CN111893637B - Driving plate transmission device of large-scale rope braiding machine - Google Patents
Driving plate transmission device of large-scale rope braiding machine Download PDFInfo
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- CN111893637B CN111893637B CN202010964372.1A CN202010964372A CN111893637B CN 111893637 B CN111893637 B CN 111893637B CN 202010964372 A CN202010964372 A CN 202010964372A CN 111893637 B CN111893637 B CN 111893637B
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- driving plate
- plate
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- driving
- gear
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- 230000005540 biological transmission Effects 0.000 title claims abstract description 21
- 238000009954 braiding Methods 0.000 title claims abstract description 17
- 230000033001 locomotion Effects 0.000 claims abstract description 8
- 239000003638 chemical reducing agent Substances 0.000 claims description 28
- 238000003825 pressing Methods 0.000 claims description 22
- 210000004907 gland Anatomy 0.000 claims description 7
- 238000009826 distribution Methods 0.000 claims description 4
- 238000006073 displacement reaction Methods 0.000 claims description 2
- 238000003756 stirring Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04C—BRAIDING OR MANUFACTURE OF LACE, INCLUDING BOBBIN-NET OR CARBONISED LACE; BRAIDING MACHINES; BRAID; LACE
- D04C3/00—Braiding or lacing machines
- D04C3/02—Braiding or lacing machines with spool carriers guided by track plates or by bobbin heads exclusively
- D04C3/38—Driving-gear; Starting or stopping mechanisms
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04C—BRAIDING OR MANUFACTURE OF LACE, INCLUDING BOBBIN-NET OR CARBONISED LACE; BRAIDING MACHINES; BRAID; LACE
- D04C3/00—Braiding or lacing machines
- D04C3/48—Auxiliary devices
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Knitting Machines (AREA)
- Braiding, Manufacturing Of Bobbin-Net Or Lace, And Manufacturing Of Nets By Knotting (AREA)
Abstract
A dial driving device of a large-scale rope braiding machine belongs to a driving device of the rope braiding machine. The dial transmission includes: a lower disc, a dial driving device, an upper disc and a yarn carrier guiding device; the upper disc is connected to the lower disc, and a guide rail is arranged on the upper disc; a dial driving device is arranged between the upper disc and the lower disc; the yarn carrier guiding device is arranged on the driving plate of the driving plate driving device, and the movement of the yarn carrier is realized through the driving plate and the guide rail. The driving motor drives the driving plate gear to rotate through gear transmission, the upper driving plate and the lower driving plate synchronously rotate reversely under the driving plate gear transmission, and the driving plate transmission device of the invention has the advantages of simple structure, fewer parts, convenient processing and suitability for mass production. The advantages are that: the invention has the advantages of simple structure, wide application range, low noise, high reliability and high braiding efficiency, improves the application range of the machine, improves the product quality and improves the production speed of the product.
Description
Technical Field
The invention relates to a transmission device of a rope braiding machine, in particular to a dial transmission device of a large-scale rope braiding machine.
Background
At present, with the importance of the nation on ocean economy and the new requirements of the nation on infrastructure, especially the demands of markets such as offshore oil exploitation, ocean fishing, hoisting of large-scale equipment and the like on large-diameter and ultra-long ropes or slings, the demands on equipment for manufacturing large-diameter and ultra-long ropes are higher and higher, and the dial transmission device of the large-scale rope braiding machine is a key device of the large-diameter rope braiding equipment.
The Chinese patent 'dial transmission device of heavy-duty large-diameter rope braiding machine', patent publication No. CN 207738951U, discloses a dial transmission device of a trackless directional braiding machine, and solves the problem that the prior rope braiding machine cannot braid large-diameter ropes, but has been phased out by the market due to complex structure, high processing difficulty, high noise, low speed, poor reliability and low market acceptance.
Disclosure of Invention
The invention aims to provide a dial driving device of a large-scale rope braiding machine, which solves the problems of complex structure, high noise, low speed and poor reliability of the traditional rope braiding machine.
The purpose of the invention is realized in the following way: the dial transmission includes: a lower disc, a dial driving device, an upper disc and a yarn carrier guiding device; the upper disc is connected to the lower disc, and a guide rail is arranged on the upper disc; a dial driving device is arranged between the upper disc and the lower disc; the yarn carrier guiding device is arranged on the driving plate of the driving plate driving device, and the movement of the yarn carrier is realized through the driving plate and the guide rail.
The dial driving device includes: the device comprises a speed reducer base, a driving motor, a speed reducer gear, a medium gear shaft, a medium gear bearing seat, a driving plate shaft, a driving plate gear lower bearing, a driving plate gear upper bearing, an adjusting gasket, a gland shaft, a driving plate bearing, a cover plate, a driving plate, a locking nut and a guide seat pressing plate; a speed reducer connected with a driving motor is fixed on the lower disc through a speed reducer seat; a gear bearing seat is fixed on the speed reducer seat, and a gear shaft is fixed on the gear bearing seat; a speed reducer gear is connected to the speed reducer, and a pinion gear is connected to the pinion shaft; the driving plate shaft is fixed on the lower disc, the driving plate gear is supported on the driving plate shaft through a driving plate gear lower bearing and a driving plate gear upper bearing, and the driving plate gear is meshed with the speed reducer gear through a medium gear; an adjusting gasket is arranged between the driving plate and the driving plate gear; the upper end of the driving plate shaft is connected with a gland shaft, a driving plate bearing is positioned in a groove in the center of the driving plate, and a locking nut compresses the driving plate through a cover plate; guide seat pressing plates with outward openings are uniformly arranged on the driving plate.
The driving plate is divided into an upper driving plate and a lower driving plate, the outer contours of the upper driving plate and the lower driving plate are conical surfaces, wherein the diameter of an upper plane of the upper driving plate is larger than that of a lower plane, and the diameter of the upper plane of the lower driving plate is smaller than that of the lower plane; dial grooves are uniformly distributed on the circumferences of the upper dial and the lower dial, and the dial grooves of the upper dial correspond to the dial grooves of the lower dial in position distribution; the upper and lower dials are present in pairs.
The guide seat pressing plate is an arc-shaped member and is arranged on the driving plate and corresponds to the position of the dial plate groove of the driving plate, and the arc-shaped opening direction of the guide seat pressing plate faces the dial plate groove.
The guide seat pressing plate is arranged on the driving plate in a four-piece split mode; or the guide seat pressing plate is integrally arranged on the driving plate.
The upper disc is provided with an 8-shaped guide rail groove, and a guide rail is inlaid at the outer side of the 8-shaped guide rail groove; the joint of the two 8-shaped guide rails is provided with a cross insert, and the driving plate shaft is concentric with the guide rails.
The yarn carrier guiding device comprises: the yarn carrying spindle, the guide seat, the guide block and the guide block supporting plate; the yarn carrier is fixed on a guide seat, the guide seat is an I-shaped member, the guide seat is clamped on a dial plate groove of the dial plate and rotates along with the dial plate, and an upper plate of the guide seat is clamped in a guide seat pressing plate; a guide block capable of freely rotating is arranged at the bottom of the guide seat, and a guide block supporting plate is arranged on the guide seat to support the guide block so as not to contact with the upper disc; the guide block moves along the guide rail of the upper disc.
The driving plate transmission device has the advantages that due to the adoption of the scheme, the driving motor drives the driving plate gear to rotate through gear transmission, the upper driving plate and the lower driving plate synchronously rotate reversely under the driving plate gear transmission, the driving plate transmission device is simple in structure, fewer in parts and convenient to process, and is suitable for mass production.
The upper disc is provided with a plurality of 8-shaped guide rail grooves, guide rails are inlaid at the outer sides of the 8-shaped guide rail grooves, cross inserts are arranged at the joints of the two 8-shaped guide rails, and the guide rails and the cross inserts which are independently installed are convenient to replace and maintain, so that the reliability of the machine is improved.
The outer contours of the upper driving plate and the lower driving plate are conical surfaces, wherein the diameter of an upper plane of the upper driving plate is larger than that of a lower plane, and the diameter of the upper plane of the lower driving plate is smaller than that of the lower plane; four dial grooves are uniformly distributed on the circumferences of the upper dial and the lower dial, and the dial grooves of the upper dial correspond to the dial grooves of the lower dial in position distribution; according to the scheme, the overlap ratio of the driving plate is increased, the contact surface of the guide seat and the driving plate is increased, the reliability of the whole structure is further increased, and noise is reduced.
The guide holder clamp plate mounted position corresponds with the position of dial plate groove, and guide holder clamp plate opening direction is towards dial plate groove, and the guide holder clamp plate has restricted the upward displacement of guide holder, has increased the security and the reliability of whole motion, can increase the velocity of movement of driver plate.
The invention solves the problems of complex structure, high noise, low speed and poor reliability of the traditional rope braiding machine and achieves the aim of the invention.
The advantages are that: the invention has simple structure, less transmission structure parts, low noise and convenient mass production; the structure is reliable, the safety performance is high, the rotation speed of the driving plate can be obviously improved, and the production efficiency is improved.
Drawings
Fig. 1 is a cross-sectional view of the present invention.
Fig. 2 is a top view of the present invention.
Fig. 3 is a lower view of the yarn carrier guide of the present invention.
Fig. 4 is a three-dimensional schematic of a guide block of the present invention.
In the figure: 1. a lower plate; 2. a top plate; 3. a speed reducer base; 4. a drive motor; 5. a speed reducer; 6. a speed reducer gear; 7. a pinion gear; 8. a pinion shaft; 9. a pinion bearing support; 10. a dial shaft; 11. a dial gear lower bearing; 12. a dial gear; 13. a dial gear upper bearing; 14. adjusting the gasket; 15. a gland shaft; 16. a dial bearing; 17. a cover plate; 18. a lock nut; 19. an upper dial; 20. a lower dial; 21. a guide seat pressing plate; 22. a guide seat; 23. a guide block supporting plate; 24. a guide block; 25. a guide rail; 26. crossing inserts; 27. a yarn carrier.
Detailed Description
Example 1: the dial driving device of the large-scale rope braiding machine comprises: a lower disc 1, a dial driving device, an upper disc 2 and a yarn carrier guiding device; the upper disc 2 is connected to the lower disc 1, and a guide rail 25 is arranged on the upper disc 2; a dial driving device is arranged between the upper disc 2 and the lower disc 1; a yarn carrier guide is attached to the dial of the dial driving device, and movement of the yarn carrier 27 is achieved by the dial and the guide rail 25.
The dial driving device includes: a speed reducer base 3, a drive motor 4, a speed reducer 5, a speed reducer gear 6, a pinion 7, a pinion shaft 8, a pinion bearing seat 9, a dial shaft 10, a dial gear lower bearing 11, a dial gear 12, a dial gear upper bearing 13, an adjusting washer 14, a gland shaft 15, a dial bearing 16, a cover plate 17, a dial, a lock nut 18 and a guide holder pressing plate 21;
A speed reducer 5 connected with a driving motor 4 is fixed on the lower disc 1 through a speed reducer seat 3; a gear shaft bearing seat 9 is fixed on the speed reducer seat 3, and a gear shaft 8 is fixed on the gear shaft seat 9; a speed reducer gear 6 is connected to the speed reducer 5, and a pinion 7 is connected to a pinion shaft 8; a dial shaft 10 is fixed on the lower disc 1, a dial gear 12 is supported on the dial shaft 10 through a dial gear lower bearing 11 and a dial gear upper bearing 13, and the dial gear 12 is in gear engagement with the speed reducer teeth 6 through a pinion 7;
an adjusting gasket 14 is arranged between the driving plate and the driving plate gear 12; the upper end of the driving plate shaft 10 is connected with a gland shaft 15, a driving plate bearing 16 is positioned in a groove in the center of the driving plate, and a locking nut 18 compresses the driving plate through a cover plate 17; guide seat pressing plates 21 with outward openings are uniformly arranged on the driving plate.
The driving plate is divided into an upper driving plate 19 and a lower driving plate 20, the outer contours of the upper driving plate 19 and the lower driving plate 20 are conical surfaces, wherein the diameter of the upper plane of the upper driving plate 19 is larger than that of the lower plane, and the diameter of the upper plane of the lower driving plate 20 is smaller than that of the lower plane; the circumference of the upper driving plate 19 and the circumference of the lower driving plate 20 are uniformly provided with driving plate grooves, and the driving plate grooves of the upper driving plate 19 correspond to the driving plate grooves of the lower driving plate 20 in position distribution; the upper dial 19 and the lower dial 20 are shown in pairs.
The guide seat pressing plate 21 is an arc-shaped member and is arranged on the driving plate and corresponds to the position of the dial plate groove of the driving plate, and the arc-shaped opening direction of the guide seat pressing plate 21 faces the dial plate groove.
The guide seat pressing plate 21 is arranged on the driving plate in a four-piece split mode; or the guide holder platen 21 is integrally mounted on the dial plate as one piece.
The upper plate 2 is provided with a plurality of 8-shaped guide rail grooves, guide rails 25 are inlaid on the outer sides of the 8-shaped guide rail grooves, and the guide rails 25 are annular; a cross insert 26 is arranged at the joint of the two 8-shaped guide rails.
The yarn carrier guiding device comprises: spindle 27, guide seat 22, guide block 24 and guide block supporting plate 23; the yarn carrier 27 is fixed on the guide seat 22, the guide seat 22 is an I-shaped component, the guide seat 22 is clamped on a dial groove of the dial plate and rotates along with the dial plate, and an upper plate of the guide seat 22 is clamped in the guide seat pressing plate 21; a guide block 24 capable of freely rotating is arranged at the bottom of the guide seat 22, and a guide block supporting plate 23 is arranged on the guide seat 22 to support the guide block 24 so as not to contact the upper disc 2; the guide block 24 moves in the upper tray 2"8's guide rail 25.
Claims (1)
1. A drive plate transmission device of a large-scale rope braiding machine is characterized in that: the dial transmission includes: a lower disc, a dial driving device, an upper disc and a yarn carrier guiding device; the upper disc is connected to the lower disc, and a guide rail is arranged on the upper disc; a dial driving device is arranged between the upper disc and the lower disc; a yarn carrier guiding device is arranged on a driving plate of the driving plate driving device, and the movement of the yarn carrier is realized through the driving plate and a guide rail;
The dial driving device includes: the device comprises a speed reducer base, a driving motor, a speed reducer gear, a medium gear shaft, a medium gear bearing seat, a driving plate shaft, a driving plate gear lower bearing, a driving plate gear upper bearing, an adjusting gasket, a gland shaft, a driving plate bearing, a cover plate, a driving plate, a locking nut and a guide seat pressing plate; a speed reducer connected with a driving motor is fixed on the lower disc through a speed reducer seat; a gear bearing seat is fixed on the speed reducer seat, and a gear shaft is fixed on the gear bearing seat; a speed reducer gear is connected to the speed reducer, and a pinion gear is connected to the pinion shaft; the driving plate shaft is fixed on the lower disc, the driving plate gear is supported on the driving plate shaft through a driving plate gear lower bearing and a driving plate gear upper bearing, and the driving plate gear is meshed with the speed reducer gear through a medium gear; an adjusting gasket is arranged between the driving plate and the driving plate gear; the upper end of the driving plate shaft is connected with a gland shaft, a driving plate bearing is positioned in a groove in the center of the driving plate, and a locking nut compresses the driving plate through a cover plate; guide seat pressing plates with outward openings are uniformly arranged on the driving plate; the driving motor drives the driving plate gear to rotate through gear transmission, and under the driving plate gear transmission, the upper driving plate and the lower driving plate synchronously rotate reversely to stir the yarn carrier guiding device to move along the guide rail;
The driving plate is divided into an upper driving plate and a lower driving plate, the outer contours of the upper driving plate and the lower driving plate are conical surfaces, wherein the diameter of an upper plane of the upper driving plate is larger than that of a lower plane, and the diameter of the upper plane of the lower driving plate is smaller than that of the lower plane; dial grooves are uniformly distributed on the circumferences of the upper dial and the lower dial, and the dial grooves of the upper dial correspond to the dial grooves of the lower dial in position distribution; the upper driving plate and the lower driving plate are arranged in pairs; the contact ratio of the driving plate is increased, the contact surface of the guide seat and the driving plate is increased, the reliability of the whole structure is further increased, and the noise is reduced;
The guide seat pressing plate is an arc-shaped member and is arranged on the driving plate and corresponds to the position of the dial plate groove of the driving plate, and the arc-shaped opening direction of the guide seat pressing plate faces the dial plate groove; the guide seat pressing plate limits the upward displacement of the guide seat, so that the safety and reliability of the overall movement are improved, and the movement speed of the driving plate can be increased;
the guide seat pressing plate is arranged on the driving plate in a four-piece split mode; or the guide seat pressing plate is integrally arranged on the driving plate;
The upper disc is provided with an 8-shaped guide rail groove, and a guide rail is inlaid at the outer side of the 8-shaped guide rail groove; the joint of the two 8-shaped guide rails is provided with a cross insert, and the driving plate shaft is concentric with the guide rails; the guide rail and the cross insert which are independently installed are convenient to replace and maintain, so that the reliability of the machine is improved;
The yarn carrier guiding device comprises: the yarn carrying spindle, the guide seat, the guide block and the guide block supporting plate; the yarn carrier is fixed on a guide seat, the guide seat is an I-shaped member, the guide seat is clamped on a dial plate groove of the dial plate and rotates along with the dial plate, and an upper plate of the guide seat is clamped in a guide seat pressing plate; a guide block capable of freely rotating is arranged at the bottom of the guide seat, and a guide block supporting plate is arranged on the guide seat to support the guide block so as not to contact with the upper disc; the guide block moves along the guide rail of the upper disc.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010964372.1A CN111893637B (en) | 2020-09-15 | 2020-09-15 | Driving plate transmission device of large-scale rope braiding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010964372.1A CN111893637B (en) | 2020-09-15 | 2020-09-15 | Driving plate transmission device of large-scale rope braiding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111893637A CN111893637A (en) | 2020-11-06 |
| CN111893637B true CN111893637B (en) | 2024-11-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010964372.1A Active CN111893637B (en) | 2020-09-15 | 2020-09-15 | Driving plate transmission device of large-scale rope braiding machine |
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| CN107287760A (en) * | 2016-04-02 | 2017-10-24 | 徐州恒辉编织机械有限公司 | A kind of braider spindle twist setter |
| CN108625037A (en) * | 2017-03-22 | 2018-10-09 | 中国纺织科学研究院有限公司 | One kind taking yarn device and three dimensional knitting machine |
| CN110016763A (en) * | 2019-04-28 | 2019-07-16 | 徐州恒辉编织机械有限公司 | A kind of multifunction changable switches tracks disk base braider |
| CN212357560U (en) * | 2020-09-15 | 2021-01-15 | 徐州恒辉编织机械有限公司 | Drive plate transmission device of large-scale rope cable braiding machine |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IT1289350B1 (en) * | 1995-12-22 | 1998-10-02 | Sipra Patent Beteiligung | CIRCULAR MACHINE FOR BRAID |
| US5727438A (en) * | 1996-05-20 | 1998-03-17 | Auburn University | Slip yarn braiding machine |
| CN2486572Y (en) * | 2001-04-18 | 2002-04-17 | 陈妙翰 | Trotting horse base for braider |
| CN105297277B (en) * | 2015-11-02 | 2017-04-12 | 浙江理工大学 | Radial braiding machine |
| CN206438266U (en) * | 2016-11-17 | 2017-08-25 | 圣东尼（上海）针织机器有限公司 | A kind of hosiery braider |
| CN110004587B (en) * | 2019-05-18 | 2023-12-15 | 徐州恒辉编织机械有限公司 | Special braider of ecological pasture and water of sewage treatment carbon fiber |
-
2020
- 2020-09-15 CN CN202010964372.1A patent/CN111893637B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107287760A (en) * | 2016-04-02 | 2017-10-24 | 徐州恒辉编织机械有限公司 | A kind of braider spindle twist setter |
| CN108625037A (en) * | 2017-03-22 | 2018-10-09 | 中国纺织科学研究院有限公司 | One kind taking yarn device and three dimensional knitting machine |
| CN110016763A (en) * | 2019-04-28 | 2019-07-16 | 徐州恒辉编织机械有限公司 | A kind of multifunction changable switches tracks disk base braider |
| CN212357560U (en) * | 2020-09-15 | 2021-01-15 | 徐州恒辉编织机械有限公司 | Drive plate transmission device of large-scale rope cable braiding machine |
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| CN111893637A (en) | 2020-11-06 |
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