CN111172786A - Green efficient ecological printing and dyeing method - Google Patents
Green efficient ecological printing and dyeing method Download PDFInfo
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- CN111172786A CN111172786A CN202010072980.1A CN202010072980A CN111172786A CN 111172786 A CN111172786 A CN 111172786A CN 202010072980 A CN202010072980 A CN 202010072980A CN 111172786 A CN111172786 A CN 111172786A
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- fabric
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- dyeing
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- 238000004043 dyeing Methods 0.000 title claims abstract description 63
- 238000007639 printing Methods 0.000 title claims abstract description 45
- 238000000034 method Methods 0.000 title claims abstract description 26
- 239000004744 fabric Substances 0.000 claims abstract description 140
- 239000000975 dye Substances 0.000 claims abstract description 58
- 238000001035 drying Methods 0.000 claims abstract description 25
- 238000009991 scouring Methods 0.000 claims abstract description 25
- 238000002360 preparation method Methods 0.000 claims abstract description 18
- 238000009990 desizing Methods 0.000 claims abstract description 14
- 238000009999 singeing Methods 0.000 claims abstract description 13
- 238000004140 cleaning Methods 0.000 claims abstract description 8
- 230000006378 damage Effects 0.000 claims abstract description 7
- 238000007689 inspection Methods 0.000 claims description 59
- 239000003795 chemical substances by application Substances 0.000 claims description 57
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 43
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 36
- 238000003756 stirring Methods 0.000 claims description 31
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 claims description 26
- 238000010438 heat treatment Methods 0.000 claims description 25
- 230000007547 defect Effects 0.000 claims description 24
- 239000011259 mixed solution Substances 0.000 claims description 24
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 22
- 238000006243 chemical reaction Methods 0.000 claims description 18
- 239000000243 solution Substances 0.000 claims description 18
- 238000005406 washing Methods 0.000 claims description 18
- 239000000126 substance Substances 0.000 claims description 14
- 241000208340 Araliaceae Species 0.000 claims description 13
- 239000001856 Ethyl cellulose Substances 0.000 claims description 13
- ZZSNKZQZMQGXPY-UHFFFAOYSA-N Ethyl cellulose Chemical compound CCOCC1OC(OC)C(OCC)C(OCC)C1OC1C(O)C(O)C(OC)C(CO)O1 ZZSNKZQZMQGXPY-UHFFFAOYSA-N 0.000 claims description 13
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 13
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 claims description 13
- 235000003140 Panax quinquefolius Nutrition 0.000 claims description 13
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 13
- 239000006184 cosolvent Substances 0.000 claims description 13
- 239000002270 dispersing agent Substances 0.000 claims description 13
- 239000000839 emulsion Substances 0.000 claims description 13
- 229920001249 ethyl cellulose Polymers 0.000 claims description 13
- 235000019325 ethyl cellulose Nutrition 0.000 claims description 13
- 235000008434 ginseng Nutrition 0.000 claims description 13
- 229920001903 high density polyethylene Polymers 0.000 claims description 13
- 239000004700 high-density polyethylene Substances 0.000 claims description 13
- 229920000193 polymethacrylate Polymers 0.000 claims description 13
- 239000001397 quillaja saponaria molina bark Substances 0.000 claims description 13
- 229930182490 saponin Natural products 0.000 claims description 13
- 150000007949 saponins Chemical class 0.000 claims description 13
- 239000011734 sodium Substances 0.000 claims description 13
- 229910052708 sodium Inorganic materials 0.000 claims description 13
- 235000009917 Crataegus X brevipes Nutrition 0.000 claims description 12
- 235000013204 Crataegus X haemacarpa Nutrition 0.000 claims description 12
- 235000009685 Crataegus X maligna Nutrition 0.000 claims description 12
- 235000009444 Crataegus X rubrocarnea Nutrition 0.000 claims description 12
- 235000009486 Crataegus bullatus Nutrition 0.000 claims description 12
- 235000017181 Crataegus chrysocarpa Nutrition 0.000 claims description 12
- 235000009682 Crataegus limnophila Nutrition 0.000 claims description 12
- 235000004423 Crataegus monogyna Nutrition 0.000 claims description 12
- 235000002313 Crataegus paludosa Nutrition 0.000 claims description 12
- 235000009840 Crataegus x incaedua Nutrition 0.000 claims description 12
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 12
- 239000007788 liquid Substances 0.000 claims description 12
- 239000002994 raw material Substances 0.000 claims description 12
- 230000035484 reaction time Effects 0.000 claims description 12
- 235000011121 sodium hydroxide Nutrition 0.000 claims description 12
- VWDWKYIASSYTQR-UHFFFAOYSA-N sodium nitrate Chemical compound [Na+].[O-][N+]([O-])=O VWDWKYIASSYTQR-UHFFFAOYSA-N 0.000 claims description 12
- 239000002904 solvent Substances 0.000 claims description 12
- 238000009987 spinning Methods 0.000 claims description 12
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 claims description 11
- 150000002191 fatty alcohols Chemical class 0.000 claims description 11
- 229910052938 sodium sulfate Inorganic materials 0.000 claims description 11
- 235000011152 sodium sulphate Nutrition 0.000 claims description 11
- 235000013311 vegetables Nutrition 0.000 claims description 11
- 238000005303 weighing Methods 0.000 claims description 7
- ZTOKUMPYMPKCFX-CZNUEWPDSA-N (E)-17-[(2R,3R,4S,5S,6R)-6-(acetyloxymethyl)-3-[(2S,3R,4S,5S,6R)-6-(acetyloxymethyl)-3,4,5-trihydroxyoxan-2-yl]oxy-4,5-dihydroxyoxan-2-yl]oxyoctadec-9-enoic acid Chemical compound OC(=O)CCCCCCC/C=C/CCCCCCC(C)O[C@@H]1O[C@H](COC(C)=O)[C@@H](O)[C@H](O)[C@H]1O[C@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](COC(C)=O)O1 ZTOKUMPYMPKCFX-CZNUEWPDSA-N 0.000 claims description 6
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims description 6
- 229920002153 Hydroxypropyl cellulose Polymers 0.000 claims description 6
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 6
- 229920000297 Rayon Polymers 0.000 claims description 6
- 239000004359 castor oil Substances 0.000 claims description 6
- 235000019438 castor oil Nutrition 0.000 claims description 6
- 238000007865 diluting Methods 0.000 claims description 6
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 claims description 6
- 239000001863 hydroxypropyl cellulose Substances 0.000 claims description 6
- 235000010977 hydroxypropyl cellulose Nutrition 0.000 claims description 6
- 229910052751 metal Inorganic materials 0.000 claims description 6
- 239000002184 metal Substances 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 6
- 229920000728 polyester Polymers 0.000 claims description 6
- 229940051841 polyoxyethylene ether Drugs 0.000 claims description 6
- 229920000056 polyoxyethylene ether Polymers 0.000 claims description 6
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 6
- UKLNMMHNWFDKNT-UHFFFAOYSA-M sodium chlorite Chemical compound [Na+].[O-]Cl=O UKLNMMHNWFDKNT-UHFFFAOYSA-M 0.000 claims description 6
- 229960002218 sodium chlorite Drugs 0.000 claims description 6
- JVBXVOWTABLYPX-UHFFFAOYSA-L sodium dithionite Chemical compound [Na+].[Na+].[O-]S(=O)S([O-])=O JVBXVOWTABLYPX-UHFFFAOYSA-L 0.000 claims description 6
- 235000010344 sodium nitrate Nutrition 0.000 claims description 6
- 239000004317 sodium nitrate Substances 0.000 claims description 6
- 239000003381 stabilizer Substances 0.000 claims description 6
- 238000010025 steaming Methods 0.000 claims description 6
- 238000009941 weaving Methods 0.000 claims description 6
- 239000000080 wetting agent Substances 0.000 claims description 6
- 241000196324 Embryophyta Species 0.000 claims description 2
- 240000000171 Crataegus monogyna Species 0.000 claims 2
- 238000004061 bleaching Methods 0.000 abstract description 6
- 239000001046 green dye Substances 0.000 abstract description 2
- 241001092040 Crataegus Species 0.000 description 10
- 239000004753 textile Substances 0.000 description 9
- 238000005562 fading Methods 0.000 description 4
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000003607 modifier Substances 0.000 description 2
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 235000007106 Crataegus suborbiculata Nutrition 0.000 description 1
- 241000073432 Crataegus suborbiculata Species 0.000 description 1
- 229930182559 Natural dye Natural products 0.000 description 1
- 235000013202 a hawthorn Nutrition 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 239000000978 natural dye Substances 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 235000017550 sodium carbonate Nutrition 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 239000000979 synthetic dye Substances 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/34—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using natural dyestuffs
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C9/00—Singeing
- D06C9/02—Singeing by flame
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C9/00—Singeing
- D06C9/04—Singeing by contact with heated elements
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06L—DRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
- D06L1/00—Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods
- D06L1/12—Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods using aqueous solvents
- D06L1/14—De-sizing
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06L—DRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
- D06L4/00—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
- D06L4/10—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen
- D06L4/13—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen using inorganic agents
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/07—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with halogens; with halogen acids or salts thereof; with oxides or oxyacids of halogens or salts thereof
- D06M11/30—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with halogens; with halogen acids or salts thereof; with oxides or oxyacids of halogens or salts thereof with oxides of halogens, oxyacids of halogens or their salts, e.g. with perchlorates
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
- D06M11/38—Oxides or hydroxides of elements of Groups 1 or 11 of the Periodic Table
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/58—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with nitrogen or compounds thereof, e.g. with nitrides
- D06M11/64—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with nitrogen or compounds thereof, e.g. with nitrides with nitrogen oxides; with oxyacids of nitrogen or their salts
- D06M11/65—Salts of oxyacids of nitrogen
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/445—Use of auxiliary substances before, during or after dyeing or printing
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/46—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing natural macromolecular substances or derivatives thereof
- D06P1/48—Derivatives of carbohydrates
- D06P1/50—Derivatives of cellulose
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/52—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing synthetic macromolecular substances
- D06P1/5207—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
- D06P1/5214—Polymers of unsaturated compounds containing no COOH groups or functional derivatives thereof
- D06P1/5221—Polymers of unsaturated hydrocarbons, e.g. polystyrene polyalkylene
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/52—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing synthetic macromolecular substances
- D06P1/5207—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
- D06P1/525—Polymers of unsaturated carboxylic acids or functional derivatives thereof
- D06P1/5257—(Meth)acrylic acid
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Molecular Biology (AREA)
- Inorganic Chemistry (AREA)
- Coloring (AREA)
Abstract
the invention discloses a green efficient ecological printing and dyeing method which comprises the following steps of 1) raw cloth preparation, 2) ④ fabric singeing, ④ fabric desizing, ④ fabric scouring, ④ fabric bleaching, 3) dye preparation, 4) dyeing, 5) cleaning and 6) drying, belongs to the technical field of printing and dyeing, and particularly provides a green efficient ecological printing and dyeing method which can keep color vividness and cannot damage fabrics and human bodies, and avoids pollution and damage to the environment through a more environment-friendly green dye preparation and printing and dyeing method.
Description
Technical Field
The invention belongs to the technical field of printing and dyeing, and particularly relates to a green high-efficiency ecological printing and dyeing method.
Background
The printing and dyeing process is a synthesis of carrying out physical and chemical treatment processes on the textile, for example, patterns and patterns are added on the textile, the color of the textile and related pretreatment processes are changed, the textile has certain color and luster through physical or chemical change between the dye and fiber, the printing and dyeing process can be divided into cotton textile printing and dyeing, hemp textile printing and dyeing, wool textile dyeing and finishing, silk printing and dyeing and the like according to different printing and dyeing objects, the Chinese printing and dyeing industry develops rapidly, the processing capability is the first world, and the printing and dyeing process is a large country for textile printing and dyeing production. In the printing and dyeing process, a large amount of synthetic dye is needed, natural dye is used for dyeing textiles, a modifier and a dyeing assistant are needed for multiple times, the process flow is complex, the cost is high, the modifier contains heavy metal mostly, the harm to the environment and human bodies is large, the dyeing effect is not good, and fading and uneven dyeing are prone to occurring.
Disclosure of Invention
In order to solve the existing problems, the invention provides a green high-efficiency ecological printing and dyeing method which can keep the color vividness, does not damage fabrics and human bodies, and avoids pollution and damage to the environment through a more environment-friendly dye preparation and printing and dyeing method.
The technical scheme adopted by the invention is as follows: the invention relates to a green high-efficiency ecological printing and dyeing method, which comprises the following steps:
1) preparing raw cloth: inspecting the quality of the grey cloth, wherein the quality comprises physical indexes and appearance defects, the physical index inspection comprises polyvinyl alcohol inspection, polyester content inspection, viscose inspection, unit area mass weighing, fabric density inspection and strength inspection, and the appearance defects comprise spinning defect inspection, weaving defect inspection, spot inspection and breakage inspection.
2) Pretreatment of the fabric:
the method comprises the following steps of firstly, singeing the fabric, namely, enabling the fabric to rapidly pass through flame of a singeing machine or be brushed on a red hot metal surface in an open-width state to remove fluff on the surface of the fabric, achieving the purpose of only burning the fluff on the surface of the fabric without damaging the fabric by utilizing the principle that the heating rates of a cloth body and the fluff are different, and avoiding the condition that the fluff on the fabric affects the smoothness of the surface, is easy to be polluted by dust and brings adverse factors to printing and dyeing.
and secondly, fabric desizing, namely immersing the fabric in a desizing agent consisting of 10g/L sodium hydroxide and 1.5g/L sophorolipid, wherein the solvent is water, the bath ratio is 1: 5, the reaction time is 40min, the reaction temperature is 100 ℃, then washing and drying the fabric, and desizing the fabric to avoid the influence of size used in fabric production on the water absorption capacity, the printing and dyeing quality and the consumption of dye.
thirdly, scouring the fabric, namely preparing a scouring agent from chemical raw materials such as caustic soda, sodium chlorite, sodium nitrate and the like, preparing scouring liquid from the chemical raw materials and a water solvent in a ratio of 1:4, spinning the fabric in the scouring liquid, controlling the reaction temperature to be 98 ℃ and the reaction time to be 2 hours, and removing a small amount of residual slurry and most of natural impurities after washing to avoid influencing the appearance quality and permeability of the fabric.
and fourthly, bleaching the fabric, namely putting the fabric into a solution containing 3g/L of hydrogen peroxide, controlling the pH value to be 10.5-10.8, adding a proper amount of stabilizer and wetting agent, steaming the fabric at the reaction temperature of 98 ℃ for 50 minutes, washing the fabric with water, removing natural pigment on the fabric, and keeping the whiteness and the brightness of the color without damaging the fabric.
3) Preparation of dye: the color-changing agent comprises 10-30 parts of acrylic emulsion, 5-15 parts of butyl methacrylate, 5-10 parts of sodium polymethacrylate, 2-5 parts of high-density polyethylene, 3-8 parts of a dispersing agent, 5-15 parts of ginseng stem and leaf total saponin, 5-15 parts of a hawthorn leaf extract, 10-30 parts of ethyl cellulose, 10-30 parts of a natural vegetable dye, 5-15 parts of an environment-friendly agent, 3-8 parts of a dust-proof agent, 5-15 parts of a cosolvent and 2-5 parts of a color fixing agent.
Further, the preparation of the dye comprises the following components by weight: the color-fixing agent comprises 20 parts of acrylic emulsion, 10 parts of butyl methacrylate, 8 parts of sodium polymethacrylate, 3 parts of high-density polyethylene, 5 parts of a dispersing agent, 10 parts of ginseng stem and leaf total saponin, 10 parts of hawthorn leaf extract, 20 parts of ethyl cellulose, 20 parts of natural vegetable dye, 10 parts of an environment-friendly agent, 5 parts of a dust-proof agent, 10 parts of a cosolvent and 3 parts of a color fixing agent.
Further, the preparation of the dye comprises the following steps: uniformly mixing acrylic emulsion, butyl methacrylate, ethyl cellulose, sodium polymethacrylate and high-density polyethylene, adding cosolvent, stirring and reacting at 70 ℃ at a rotating speed of 200r/min for 30min, adding dispersant, heating to 80 ℃, stirring and reacting at a rotating speed of 200r/min for 30min to obtain a first mixed solution, diluting natural vegetable dye, pressurizing and distilling to obtain a concentrated solution, adding the concentrated solution into the first mixed solution, stirring and reacting at 60 ℃ and 150r/min for 20min, adding ginseng stem leaf total saponin and hawthorn leaf extract, heating to 80 ℃, stirring and reacting at 200r/min for 50min to obtain a second mixed solution, adding a color fixing agent, an environment-friendly agent and a dust-proof agent into the second mixed solution, stirring and reacting at 70 ℃ and 150r/min for 20min, the prepared dye is obtained by pressurizing and concentrating.
4) Dyeing: placing the fabric in a dye vat with a bath ratio of 2:5, controlling the water temperature at 50 ℃, adding 5g/L of sodium hydrosulfite, 8g/L of carbonate condensate and 5g/L of castor oil polyoxyethylene ether, heating to 75 ℃, and preserving heat for 1h to finish primary printing and dyeing; and then placing the fabric subjected to preliminary printing and dyeing in a dye vat with a bath ratio of 3:13, controlling the water temperature at 50 ℃, adding 4g/L of fatty alcohol ether sodium sulfate and 18g/L of fatty alcohol ether sodium sulfate to prepare a finished dye and 4g/L of hydroxypropyl cellulose, heating to 80 ℃, and keeping for 2 hours to finish dyeing.
5) Cleaning: the dyed fabric was washed with clean water for 50 min.
6) Drying: and (3) placing the cleaned fabric in a drying device for drying and forming.
The beneficial effects obtained by adopting the scheme are as follows: according to the green high-efficiency ecological printing and dyeing method, the printing and dyeing mode is more green and environment-friendly, high-efficiency and high-quality, the firmness of the printing and dyeing quality of the fabric is effectively maintained, fading is avoided, the vividness of the color is maintained, the fabric and a human body are not damaged, and pollution and damage to the environment are avoided through the more environment-friendly green dye preparation and printing and dyeing method.
Detailed Description
The invention relates to a green high-efficiency ecological printing and dyeing method, which comprises the following steps:
1) preparing raw cloth: inspecting the quality of the grey cloth, wherein the quality comprises physical indexes and appearance defects, the physical index inspection comprises polyvinyl alcohol inspection, polyester content inspection, viscose inspection, unit area mass weighing, fabric density inspection and strength inspection, and the appearance defects comprise spinning defect inspection, weaving defect inspection, spot inspection and breakage inspection.
2) Pretreatment of the fabric:
firstly, singeing the fabric, namely, enabling the fabric to rapidly pass through flame of a singeing machine or to be rubbed on a red hot metal surface in an open width state.
and secondly, fabric desizing, namely immersing the fabric in a desizing agent consisting of 10g/L sodium hydroxide and 1.5g/L sophorolipid, wherein the solvent is water, the bath ratio is 1:: 5, the reaction time is 40min, the reaction temperature is 100 ℃, and then washing and drying the fabric.
thirdly, scouring the fabric, namely preparing a scouring agent from chemical raw materials such as caustic soda, sodium chlorite, sodium nitrate and the like, preparing scouring liquid from the chemical raw materials and a water solvent according to the proportion of 1:4, spinning the fabric in the scouring liquid, controlling the reaction temperature to be 98 ℃ and the reaction time to be 2 hours, and then washing the fabric with water.
and fourthly, bleaching the fabric, namely putting the fabric into a solution containing 3g/L of hydrogen peroxide, controlling the pH value to be 10.5-10.8, adding a proper amount of a stabilizer and a wetting agent, steaming the fabric at the reaction temperature of 98 ℃ for 50min, and washing the fabric with water.
3) Preparation of dye: the color-fixing agent comprises 20 parts of acrylic emulsion, 10 parts of butyl methacrylate, 8 parts of sodium polymethacrylate, 3 parts of high-density polyethylene, 5 parts of a dispersing agent, 10 parts of ginseng stem and leaf total saponin, 10 parts of hawthorn leaf extract, 20 parts of ethyl cellulose, 20 parts of natural vegetable dye, 10 parts of an environment-friendly agent, 5 parts of a dust-proof agent, 10 parts of a cosolvent and 3 parts of a color fixing agent.
The preparation of the dye comprises the following steps: uniformly mixing acrylic emulsion, butyl methacrylate, ethyl cellulose, sodium polymethacrylate and high-density polyethylene, adding cosolvent, stirring and reacting at 70 ℃ at a rotating speed of 200r/min for 30min, adding dispersant, heating to 80 ℃, stirring and reacting at a rotating speed of 200r/min for 30min to obtain a first mixed solution, diluting natural vegetable dye, pressurizing and distilling to obtain a concentrated solution, adding the concentrated solution into the first mixed solution, stirring and reacting at 60 ℃ and 150r/min for 20min, adding ginseng stem leaf total saponin and hawthorn leaf extract, heating to 80 ℃, stirring and reacting at 200r/min for 50min to obtain a second mixed solution, adding a color fixing agent, an environment-friendly agent and a dust-proof agent into the second mixed solution, stirring and reacting at 70 ℃ and 150r/min for 20min, the prepared dye is obtained by pressurizing and concentrating.
4) Dyeing: placing the fabric in a dye vat with a bath ratio of 2:5, controlling the water temperature at 50 ℃, adding 5g/L of sodium hydrosulfite, 8g/L of carbonate condensate and 5g/L of castor oil polyoxyethylene ether, heating to 75 ℃, and preserving heat for 1h to finish primary printing and dyeing; and then placing the fabric subjected to preliminary printing and dyeing in a dye vat with a bath ratio of 3:13, controlling the water temperature at 50 ℃, adding 4g/L of fatty alcohol ether sodium sulfate and 18g/L of fatty alcohol ether sodium sulfate to prepare a finished dye and 4g/L of hydroxypropyl cellulose, heating to 80 ℃, and keeping for 2 hours to finish dyeing.
5) Cleaning: the dyed fabric was washed with clean water for 50 min.
6) Drying: and (3) placing the cleaned fabric in a drying device for drying and forming.
The content of the invention is further described by way of examples:
example 1
1) Preparing raw cloth: inspecting the quality of the grey cloth, wherein the quality comprises physical indexes and appearance defects, the physical index inspection comprises polyvinyl alcohol inspection, polyester content inspection, viscose inspection, unit area mass weighing, fabric density inspection and strength inspection, and the appearance defects comprise spinning defect inspection, weaving defect inspection, spot inspection and breakage inspection.
2) Pretreatment of the fabric:
firstly, singeing the fabric, namely, enabling the fabric to rapidly pass through flame of a singeing machine or to be rubbed on a red hot metal surface in an open width state.
and secondly, fabric desizing, namely immersing the fabric in a desizing agent consisting of 10g/L sodium hydroxide and 1.5g/L sophorolipid, wherein the solvent is water, the bath ratio is 1:: 5, the reaction time is 40min, the reaction temperature is 100 ℃, and then washing and drying the fabric.
thirdly, scouring the fabric, namely preparing a scouring agent from chemical raw materials such as caustic soda, sodium chlorite, sodium nitrate and the like, preparing scouring liquid from the chemical raw materials and a water solvent according to the proportion of 1:4, spinning the fabric in the scouring liquid, controlling the reaction temperature to be 98 ℃ and the reaction time to be 2 hours, and then washing the fabric with water.
and fourthly, bleaching the fabric, namely putting the fabric into a solution containing 3g/L of hydrogen peroxide, controlling the pH value to be 10.5-10.8, adding a proper amount of a stabilizer and a wetting agent, steaming the fabric at the reaction temperature of 98 ℃ for 50min, and washing the fabric with water.
3) Preparation of dye: the color-fixing agent comprises 10 parts of acrylic emulsion, 8 parts of butyl methacrylate, 5 parts of sodium polymethacrylate, 2 parts of high-density polyethylene, 3 parts of a dispersing agent, 5 parts of ginseng stem and leaf total saponin, 5 parts of hawthorn leaf extract, 10 parts of ethyl cellulose, 10 parts of natural plant dye, 5 parts of an environment-friendly agent, 3 parts of a dust-proof agent, 10 parts of a cosolvent and 3 parts of a color fixing agent.
The preparation of the dye comprises the following steps: uniformly mixing acrylic emulsion, butyl methacrylate, ethyl cellulose, sodium polymethacrylate and high-density polyethylene, adding cosolvent, stirring and reacting at 70 ℃ at a rotating speed of 200r/min for 30min, adding dispersant, heating to 80 ℃, stirring and reacting at a rotating speed of 200r/min for 30min to obtain a first mixed solution, diluting natural vegetable dye, pressurizing and distilling to obtain a concentrated solution, adding the concentrated solution into the first mixed solution, stirring and reacting at 60 ℃ and 150r/min for 20min, adding ginseng stem leaf total saponin and hawthorn leaf extract, heating to 80 ℃, stirring and reacting at 200r/min for 50min to obtain a second mixed solution, adding a color fixing agent, an environment-friendly agent and a dust-proof agent into the second mixed solution, stirring and reacting at 70 ℃ and 150r/min for 20min, the prepared dye is obtained by pressurizing and concentrating.
4) Dyeing: placing the fabric in a dye vat with a bath ratio of 2:5, controlling the water temperature at 50 ℃, adding 5g/L of sodium hydrosulfite, 8g/L of carbonate condensate and 5g/L of castor oil polyoxyethylene ether, heating to 75 ℃, and preserving heat for 1h to finish primary printing and dyeing; and then placing the fabric subjected to preliminary printing and dyeing in a dye vat with a bath ratio of 3:13, controlling the water temperature at 50 ℃, adding 4g/L of fatty alcohol ether sodium sulfate and 18g/L of fatty alcohol ether sodium sulfate to prepare a finished dye and 4g/L of hydroxypropyl cellulose, heating to 80 ℃, and keeping for 2 hours to finish dyeing.
5) Cleaning: the dyed fabric was washed with clean water for 50 min.
6) Drying: and (3) placing the cleaned fabric in a drying device for drying and forming.
The fabric obtained by printing and dyeing through the method is bright in color, firm in coloring and free of fading.
Example 2
1) Preparing raw cloth: inspecting the quality of the grey cloth, wherein the quality comprises physical indexes and appearance defects, the physical index inspection comprises polyvinyl alcohol inspection, polyester content inspection, viscose inspection, unit area mass weighing, fabric density inspection and strength inspection, and the appearance defects comprise spinning defect inspection, weaving defect inspection, spot inspection and breakage inspection.
2) Pretreatment of the fabric:
firstly, singeing the fabric, namely, enabling the fabric to rapidly pass through flame of a singeing machine or to be rubbed on a red hot metal surface in an open width state.
and secondly, fabric desizing, namely immersing the fabric in a desizing agent consisting of 10g/L sodium hydroxide and 1.5g/L sophorolipid, wherein the solvent is water, the bath ratio is 1:: 5, the reaction time is 40min, the reaction temperature is 100 ℃, and then washing and drying the fabric.
thirdly, scouring the fabric, namely preparing a scouring agent from chemical raw materials such as caustic soda, sodium chlorite, sodium nitrate and the like, preparing scouring liquid from the chemical raw materials and a water solvent according to the proportion of 1:4, spinning the fabric in the scouring liquid, controlling the reaction temperature to be 98 ℃ and the reaction time to be 2 hours, and then washing the fabric with water.
and fourthly, bleaching the fabric, namely putting the fabric into a solution containing 3g/L of hydrogen peroxide, controlling the pH value to be 10.5-10.8, adding a proper amount of a stabilizer and a wetting agent, steaming the fabric at the reaction temperature of 98 ℃ for 50min, and washing the fabric with water.
3) Preparation of dye: the color-fixing agent comprises 15 parts of acrylic emulsion, 8 parts of butyl methacrylate, 8 parts of sodium polymethacrylate, 3 parts of high-density polyethylene, 5 parts of a dispersing agent, 10 parts of ginseng stem and leaf total saponin, 10 parts of hawthorn leaf extract, 20 parts of ethyl cellulose, 20 parts of natural vegetable dye, 10 parts of an environment-friendly agent, 5 parts of a dust-proof agent, 5 parts of a cosolvent and 1 part of a color fixing agent.
The preparation of the dye comprises the following steps: uniformly mixing acrylic emulsion, butyl methacrylate, ethyl cellulose, sodium polymethacrylate and high-density polyethylene, adding cosolvent, stirring and reacting at the temperature of 60 ℃ at the rotating speed of 150r/min for 20min, adding dispersant, heating to 70 ℃, stirring and reacting at the rotating speed of 150r/min for 30min to obtain a first mixed solution, diluting natural vegetable dye, pressurizing and distilling to obtain a concentrated solution, adding the concentrated solution into the first mixed solution, stirring and reacting at the temperature of 60 ℃ at the rotating speed of 150r/min for 20min, adding ginseng stem leaf total saponin and hawthorn leaf extract, heating to 70 ℃, stirring and reacting at the rotating speed of 150r/min for 30min to obtain a second mixed solution, adding a color fixing agent, an environment-friendly agent and a dust-proof agent into the second mixed solution, stirring and reacting at the rotating speed of 150r/min for 20min at 70 ℃, the prepared dye is obtained by pressurizing and concentrating.
4) Dyeing: placing the fabric in a dye vat with a bath ratio of 2:5, controlling the water temperature at 50 ℃, adding 5g/L of sodium hydrosulfite, 8g/L of carbonate condensate and 5g/L of castor oil polyoxyethylene ether, heating to 75 ℃, and preserving heat for 1h to finish primary printing and dyeing; and then placing the fabric subjected to preliminary printing and dyeing in a dye vat with a bath ratio of 3:13, controlling the water temperature at 50 ℃, adding 4g/L of fatty alcohol ether sodium sulfate and 18g/L of fatty alcohol ether sodium sulfate to prepare a finished dye and 4g/L of hydroxypropyl cellulose, heating to 80 ℃, and keeping for 2 hours to finish dyeing.
5) Cleaning: the dyed fabric was washed with clean water for 30 min.
6) Drying: and (3) placing the cleaned fabric in a drying device for drying and forming.
The fabric obtained by printing and dyeing through the method has the advantages of low brightness, poor color fastness and easy fading.
Example 3
1) Preparing raw cloth: inspecting the quality of the grey cloth, wherein the quality comprises physical indexes and appearance defects, the physical index inspection comprises polyvinyl alcohol inspection, polyester content inspection, viscose inspection, unit area mass weighing, fabric density inspection and strength inspection, and the appearance defects comprise spinning defect inspection, weaving defect inspection, spot inspection and breakage inspection.
2) Pretreatment of the fabric:
firstly, singeing the fabric, namely, enabling the fabric to rapidly pass through flame of a singeing machine or to be rubbed on a red hot metal surface in an open width state.
and secondly, fabric desizing, namely immersing the fabric in a desizing agent consisting of 10g/L sodium hydroxide and 1.5g/L sophorolipid, wherein the solvent is water, the bath ratio is 1:: 5, the reaction time is 40min, the reaction temperature is 100 ℃, and then washing and drying the fabric.
thirdly, scouring the fabric, namely preparing a scouring agent from chemical raw materials such as caustic soda, sodium chlorite, sodium nitrate and the like, preparing scouring liquid from the chemical raw materials and a water solvent according to the proportion of 1:4, spinning the fabric in the scouring liquid, controlling the reaction temperature to be 98 ℃ and the reaction time to be 2 hours, and then washing the fabric with water.
and fourthly, bleaching the fabric, namely putting the fabric into a solution containing 3g/L of hydrogen peroxide, controlling the pH value to be 10.5-10.8, adding a proper amount of a stabilizer and a wetting agent, steaming the fabric at the reaction temperature of 98 ℃ for 50min, and washing the fabric with water.
3) Preparation of dye: the color-changing agent comprises 30 parts of acrylic emulsion, 15 parts of butyl methacrylate, 10 parts of sodium polymethacrylate, 5 parts of high-density polyethylene, 8 parts of a dispersing agent, 15 parts of ginseng stem and leaf total saponin, 15 parts of hawthorn leaf extract, 30 parts of ethyl cellulose, 30 parts of natural vegetable dye, 15 parts of an environment-friendly agent, 8 parts of a dust-proof agent, 15 parts of a cosolvent and 5 parts of a color fixing agent.
The preparation of the dye comprises the following steps: uniformly mixing acrylic emulsion, butyl methacrylate, ethyl cellulose, sodium polymethacrylate and high-density polyethylene, adding cosolvent, stirring and reacting at 70 ℃ at a rotating speed of 200r/min for 30min, adding dispersant, heating to 80 ℃, stirring and reacting at a rotating speed of 200r/min for 30min to obtain a first mixed solution, diluting natural vegetable dye, pressurizing and distilling to obtain a concentrated solution, adding the concentrated solution into the first mixed solution, stirring and reacting at 70 ℃ at a rotating speed of 200r/min for 20min, adding ginseng stem leaf total saponin and hawthorn leaf extract, heating to 80 ℃, stirring and reacting at a rotating speed of 200r/min for 50min to obtain a second mixed solution, adding a color fixing agent, an environment-friendly agent and a dust-proof agent into the second mixed solution, stirring and reacting at 70 ℃ at a rotating speed of 150r/min for 20min, the prepared dye is obtained by pressurizing and concentrating.
4) Dyeing: placing the fabric in a dye vat with a bath ratio of 2:5, controlling the water temperature at 50 ℃, adding 5g/L of sodium hydrosulfite, 8g/L of carbonate condensate and 5g/L of castor oil polyoxyethylene ether, heating to 75 ℃, and preserving heat for 1h to finish primary printing and dyeing; and then placing the fabric subjected to preliminary printing and dyeing in a dye vat with a bath ratio of 3:13, controlling the water temperature at 50 ℃, adding 4g/L of fatty alcohol ether sodium sulfate and 18g/L of fatty alcohol ether sodium sulfate to prepare a finished dye and 4g/L of hydroxypropyl cellulose, heating to 80 ℃, and keeping for 2 hours to finish dyeing.
5) Cleaning: the dyed fabric was washed with clean water for 50 min.
6) Drying: and (3) placing the cleaned fabric in a drying device for drying and forming.
The fabric obtained by printing and dyeing through the method is dark in color and relatively dark in color, and needs to be stripped again by using soda ash.
The invention and its embodiments have been described above, without this being limitative. In summary, those skilled in the art should appreciate that they can readily use the disclosed conception and specific embodiments as a basis for designing or modifying other structures for carrying out the same purposes of the present invention without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (2)
1. A green high-efficiency ecological printing and dyeing method is characterized in that: the method comprises the following steps:
1) preparing raw cloth: inspecting the quality of the grey cloth, wherein the quality comprises physical indexes and appearance defects, the physical index inspection comprises polyvinyl alcohol inspection, polyester content inspection, viscose inspection, unit area mass weighing, fabric density and strength inspection, and the appearance defects comprise spinning defect inspection, weaving defect inspection, spot inspection and damage inspection;
2) pretreatment of the fabric:
①, singeing the fabric, namely enabling the fabric to rapidly pass through flame of a singeing machine or wipe the fabric over a red hot metal surface in an open width state;
secondly, desizing the fabric, namely immersing the fabric in a desizing agent which consists of 10g/L sodium hydroxide and 1.5g/L sophorolipid, wherein the solvent is water, the bath ratio is 1: 5, the reaction time is 40min, the reaction temperature is 100 ℃, and then washing and drying the fabric;
thirdly, scouring the fabric, namely preparing a scouring agent from chemical raw materials such as caustic soda, sodium chlorite, sodium nitrate and the like, preparing scouring liquid from the chemical raw materials and a water solvent in a ratio of 1:4, spinning the fabric in the scouring liquid, controlling the reaction temperature to be 98 ℃ and the reaction time to be 2 hours, and then washing the fabric with water;
putting the fabric into a solution containing 3g/L of hydrogen peroxide, controlling the pH value to be 10.5-10.8, adding a proper amount of a stabilizer and a wetting agent, performing steam steaming at the reaction temperature of 98 ℃ for 50min, and washing with water;
3) preparation of dye: the dye comprises the following components: preparing dyes by 20 parts of acrylic emulsion, 10 parts of butyl methacrylate, 8 parts of sodium polymethacrylate, 3 parts of high-density polyethylene, 5 parts of dispersing agent, 10 parts of ginseng stem leaf total saponin, 10 parts of hawthorn leaf extract, 20 parts of ethyl cellulose, 20 parts of natural vegetable dye, 10 parts of environment-friendly agent, 5 parts of dust-proof agent, 10 parts of cosolvent and 3 parts of fixing agent;
4) dyeing: placing the fabric in a dye vat with the mass ratio of dye to water being 2:5, controlling the water temperature at 50 ℃, adding 5g/L of sodium hydrosulfite, 8g/L of carbonate condensate and 5g/L of castor oil polyoxyethylene ether, heating to 75 ℃, and preserving heat for 1h to finish primary printing and dyeing; placing the fabric subjected to preliminary printing and dyeing in a dye vat with a bath ratio of 3:13, controlling the water temperature at 50 ℃, adding 4g/L of fatty alcohol ether sodium sulfate, preparing a finished dye and 4g/L of hydroxypropyl cellulose at 18g/L, heating to 80 ℃, keeping for 2 hours, and finishing dyeing to obtain the dyed fabric;
5) cleaning: cleaning the dyed fabric for 50min by using clear water;
6) drying: and (3) placing the cleaned fabric in a drying device for drying and forming.
2. The green high-efficiency ecological printing and dyeing method according to claim 1, characterized in that: the preparation of the dye comprises the following steps: weighing the dye components in the step 3), uniformly mixing acrylic emulsion, butyl methacrylate, ethyl cellulose, sodium polymethacrylate and high-density polyethylene, adding cosolvent, stirring and reacting at 70 ℃ for 30min at the rotating speed of 200r/min, adding dispersant, heating to 80 ℃, stirring and reacting at the rotating speed of 200r/min for 30min to obtain a first mixed solution, diluting natural plant dye, pressurizing and distilling to obtain a concentrated solution, adding the concentrated solution into the first mixed solution, stirring and reacting at the rotating speed of 60 ℃ and 150r/min for 20min, adding ginseng stem leaf total saponin and hawthorn leaf extract, heating to 80 ℃, stirring and reacting at the rotating speed of 200r/min for 50min to obtain a second mixed solution, adding a color fixing agent, an environment-friendly agent and a dust-proof agent into the second mixed solution, stirring at 70 ℃, stirring and reacting at the rotating speed of 150r/min for 20min, and pressurizing and concentrating to obtain the finished dye.
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Cited By (2)
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CN115029941A (en) * | 2022-07-13 | 2022-09-09 | 浙江日腾印染有限公司 | Manufacturing method of textile fabric printing and dyeing technology |
WO2023034310A1 (en) * | 2021-08-30 | 2023-03-09 | Locus Solutions Ipco, Llc | Compositions for improving the environmental impact of printing and dyeing |
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WO2023034310A1 (en) * | 2021-08-30 | 2023-03-09 | Locus Solutions Ipco, Llc | Compositions for improving the environmental impact of printing and dyeing |
CN115029941A (en) * | 2022-07-13 | 2022-09-09 | 浙江日腾印染有限公司 | Manufacturing method of textile fabric printing and dyeing technology |
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