CN106499113A - One kind is just beating preparation technology without finish coat assembled body of wall - Google Patents
One kind is just beating preparation technology without finish coat assembled body of wall Download PDFInfo
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- CN106499113A CN106499113A CN201611098435.XA CN201611098435A CN106499113A CN 106499113 A CN106499113 A CN 106499113A CN 201611098435 A CN201611098435 A CN 201611098435A CN 106499113 A CN106499113 A CN 106499113A
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- anchoring piece
- warming plate
- wall
- plate
- pole
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- 238000005516 engineering process Methods 0.000 title claims abstract description 35
- 238000002360 preparation method Methods 0.000 title claims abstract description 9
- 238000010009 beating Methods 0.000 title claims description 21
- 238000010792 warming Methods 0.000 claims abstract description 99
- 239000004567 concrete Substances 0.000 claims abstract description 60
- 238000010276 construction Methods 0.000 claims abstract description 33
- 239000011241 protective layer Substances 0.000 claims abstract description 23
- 238000004873 anchoring Methods 0.000 claims description 134
- 238000009413 insulation Methods 0.000 claims description 53
- 229910000831 Steel Inorganic materials 0.000 claims description 29
- 239000010959 steel Substances 0.000 claims description 29
- 239000003365 glass fiber Substances 0.000 claims description 23
- 229910001335 Galvanized steel Inorganic materials 0.000 claims description 16
- 239000004568 cement Substances 0.000 claims description 16
- 239000008397 galvanized steel Substances 0.000 claims description 16
- 239000012774 insulation material Substances 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 15
- 230000002787 reinforcement Effects 0.000 claims description 15
- 238000003780 insertion Methods 0.000 claims description 13
- 230000037431 insertion Effects 0.000 claims description 13
- 239000011248 coating agent Substances 0.000 claims description 12
- 238000000576 coating method Methods 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 12
- 238000013461 design Methods 0.000 claims description 9
- 238000007667 floating Methods 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 7
- 238000005507 spraying Methods 0.000 claims description 7
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 6
- 239000011083 cement mortar Substances 0.000 claims description 6
- 239000011521 glass Substances 0.000 claims description 6
- 210000003205 muscle Anatomy 0.000 claims description 6
- 239000011701 zinc Substances 0.000 claims description 6
- 229910052725 zinc Inorganic materials 0.000 claims description 6
- 238000007747 plating Methods 0.000 claims description 5
- 239000000725 suspension Substances 0.000 claims description 5
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 4
- 229910052918 calcium silicate Inorganic materials 0.000 claims description 4
- 239000000378 calcium silicate Substances 0.000 claims description 4
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 claims description 4
- 229910052749 magnesium Inorganic materials 0.000 claims description 4
- 239000011777 magnesium Substances 0.000 claims description 4
- 230000035515 penetration Effects 0.000 claims description 4
- 239000000835 fiber Substances 0.000 claims description 3
- 238000012545 processing Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 230000007423 decrease Effects 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- 230000002093 peripheral effect Effects 0.000 description 9
- 230000001681 protective effect Effects 0.000 description 9
- 238000005265 energy consumption Methods 0.000 description 7
- 239000004576 sand Substances 0.000 description 7
- 238000005034 decoration Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 230000004224 protection Effects 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 230000015271 coagulation Effects 0.000 description 3
- 238000005345 coagulation Methods 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 238000004134 energy conservation Methods 0.000 description 3
- 238000002474 experimental method Methods 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 230000003014 reinforcing effect Effects 0.000 description 3
- 230000008439 repair process Effects 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- -1 extruded sheet Polymers 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 238000009417 prefabrication Methods 0.000 description 2
- 239000000565 sealant Substances 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 229920005830 Polyurethane Foam Polymers 0.000 description 1
- 229920006328 Styrofoam Polymers 0.000 description 1
- 239000004964 aerogel Substances 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000008393 encapsulating agent Substances 0.000 description 1
- 239000011494 foam glass Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000011490 mineral wool Substances 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 229910001562 pearlite Inorganic materials 0.000 description 1
- 229920006389 polyphenyl polymer Polymers 0.000 description 1
- 229920006327 polystyrene foam Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
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- 239000007787 solid Substances 0.000 description 1
- 239000008261 styrofoam Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
- E04C2/288—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/38—Connections for building structures in general
- E04B1/41—Connecting devices specially adapted for embedding in concrete or masonry
- E04B1/4157—Longitudinally-externally threaded elements extending from the concrete or masonry, e.g. anchoring bolt with embedded head
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Building Environments (AREA)
Abstract
A kind of Assembled self-insulating body of wall just beats preparation technology, and the body of wall includes that concrete wall, warming plate, the concrete walls external body arrange warming plate, arranges protective layer outside warming plate.The present invention proposes to produce Assembled self-insulating wallboard by the construction technology that warming plate is just being beaten, eliminate the outer page plate and the inside and outside connector being connected in former sandwich structure, cost is made to decline to a great extent, improve production efficiency, reduce the deadweight of building, guarantee is provided for spread assembled architecture.
Description
Technical field
The present invention relates to building material technical field, more particularly to a kind of manufacture method of novel fabricated body of wall, set
Meter and installing area.
Background technology
Used as maximum developing country, China's per Unit GDP Energy Consumption is world average level more than 2 times, in the face of increasingly
Severe energy security situation, country are all carrying forward vigorously energy-saving and emission-reduction in every field.Building energy consumption occupies China's total energy consumption
20 ~ 30%, therefore building energy conservation be just particularly important.Newest building energy-saving standard be northern area for example Beijing, Tianjin,
Shandong, Hebei, Xinjiang etc. save the energy conservation standard for having realized 75%, and the cities and towns residential architecture of most area is 65%, only a few ground
Area requires to be 50%.As China's Developing Energy-saving Construction is later, each side all owe ripe compared with European and American developed countries, energy-conservation skill
Art measure is also relative with standard to fall behind, but on the whole, super low energy consumption building, green building are the development trends of China's building.
Super low energy consumption building is commonly referred to as passive type building at home, i.e., without heating and the air-conditioning or using extremely low of active
Energy consumption can just maintain the building of comfortable indoor thermal environment.The peripheral structure of passive type building requirements building has pole
Good heat insulation effect and seal, the situation according to current passive type building are seen, using the best organic insulation of heat-insulating property
, used as insulation construction, its thickness is more than 15cm, and uses vacuum thermal insulation plate, total thickness for material polyurethane or polystyrene foam
Degree control can meet the insulation demand of super low energy consumption building within 6cm.
Assembled architecture is the main flow direction of engineering construction, that is, build house as producing automobile, carry out work comprehensively
Factory's Prefabrication, the build model assembled by scene.But assembled body of wall is adopted generally using sandwich style at present
Structural form, the structural form is by passing through the connector of warming plate by 5-8cm thick concrete slabs and main body on the outside of warming plate
The concrete of structure connects, and the construction of the sandwich has that the loaded down with trivial details, cost of production is high, security system is low, for solid
The connector of the thick concrete slabs of fixed outside 5-8cm does not implement standard, difficult quality guarantee, and forms substantial amounts of cold bridge, mesh
Front whole dependence on import, cost remain high, and cause current assembled architecture to be difficult to promote, and incremental cost remains high.
Content of the invention
For the assembled wallboard of above sandwich structure, the present invention proposes the construction technology production that is just beating by warming plate
Assembled self-insulating wallboard, eliminates the outer page plate and the inside and outside connector being connected in former sandwich structure, under making cost significantly
Drop, improves production efficiency, reduces the deadweight of building, provides guarantee for spread assembled architecture.
In order to solve above-mentioned technical problem, the technical solution used in the present invention is：
A kind of Assembled self-insulating body of wall just beats preparation technology, and the body of wall includes concrete wall, warming plate, the coagulation
Cob wall external body arranges warming plate, arranges protective layer outside warming plate, and it is as follows that warming plate is just beating construction technology method step：
The first step, a good template in die station, and fix window frame；
Second step, is laid in template according to the steel reinforcement cage for designing and producing in advance, or directly lays colligation steel in template
Muscle, fixes the part of Self-insulation wall plate on steel reinforcement cage；
3rd step, cast concrete are simultaneously vibrated, the floating receipts light in the surface of concrete；
4th step, directly in the surface laying warming plate of concrete, while the outer anchor that will anchor identification piece or anchoring piece molectron
At the plate stitch of firmware insertion warming plate, warming plate is processed with expanded material after having laid and clogs the plate stitch of full warming plate；
5th step, in the thick protective layers of one 0.5-2cm of surface spraying or blade coating for the warming plate for laying and lays one plating
Zinc steel wire or glass fiber net, at the same by anchoring piece insert in anchoring identification piece or will anchoring piece molectron the insertion of interior anchoring piece outer
In the major diameter inner core of anchoring piece, and together galvanized steel wire netting or glass fiber net anchor are lived, after anchoring piece is installed, in galvanized steel wire netting
Or sprayed above glass fiber net again or the thick protective layers of 0.5-2cm together with blade coating；
6th step, the self heat insulation wall for completing warming plate is sent in curing kilns and is conserved,
7th step, demoulding lifting chipping；
The self heat insulation wall that makes is combined installation by design requirement by the 8th step.
A kind of Assembled self-insulating body of wall just beats preparation technology, and the body of wall includes concrete wall, warming plate, described
Concrete walls external body arranges warming plate, arranges protective layer, just beating the processing technology of Assembled self-insulating body of wall outside warming plate
As described below：
The first step, a good template in die station, and fix window frame；
Second step, is laid in template according to the steel reinforcement cage for designing and producing in advance, or directly lays colligation steel in template
Muscle, fixes the part of Self-insulation wall plate on steel reinforcement cage；
3rd step, cast concrete are simultaneously vibrated, the floating receipts light in the surface of concrete；
4th step, directly in the surface laying warming plate of concrete, while the outer anchor that will anchor identification piece or anchoring piece molectron
At the plate stitch of firmware insertion warming plate, warming plate is processed with expanded material after having laid and clogs the plate stitch of full warming plate；
5th step, in the thick protective layers of one 0.5-2cm of surface spraying or blade coating for the warming plate for laying and lays one plating
Zinc steel wire or glass fiber net, at the same by anchoring piece insert in anchoring identification piece or will anchoring piece molectron the insertion of interior anchoring piece outer
In the major diameter inner core of anchoring piece, and together galvanized steel wire netting or glass fiber net anchor are lived, after anchoring piece is installed, in galvanized steel wire netting
Or sprayed above glass fiber net again or scratch one thick protective layer of 0.5-2cm；
6th step, the self heat insulation wall for completing warming plate is sent in curing kilns and is conserved,
7th step, demoulding lifting chipping；
The self heat insulation wall that makes is combined installation by design requirement by the 8th step.
Preferably, the protective layer can be that cement mortar or binding cement thin plate or calcium silicate board, glass magnesium board, cement are fine
Dimension mat.
Preferably, the insulation material of the warming plate is vacuum heat-insulating plate.
Preferably, the warming plate and concrete wall are fixed by anchoring piece molectron, the anchoring piece group
Component includes that outer anchoring piece and interior anchoring piece, the outer anchoring piece include outer anchoring piece center-pole and be located at outer anchoring piece center
First end cap of bar outer end, the size of first end cap are more than the size of the cross section of outer anchoring piece center-pole；The outer anchor
FWH bar is hollow structure；The interior anchoring piece includes interior anchoring piece center-pole and is located at interior anchoring piece center-pole outer end
The second end cap, the size of the size of second end cap more than the cross section of interior anchoring piece center-pole, in the interior anchoring piece
Core bar is inserted in the hollow structure of outer anchoring piece center-pole.
Preferably, the internal face of the hollow structure arranges the first projection, the interior anchoring piece center-pole outside wall surface sets
Put the second projection, when the interior anchoring piece center-pole inserts the hollow structure of outer anchoring piece center-pole, first projection and the
Two projections mutually fasten.
Preferably, the part of the fixed Self-insulation wall plate in second step include sleeve, suspension hook, the strong point, penetration pipe,
Electric wire box.
Preferably, first projection and the second projection are structure thorns.
Preferably, first projection from internal face outward or interior extreme direction extend, the extension side of the second projection
To raised with first contrary.
Preferably, density M that structure is pierced is set to the function apart from L from outer end inboard end, i.e. M=F（L）, then F'
（L）>0, then F''（L）>0, wherein F'（L）、F''（L）It is F respectively（L）First order derivative and second derivative.
Preferably, the inner end of the outer anchoring piece arranges convex portion.
Preferably, the inner end of the outer anchoring piece arranges opening, extend in outer anchoring piece center-pole.
Preferably, the outside wall surface of described outer anchoring piece center-pole arranges structure thorn, the structure thorn extends towards outer end.
Preferably, first end cap and the second end cap are circle, first end cap with diameter greater than the second end cap
Diameter.
Relative to prior art, the invention has the advantages that or advantage：
1）The invention discloses a kind of preparation technology of new heat insulation integrated body of wall, the structure of the self heat insulation wall is included holds
Weight structure, water proof structure, the self heat insulation wall once-cast shaping, by the construction technology that is just beating, effectively can ensure
The integrity of adiabator, construction technology are more simple and convenient, firmly durable with heat-insulation layer, can with build same life-span, by this
The just manual labour skill of warming plate, overcomes existing sandwich wallboard and exists from heavy, do not prevent fires, outer page wallboard easy to fall off, exist
The problems such as severe compromise, the making production simple and fast of the more present sandwich wallboard of the production technology of the self heat insulation wall,
Second pouring is kept to once-cast, outer page wallboard and connector is eliminated, the weight of body of wall is reduced, cost savings are at least
100 yuan per square meter.
2）The present invention arranges convex portion and recess by arranging integrated concrete wall, it is to avoid water enters body of wall, so as to reality
Existing waterproof.
3) present invention passes through to arrange encapsulant between adjacent concrete wall, further realizes waterproof.
4）The anchoring piece of the present invention is mainly used in the prefabricated components of plant produced self heat insulation wall, its China and foreign countries anchoring piece master
It is used for warming plate to be fixed in concrete, interior anchoring piece is mainly used in the cement mortar protective course on the outside of embedded warming plate
Middle glass fiber net or steel wire anchor, and the plate stitch of warming plate is not in addition taken, the heat bridge of self heat insulation wall is preferably minimized, and logical
Cross the mutual of the thorn of falling structure in inside and outside anchoring piece molectron to hang upside down, define very big pulling capacity, and without the need for be consolidated with peg again
Fixed.
5）The density that the present invention is pierced by the structure of outer anchoring piece outside wall surface is with the change from outer end inboard end, it is ensured that outward
Anchoring piece is further fixed.
Description of the drawings
Fig. 1 is the structural representation of the assembled body of wall of the present invention.
Fig. 2 is the concrete wall structure schematic diagram for arranging waterproof construction.
Fig. 3 is the structural representation that concrete wall is combined.
Fig. 4 is the close-up schematic view of integrated wall.
Fig. 5 is the structural representation of outer anchoring piece.
Fig. 6 is the structural representation of interior anchoring piece.
Fig. 7 is the structural representation that inside and outside anchoring piece is combined.
Fig. 8 is the structural representation of anchoring piece inside and outside applying on body of wall.
Fig. 9 is the integrated wall structural representation for including window.
In figure：In figure：1st, outer anchoring piece, 2, interior anchoring piece, 3, concrete wall, 4, warming plate, 5, glass web or steel wire
Net, 6, cement sand bed, 7, convex portion, 8, recess, 9, elaxtic seal, 10, fluid sealant, 11, reinforcing bar, 12 suspension centres；
1-1, center-pole, 1-2, the first end cap, 1-3, convex portion, 1-4, opening, 1-5, projection, 1-6 projections；
2-1, center-pole, 2-2, the second end cap, 2-3 projections.
Specific embodiment
Below in conjunction with the accompanying drawings, the invention will be further described.
Fig. 1 illustrates a kind of Assembled self-insulating body of wall, and the body of wall includes concrete wall 3, warming plate 4, warming plate 4
Outside arranges protective layer, arranges warming plate outside the concrete wall 3.
The protective layer can be cement mortar or binding cement thin plate or calcium silicate board, glass magnesium board, Cement fibre mat.
Fig. 1 illustrates the horizontal structure of body of wall, i.e., just making the schematic diagram for preparing of mode, and actually body of wall is when installing
It is vertical direction.
Preferably, the insulation material 4 of the warming plate is vacuum heat-insulating plate.
The present invention further discloses warming plate is just beating construction technology method：
Warming plate is just beating construction technology method：
The first step, a good template in die station, and fix window frame；
Second step, is laid in template according to the steel reinforcement cage for designing and producing in advance, or directly lays colligation steel in template
Muscle, fixes the part of Self-insulation wall plate on steel reinforcement cage；
3rd step, cast concrete are simultaneously vibrated, the floating receipts light in the surface of concrete；
4th step, directly in the surface laying warming plate of concrete, while the outer anchor that will anchor identification piece or anchoring piece molectron
At the plate stitch of firmware insertion warming plate, warming plate is processed with expanded material after having laid and clogs the plate stitch of full warming plate；
5th step, in the thick protective layers of one 0.5-2cm of surface spraying or blade coating for the warming plate for laying and lays one plating
Zinc steel wire or glass fiber net, at the same by anchoring piece insert in anchoring identification piece or will anchoring piece molectron the insertion of interior anchoring piece outer
In the major diameter inner core of anchoring piece, and together galvanized steel wire netting or glass fiber net anchor are lived, after anchoring piece is installed, in galvanized steel wire netting
Or sprayed above glass fiber net again or the thick protective layers of 0.5-2cm together with blade coating；
6th step, the self heat insulation wall for completing warming plate is sent in curing kilns and is conserved,
7th step, demoulding lifting chipping；
The self heat insulation wall that makes is combined installation by design requirement by the 8th step.
A kind of self heat insulation wall by just making work and assembled system is just being beaten, including the production work that warming plate is just being beaten
Skill and just made by warming plate work self heat insulation wall combination mounting process, just beating self heat insulation wall included structure,
The functions such as window, insulation, threading are constituted, and the structure of the self heat insulation wall includes load-carrying members, water proof structure, the self-heat conserving wall
Body once-cast shapes, and by the construction technology that is just beating, can effectively ensure the integrity of insulation material, and construction technology is simpler
Single convenient, firmly durable with heat-insulation layer, can overcome existing by the just manual labour skill of the warming plate with the building same life-span
Sandwich wallboard exist from heavy, do not prevent fires, outer page wallboard easy to fall off, there are problems that, the self-heat conserving
Second pouring is kept to once-cast, is cancelled by the making production simple and fast of the more present sandwich wallboard of the production technology of body of wall
Outer page wallboard and connector, the weight of body of wall reduce, and cost savings at least 100 yuan are per square meters.
The processing technology for just beating Assembled self-insulating body of wall is as described below：
The first step, a good template in die station, and fix window frame；
Second step, is laid in template according to the steel reinforcement cage for designing and producing in advance, or directly lays colligation steel in template
Muscle, fixes the parts such as the sleeve of Self-insulation wall plate, suspension hook, the strong point, penetration pipe, electric wire box on steel reinforcement cage；
3rd step, cast concrete are simultaneously vibrated, the floating receipts light in the surface of concrete；
4th step, directly in the warming plate of the surface laying with matcoveredn of concrete, while will anchoring identification piece or anchoring piece
At the plate stitch of the outer anchoring piece insertion warming plate of molectron, warming plate uses expanded material after having laid（Foamed strip or foamed glue）
Process and clog the plate stitch of full warming plate；
5th step, in the thick cement layers of sand of one 0.5-2cm of surface spraying or blade coating for the warming plate for laying and lays together
Galvanized steel wire netting or glass fiber net, while insert the interior anchoring piece in anchoring identification piece or by anchoring piece molectron by conventional anchors
In the major diameter inner core of the outer anchoring piece of insertion, and together galvanized steel wire netting or glass fiber net anchor are lived, after anchoring piece is installed, zinc-plated
Sprayed above steel wire or glass fiber net again or the thick cement sand beds of 0.5-2cm together with blade coating；
6th step, the self heat insulation wall for completing warming plate is sent in curing kilns and is conserved, and the 6th step demoulding is lifted by crane and repairs surface
Defect；
The self heat insulation wall that makes is combined installation by design requirement by the 7th step.
The assembled that work is just being made by insulation installs the assembling that system is included but is not limited solely to just made work by insulation
Formula self heat insulation wall, laminated floor slab, precast floor slab, preformed self thermal insulation balcony etc..
The Assembled self-insulating installs system by main member prefabrication, and beam column is cast-in-place, carry external decoration and built-in
A kind of brand-new construction scheme with indoor hard-cover assembling building that assembling is constituted.The assembling system quick construction,
Cost is cheap, quickly move in, the decoration of exterior wall and insulation same life-span, the advantages of the Life cycle of building need not be keeped in repair.
The Assembled self-insulating body of wall that work is just being made by insulation, the self heat insulation wall is structure set, decoration, insulation, window
The functions such as family, threading, one-time cast-forming are conveniently transported, are installed, producing convenient, low cost.
The structure sheaf of the Assembled self-insulating body of wall includes load-bearing, the structural concrete layer of antidetonation and water proof structure layer,
Construction moulding of the water proof structure layer by the Assembled self-insulating body of wall, after the construction installs combination, by extraneous rain
Water is kept off on the outside of the structure of concrete, will not because of wall outside rainwater be seeped into the reinforcing bar of body of wall corrosion structure layer, will not be by outside
Rainwater be seeped into interior.The upper end of the Assembled self-insulating body of wall arranges a projection, and the other end on the other side arranges one
Groove, the dash techonosphere are raised by a handstand on load-bearing techonosphere, with another piece of assembled of next level from
The groove of heat-insulating wall structure layer is combined, forms a dash techonosphere.
The Assembled self-insulating body of wall, is that its mode of production is just beaten with warming plate in factory's disposal pouring molding
Construction technology is made.
The warming plate of the Assembled self-insulating body of wall is just beating the first step of construction technology to be fixedly mounted in vibration die station
Template, and window frame etc. is fixed.
It is to design and produce basis in advance that the warming plate of the Assembled self-insulating body of wall is just beating the second step of construction technology
Steel reinforcement cage be laid in template, or directly in template, lay assembling reinforcement, fix Self-insulation wall plate on steel reinforcement cage
The parts such as sleeve, suspension hook, the strong point, penetration pipe, electric wire box.
The warming plate of the Assembled self-insulating body of wall is just beating the 3rd step of construction technology to be cast concrete and vibrates, coagulation
The floating receipts light in native surface.
It is that warming plate tiling is fixed on mould that the warming plate of the Assembled self-insulating body of wall is just beating the 4th step of construction technology
In plate.
The insulation material of the warming plate can be organic foam insulation material such as styrofoam, extruded sheet, polyurethane sheet, phenolic aldehyde
Plate, modified polyphenyl plate etc., inorganic heat insulation material such as aerogel blanket or aeroge sheet material, glass cotton, rock wool, foam glass, foam
Cement, sintered pearlite plate etc., compound insulating material such as vacuum heat-insulating plate, inorganic compounding organic plates etc..Preferred version is vacuum
Heat-insulating shield.
The preferred plan of the warming plate is that band matcoveredn, especially vacuum heat-insulating plate must be with matcoveredn, the protections
Layer can be cement mortar or other protective layers（Such as binding cement thin plate or calcium silicate board, glass magnesium board, Cement fibre mat etc.）.
The outer anchoring piece of anchoring identification piece or anchoring piece molectron is inserted while warming plate is tiled the plate of warming plate
At seam, warming plate uses expanded material after having laid（Foamed strip or foamed glue）Process and clog the plate stitch of full warming plate.
It is the table in the warming plate for laying that the warming plate of the Assembled self-insulating body of wall is just beating the 5th step of construction technology
The thick cement layers of sand of one 0.5-2cm of face spraying or blade coating simultaneously lay one galvanized steel wire netting or glass fiber net, while by conventional anchor
Insert in the major diameter inner core of outer anchoring piece, and together in firmware insertion anchoring identification piece or by the interior anchoring piece of anchoring piece molectron
Galvanized steel wire netting or glass fiber net anchor are lived, after anchoring piece is installed, sprayed above galvanized steel wire netting or glass fiber net again or and
Scratch one thick cement sand bed of 0.5-2cm.
It is will to pour the concrete that is poured in be sent to that the warming plate of the Assembled self-insulating body of wall is just beating the 6th step of construction technology
Maintenance in curing kilns.
The warming plate of the Assembled self-insulating body of wall just beating the 7th step of construction technology be the demoulding lift by crane and repair surface lack
Fall into, the Assembled self-insulating body of wall that performs will just made by insulation and transport to building-site and be combined installation.
1st, as the Architectural Construction of factorial praluction, the system of complete set has been formed, the whole peripheral protective of building can have been made
Structure all realizes factorial praluction.
2nd, the peripheral protective wallboard in the whole standard width of a room in an old-style house of factorial praluction has included structure, window, insulation, decoration, threading
Constitute etc. function.
3rd, the peripheral structure in plant produced passes through the structurally waterproof layer of design, thoroughly prevents oozing for PC components connection
Water, gap such as are come unglued at the defect.
4th, the peripheral protective wallboard in factorial praluction accomplishes light weight, thickness of thin, the spy for producing convenient, low production cost
Point.
5th, will be with outer decorative layer in the peripheral protective wallboard of factorial praluction（Or protective layer）Insulation material is tied with concrete
Structure body of wall one-time cast-forming, has accomplished insulation, decoration and building same life-span.
6th, above-mentioned insulation material is in factorial praluction peripheral protective wallboard, with outer decorative layer（Or protective layer）Warming plate exists
In template during laying, need to be fixed with anchoring piece, assembled plate stitch is filled closely knit with thermal insulation material.
7th, in factorial praluction peripheral protective wallboard, the warming plate without outer decorative layer before laying in template needs to carry
Front thick 1 of 1-3cm is laid in template room:The cement sand bed of 2.5-3.5, is internally embedded grid cloth or zinc-coated wire.
8th, in factorial praluction, the specification of the embedded grid cloth of cement sand bed should be 160-300 gram, galvanized steel wire netting
Specification should be string diameter 0.5-0.9mm, between 8.5 × 8.5-12.7 of spacing × 12.7mm.
9th, the production in the peripheral protective wallboard of factorial praluction can be divided into two kinds of processes, and warming plate is counter to beat construction work
Skill method, warming plate are just beating construction technology.
Fig. 2 illustrates a kind of integrated wall with waterproof construction of improved structure, and the body of wall includes polylith coagulation
Cob wall body 3,3 vertical direction two ends of the concrete wall are respectively provided with convex portion 7 and recess 8, and adjacent concrete wall passes through
Convex portion 7 and recess 8 connect.
The structure sheaf of the Assembled self-insulating body of wall includes load-bearing, the structural concrete layer of antidetonation and water proof structure layer,
Construction moulding of the water proof structure layer by the Assembled self-insulating body of wall, after the construction installs combination, by extraneous rain
Water is kept off on the outside of the structure of concrete, will not because of wall outside rainwater be seeped into the reinforcing bar of body of wall corrosion structure layer, will not be by outside
Rainwater be seeped into interior.The upper end of the Assembled self-insulating body of wall arranges a projection, and the other end on the other side arranges one
Groove, the dash techonosphere are raised by the handstand on load-bearing techonosphere top, another piece of assembled with next level
The groove of self-insulation wall structure layer is combined, forms a dash techonosphere.
Preferably, the top of the concrete wall arranges convex portion, bottom arranges recess.
Preferably, thickness of the thickness on the top of the concrete wall less than bottom.By being arranged such, can be with
One recess is set in the junction of adjacent concrete wall, so as to the material of correlation, such as concrete is filled in recess
Material, the concrete so as to ensure adjacent preferably connect, while ensureing the firm and intensity of the concrete wall of connection.
Preferably, the thickness of the projection on the top of concrete wall 15-40mm less than the width of lower recess.
Preferably, the height of the thin part of concrete wall is 200-400mm.
By the optimization design of above-mentioned size, enable to concrete wall and at utmost save material, reduces cost is same
When can also ensure that intensity and the firmness of connecting wall.
Preferably, the convex portion of adjacent concrete wall and recess junction arrange elaxtic seal.By arranging
Elaxtic seal, can cause sealing property more preferable.Effect further up to waterproof.
Preferably, described concrete walls external body arranges insulation material, protective layer is set outside the insulation material
Or finish coat.
Preferably, arranging fluid sealant between the insulation material of adjacent concrete wall.
Preferably, the insulation material is preferably warming plate.
Fig. 5-7 illustrates a kind of anchoring piece molectron fixed for insulation material anchoring, including outer anchoring piece 1 and interior anchor
Firmware 2, as shown in figure 1, the outer anchoring piece 1 includes outer anchoring piece center-pole 1-1 and is located at outside outer anchoring piece center-pole 1-1
Size of the size of the first end cap 1-2 at end, the first end cap 1-2 more than the cross section of outer anchoring piece center-pole 1-1；Described
Outer anchoring piece center-pole 1-1 is hollow structure.
As shown in fig. 6, the interior anchoring piece 2 includes interior anchoring piece center-pole 2-1 and is located at interior anchoring piece center-pole 2-1
Size of the size of the second end cap 2-2 of outer end, the second end cap 2-2 more than the cross section of interior anchoring piece center-pole 2-1, institute
State in the hollow structure that interior anchoring piece center-pole 2-1 inserts outer anchoring piece center-pole 1-1, as shown in Figure 3.
Preferably, the first end cap 1-2 and the second end cap 2-1 is circle, described center-pole 1-1 and 1-2 is round
Tee section.
Preferably, the diameter with diameter greater than the second end cap 2-2 of the first end cap 1-2.Preferably, the first end cap
The diameter of 1-2 is 1.2-1.8 times of the diameter of the second end cap 2-2, preferably 1.3-1.5 times.
Preferably, the diameter of center-pole 1-1 is 6-8mm, the diameter of center-pole 1-2 is 3-4mm.
Preferably, the internal face of the hollow structure arranges the first projection 1-5, outside the interior anchoring piece center-pole 2-1
Wall arranges the second projection 2-3, when the interior anchoring piece center-pole 2-1 inserts the hollow structure of outer anchoring piece center-pole 1-1, institute
State the first projection and the second projection mutually fastens.
Preferably, first projection 1-5 and the second projection 2-3 are structure thorns.
Preferably, the described first prominent 1-5 is risen from internal face outward（That is the top end cap 1-2 directions of Fig. 1）Or it is interior
End（That is the lower lug 1-3 of Fig. 1）Direction extends, and the bearing of trend of the second projection 2-3 is contrary with the first projection.
By arrange projection bearing of trend conversely, can cause by inside and outside anchoring piece molectron the thorn of falling structure mutual
Projecting, very big pulling capacity is defined, and without the need for being fixed with peg again.
Preferably, density M that structure is pierced is set to the function apart from L from outer end inboard end, i.e. M=F（L）, then F'
（L）>0, then F''（L）>0, wherein F'（L）、F''（L）It is F respectively（L）First order derivative and second derivative.
By above-mentioned setting so that the first projection（Structure is pierced）1-5 and the second projection（Structure is pierced）The distribution density of 2-3 is along outer
End inboard end constantly increases, and increased amplitude is also increasing.By above-mentioned setting so that the adhesion of interior outer process
As the extension from outer end inboard end constantly increases, it is ensured that internal adhesion so that interior anchoring piece is more difficult to extract, from
And ensure that combining closely for inside and outside anchoring piece.It is found through experiments, by being arranged such, can improves 20-40%'s or so
Fixing force.
Above-mentioned formula is applied to projection 1-5 and 2-3.
Preferably, be that S is total from the center-pole 1-1 length of outer anchorage element 1, in dashing forward that the inner end of center-pole is arranged
The density for playing 1-5 is in M, then * in density M=M of projection 1-5（S/S is total）A, wherein a are coefficients, 1.18<a<1.23.
Above-mentioned relation is obtained by substantial amounts of numerical simulation and its experiment, is tested by substantial amounts of
Card.Density distribution is carried out by above-mentioned relation, enable to combination degree reach best.
Preferably, 1.19<a<1.21.
Preferably, as s/S increases, a is gradually reduced.
Preferably, the inner end of the outer anchoring piece 1 arranges convex portion 1-3.By arranging convex portion, it is further ensured that interior
End and the adhesion of body of wall, it is ensured that do not allow to be drawn out easily in the inner.
Preferably, the inner end of the outer anchoring piece arranges opening 1-4, extend in outer anchoring piece center-pole 1-1.
Accordingly, 2 the inner of interior anchoring piece is also provided with the opening corresponding with opening 1-4, as shown in Figure 2.
By arranging opening 1-4, the adhesion of outer anchoring piece 1 and body of wall can be also further ensured that, it is ensured that outer anchoring piece 1 is not
Easily extract.
Preferably, the outside wall surface of described outer anchoring piece center-pole 1-1 arranges structure thorn 1-6, structure thorn 1-6 is towards outer
End extends.Extend towards Fig. 1 upper directions.
Preferably, density m that outside wall surface structure is pierced is set to the function apart from L from outer end inboard end, i.e. m=f
（L）, then f'（L）>0, then f''（L）>0, wherein f'（L）、f''（L）It is f respectively（L）First order derivative and second derivative.
By above-mentioned setting so that the distribution density of structure thorn 1-6 constantly increases along outer end inboard end, and increase
Amplitude is also increasing.By above-mentioned setting so that the adhesion of projection 1-6 and body of wall with the extension from outer end inboard end not
Disconnected increase so that outer anchoring piece is more difficult to extract, so that ensure that combining closely for inside and outside anchoring piece.It is found through experiments,
By being arranged such, the fixing force of 15-30% or so can be improved.
Preferably, first end cap and the second end cap are circle, first end cap with diameter greater than the second end cap
Diameter.
This anchoring piece is mainly used in the prefabricated components of plant produced self heat insulation wall, its China and foreign countries' anchoring piece be mainly used in by
Warming plate is fixed in concrete, and interior anchoring piece is mainly used in glass fiber net in the cement mortar protective course on the outside of embedded warming plate
Or steel wire anchor, and the plate stitch of warming plate is not in addition taken, the heat bridge of self heat insulation wall is preferably minimized, and passes through inside and outside anchor
On firmware combinations part, the thorn of falling structure is mutually projecting, defines very big pulling capacity, and without the need for being fixed with peg again.
The above, only the preferred embodiment of the present invention, protection scope of the present invention are not limited merely to above-mentioned reality
Example is applied, all technical schemes belonged under this invention thinking belong to protection scope of the present invention.It should be pointed out that for this technology neck
For the technical staff in domain, protection scope of the present invention is also considered as in any improvement without departing from the principle of the invention.
Claims (7)
1. a kind of Assembled self-insulating body of wall just beats preparation technology, and the body of wall includes concrete wall, warming plate, described mixed
Solidifying cob wall external body arranges warming plate, arranges protective layer outside warming plate, and it is as follows that warming plate is just beating construction technology method step：
The first step, a good template in die station, and fix window frame；
Second step, is laid in template according to the steel reinforcement cage for designing and producing in advance, or directly lays colligation steel in template
Muscle, fixes the part of Self-insulation wall plate on steel reinforcement cage；
3rd step, cast concrete are simultaneously vibrated, the floating receipts light in the surface of concrete；
4th step, directly in the surface laying warming plate of concrete, while the outer anchor that will anchor identification piece or anchoring piece molectron
At the plate stitch of firmware insertion warming plate, warming plate is processed with expanded material after having laid and clogs the plate stitch of full warming plate；
5th step, in the thick protective layers of one 0.5-2cm of surface spraying or blade coating for the warming plate for laying and lays one plating
Zinc steel wire or glass fiber net, at the same by anchoring piece insert in anchoring identification piece or will anchoring piece molectron the insertion of interior anchoring piece outer
In the major diameter inner core of anchoring piece, and together galvanized steel wire netting or glass fiber net anchor are lived, after anchoring piece is installed, in galvanized steel wire netting
Or sprayed above glass fiber net again or the thick protective layers of 0.5-2cm together with blade coating；
6th step, the self heat insulation wall for completing warming plate is sent in curing kilns and is conserved,
7th step, demoulding lifting chipping；
The self heat insulation wall that makes is combined installation by design requirement by the 8th step.
2. a kind of Assembled self-insulating body of wall just beats preparation technology, and the body of wall includes concrete wall, warming plate, described mixed
Solidifying cob wall external body arranges warming plate, arranges protective layer, just beating the processing technology of Assembled self-insulating body of wall such as outside warming plate
Lower described：
The first step, a good template in die station, and fix window frame；
Second step, is laid in template according to the steel reinforcement cage for designing and producing in advance, or directly lays colligation steel in template
Muscle, fixes the part of Self-insulation wall plate on steel reinforcement cage；
3rd step, cast concrete are simultaneously vibrated, the floating receipts light in the surface of concrete；
4th step, directly in the surface laying warming plate of concrete, while the outer anchor that will anchor identification piece or anchoring piece molectron
At the plate stitch of firmware insertion warming plate, warming plate is processed with expanded material after having laid and clogs the plate stitch of full warming plate；
5th step, in the thick protective layers of one 0.5-2cm of surface spraying or blade coating for the warming plate for laying and lays one plating
Zinc steel wire or glass fiber net, at the same by anchoring piece insert in anchoring identification piece or will anchoring piece molectron the insertion of interior anchoring piece outer
In the major diameter inner core of anchoring piece, and together galvanized steel wire netting or glass fiber net anchor are lived, after anchoring piece is installed, in galvanized steel wire netting
Or sprayed above glass fiber net again or the thick protective layers of 0.5-2cm together with blade coating；
6th step, the self heat insulation wall for completing warming plate is sent in curing kilns and is conserved,
7th step, demoulding lifting chipping；
The self heat insulation wall that makes is combined installation by design requirement by the 8th step.
3. the technique as any one of claim 1 or 2, the protective layer can be cement mortar or binding cement thin plate or
Calcium silicate board, glass magnesium board, Cement fibre mat.
4. the technique as any one of claim 1 or 2, the insulation material of the warming plate is vacuum heat-insulating plate.
5. the technique as any one of claim 1 or 2, it is characterised in that the warming plate and concrete wall pass through
Anchoring piece molectron is fixed, and the anchoring piece molectron includes that outer anchoring piece and interior anchoring piece, the outer anchoring piece include
Outer anchoring piece center-pole and the first end cap positioned at outer anchoring piece center-pole outer end, the size of first end cap are more than outer anchor
The size of the cross section of FWH bar；The outer anchoring piece center-pole is hollow structure；The interior anchoring piece includes interior anchoring
Part center-pole and the second end cap positioned at interior anchoring piece center-pole outer end, the size of second end cap is more than in interior anchoring piece
The size of the cross section of core bar, the interior anchoring piece center-pole are inserted in the hollow structure of outer anchoring piece center-pole.
6. technique as claimed in claim 5, it is characterised in that the internal face of the hollow structure arranges the first projection, described
Interior anchoring piece center-pole outside wall surface arranges the second projection, and the interior anchoring piece center-pole inserts the hollow knot of outer anchoring piece center-pole
During structure, first projection and the second projection mutually fasten.
7. preparation technology as claimed in claim 2, it is characterised in that the part bag of the fixed Self-insulation wall plate in second step
Include sleeve, suspension hook, the strong point, penetration pipe, electric wire box.
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| CN201611098435.XA CN106499113B (en) | 2016-12-03 | 2016-12-03 | One kind just beats preparation technology without finish coat assembled wall |
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| CN109514717A (en) * | 2018-11-24 | 2019-03-26 | 天津中擎建筑工程有限公司 | A kind of heat insulation integrated exterior wall panel forming method of structural ornament |
| CN111320434A (en) * | 2020-03-05 | 2020-06-23 | 筑芝建筑科技(上海)有限公司 | Quality-feeling color sand asbestos-free fiber cement composite decorative material and preparation method thereof |
| CN113006367A (en) * | 2021-03-30 | 2021-06-22 | 上海市建筑科学研究院有限公司 | Structure heat-preservation integrated precast concrete external wall panel and preparation process thereof |
| CN113833256A (en) * | 2021-10-21 | 2021-12-24 | 江西昌南建设集团有限公司 | Construction method of concrete wall reserved hole structure for preventing water seepage of heat-insulating wall |
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| CN113006367A (en) * | 2021-03-30 | 2021-06-22 | 上海市建筑科学研究院有限公司 | Structure heat-preservation integrated precast concrete external wall panel and preparation process thereof |
| CN113833256A (en) * | 2021-10-21 | 2021-12-24 | 江西昌南建设集团有限公司 | Construction method of concrete wall reserved hole structure for preventing water seepage of heat-insulating wall |
| CN113833256B (en) * | 2021-10-21 | 2023-02-28 | 江西昌南建设集团有限公司 | Construction method of concrete wall reserved hole structure for preventing water seepage of heat-insulating wall |
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Denomination of invention: Forehead preparation process for finish coat free assembled wall Effective date of registration: 20180930 Granted publication date: 20171229 Pledgee: Qingdao City Investment International Trading Co., Ltd. Pledgor: Qingdao Kerui new environmental protection materials Group Co. Ltd. Registration number: 2018370010108 |
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