CN107160548B - Thistle board Sheetmaking systems - Google Patents

Thistle board Sheetmaking systems Download PDF

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Publication number
CN107160548B
CN107160548B CN201710543056.5A CN201710543056A CN107160548B CN 107160548 B CN107160548 B CN 107160548B CN 201710543056 A CN201710543056 A CN 201710543056A CN 107160548 B CN107160548 B CN 107160548B
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CN
China
Prior art keywords
fishplate bar
mask paper
transmission belt
turnover panel
belt
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201710543056.5A
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Chinese (zh)
Other versions
CN107160548A (en
Inventor
仲际超
廖七
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sichuan Gao Yu New Type Building Material Co Ltd
Original Assignee
Sichuan Gao Yu New Type Building Material Co Ltd
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Publication date
Application filed by Sichuan Gao Yu New Type Building Material Co Ltd filed Critical Sichuan Gao Yu New Type Building Material Co Ltd
Priority to CN201710543056.5A priority Critical patent/CN107160548B/en
Publication of CN107160548A publication Critical patent/CN107160548A/en
Application granted granted Critical
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00General arrangement or layout of plant ; Industrial outlines or plant installations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/14Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/243Setting, e.g. drying, dehydrating or firing ceramic articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0215Feeding the moulding material in measured quantities from a container or silo
    • B28B13/023Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
    • B28B13/0235Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities the feed box being provided with agitating means, e.g. stirring vanes to avoid premature setting of the moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B28B17/02Conditioning the material prior to shaping
    • B28B17/023Conditioning gypsum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B19/00Machines or methods for applying the material to surfaces to form a permanent layer thereon
    • B28B19/0092Machines or methods for applying the material to surfaces to form a permanent layer thereon to webs, sheets or the like, e.g. of paper, cardboard
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G21/00Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
    • B65G21/10Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors movable, or having interchangeable or relatively movable parts; Devices for moving framework or parts thereof
    • B65G21/12Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors movable, or having interchangeable or relatively movable parts; Devices for moving framework or parts thereof to allow adjustment of position of load-carrier or traction element as a whole
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/52Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/04Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/26Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Structural Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Producing Shaped Articles From Materials (AREA)

Abstract

The invention discloses a kind of Thistle board Sheetmaking systems, including pre-profiling device, coding infeed set-up, multi-level dryer, turn-over closed assembly device, longitudinal cutting device and taping machine, the entrance of raw material phosphogypsum powder and additive injection pre-profiling device, it is connected between the outlet of pre-profiling device and the entrance of coding infeed set-up by air-drying sizing transmission belt, band connection is transmitted by U-shaped transhipment between the outlet of coding infeed set-up and the feed inlet of multi-level dryer, the discharge port of multi-level dryer passes sequentially through turn-over closed assembly device and longitudinal cutting device is connected with taping machine.The present invention provides the high Thistle board Sheetmaking systems of a kind of automation, intelligence degree, reduce human cost investment, improve production efficiency and product quality.

Description

Thistle board Sheetmaking systems
Technical field
The present invention relates to a kind of plasterboard making sheet workshop upgradings, more particularly to a kind of Thistle board making sheet system System.
Background technique
According to " State Council writes instructions and transfer the departments such as State Bureau of Building Materials Industry and reforms and promote energy-saving building material opinion about materials for wall is accelerated Notice " gist of a document, and in relation to limit developed using clay solid brick gist of a document, greatly develop novel wall material Material, especially lightweight wall plate, it has also become a main trend of China's building materials industry.
Ardealite be in production process of phosphoric acid with sulfuric acid treating phosphorite when the solid slag that generates, ardealite is generally in powder Shape, appearance is usually greyish white, sallow, the colors such as light green, also contains organic phosphorus, sulphur fluoride compound, bulk density 0.733-0.88g/ Cm3, particle diameter are generally 5-15um, and main component is calcium sulphate dihydrate, and content generally can reach 70-90% or so, Contained in submember it is different and different with the rock phosphate in powder place of production, generally all phosphate and silicic acid containing rock composition Ca, Mg Salt.China discharges about 50,000,000 tons of ardealite every year at present, is maximum one kind of discharge capacity in gypsum offscum, the phosphogypsum slag of discharge A large amount of soils are occupied, form slag mountain, not only waste of resource, but also seriously pollute environment.
On the one hand ardealite Thistle board meets the trend of Development of Novel wallboard, on the other hand well solved phosphorus stone The secondary use problem of cream waste residue, has a vast market foreground.
Thistle board production process generallys include: powder → slurrying → molding processed → air-dry sizing → coding cutting → drying Dry → cooling cutting → bound edge of machine.However, traditional each production process of Thistle board is relied primarily on and is accomplished manually, need to put into A large amount of human cost, and production efficiency is low, can not unify to ensure product product quality.
Summary of the invention
It is an object of the invention to overcome the deficiencies of the prior art and provide the high papers of a kind of automation, intelligence degree Plasterboard Sheetmaking systems reduce human cost investment, improve production efficiency and product quality.
The purpose of the present invention is achieved through the following technical solutions: Thistle board Sheetmaking systems, including pre-profiling Device, coding infeed set-up, multi-level dryer, turn-over closed assembly device, longitudinal cutting device and taping machine, raw material phosphogypsum powder and addition The entrance of pre-profiling device is injected in agent, is passed between the outlet of pre-profiling device and the entrance of coding infeed set-up by air-drying sizing Defeated band is connected, and transmits band connection, multilayer by U-shaped transhipment between the outlet of coding infeed set-up and the feed inlet of multi-level dryer The discharge port of drying machine passes sequentially through turn-over closed assembly device and longitudinal cutting device is connected with taping machine.
The pre-profiling device includes stirring pulping machine, drive belt, lower mask paper feeding material component, upper mask paper feeding Component, lower mask paper rise side knife and adjustable molding assembly, stirring pulping machine include stir chamber, at least one phosphogypsum powder entrance, At least one additive entrance and at least one slurry outlet;
The lower mask paper feeding material component includes lower mask paper stock disk and lower mask paper feeding roller, and lower mask paper passes through down Mask paper feeding roller simultaneously extends to adjustable molding assembly side, and lower mask paper support is in the surface of drive belt;
The upper mask paper feeding material component includes upper mask paper stock disk and upper mask paper feeding roller, and upper mask paper passes through upper Mask paper feeding roller simultaneously extends to adjustable molding assembly side;
The slurry outlet of the stirring pulping machine is set between lower mask paper feeding roller and upper mask paper feeding roller, and is hanged Float on above lower mask paper;
The adjustable molding assembly includes formed clamp plate, forming tank and the first cylinder, the fixed peace of the cylinder body of the first cylinder On the base, formed clamp plate is fixedly mounted on the piston rod top end of the first cylinder to dress, and the central axis of upper mask paper feeding roller passes through Connecting rod is fixedly mounted on formed clamp plate;The inside wall height of forming tank be greater than gypsum plate thickness, the width of formed clamp plate at The inner wall width of type groove matches;The formed clamp plate is set to the rear end of mask paper feeding roller, and is pressed in mask Above paper;
The lower mask paper rise side knife be set between lower mask paper feeding roller and upper mask paper feeding roller, for will under It rolls to form bound edge in the both sides of mask paper.
The lower corner of the formed clamp plate front end is rounded down.
The both ends that the lower mask paper forms bound edge are the folding ear being driven plain, when molding described in the tight institute of upper mask letterweight Shu Zhe ear is simultaneously Nian Jie with the folding outer surface of ear.
The air-dried sizing transmission belt is equipped at least one wiping tablet, and wiping tablet is mounted on belt by adjustable support In rack, the height of wiping tablet setting is matched with the thickness of plasterboard.
The U-shaped transhipment transmission belt includes two longitudinal transmission belts and a flat traction of transverse direction, first longitudinal direction transmission belt Beginning connection coding infeed set-up outlet, the end of first longitudinal direction transmission belt is connected with the beginning of laterally flat traction, transverse direction The end of flat traction is connected with the beginning of second longitudinal direction transmission belt, the end of second longitudinal direction transmission belt connection multi-level dryer into Material mouth, first longitudinal direction transmission belt, laterally flat traction, second longitudinal direction transmission belt three connect and compose U-shaped;
Plasterboard after crosscutting is transferred on laterally flat traction after being transferred to the end of first longitudinal direction transmission belt, laterally flat to drag Band drives plasterboard from its beginning to its end movement, and plasterboard is transferred to second longitudinal direction after beinging drawn to the laterally end of flat traction In transmission belt phloem-xylem transport to multi-level dryer feed inlet.
Independent transmission belt lifting driving group is respectively equipped in the first longitudinal direction transmission belt, second longitudinal direction transmission belt Part, not set flat traction goes up and down driving assembly on the flat traction of the transverse direction;
The first longitudinal direction transmission belt is identical with second longitudinal direction transmission band structure, includes support frame and several transmission Roller, delivery roll are installed on the support frame by bearing;The transmission belt lifting driving assembly includes at least one second cylinder, The cylinder body of second cylinder is fixedly installed in ground, and support frame is fixedly installed in the piston rod top end of the second cylinder;
The flat traction of the transverse direction is made of at least one set of pulley assembly, every group of pulley assembly include it is flat drag belt and The central axis of belt pulley, belt pulley is fixedly installed in ground by support rod;
It is described flat belt to be dragged to be staggered with delivery roll;
It further include controller, the first inductive component and the second inductive component, the first inductive component is transmitted set on first longitudinal direction The end of band, the second inductive component are set to the end of laterally flat traction, the first inductive component and the second inductive component respectively with control The sampled signal input of device processed is connected, and the enable signal output end of controller is connect with second cylinder.
The multi-level dryer includes feeding assembly, dry component and discharge component, is equipped in the dry component Hothouse, dry room temperature are successively decreased in gradient from feed end to discharge end, and at least two layers dry feeding is equipped in hothouse and is passed Send band;
The feeding assembly include ferry-boat conveyer belt and ferry-boat driving mechanism, the feed end for conveyer belt of ferrying with U-shaped turn The discharge end for transporting transmission belt is hinged, and the discharge end for conveyer belt of ferrying moves up and down under the driving of ferry-boat driving mechanism, successively Dock the feeding inlet of each dry infeed conveyor in hothouse.
The turn-over closed assembly device is made of turn-over component and closed assembly component, the turn-over component include fixing seat, Panel turnover mechanism, fishplate bar mechanism and power mechanism;The panel turnover mechanism includes turnover panel drive shaft, bearing seat of turning plate, turnover panel transmission Mechanism and turnover panel arm, bearing seat of turning plate are fixedly mounted on pedestal, and the turnover panel drive shaft is mounted in bearing seat of turning plate, institute The one end for stating turnover panel transmission mechanism is installed in turnover panel drive shaft, and the other end is hinged on turnover panel arm, and the turnover panel arm is hinged On the fixing seat;The fishplate bar mechanism includes fishplate bar drive shaft, fishplate bar bearing block, fishplate bar transmission mechanism and fishplate bar arm, Fishplate bar bearing block is fixedly mounted on pedestal, and the fishplate bar drive shaft is mounted in fishplate bar bearing block, the fishplate bar driver One end of structure is installed in fishplate bar drive shaft, and the other end is hinged on fishplate bar arm, and the fishplate bar arm is hinged on the fixing seat On;The power mechanism includes rotary electric machine and speed reducer, and the first output shaft and turnover panel drive shaft of the rotary electric machine are coaxial Second output shaft of connection, the rotary electric machine is coaxially connected by speed reducer and fishplate bar drive shaft;
The closed assembly component includes starting board protrusion and rushing board mechanism, starting board protrusion be set to turnover panel arm and fishplate bar arm it Between, when height is slightly higher than fishplate bar arm horizontalization on fishplate bar arm plasterboard height, the rushing board mechanism push upper layer plasterboard to The movement of starting board protrusion direction, until upper layer plasterboard is tilted by starting board protrusion, rushing board mechanism continues to press on the movement of upper layer plasterboard, Until upper layer plasterboard is stacked in completely above lower layer's plasterboard.
The turnover panel transmission mechanism includes turnover panel fixed link and turnover panel motion bar, and one end of turnover panel fixed link, which is installed in, to be turned over In plate drive shaft, one end of the other end and the turnover panel motion bar is hinged, and the other end of the turnover panel motion bar is hinged on turnover panel On arm;
The fishplate bar transmission mechanism includes fishplate bar fixed link and fishplate bar motion bar, and one end of fishplate bar fixed link, which is installed in, to be connect In plate drive shaft, one end of the other end and the fishplate bar motion bar is hinged, and the other end of the fishplate bar motion bar is hinged on fishplate bar On arm.
The beneficial effects of the present invention are:
1) the Thistle board Sheetmaking systems high the present invention provides a kind of automation, intelligence degree, reduce manpower Cost input improves production efficiency and product quality.
2) for pre-profiling device
It can be realized one-pass molding, good forming effect.
Formed clamp plate and upper mask paper feeding roller disjunctor, and the height of formed clamp plate can be adjusted by cylinder, so that The molding machine can be suitable for the molding and production of different-thickness plasterboard, and applied widely, versatility is good.
Upper mask paper is pulled to the left in forming process, corner under formed clamp plate front end is streaked, by formed clamp plate front end Lower corner, which is rounded down, can avoid damage to upper mask paper upper surface, even occur upper mask paper rupture leakage when damaging serious Slurry.
Lower mask paper plays side knife and is used to make the two sides of lower mask paper to form the bound edge that scrolls up, when molding upper mask paper with Bound edge rolls over ear's overlapping, and Nian Jie with the folding outer surface completion of ear, and bound edge effect is good, and mask paper is not easy loosely to fall off.
3) for air-drying sizing transmission belt
The natural heat absorption of pre-profiling plate is completed using the transmission belt transmission of long range and is hardened, and hardening effect is good.
Since there may be non-uniform situations for pulp density distribution, the plate thickness after will lead to pre-profiling is uneven, table Face, which exists, to rise and fall, and wiping tablet can realize the floating of plate and orthopedic, has further ensured the final shaping effect of plate.
4) for U-shaped transhipment transmission belt
In actual production, the plate of pre-profiling needs to harden by natural air drying, and reaching after certain hardness could be into Row cutting, however the heat absorption sclerous reaction process for the plate wrapped up in by mask paper bag is very slow, needs the biography of reserved sufficient length Defeated band is so that plate is sufficiently hardened;Meanwhile also needing to complete subsequent 50 multilevel drying machine drying after completing coding and cutting, It needs to occupy very long producing line length, devises U-shaped turn of one kind between sizing transmission belt and drying machine charging transmission belt air-drying The transmission band structure of fortune, realizes the transhipment of sheet material, the mesh for having reached reasonable Arrangement producing line structure, having shortened producing line length 's.
First longitudinal direction transmission belt and the laterally end of flat traction are equipped with inductive component, and plate is transported to first longitudinal direction biography It can quickly be incuded when defeated band and the laterally end of flat traction, to control the movement of transmission belt lifting driving assembly, be realized Intelligent-induction and automation control, improve production efficiency and have saved human cost.
5) for multi-level dryer
Using gradient temperature drying mode, front end drying box temperature is high, reduces step by step, solve mask paper occur alice, The problems such as blistering.
Using multilayer feeding structure, the drying operation of multilayer plaster board can be carried out simultaneously, improve the dry work of plasterboard The working efficiency of industry.
6) for turn-over closed assembly device
Integration realizes plate turn-over and closed assembly function, carries out longitudinally cutting and bound edge after completion closed assembly and gets product, Turnover panel and closed assembly smart structural design, using effect is good, and realize it is Fully-mechanized, without human intervention, the degree of automation It is high.
The rotation of turnover panel drive shaft and fishplate bar drive shaft is driven using the same rotary electric machine, and passes through one deceleration of setting Machine realizes plasterboard so that the revolving speed of turnover panel drive shaft is greater than fishplate bar drive shaft to reduce the revolving speed of fishplate bar drive shaft Transfer from from turnover panel arm to fishplate bar arm improves the speed fitness between turnover panel arm and fishplate bar arm.
Detailed description of the invention
Fig. 1 is present system overall structure diagram;
Fig. 2 is pre-profiling apparatus structure schematic diagram of the present invention;
Fig. 3 is pre-profiling device slurry forming process schematic diagram of the present invention;
Fig. 4 is that mask paper plays side knife schematic view of the mounting position under pre-profiling device of the present invention;
Fig. 5 is that mask paper plays the structural schematic diagram in knife and lower mask paper bag under pre-profiling device of the present invention;
Fig. 6 is the adjustable molding assembly structural schematic diagram of pre-profiling device of the present invention;
Fig. 7 is the U-shaped transhipment transmission belt overall structure top view of the present invention;
Fig. 8 is the U-shaped transhipment transmission belt continuous action schematic diagram one of the present invention;
Fig. 9 is the U-shaped transhipment transmission belt continuous action schematic diagram two of the present invention;
Figure 10 is the U-shaped transhipment transmission belt continuous action schematic diagram three of the present invention;
Figure 11 is the U-shaped transhipment transmission belt continuous action schematic diagram four of the present invention;
Figure 12 is its side structure schematic diagram before the U-shaped transhipment transmission belt delivery roll of the present invention declines;
Figure 13 is its side structure schematic diagram after the U-shaped transhipment transmission belt delivery roll decline of the present invention;
Figure 14 is multi-level dryer structural schematic diagram of the present invention;
Figure 15 is turn-over closed assembly apparatus structure schematic diagram of the present invention;
Structural schematic diagram when Figure 16 is turn-over closed assembly device fishplate bar of the present invention;
Structural schematic diagram when Figure 17 is turn-over closed assembly device closed assembly of the present invention;
Figure 18 is turn-over closed assembly device power mechanism structural schematic diagram of the present invention;
In figure, 1- stirring pulping machine, 1.1- phosphogypsum powder entrance, 1.2- additive entrance, 1.3- slurry outlet, 2- driving Belt, mask paper plays side knife under 3-, and 3.1- plays edge, 3.2- mounting portion, 4- formed clamp plate, mask paper stock disk under 5-, protects under 6- Facial tissue feeding roller, mask paper under 7-, the upper mask paper stock disk of 8-, the upper mask paper feeding roller of 9-, the upper mask paper of 10-, 11- bound edge, 11.1- rolls over ear, the first cylinder of 12-, 13- pedestal, 14- connecting rod, 15- forming tank, 16- wiping tablet, 17- sheet material, 18- Delivery roll, 19- support frame, 20- bearing, the second cylinder of 21-, 22- is flat to drag belt, 23- belt pulley, 24- support rod, 25- first Inductive component, the second inductive component of 26-, the dry infeed conveyor of 27-, 28- ferry-boat conveyer belt, 29- discharge component, 30- ferry-boat Driving mechanism, 31- fixing seat, 32- turnover panel drive shaft, 33- bearing seat of turning plate, 34- turnover panel arm, 35- pedestal, the driving of 36- fishplate bar Axis, 37- fishplate bar bearing block, 38- fishplate bar arm, 39- rotary electric machine, 40- speed reducer, 41- starting board protrusion, 42- rushing board mechanism, 43- Turnover panel fixed link, 44- turnover panel motion bar, 45- fishplate bar fixed link, 46- fishplate bar motion bar.
Specific embodiment
Technical solution of the present invention is described in further detail with reference to the accompanying drawing, but protection scope of the present invention is not limited to It is as described below.
As shown in Figure 1, Thistle board Sheetmaking systems, including pre-profiling device, coding infeed set-up, multi-level dryer, Turn-over closed assembly device, longitudinal cutting device and taping machine, the entrance of raw material phosphogypsum powder and additive injection pre-profiling device, pre-profiling Between the outlet of device and the entrance of coding infeed set-up by air-dry sizing transmission belt be connected, the outlet of coding infeed set-up and Band connection is transmitted by U-shaped transhipment between the feed inlet of multi-level dryer, it is folded that the discharge port of multi-level dryer passes sequentially through turn-over Assembling device and longitudinal cutting device are connected with taping machine.
Pre-profiling device, which is used to carry out raw material phosphogypsum powder and additive to be mixed, obtains slurry, and slurry is coated The pre-profiling of plate is completed between upper and lower mask paper.Air-dry the plate that sizing transmission belt is used for transmission pre-profiling, transmission process Middle plate completes natural air drying, hardening.After completing hardening, coding and transversely cutting are completed by coding infeed set-up.Then by U-shaped Plate after cutting is delivered in multi-level dryer by transhipment transmission belt to be dried.Complete dry plate in pairs, the By after turn-over, second block of plate is stacked on first block of plate one block of plate, completes the closed assembly of plate.To double sheets after closed assembly It carries out longitudinally cutting, is cut into finished size.Double sheets are finally sent into taping machine progress bound edge to get product.
As shown in Figures 2 and 3, the pre-profiling device includes stirring pulping machine 1, drive belt 2, lower mask paper feeding Component, upper mask paper feeding material component, lower mask paper play side knife 3 and adjustable molding assembly, wherein stirring pulping machine 1 includes stirring Chamber, 1.1, additive entrances 1.2 of a phosphogypsum powder entrance and three slurry outlets 1.3, three slurry outlets 1.3 are along biography Supply roll is to being uniformly distributed;Stir chamber is injected by phosphogypsum powder entrance 1.1 by broken and dry ardealite, has been reconciled Additive injects stir chamber by additive entrance 1.2, flows out after stirring into slurry from slurry outlet 1.3, falls on lower mask paper 7 Surface.
The lower mask paper feeding material component includes lower mask paper stock disk 5 and lower mask paper feeding roller 6, and lower mask paper 7 is worn It crosses down mask paper feeding roller 6 and extends to adjustable molding assembly side, lower 7 support of mask paper is in the surface of drive belt 2, driving Belt 2 drives lower mask paper 7, slurry and upper mask paper 10 whole to left side as shown in the figure transmission.
The upper mask paper feeding material component includes upper mask paper stock disk 8 and upper mask paper feeding roller 9, and upper mask paper 10 is worn It crosses mask paper feeding roller 9 and extends to adjustable molding assembly side.
The slurry outlet 1.3 of the stirring pulping machine 1 be set to lower mask paper feeding roller 6 and upper mask paper feeding roller 9 it Between, and it is suspended in lower 7 top of mask paper.
As shown in figure 4, the lower mask paper, which plays side knife 3, is set to lower mask paper feeding roller 6 and upper mask paper feeding roller 9 Between, for the both sides of lower mask paper 7 to be rolled to form bound edge 11.
As shown in figure 5, it has included edge 3.1 and mounting portion 3.2 that the lower mask paper, which plays side knife 3, the outer of edge 3.1 is played Side is connected with mounting portion 3.2, and the inside for playing edge 3.1 is equipped with the inner concave matched with bound edge 11.The lower formation of mask paper 7 The both ends of bound edge 11 are the folding ear 11.1 being driven plain, when molding described in upper mask paper 10 compress the folding ear 11.1 and with The outer surface of the folding ear 11.1 is bonded (see figure 6).
As shown in fig. 6, the adjustable molding assembly includes formed clamp plate 4, forming tank 15 and the first cylinder 12, it is described Forming tank 15 uses U-lag.The cylinder body of first cylinder 12 is fixedly mounted on pedestal 13, and formed clamp plate 4 is fixedly mounted on first The central axis of the piston rod top end of cylinder 12, upper mask paper feeding roller 9 is fixedly mounted on formed clamp plate 4 by connecting rod 14 (see Fig. 2, Fig. 3);The inside wall height of forming tank 15 is greater than gypsum plate thickness, the width of formed clamp plate 4 and the inner wall of forming tank 15 Width matches;The formed clamp plate 4 is set to the rear end of mask paper feeding roller 9, and is pressed in 10 top of mask paper.
Preferably, the lower corner of 4 front end of formed clamp plate is rounded down, in forming process upper mask paper 10 by Corner under 4 front end of formed clamp plate is streaked in left dragging, and corner under 4 front end of formed clamp plate, which is rounded down, can avoid to upper mask paper Even there is upper mask paper 10 and ruptures spillage in the damage of 10 upper surfaces when damaging serious.
It can be seen that from Fig. 2 and Fig. 3, the air-dried sizing transmission belt is equipped at least one wiping tablet 16, wiping tablet 16 It is mounted on belt frame by adjustable support, the height that wiping tablet 16 is arranged is matched with the thickness of plasterboard.
As shown in fig. 7, U-shaped transhipment transmission belt includes two longitudinal transmission belts and a flat traction of transverse direction, first longitudinal direction is passed The outlet of the beginning connection coding infeed set-up of defeated band, the end of first longitudinal direction transmission belt are connected with the beginning of laterally flat traction, Laterally the end of flat traction is connected with the beginning of second longitudinal direction transmission belt, and the end of second longitudinal direction transmission belt connects multi-level dryer Feed inlet, first longitudinal direction transmission belt, laterally flat traction, second longitudinal direction transmission belt three connect and compose U-shaped.
Plasterboard 17 after crosscutting is transferred on laterally flat traction after being transferred to the end of first longitudinal direction transmission belt, laterally flat Traction drives plasterboard 17 from its beginning to its end movement, and plasterboard 17, which is being drawn to behind the laterally end of flat traction, is transferred to the In two longitudinal transmission belts phloem-xylem transport to multi-level dryer feed inlet.
Independent transmission belt lifting driving group is respectively equipped in the first longitudinal direction transmission belt, second longitudinal direction transmission belt Part, not set flat traction goes up and down driving assembly on the flat traction of the transverse direction.Specifically, the first longitudinal direction transmission belt and Two longitudinal transmission band structures are identical, include support frame 19 and several delivery rolls 18, delivery roll 18 is mounted on branch by bearing 20 On support 19;The transmission belt lifting driving assembly includes at least one second cylinder 21, and the cylinder body of the second cylinder 21 is fixed It is installed on ground, support frame 19 is fixedly installed in the piston rod top end of the second cylinder 21.
The flat traction of the transverse direction is made of at least one set of pulley assembly, and every group of pulley assembly includes putting down to drag belt 22 Ground is fixedly installed in by support rod 24 with the central axis of belt pulley 23, belt pulley 23;It is described flat to drag belt 22 and transmission Roller 18 is staggered.
U-shaped transhipment transmission belt further includes controller, the first inductive component 25 and the second inductive component 26, the first inductive component 25 are set to the end of first longitudinal direction transmission belt, the second inductive component 26 is set to the end of laterally flat traction, the first inductive component 25 Be connected respectively with the sampled signal input of controller with the second inductive component 26, the enable signal output end of controller with it is described The connection of second cylinder 21.
The course of work of U-shaped transhipment transmission belt is as follows: plasterboard 17 transmits in first longitudinal direction transmission belt, when being transferred to the When the end of one longitudinal transmission belt, the first inductive component 25 senses the material, at this point, as shown in figs. 8 and 12, controller control It makes the second cylinder 21 and drives first longitudinal direction transmission belt entire lowering, until the delivery roll 18 in first longitudinal direction transmission belt is dragged lower than flat Belt 22, so that 17 support of plasterboard be made to drag on belt 22 (as shown in Fig. 9 and Figure 13) in flat;The lateral flat traction of subsequent start-up Driving device so that flat drag belt 22 that plasterboard 17 is driven to be moved to the left, when being moved to the laterally end of flat traction, the Two inductive components 26 sense the material, at this point, as shown in Figure 10, controller controls the second cylinder 21 and drives second longitudinal direction transmission Band rises overally, until the delivery roll 18 in second longitudinal direction transmission belt be higher than it is flat drag belt 22, thus make 17 support of plasterboard in On delivery roll 18 in second longitudinal direction transmission belt (as shown in figure 11), carry out opposite with first longitudinal direction transmission belt transmission direction Longitudinal transmission.
As shown in figure 14, the multi-level dryer includes feeding assembly, dry component and discharge component 29, and described is dry Hothouse is equipped in dry component, dry room temperature is successively decreased in gradient from feed end to discharge end, and at least two are equipped in hothouse The dry infeed conveyor 27 of layer;The feeding assembly includes ferry-boat conveyer belt 28 and ferry-boat driving mechanism 30, conveyer belt of ferrying 28 feed end and the discharge end of U-shaped transhipment transmission belt are hinged, and the discharge end for conveyer belt 28 of ferrying is in ferry-boat driving mechanism 30 It moves up and down under driving, successively docks the feeding inlet of each dry infeed conveyor 27 in hothouse.
As shown in Figure 15, Figure 16, the turn-over closed assembly device is made of turn-over component and closed assembly component, the turn-over Component includes fixing seat 31, panel turnover mechanism, fishplate bar mechanism and power mechanism;The panel turnover mechanism include turnover panel drive shaft 32, Bearing seat of turning plate 33, turnover panel transmission mechanism and turnover panel arm 34, bearing seat of turning plate 33 are fixedly mounted on pedestal 35, the turnover panel Drive shaft 32 is mounted in bearing seat of turning plate 33, and one end of the turnover panel transmission mechanism is installed in turnover panel drive shaft 32, another End is hinged on turnover panel arm 34, and the turnover panel arm 34 is hinged in the fixing seat 31;The fishplate bar mechanism includes fishplate bar Drive shaft 36, fishplate bar bearing block 37, fishplate bar transmission mechanism and fishplate bar arm 38, fishplate bar bearing block 37 are fixedly mounted on pedestal 35, The fishplate bar drive shaft 36 is mounted in fishplate bar bearing block 37, and one end of the fishplate bar transmission mechanism is installed in fishplate bar drive shaft On 36, the other end is hinged on fishplate bar arm 38, and the fishplate bar arm 38 is hinged in the fixing seat 31.
Specifically, the turnover panel transmission mechanism includes turnover panel fixed link 43 and turnover panel motion bar 44, turnover panel fixed link 43 One end be installed in turnover panel drive shaft 32, one end of the other end and the turnover panel motion bar 44 is hinged, the turnover panel motion bar 44 other end is hinged on turnover panel arm 34;The fishplate bar transmission mechanism includes fishplate bar fixed link 45 and fishplate bar motion bar 46, One end of fishplate bar fixed link 45 is installed in fishplate bar drive shaft 36, and one end of the other end and the fishplate bar motion bar 46 is hinged, institute The other end for stating fishplate bar motion bar 46 is hinged on fishplate bar arm 38.
As shown in figure 18, the power mechanism includes rotary electric machine 39 and speed reducer 40, and the first of the rotary electric machine 39 Output shaft and turnover panel drive shaft 32 are coaxially connected, and the second output shaft of the rotary electric machine 39 is driven by speed reducer 40 and fishplate bar Axis 36 is coaxially connected.
The closed assembly component includes starting board protrusion 41 and rushing board mechanism 42, and starting board protrusion 41 is set to turnover panel arm 34 and connects Between plate arm 38, when height is slightly higher than 38 horizontalization of fishplate bar arm on fishplate bar arm 38 plasterboard 17 height, the rushing board mechanism 42 Upper layer plasterboard is pushed to move to raised 41 directions of starting board, until upper layer plasterboard is tilted by starting board protrusion 41 (such as Figure 17 institute Show), rushing board mechanism 42 continues to press on the movement of upper layer plasterboard, until upper layer plasterboard is stacked in completely above lower layer's plasterboard.
The above is only a preferred embodiment of the present invention, it should be understood that the present invention is not limited to described herein Form should not be regarded as an exclusion of other examples, and can be used for other combinations, modifications, and environments, and can be at this In the text contemplated scope, modifications can be made through the above teachings or related fields of technology or knowledge.And those skilled in the art institute into Capable modifications and changes do not depart from the spirit and scope of the present invention, then all should be in the protection scope of appended claims of the present invention It is interior.

Claims (9)

1. Thistle board Sheetmaking systems, it is characterised in that: including pre-profiling device, coding infeed set-up, multi-level dryer, turn over Face closed assembly device, longitudinal cutting device and taping machine, the entrance of raw material phosphogypsum powder and additive injection pre-profiling device, pre-profiling dress Between the outlet set and the entrance of coding infeed set-up by air-dry sizing transmission belt be connected, the outlet of coding infeed set-up with it is more Band connection is transmitted by U-shaped transhipment between the feed inlet of layer drying machine, the discharge port of multi-level dryer passes sequentially through turn-over closed assembly Device and longitudinal cutting device are connected with taping machine;
The pre-profiling device includes that stirring pulping machine (1), drive belt (2), lower mask paper feeding material component, upper mask paper are sent Expect that component, lower mask paper play side knife (3) and adjustable molding assembly, stirring pulping machine (1) includes stir chamber, at least one ardealite Powder entrance (1.1), at least one additive entrance (1.2) and at least one slurry outlet (1.3);
The lower mask paper feeding material component includes lower mask paper stock disk (5) and lower mask paper feeding roller (6), lower mask paper (7) Across lower mask paper feeding roller (6) and adjustable molding assembly side is extended to, lower mask paper (7) support is in drive belt (2) Surface;
The upper mask paper feeding material component includes upper mask paper stock disk (8) and upper mask paper feeding roller (9), upper mask paper (10) Across upper mask paper feeding roller (9) and extend to adjustable molding assembly side;
The slurry outlet (1.3) of the stirring pulping machine (1) is set to lower mask paper feeding roller (6) and upper mask paper feeding roller (9) it between, and is suspended in above lower mask paper (7);
The adjustable molding assembly includes formed clamp plate (4), forming tank (15) and the first cylinder (12), the first cylinder (12) Cylinder body is fixedly mounted on pedestal (13), and formed clamp plate (4) is fixedly mounted on the piston rod top end of the first cylinder (12), upper mask The central axis of paper feeding roller (9) is fixedly mounted on formed clamp plate (4) by connecting rod (14);The inside wall height of forming tank (15) Greater than gypsum plate thickness, the width of formed clamp plate (4) is matched with the inner wall width of forming tank (15);The formed clamp plate (4) it is set to the rear end of mask paper feeding roller (9), and is pressed in above mask paper (10);
The lower mask paper plays side knife (3) and is set between lower mask paper feeding roller (6) and upper mask paper feeding roller (9), uses It rolls to form bound edge (11) in by the both sides of lower mask paper (7).
2. Thistle board Sheetmaking systems according to claim 1, it is characterised in that: formed clamp plate (4) front end Lower corner is rounded down.
3. Thistle board Sheetmaking systems according to claim 1, it is characterised in that: the lower mask paper (7) forms packet The both ends on side (11) are the folding ear (11.1) being driven plain, when molding described in upper mask paper (10) compress the folding ear (11.1) and it is Nian Jie with the folding outer surface of ear (11.1).
4. Thistle board Sheetmaking systems according to claim 1, it is characterised in that: in the air-dried sizing transmission belt Equipped at least one wiping tablet (16), wiping tablet (16) is mounted on belt frame by adjustable support, wiping tablet (16) setting Height matched with the thickness of plasterboard.
5. Thistle board Sheetmaking systems according to claim 1, it is characterised in that: the U-shaped transhipment transmission belt packet Two longitudinal transmission belts and a flat traction of transverse direction are included, the beginning of first longitudinal direction transmission belt connects the outlet of coding infeed set-up, The end of first longitudinal direction transmission belt is connected with the beginning of laterally flat traction, laterally the end of flat traction and second longitudinal direction transmission belt Beginning is connected, and the feed inlet of the end connection multi-level dryer of second longitudinal direction transmission belt, first longitudinal direction transmission belt is laterally put down and dragged Band, second longitudinal direction transmission belt three connect and compose U-shaped;
Plasterboard (17) after crosscutting is transferred on laterally flat traction after being transferred to the end of first longitudinal direction transmission belt, laterally flat to drag Band drives plasterboard (17) from its beginning to its end movement, and plasterboard (17) is transferred to after beinging drawn to the laterally end of flat traction In second longitudinal direction transmission belt phloem-xylem transport to multi-level dryer feed inlet.
6. Thistle board Sheetmaking systems according to claim 5, it is characterised in that: the first longitudinal direction transmission belt, Independent transmission belt lifting driving assembly is respectively equipped in second longitudinal direction transmission belt, not set put down is dragged on the flat traction of the transverse direction Band lifting driving assembly;
The first longitudinal direction transmission belt is identical with second longitudinal direction transmission band structure, includes support frame (19) and several delivery rolls (18), delivery roll (18) is mounted on support frame (19) by bearing (20);The transmission belt lifting driving assembly includes extremely Few second cylinder (21), the cylinder body of the second cylinder (21) are fixedly installed in ground, and support frame (19) is fixedly installed in second The piston rod top end of cylinder (21);
The flat traction of the transverse direction is made of at least one set of pulley assembly, every group of pulley assembly include it is flat drag belt (22) and The central axis of belt pulley (23), belt pulley (23) is fixedly installed in ground by support rod (24);
It is described flat belt (22) to be dragged to be staggered with delivery roll (18);
It further include controller, the first inductive component (25) and the second inductive component (26), the first inductive component (25) is set to first The end of longitudinal transmission belt, the second inductive component (26) are set to the end of laterally flat traction, the first inductive component (25) and second Inductive component (26) is connected with the sampled signal input of controller respectively, the enable signal output end of controller and described second Cylinder (21) connection.
7. Thistle board Sheetmaking systems according to claim 1, it is characterised in that: the multi-level dryer include into Expect component, dry component and discharge component (29), be equipped with hothouse in the dry component, dries room temperature from feed end Successively decrease in gradient to discharge end, at least two layers dry infeed conveyor (27) is equipped in hothouse;
The feeding assembly includes ferry-boat conveyer belt (28) and ferry-boat driving mechanism (30), the feed end of ferry-boat conveyer belt (28) Hinged with the discharge end of U-shaped transhipment transmission belt, the discharge end of ferry-boat conveyer belt (28) is under the driving of ferry-boat driving mechanism (30) It moves up and down, successively docks the feeding inlet of each dry infeed conveyor (27) in hothouse.
8. Thistle board Sheetmaking systems according to claim 1, it is characterised in that: the turn-over closed assembly device is by turning over Face component and closed assembly component are constituted, and the turn-over component includes fixing seat (31), panel turnover mechanism, fishplate bar mechanism and engine Structure;The panel turnover mechanism includes turnover panel drive shaft (32), bearing seat of turning plate (33), turnover panel transmission mechanism and turnover panel arm (34), Bearing seat of turning plate (33) is fixedly mounted on pedestal (35), and the turnover panel drive shaft (32) is mounted on bearing seat of turning plate (33) Interior, one end of the turnover panel transmission mechanism is installed on turnover panel drive shaft (32), and the other end is hinged on turnover panel arm (34), described Turnover panel arm (34) be hinged on the fixing seat (31);The fishplate bar mechanism includes fishplate bar drive shaft (36), fishplate bar bearing Seat (37), fishplate bar transmission mechanism and fishplate bar arm (38), fishplate bar bearing block (37) are fixedly mounted on pedestal (35), the fishplate bar Drive shaft (36) is mounted in fishplate bar bearing block (37), and one end of the fishplate bar transmission mechanism is installed in fishplate bar drive shaft (36) On, the other end is hinged on fishplate bar arm (38), and the fishplate bar arm (38) is hinged on the fixing seat (31);The engine Structure includes rotary electric machine (39) and speed reducer (40), and the first output shaft of the rotary electric machine (39) and turnover panel drive shaft (32) are same Second output shaft of axis connection, the rotary electric machine (39) is coaxially connected by speed reducer (40) and fishplate bar drive shaft (36);
The closed assembly component includes starting board raised (41) and rushing board mechanism (42), and starting board protrusion (41) is set to turnover panel arm (34) Between fishplate bar arm (38), when height is slightly higher than fishplate bar arm (38) horizontalization on fishplate bar arm (38) plasterboard (17) height, it is described Rushing board mechanism (42) push upper layer plasterboard move to starting board raised (41) direction, until upper layer plasterboard is raised by starting board (41) it tilts, rushing board mechanism (42) continues to press on the movement of upper layer plasterboard, until upper layer plasterboard is stacked in lower layer's gypsum completely Above plate.
9. Thistle board Sheetmaking systems according to claim 8, it is characterised in that: the turnover panel transmission mechanism includes Turnover panel fixed link (43) and turnover panel motion bar (44), one end of turnover panel fixed link (43) are installed on turnover panel drive shaft (32), separately One end and one end of the turnover panel motion bar (44) are hinged, and the other end of the turnover panel motion bar (44) is hinged on turnover panel arm (34) On;
The fishplate bar transmission mechanism includes fishplate bar fixed link (45) and fishplate bar motion bar (46), one end of fishplate bar fixed link (45) It is installed on fishplate bar drive shaft (36), the other end and one end of the fishplate bar motion bar (46) are hinged, the fishplate bar motion bar (46) the other end is hinged on fishplate bar arm (38).
CN201710543056.5A 2017-07-05 2017-07-05 Thistle board Sheetmaking systems Active CN107160548B (en)

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CN110027103A (en) * 2019-05-22 2019-07-19 六盘水恒帆建筑材料有限公司 A kind of stirring grouting equipment of gypsum sheet material automatic production line
CN110027105B (en) * 2019-05-22 2024-04-02 六盘水恒帆建筑材料有限公司 Control forming equipment of gypsum board automation line
CN110625771B (en) * 2019-09-26 2021-07-20 泰山石膏(邳州)有限公司 Circular thistle board manufacturing installation
CN110948671B (en) * 2019-12-17 2021-03-23 镇江北新建材有限公司 Method and system for controlling lifting sequence of leveling plates of gypsum board production line
CN113799246B (en) * 2021-09-06 2023-02-07 北新建材(苏州)有限公司 Device for automatically adjusting forming plate

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