2020-07-03 | 2021-05-04 | 天津东方群俊环保科技有限公司 | Sealing device for energy-saving water pump |
| CN112145826A (en) * | 2020-10-19 | 2020-12-29 | 乐清市牵引机电厂 | Stainless steel or copper friction welding movable joint and manufacturing process |
| CN213512531U (en) * | 2020-11-04 | 2021-06-22 | 苏州市胥拓五金制品有限公司 | Vehicle flange forging with good sealing performance |
-
2021
- 2021-10-28 CN CN202111265125.3A patent/CN113983253B/en active Active
- 2021-11-17 WO PCT/CN2021/131096 patent/WO2023070764A1/en unknown
-
2024
- 2024-03-25 US US18/614,910 patent/US20240229991A1/en active Pending
Also Published As
| Publication number | Publication date |
|---|---|
| CN113983253A (en) | 2022-01-28 |
| WO2023070764A1 (en) | 2023-05-04 |
| US20240229991A1 (en) | 2024-07-11 |
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Effective date of registration: 20241025 Address after: No. 1, Henan Sanxiang, Sanlihe, Xicheng District, Beijing 100045 Patentee after: China nuclear industry Group Co.,Ltd. Country or region after: China Address before: 610000 No. 715, north section of Hupan Road, Tianfu new area, Chengdu, Sichuan Patentee before: SOUTHWESTERN INSTITUTE OF PHYSICS Country or region before: China |