CN113967823B - Manufacturing method of aluminum alloy product with stainless steel insert - Google Patents
Manufacturing method of aluminum alloy product with stainless steel insert Download PDFInfo
- Publication number
- CN113967823B CN113967823B CN202111440474.4A CN202111440474A CN113967823B CN 113967823 B CN113967823 B CN 113967823B CN 202111440474 A CN202111440474 A CN 202111440474A CN 113967823 B CN113967823 B CN 113967823B
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- China
- Prior art keywords
- aluminum alloy
- alloy product
- stainless steel
- steel insert
- spindle load
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- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 42
- 239000010935 stainless steel Substances 0.000 title claims abstract description 33
- 229910001220 stainless steel Inorganic materials 0.000 title claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 238000000034 method Methods 0.000 claims abstract description 12
- 238000012544 monitoring process Methods 0.000 claims description 11
- 238000004512 die casting Methods 0.000 claims description 5
- 238000005259 measurement Methods 0.000 description 3
- 239000003637 basic solution Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Numerical Control (AREA)
Abstract
The invention relates to a manufacturing method of an aluminum alloy product, in particular to a manufacturing method of an aluminum alloy product with a stainless steel insert, which comprises the following steps: s1, an aluminum alloy product blank forming step with a stainless steel insert embedding operation process; s2, processing the aluminum alloy product blank obtained in the step S1, and processing a part of the aluminum alloy product blank, which is designed with the stainless steel insert, by using a machine tool; in step S2, measuring the spindle load of the machine tool, and continuing processing when the measured value of the spindle load is between 5 and 40 nm; when the measured value of the spindle load is out of 5-40 nm, the processing is stopped. The problem that unqualified products are easy to mix into qualified products due to neglected loading of stainless steel inserts in the prior art is solved.
Description
Technical Field
The invention relates to a manufacturing method of an aluminum alloy product, in particular to a manufacturing method of an aluminum alloy product with a stainless steel insert.
Background
In order to improve the rigidity and strength of part of the aluminum alloy product, a stainless steel insert needs to be embedded in the aluminum alloy product, so that the purpose of improving the rigidity and strength of the corresponding part of the aluminum alloy product is achieved. The method of embedding the stainless steel insert into the aluminum alloy product mainly adopts the method of embedding the stainless steel insert into the aluminum alloy product when the die casting aluminum alloy product is adopted, but because the structure and the embedding method of the die casting mold are difficult to ensure that the stainless steel insert is necessarily arranged at the part needing to be embedded, a die casting operator is usually required to ensure the successful embedding of the stainless steel insert through visual inspection. The mode has great human factors, and is difficult to ensure accurate identification of the stainless steel inserts embedded in each aluminum alloy product, so that unqualified products which are neglected to be filled with the stainless steel inserts are easily mixed into qualified products.
Disclosure of Invention
The invention aims to provide a manufacturing method of an aluminum alloy product with a stainless steel insert, which aims to solve the problem that in the prior art, unqualified products are easy to mix into qualified products due to missing of the stainless steel insert.
In order to achieve the above object, the basic solution of the present invention provides a method for manufacturing an aluminum alloy product with a stainless steel insert, comprising the steps of: s1, an aluminum alloy product blank forming step with a stainless steel insert embedding operation process; s2, processing the aluminum alloy product blank obtained in the step S1, and processing a part of the aluminum alloy product blank, which is designed with the stainless steel insert, by using a machine tool; in step S2, measuring the spindle load of the machine tool, and continuing processing when the measured value of the spindle load is between 5 and 40 nm; when the measured value of the spindle load is out of 5-40 nm, the processing is stopped.
The beneficial effect of this basic scheme lies in: when the aluminum alloy product blank is processed in the step S2, whether the stainless steel insert is successfully embedded in the aluminum alloy product blank can be obtained by judging whether the measured value of the main shaft load is between 5 and 40 nm, and when the measured value of the main shaft load is between 5 and 40 nm, the fact that the stainless steel insert is successfully embedded in the aluminum alloy product blank is indicated, so that the aluminum alloy product blank can be continuously processed into a final finished product; when the measured value of the spindle load is out of 5-40 nm, the fact that the stainless steel insert is not successfully embedded in the aluminum alloy product blank is indicated, the aluminum alloy product is an unqualified product, and the processing is stopped; and further, the problem that unqualified products are easy to mix into qualified products due to the fact that whether stainless steel inserts are successfully embedded in aluminum alloy products is visually detected by people is avoided.
Further, the machine tool is a numerical control machine tool with a main shaft load monitoring system. With such a setting, the measurement of the spindle load of the machine tool is made without the need of an additional measuring device, thereby avoiding an increase in the processing cost.
Further, the machine tool is provided with an alarm parameter setting module matched with the spindle load monitoring system and an alarm unit matched with the alarm parameter setting module, and the alarm unit alarms when the spindle load monitoring system detects that the spindle load is not in a 5-40 nm interval by setting the spindle load of 5-40 nm as a non-response interval value of the alarm unit. With the arrangement, an operator does not need to pay attention to the change condition of the spindle load measurement value of the machine tool at any time, and only the alarm unit is required to alarm, so that the burden of the operator is reduced.
Detailed Description
The following is a further detailed description of the embodiments:
examples: a method of manufacturing an aluminum alloy product with a stainless steel insert, comprising the steps of: s1, an aluminum alloy product blank forming step with a stainless steel insert embedding operation process, wherein in the embodiment, the aluminum alloy product blank is preferably formed by adopting a die casting process; s2, processing the aluminum alloy product blank obtained in the step S1, processing a part of the aluminum alloy product blank, which is designed with the stainless steel insert, by using a machine tool, measuring the load of a main shaft of the machine tool, and continuing processing when the measured value of the load of the main shaft is between 5 and 40 nm; stopping processing when the measured value of the spindle load is out of 5-40 nm; in this embodiment, the machine tool is preferably a numerically-controlled machine tool with a spindle load monitoring system, an alarm parameter setting module (such as a PLC module) electrically connected to the spindle load monitoring system is further provided on the machine tool, an alarm unit matched with the alarm parameter setting module is also provided on the machine tool, 5-40 nm is set as an alarm non-response interval value through the alarm parameter setting module, the alarm parameter setting module compares in real time whether the spindle load value measured by the spindle load monitoring system is between 5-40 nm, and when the alarm parameter setting module determines that the spindle load measurement value measured by the spindle load monitoring system is between 5-40 nm, the alarm unit does not send an alarm signal, and the machine tool continues to process; when the alarm parameter setting module judges that the measured value of the spindle load measured by the spindle load monitoring system is out of 5-40 nm, the alarm unit sends an alarm signal, and the machine tool stops processing. Through the arrangement, the unqualified aluminum alloy products which are not successfully embedded into the stainless steel inserts can be accurately identified, and further the unqualified products are prevented from being mixed into the qualified products.
Claims (4)
1. A method of manufacturing an aluminum alloy product with a stainless steel insert, comprising the steps of: s1, an aluminum alloy product blank forming step with a stainless steel insert embedding operation process; s2, processing the aluminum alloy product blank obtained in the step S1, and processing a part of the aluminum alloy product blank, which is designed with the stainless steel insert, by using a machine tool; the method is characterized in that: in step S2, measuring the spindle load of the machine tool, and continuing processing when the measured value of the spindle load is between 5 and 40 nm; when the measured value of the spindle load is out of 5-40 nm, the processing is stopped.
2. The method of manufacturing an aluminum alloy product with stainless steel insert according to claim 1, wherein: the machine tool is a numerical control machine tool with a main shaft load monitoring system.
3. The method of manufacturing an aluminum alloy product with stainless steel insert according to claim 2, wherein: the machine tool is provided with an alarm parameter setting module matched with the spindle load monitoring system and an alarm unit matched with the alarm parameter setting module, and the alarm unit alarms when the spindle load monitoring system detects that the spindle load is not in a 5-40 nm interval by setting the spindle load of 5-40 nm as a non-response interval value of the alarm unit.
4. A method of manufacturing an aluminum alloy product with stainless steel insert according to claim 3, characterized in that: and in the step S1, the aluminum alloy product blank is molded by adopting a die casting process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111440474.4A CN113967823B (en) | 2021-11-30 | 2021-11-30 | Manufacturing method of aluminum alloy product with stainless steel insert |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111440474.4A CN113967823B (en) | 2021-11-30 | 2021-11-30 | Manufacturing method of aluminum alloy product with stainless steel insert |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113967823A CN113967823A (en) | 2022-01-25 |
| CN113967823B true CN113967823B (en) | 2023-12-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111440474.4A Active CN113967823B (en) | 2021-11-30 | 2021-11-30 | Manufacturing method of aluminum alloy product with stainless steel insert |
Country Status (1)
| Country | Link |
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| CN (1) | CN113967823B (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4086576A (en) * | 1974-11-27 | 1978-04-25 | C. L. Instruments Limited | Axle load monitoring systems |
| CN102248149A (en) * | 2011-07-15 | 2011-11-23 | 徐州徐航压铸有限公司 | Method for eliminating leakage of 4G18 die-casting aluminum alloy engine cylinder shell by using hole insert |
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| CN205679985U (en) * | 2016-06-12 | 2016-11-09 | 连云港杰瑞深软科技有限公司 | A kind of intelligence produces line process monitoring system |
| CN109211545A (en) * | 2018-08-27 | 2019-01-15 | 广西科技大学鹿山学院 | CNC moves axle load automatic alarm device and its method |
| CN109507952A (en) * | 2018-12-12 | 2019-03-22 | 成都飞机工业（集团）有限责任公司 | A kind of complex parts numerical control processing abnormality monitoring method based on cutting load |
| CN111571306A (en) * | 2020-04-13 | 2020-08-25 | 北京航空航天大学 | Method for adaptively controlling load of main shaft of numerical control machine tool |
| CN112894620A (en) * | 2021-02-26 | 2021-06-04 | 西门子（中国）有限公司 | Automatic processing production line and processing method for motor shaft |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6961637B2 (en) * | 2003-02-25 | 2005-11-01 | Ge Fanuc Automation Americas, Inc. | On demand adaptive control system |
| US10635073B2 (en) * | 2016-01-14 | 2020-04-28 | 2141632 Ontario Inc. | Electronically controlled substrate working apparatus |
| EP3825058A1 (en) * | 2019-11-22 | 2021-05-26 | Martin Huber | Machine tool and method for operating a machine tool |
-
2021
- 2021-11-30 CN CN202111440474.4A patent/CN113967823B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4086576A (en) * | 1974-11-27 | 1978-04-25 | C. L. Instruments Limited | Axle load monitoring systems |
| CN102248149A (en) * | 2011-07-15 | 2011-11-23 | 徐州徐航压铸有限公司 | Method for eliminating leakage of 4G18 die-casting aluminum alloy engine cylinder shell by using hole insert |
| CN103692472A (en) * | 2013-12-30 | 2014-04-02 | 广东联塑机器制造有限公司 | Automatic pipe cutter based on embedded integrated system |
| CN204294899U (en) * | 2014-11-20 | 2015-04-29 | 深圳市欣茂鑫精密五金制品有限公司 | A kind of in-mode inserts die-cast product |
| CN205679985U (en) * | 2016-06-12 | 2016-11-09 | 连云港杰瑞深软科技有限公司 | A kind of intelligence produces line process monitoring system |
| CN109211545A (en) * | 2018-08-27 | 2019-01-15 | 广西科技大学鹿山学院 | CNC moves axle load automatic alarm device and its method |
| CN109507952A (en) * | 2018-12-12 | 2019-03-22 | 成都飞机工业（集团）有限责任公司 | A kind of complex parts numerical control processing abnormality monitoring method based on cutting load |
| CN111571306A (en) * | 2020-04-13 | 2020-08-25 | 北京航空航天大学 | Method for adaptively controlling load of main shaft of numerical control machine tool |
| CN112894620A (en) * | 2021-02-26 | 2021-06-04 | 西门子（中国）有限公司 | Automatic processing production line and processing method for motor shaft |
Also Published As
| Publication number | Publication date |
|---|---|
| CN113967823A (en) | 2022-01-25 |
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