CN110027105B - Control forming equipment of gypsum board automation line - Google Patents
Control forming equipment of gypsum board automation line Download PDFInfo
- Publication number
- CN110027105B CN110027105B CN201910431083.2A CN201910431083A CN110027105B CN 110027105 B CN110027105 B CN 110027105B CN 201910431083 A CN201910431083 A CN 201910431083A CN 110027105 B CN110027105 B CN 110027105B
- Authority
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- China
- Prior art keywords
- main
- roll pressing
- conveying belt
- side die
- wheel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 229910052602 gypsum Inorganic materials 0.000 title claims abstract description 17
- 239000010440 gypsum Substances 0.000 title claims abstract description 17
- 238000003825 pressing Methods 0.000 claims abstract description 69
- 238000004140 cleaning Methods 0.000 claims abstract description 17
- 238000003756 stirring Methods 0.000 claims abstract description 14
- 238000005192 partition Methods 0.000 claims description 12
- 238000010438 heat treatment Methods 0.000 claims description 10
- 239000000725 suspension Substances 0.000 claims description 7
- 238000007789 sealing Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 238000000034 method Methods 0.000 abstract description 4
- 230000001360 synchronised effect Effects 0.000 description 7
- 238000005520 cutting process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 239000011440 grout Substances 0.000 description 2
- 239000010687 lubricating oil Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 238000009740 moulding (composite fabrication) Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
- B28B17/0081—Process control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/12—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material
- B28B3/123—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material on material in moulds or on moulding surfaces moving continuously underneath or between the rollers, e.g. on an endless belt
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Automation & Control Theory (AREA)
- Manufacturing & Machinery (AREA)
- Producing Shaped Articles From Materials (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The invention discloses control forming equipment of an automatic gypsum board production line, which comprises a frame, a main driving mechanism, a side die forming mechanism and a roll pressing device, wherein the main driving mechanism is arranged on the frame, the roll pressing device is arranged in the middle of the upper part of the main driving mechanism, and the side die forming mechanism is arranged around the roll pressing device; the main driving mechanism comprises a main conveying belt, a main conveying belt driving wheel and a main conveying belt driven wheel, the main conveying belt driving wheel is driven by a main driving motor through a main driving chain wheel, and a main conveying belt cleaning device is arranged at the lower part of the main driving mechanism; the roll pressing device comprises a roll pressing belt, a roll pressing belt driving wheel, a roll pressing belt driven wheel and a lifting frame; the side die forming mechanism comprises a side die conveying belt, a side die conveying belt driving wheel and a side die conveying belt driven wheel. The invention ensures that the roll forming process of the gypsum board after the stirring grouting production process is automatically completed, and the gypsum board is automatically cleaned, thereby reducing the labor intensity of workers and saving the labor cost.
Description
Technical Field
The invention belongs to the field of building material production, and particularly relates to control forming equipment of an automatic gypsum board production line.
Background
The production process flow of the gypsum board of the applicant company is as follows: material storage, material conveying, main and auxiliary material proportioning, pipeline stirring, foaming stirring according to proportion, grouting, roll pressing forming, heating, ventilation, acceleration and solidification, cutting, conveying, overturning and stacking. In order to realize full-automatic production, reduce labor intensity of workers and save labor cost, the inventor designs a control forming device of an automatic gypsum board production line after designing a stirring grouting device (another application).
Disclosure of Invention
The invention aims to provide a control forming device of an automatic gypsum board production line, which enables a roll press forming process of a gypsum board after a stirring grouting production process to be automatically completed, and the control forming device is automatically cleaned, thereby reducing the labor intensity of workers and saving the labor cost.
In order to achieve the above purpose, the invention adopts the following technical scheme:
the control forming equipment of the automatic production line of the gypsum board comprises a frame, a main driving mechanism, a side die forming mechanism and a roll pressing device, wherein the main driving mechanism is arranged on the frame, the roll pressing device is arranged in the middle of the upper part of the main driving mechanism, and the side die forming mechanism is arranged around the roll pressing device;
the main driving mechanism comprises a main conveying belt, a main conveying belt driving wheel and a main conveying belt driven wheel, the main conveying belt driving wheel is driven by a main driving motor through a main driving chain wheel, and a main conveying belt cleaning device is arranged at the lower part of the main driving mechanism;
the roll pressing device comprises a roll pressing belt, a roll pressing belt driving wheel, a roll pressing belt driven wheel and a lifting frame, wherein the roll pressing belt driving wheel is driven by a roll pressing belt driving motor; a grouting sealing baffle is arranged in front of the stirring grouting equipment at the front end of the roll pressing device; the roll pressing device is provided with a middle net main and auxiliary suspension bracket; a middle net depth adjusting rod is arranged on the roll pressing wheel of the roll pressing device, and the bottom end of the middle net depth adjusting rod is a sliding guide wheel; the rear end of the roll pressing device and the main driving mechanism are provided with a middle net partition board, a middle net stretches from the inside of a middle net tensioner at the lower end of a middle net main and auxiliary suspension frame to extend to pass through a sliding guide wheel at the bottom end of a middle net depth adjusting rod, and the middle net is clamped and fixed in a gap in the middle of the middle net partition board; the rear end of the roll pressing device is also provided with an axial flow fan and a heating element;
the side die forming mechanism comprises a side die conveying belt, a side die conveying belt driving wheel and a side die conveying belt driven wheel, wherein the side die conveying belt driving wheel is driven by driving a side die main driving gear through a main driving motor and driving a driving shaft through a side die reversing gear; two ends of the side die forming mechanism are provided with side die conveying belt cleaning devices; the ultrasonic distance sensor is arranged on the grouting groove shell plate.
The axial flow fan and the heating element are provided with a fan guiding cover.
The side die conveying belt driven wheel is arranged on a driven shaft of the side die conveying belt.
An electric servo push rod is arranged on a lifting frame of the roll pressing device, so that the push rods are synchronous, the roll pressing height is regulated, and plates with different thicknesses are produced.
The working flow of the invention is as follows:
1. preparation before start-up
(1) Firstly, a middle net partition plate is manually arranged, a middle net is stretched from the middle net tensioner to extend through a sliding guide wheel at the tail end of a middle net depth adjusting rod, and the middle net is clamped and fixed in a gap in the middle of the middle net partition plate.
(2) And determining whether the type of the side mold belt is matched with the roller height, and if the type of the side mold belt is not matched with the roller height, adjusting the electric servo push rod to enable the roller height to be matched.
(3) The belt cleaning device (main belt cleaning device and side mold belt cleaning device) was manually started, and whether the operation was normal was checked, and the normal switching back to the automatic mode was confirmed.
(4) Checking the working condition of the main driving mechanism, and judging whether the chain needs to be added with lubricating oil.
(5) Checking whether the ultrasonic ranging sensor works normally.
(6) And manually starting the main conveying belt, and observing whether the main conveying belt, the side die conveying belt and the roll-pressing belt are synchronous or not. If not synchronized, the roll-to-roll belt drive speed needs to be adjusted to match the main conveyor speed, and then the save switch is automatic.
2. Starting the mixer to start grouting
The system executes a self-checking program, executes a first grouting program of a stirrer (see stirring grouting equipment A of another application), starts grouting, triggers an ultrasonic height detection signal, starts a main conveyor belt driver, starts a roll-pressing belt driver, starts an axial flow fan and a heating module, slowly accelerates a main conveyor belt, gradually accelerates the grouting speed, reaches a set grouting speed, starts a cleaning device to work, moves a middle net baffle to the tail end of the conveyor belt, manually removes the middle net baffle, ends a forming part flow and enters a cutting assembly line.
The invention ensures that the roll forming process of the gypsum board after the stirring grouting production process is automatically completed, and the gypsum board is automatically cleaned, thereby reducing the labor intensity of workers and saving the labor cost.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic diagram of a synchronous belt with a main structure according to the present invention.
Fig. 3 is a partial enlarged view of fig. 2.
Fig. 4 is a schematic view of a roll-pressing device lifting frame according to the present invention.
In the figure: 1. the stirring grouting equipment comprises a stirring grouting device 2, a middle net main and auxiliary suspension bracket, a roller pressing belt driven wheel, a roller pressing belt 4, a roller pressing belt 5, a middle net depth adjusting rod, a sliding guide wheel 6, a roller pressing belt driving wheel 7, a roller pressing belt driving motor 8, a roller pressing belt driving motor 9, an axial fan 10, a heating element 11, a fan guiding cover 12, a side mold conveying belt driving wheel 13, a side mold conveying belt 14, a main conveying belt 15, a main conveying belt driving wheel 16, a main driving motor 17, a main driving chain wheel 18, a side mold main driving gear 19, a side mold reversing gear 20, a main conveying belt cleaning device 21, a middle net partition plate 22, an electric servo push rod 23, a grouting sealing partition plate 24, a side mold conveying belt driven shaft 25, a main conveying belt driven wheel 26, a side mold conveying belt driven wheel 27, a middle net tensioner 28, a side mold conveying belt cleaning device 29 and an ultrasonic distance sensor.
Description of the embodiments
The following detailed description of specific embodiments, structures, features and effects of the present invention will be made with reference to the accompanying drawings and examples.
Referring to fig. 1-4, a control forming device of an automatic gypsum board production line comprises a frame, a main driving mechanism, a side mold forming mechanism and a roll pressing device, wherein the main driving mechanism is arranged on the frame, the roll pressing device is arranged in the middle of the upper part of the main driving mechanism, and the side mold forming mechanism is arranged around the roll pressing device;
the main driving mechanism comprises a main conveying belt 14, a main conveying belt driving wheel 15 and a main conveying belt driven wheel 25, the main conveying belt driving wheel 15 is driven by a main driving motor 16 through a main driving chain wheel 17, and a main conveying belt cleaning device 20 is arranged at the lower part of the main driving mechanism;
the roll pressing device comprises a roll pressing belt 4, a roll pressing belt driving wheel 7, a roll pressing belt driven wheel 3 and a lifting frame, wherein the roll pressing belt driving wheel 7 is driven by a roll pressing belt driving motor 8; a grouting sealing baffle plate 23 is arranged in front of the stirring grouting equipment 1 at the front end of the roll pressing device; the roll pressing device is provided with a middle net main and auxiliary suspension bracket 2; a middle net depth adjusting rod 5 is arranged on a roll pressing wheel of the roll pressing device, and a sliding guide wheel 6 is arranged at the bottom end of the middle net depth adjusting rod 5; the rear end of the roll pressing device and the main driving mechanism are provided with a middle net partition board 21, a middle net stretches and extends from the inside of a middle net tensioner 27 at the lower end of a middle net main and auxiliary suspension frame 2 to pass through a sliding guide wheel 6 at the bottom end of a middle net depth adjusting rod 5, and is clamped and fixed in a gap in the middle of the middle net partition board; the rear end of the roll pressing device is also provided with an axial flow fan 9 and a heating element 10;
the side die forming mechanism comprises a side die conveying belt 13, a side die conveying belt driving wheel 12 and a side die conveying belt driven wheel 26, wherein the side die conveying belt driving wheel 12 is driven by a side die main driving gear 18 driven by a main driving motor 16 and then a driving shaft driven by a side die reversing gear 19; the two ends of the side die forming mechanism are provided with side die conveying belt cleaning devices 28; an ultrasonic distance sensor 29 is mounted on the grout groove housing plate, (the entire grout groove is sealed).
The axial flow fan 9 and the heating element 10 are provided with a fan guiding cover 11.
The sideform belt driven pulley 26 is mounted on the sideform belt driven pulley 24.
The lifting frame of the roll pressing device comprises an electric servo push rod 22, so that the push rods are synchronous, the roll pressing height is adjusted, and plates with different thicknesses are produced.
The working flow of the invention is as follows:
1. preparation before start-up
(1) First, the middle net partition plate 21 needs to be manually arranged, the middle net is stretched from the middle net tensioner 27 to extend through the sliding guide wheel 6 at the tail end of the middle net depth adjusting rod 5, and the middle net is clamped and fixed in a gap in the middle of the middle net partition plate.
(2) It is determined whether the side mold belt type and the roll height match, and if not, the electric servo push rod 22 is adjusted to match the roll height.
(3) The belt cleaning devices (main belt cleaning device 20 and side mold belt cleaning device 28) were manually started, and whether the operation was normal was checked, and the normal switching back to the automatic mode was confirmed.
(4) Checking the working condition of the main driving mechanism, and judging whether the chain needs to be added with lubricating oil.
(5) Checking whether the ultrasonic ranging sensor works normally.
(6) The main conveyor 14 is manually started, and whether the main conveyor 14, the side mold conveyor 13, and the roll-pressing belt 4 are synchronized is checked. If not synchronized, the roll-to-roll belt drive speed needs to be adjusted to match the main conveyor speed, and then the save switch is automatic.
2. Starting the mixer to start grouting
The system executes a self-checking program, executes a first grouting program of a stirrer (see stirring grouting equipment A of another application), starts grouting, triggers an ultrasonic height detection signal, starts a main conveyor belt driver, starts a roll-pressing belt driver, starts an axial flow fan and a heating module, slowly accelerates a main conveyor belt, gradually accelerates the grouting speed, reaches a set grouting speed, starts a cleaning device to work, moves a middle net baffle to the tail end of the conveyor belt, manually removes the middle net baffle, ends a forming part flow and enters a cutting assembly line.
The invention ensures that the roll forming process of the gypsum board after the stirring grouting production process is automatically completed, and the gypsum board is automatically cleaned, thereby reducing the labor intensity of workers and saving the labor cost.
The non-illustrated portions referred to in the present invention are the same as or implemented using the prior art.
Claims (1)
1. Control forming equipment of gypsum board automation line, its characterized in that: the device comprises a frame, a main driving mechanism, a side die forming mechanism and a roll pressing device, wherein the main driving mechanism is arranged on the frame, the roll pressing device is arranged in the middle of the upper part of the main driving mechanism, and the side die forming mechanism is arranged around the roll pressing device;
the main driving mechanism comprises a main conveying belt (14), a main conveying belt driving wheel (15) and a main conveying belt driven wheel (25), the main conveying belt driving wheel (15) is driven by a main driving motor (16) through a main driving chain wheel (17), and a main conveying belt cleaning device (20) is arranged at the lower part of the main driving mechanism;
the roll pressing device comprises a roll pressing belt (4), a roll pressing belt driving wheel (7), a roll pressing belt driven wheel (3) and a lifting frame, wherein the roll pressing belt driving wheel (7) is driven by a roll pressing belt driving motor (8); a grouting sealing baffle (23) is arranged in front of the stirring grouting equipment (1) at the front end of the roll pressing device; the roll pressing device is provided with a middle net main and auxiliary suspension bracket (2); a middle net depth adjusting rod (5) is arranged on a roll pressing wheel of the roll pressing device, and a sliding guide wheel (6) is arranged at the bottom end of the middle net depth adjusting rod (5); a middle net partition plate (21) is arranged at the rear end of the roll pressing device and on the main driving mechanism, a middle net stretches and extends from the inside of a middle net tensioner (27) at the lower end of a middle net main and auxiliary suspension frame (2) to pass through a sliding guide wheel (6) at the bottom end of a middle net depth adjusting rod (5), and is clamped and fixed in a gap in the middle of the middle net partition plate; the rear end of the roll pressing device is also provided with an axial flow fan (9) and a heating element (10);
the side die forming mechanism comprises a side die conveying belt (13), a side die conveying belt driving wheel (12) and a side die conveying belt driven wheel (26), wherein the side die conveying belt driving wheel (12) is driven by a side die main driving gear (18) driven by a main driving motor (16) and then a driving shaft driven by a side die reversing gear (19); two ends of the side die forming mechanism are provided with side die conveying belt cleaning devices (28); an ultrasonic distance sensor (29) is arranged on the grouting groove shell plate;
the axial flow fan (9) and the heating element (10) are provided with a fan guide cover (11);
the side die conveying belt driven wheel (26) is arranged on the side die conveying belt driven shaft (24);
an electric servo push rod (22) is arranged on the lifting frame of the roll pressing device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910431083.2A CN110027105B (en) | 2019-05-22 | 2019-05-22 | Control forming equipment of gypsum board automation line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910431083.2A CN110027105B (en) | 2019-05-22 | 2019-05-22 | Control forming equipment of gypsum board automation line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110027105A CN110027105A (en) | 2019-07-19 |
| CN110027105B true CN110027105B (en) | 2024-04-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910431083.2A Active CN110027105B (en) | 2019-05-22 | 2019-05-22 | Control forming equipment of gypsum board automation line |
Country Status (1)
| Country | Link |
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| CN (1) | CN110027105B (en) |
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| CN210061552U (en) * | 2019-05-22 | 2020-02-14 | 六盘水恒帆建筑材料有限公司 | Gypsum board control forming equipment |
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2019
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| CN2656107Y (en) * | 2003-06-25 | 2004-11-17 | 李德华 | Double fibre reinforced gypsum board making machine |
| CN101020335A (en) * | 2007-03-30 | 2007-08-22 | 汪有坤 | Automatic multifunctional brick machine |
| CN101456209A (en) * | 2008-12-31 | 2009-06-17 | 谢向荣 | Conveyer-belt type block molding device for continuous producing gypsum block |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN110027105A (en) | 2019-07-19 |
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