CN106356426B - Flexible battery component automatic film-laminating device and its control method - Google Patents

Flexible battery component automatic film-laminating device and its control method Download PDF

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Publication number
CN106356426B
CN106356426B CN201610960726.9A CN201610960726A CN106356426B CN 106356426 B CN106356426 B CN 106356426B CN 201610960726 A CN201610960726 A CN 201610960726A CN 106356426 B CN106356426 B CN 106356426B
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China
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conveyer belt
battery component
flexible battery
films
baffle plate
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CN201610960726.9A
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CN106356426A (en
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夏颖
赵亮
吴浩
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GAOTANG Rongzhi Rongzhi Technology Service Co.,Ltd.
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Anhui Cdh Amperex Technology Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/1876Particular processes or apparatus for batch treatment of the devices

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Secondary Cells (AREA)

Abstract

The invention discloses a kind of flexible battery component automatic film-laminating device and its control method, belong to flexible unit equipment Filming Technology field, including support frame and laminator, laminator, which is arranged on support frame, includes assembling conveyer belt, the hollow drum of PE films that is fixedly arranged above of support frame exports PE films, flexible battery component is placed on assembling conveyer belt, assemble traffic direction of the traffic direction perpendicular to PE films of conveyer belt, PE films are pulled out from the hollow drum of PE films, through laminator, move to flexible battery component top pad pasting and cut film, laminator also includes the top that baffle plate is fixed on flexible battery component, PE films pass through the lower section of baffle plate, auxiliary cuts film.The present invention is by setting the conveyer belt separated; it is separated on different conveyer belts according to the state of flexible battery component; pad pasting protects the surface of component step by step; solve the quality accidents such as scuffing in flexible battery component production and transport; with automatic coating; pre- anti-scratch, advantage rapidly and efficiently.

Description

Flexible battery component automatic film-laminating device and its control method
Technical field
The invention belongs to flexible unit equipment Filming Technology field, it is related to battery component pad pasting and cuts the integrated direction of film, Specifically related to a kind of flexible battery component automatic film-laminating device and its control method.
Background technology
In recent years, accelerated development various regenerative resources in countries in the world substituted traditional fossil energy, to solve day increasingly The global crisis such as acute greenhouse effects, environmental pollution and lack of energy.As preferable clean energy resource, solar energy is never exhausted, Just turn into one of most potential industry in the world today.At present, solar cell market major product is monocrystalline silicon and many Crystal silicon solar batteries, account for more than the 80% of total market.High cost and the high pollution of production process due to crystal silicon battery, into The more environmentally-friendly thin-film solar cells of this lower, production process is rapidly developed.At this stage, there is the film of market prospects too Positive energy battery has 3 kinds, is non-crystalline silicon, cadmium telluride (CdTe) and CIGS (CuInGaSe2, general abbreviation CIGS) film respectively Solar cell.
Hull cell piece mainly has following two techniques when encapsulation:1st class is safety glass/glued membrane/thin-film electro Pond piece/glued membrane/safety glass/aluminium frame/terminal box, the 2nd class be water-separating film/glued membrane/hull cell piece/EVA adhesive film/backboard/ Because the rigid material without use glass, aluminium frame class in terminal box, the 2nd class wrapper, therefore component of its encapsulation is otherwise known as Flexible solar battery pack is (hereinafter referred to as:Flexible battery component).
Flexible battery component is because without using rigid materials such as glass, aluminium frames, flexible battery component is in the later stage Processing, in transportation (for example sew, have enough to meet the need, vanning) easily because water proof membrane material is scratched and reduces its service life And Consumer's Experience.In addition the surface tear of flexible unit often inadvertently occurs, it is generally difficult to discover, usual until finding All it is bulk quality accident, is also inestimable to the damage that manufacturing enterprise brings.
The content of the invention
According to above the deficiencies in the prior art, the technical problems to be solved by the invention are to propose a kind of flexible battery component Automatic film-laminating device and its control method, it is separated according to the state of flexible battery component by setting the conveyer belt of separation On different conveyer belts, pad pasting protects the surface of component step by step, solves the scuffing in flexible battery component production and transport Deng quality accident, with automatic coating, pre- anti-scratch, advantage rapidly and efficiently.
In order to solve the above-mentioned technical problem, the technical solution adopted by the present invention is:A kind of flexible battery component automatic coating Device, the film sticking apparatus includes support frame and laminator, and laminator connection motor, laminator is arranged on support frame including group Conveyer belt is filled, motor connection controller, the hollow drum of PE films that is fixedly arranged above of support frame exports PE films, and flexible battery component is put Put on assembling conveyer belt, assemble traffic direction of the traffic direction perpendicular to PE films of conveyer belt, PE films are from the hollow drum of PE films Pull out, through laminator, move to flexible battery component top pad pasting and cut film, laminator is also fixed on flexibility including baffle plate The top of battery component, PE films pass through the top of baffle plate, and auxiliary cuts film.
In said apparatus, the assembling conveyer belt includes first conveyer belt, the second conveyer belt and the 3rd conveyer belt, and first is defeated Send the rotational frequency of band and the 3rd conveyer belt identical, the second conveyer belt is located between first conveyer belt and the 3rd conveyer belt, it is flexible Battery component moves from first conveyer belt, the second conveyer belt and the 3rd conveyer belt upper surface successively, flexible battery component fortune Stopping is moved onto the second conveyer belt, and PE films are through the second conveyer belt top to flexible battery component pad pasting, and baffle plate is arranged on second The top of conveyer belt.The laminator also includes jack up unit, and it is upper that baffle plate is risen and declined on jack up unit The same side of assembling conveyer belt is arranged in lower motion, jack up unit provided with two cylinders, the up and down motion direction of baffle plate is hung down The straight direction of motion in assembling conveyer belt.Support frame as described above is provided with recovery cylinder, and recovery cylinder is arranged on the front of assembling conveyer belt, PE films are passed through to be wrapped on recovery cylinder above baffle plate.The width of the PE films is more than the width of flexible battery component.The branch Provided with two support columns in support, the top of support column is provided with round metal bars, and the hollow drum of PE films is fixed in round metal bars.Institute Stating laminator also includes gradient rubber axis, active rubber axle and fixed rubber axis, and active rubber axle is arranged on the hollow drum of PE films Front be fixed on the tops of fixed rubber axis, gradient rubber axis are arranged between active rubber axle and the hollow drum of PE films.
A kind of control method of flexible battery component automatic film-laminating device, methods described step includes:Step 1: at baffle plate The specified location moved in raised configuration, flexible battery component by first conveyer belt on the second conveyer belt, the second conveyer belt is temporary Stop, baffle plate, which declines, to be covered on flexible battery component;Step 2: while flexible battery component movement, transmission belt is rotated, PE films Stretching motion is to above baffle plate, and the second conveyer belt pause, PE films are attached on flexible battery component;Step 3: pad pasting is completed, gear Plate is between flexible battery component and PE films, and cutter cuts film along the groove on baffle plate;Step 4: cutting after film, recovery cylinder is rotated Unnecessary film is reclaimed and is wound to recovery cylinder, second of rise of baffle plate, while the second conveyer belt is moved, the flexible battery after pad pasting Component is transported to the 3rd conveyer belt, repeat step one.
Present invention has the advantages that:The present invention provides a kind of flexible battery component automatic film-laminating device, including support frame and PE films hollow drum output PE films are installed, laminator separates each state using assembling conveyer belt on laminator, support frame Flexible battery component, flexible battery completion pad pasting static on the second conveyer belt and cut membrane process, and residue can be reclaimed PE films.Baffle plate is provided with the present invention, the progress of membrane process is conveniently cut, and keep according to the overall running status of conveyer belt Rise and decline repetitive operation.
Brief description of the drawings
The mark in the content and figure expressed by this specification accompanying drawing is briefly described below:
Fig. 1 is the structural representation of the flexible battery component automatic film-laminating device of the embodiment of the present invention.
Fig. 2 is the scheme of installation of the baffle plate of the embodiment of the present invention.
In figure:1st, support frame;2nd, support column;3rd, flexible battery component;4th, first conveyer belt;5th, the second conveyer belt;6th, Three conveyer belts;7th, flat board is supported;8th, carrying roller;9th, baffle plate;10th, jack up unit;11st, recovery cylinder;12nd, round metal bars;13rd, plantation rubber Platform;14th, gradient rubber axis;15th, active rubber axle;16th, fixed rubber axis;17th, groove.
Embodiment
Below against accompanying drawing, by the description to embodiment, embodiment of the invention such as involved each component Shape, construction, the mutual alignment between each several part and annexation, the effect of each several part and operation principle, manufacturing process and Operate with method etc., is described in further detail, to help those skilled in the art to inventive concept of the invention, technology Scheme has more complete, accurate and deep understanding.
A kind of flexible battery component automatic film-laminating device is as shown in figure 1, including support frame 1 and laminator, laminator connection Motor, motor connection controller is according to the instruction operation of controller, and the bottom of support frame 1 is " work " font, and the top of support frame 1 is set There are a pair of support columns 2, the top of support column 2 is fixed with the hollow drum of PE films, exports PE films, and flexible battery component 3 is placed on group Fill on conveyer belt, assemble place plane of the traffic direction parallel to support column 2 of conveyer belt, PE films are drawn from the hollow drum of PE films Go out, through laminator, move to the top of flexible battery component 3, carry out pad pasting.In order to ensure while conveyer belt operation, not shadow Pad pasting work, the static accurate progress that just can ensure that pad pasting and cut film of conveyer belt are rung, so being provided with assembling conveying in the present invention Band.Assembling conveyer belt includes first conveyer belt 4, the second conveyer belt 5 and the 3rd conveyer belt 6, the conveyer belt of first conveyer belt 4 and the 3rd 6 rotational frequency is identical, and the second conveyer belt 5 is located between the conveyer belt 6 of first conveyer belt 4 and the 3rd, and flexible battery component 3 is successively Move from first conveyer belt 4, the second conveyer belt 5 and the 3rd conveyer belt 6.
Flexible battery component 3 completes film coating process on the second conveyer belt 5, the operating of the second conveyer belt 5 be it is intermittent, The conveyer belt 6 of first conveyer belt 4 and the 3rd keeps same frequency to rotate, and it is defeated that flexible battery component 3 moves to second by first conveyer belt 4 Send on band 5, the second conveyer belt 5 has gap between first conveyer belt 4, the 3rd conveyer belt 6 respectively, this is due to conveying strap end portion What self structure was determined, the size of flexible battery component 3 is more than the space between conveyer belt, does not interfere with the normal of battery component Transport.The centre position of second conveyer belt 5 is provided with support flat board 7 and carrying roller 8, and carrying roller 8 is located at the two ends of support flat board 7, support Flat board 7 is located on the centre position of the second conveyer belt 5, and flexible battery component 3 moves to the specified location of the top of support flat board 7, Second conveyer belt 5 stops operating, and facilitates pad pasting and cuts the progress of film, in addition, will not be due to the repetition pause and startup of conveyer belt Operation, the service life of the longer first conveyer belt 4 of influence conveying strip length, the 3rd conveyer belt 6 and motor, and the second conveying Band 5 connects stepper motor, and regularity is suspended, and time out is adjustable, adapts to the personal different service speed of new person and ripe work.This Outside, consider that cutter is directly cut, and can cause the surface tear of flexible battery component 3, it should plus the baffle plate 9 shown in Fig. 2 when cutting film, Baffle plate 9 is located above the level of the second conveyer belt 5, and baffle plate 9 is arranged on jack up unit 10, four cylinders peace of jack up unit 10 Mounted in four corners of the second conveyer belt 5, jack up unit 10 drives baffle plate 9 to move up and down, and baffle plate 9 rises, flexible battery group Part 3 moves to the lower section of baffle plate 9, and baffle plate 9 declines the upper surface for being covered in flexible battery component 3, and the area of baffle plate 9 is more than or equal to The area of flexible battery component, PE films motion is placed on the top of baffle plate 9 through jack up unit 10 in the top of baffle plate 9, PE films, Cut film only need to cut along the groove 17 on baffle plate it is all right.To the middle part pad pasting of flexible battery component, PE films cover Lid baffle plate, using the back side of cutter or with the centre position above the lower baffle plate of hand pressure one so that pad pasting is even closer, then pastes Film is completed.Cutter streaks the cut-out PE films of groove 17 on baffle plate 9, and film is cut in completion, and flexible battery component will not be scratched by cutting film, Secondary conveyer belt will not be scratched.
The transporting direction of PE films is perpendicular to the direction of conveyer belt, and flexible battery component 3 is moved on the second conveyer belt 5, the Two conveyer belts 5 suspend, and the jack up unit 10 of connection baffle plate 9 is again connected on controller, and controller controls the second conveyer belt 5 to transport When dynamic, jack up unit 10 rises, and facilitates flexible battery component 3 to move to the lower section of baffle plate 9.
In the front of jack up unit 10, support frame 1 is provided with recovery cylinder 11, completes to cut the remaining PE after film for reclaiming Film, PE films are moved on the second conveyer belt 5, and after the pad pasting work for completing flexible battery component 3, recovery cylinder 11 rotates and packs up PE films Redundance.In order to ensure PE films it is normal do not interrupt recoverys, and pad pasting orderly progress, it is of the invention in the PE films selected it is wide Degree is more than the width of flexible battery component 3, and less than the length of the second conveyer belt 5, the cut surface length of baffle plate 9 is less than the width of PE films Degree, so when cutting film, it is only necessary to the width of baffle plate 9 is cut on PE films, that is, cuts away the center section of PE films, remaining PE films can It is wrapped on recovery cylinder 11, and will not interrupts.
In the present invention, the top of support column 2 is provided with round metal bars 12, and the hollow drum of PE films is fixed in round metal bars 12. The two ends of round metal bars 12 are respectively equipped with a rubber round platform 13, and rubber round platform 13, various sizes of PE films are screwed by bolt Hollow drum passes through the bolt on round metal bars 12, twisting round platform fixator that rubber round platform 13 is locked in round metal bars 12. Laminator includes gradient rubber axis 14, active rubber axle 15 and fixed rubber axis 16, and active rubber axle 15 is arranged on support column 2 Front is fixed on the top of fixed rubber axis 16, and gradient rubber axis 14 are arranged between active rubber axle 15 and support column 2.Activity The end of the same side of rubber axis 15 and round metal bars 12 is connected by transmission belt, and transmission belt connects the second stepper motor, first The conveyer belt 5 of conveyer belt 4 and second connects the first motor, and the jack up unit 10 of baffle plate 9 connects the 3rd stepper motor, and recovery cylinder 11 connects The 4th stepper motor is connect, the second conveyer belt 5 connects the 5th stepper motor, the first motor, the second stepper motor, the 3rd stepping electricity Machine, the 4th stepper motor and the 5th stepper motor are connected on same controller.
PE films are pulled out from the hollow drum of PE films, PE films pass through the lower section of gradient rubber axis 14, continue across active rubber Between axle 15 and fixed rubber axis 16, by the upper surface of the second conveyer belt 5, it is wrapped on recovery cylinder 11.PE films pass through the gradient The lower section of rubber axis 14, is in order to slow down the gradient of PE films, reduce the corrugation situation of PE films, while the gradient is reduced, after convenience Continuous attachment process, the air, adhesive between reduction PE films and flexible battery component 3 is more preferable.PE films pass through active rubber axle Between 15 and fixed rubber axis 16, it is laid on flexible battery component 3, the effect of active rubber axle 15 is to compress PE films, enhancing Frictional force, below the effects of a fixed rubber axis 16 be gearing, be connected with top metal pole 12 and play to PE films Gearing, promote the operation of flexible battery component 3 and PE films.
A kind of control method of flexible battery component automatic film-laminating device, method and step includes:Step 1: baffle plate 9 is in Raised configuration, the specified location that flexible battery component 3 is moved on the second conveyer belt 5 by first conveyer belt 4, the second conveyer belt 5 Pause, baffle plate 9 declines covering flexible battery component 3;Step 2: while the motion of flexible battery component 3, transmission belt is rotated, PE Film stretching motion is to the top of baffle plate 9, and the second conveyer belt 5 suspends, and PE films are attached on flexible battery component 3;Step 3: pad pasting is complete Into cutter cuts film along the groove 17 above baffle plate 9;Step 4: cutting after film, recovery cylinder 11 is rotated reclaims winding by unnecessary film To recovery cylinder 11, second of the rise of baffle plate 9, while the second conveyer belt 5 is moved, the flexible battery component 3 after pad pasting is transported to the On three conveyer belts 6, repeat step one.
Baffle plate 9 rises, during conveying flexible battery the 3 to the second conveyer belt 5 of component, leaves enough space conveying flexible batteries Component 3, transmission belt is rotated, and the hollow drum of PE films exports PE films under the drive of conveyer belt, and flexible battery component 3 is transported in place Afterwards, the second conveyer belt 5 is out of service, and baffle plate 9 drops to assembly surface, carries out after pad pasting, and cutter completes to cut film along baffle plate 9 Action, recovery cylinder 11 is run, second of the rise of baffle plate 9, and unnecessary film is reclaimed and is wound to recovery cylinder 11, while the second conveyer belt Flexible battery component 3 after 5 motions, pad pasting is transported on the 3rd conveyer belt 6, and next flexible battery component 3 moves to second On conveyer belt 5.Because baffle plate 9, which rises, certainly will pull unnecessary film, baffle plate 9, which declines, just can guarantee that cutting film works, and cut needs after film Reclaim discarded PE films, so, first cut film recycling, the operating of recovery cylinder 11 carries out PE film recovery, second of the rise of baffle plate 9 when Wait, next flexible battery component 3 is moved on the second conveyer belt 5, into recurrent state.
Controller controls five motors (not drawn in accompanying drawing), the first motor control first and the 3rd conveyer belt 6 Controlled the time required to speed, the velocity of rotation of the second step motor control PE films, each pad pasting of the 3rd stepper motor according to setting The frequency of jack up unit 10 processed and the movement space time of baffle plate 9, the rotational frequency of the 4th step motor control recovery cylinder 11 are returned Receipts cut away remaining PE films, and the operating frequency of the 5th the second conveyer belt of step motor control 5, intermittence is rotated, and pause ensures soft Property battery component 3 pad pasting work, controller completes the phase interworking of conveyer belt and baffle plate 9 by controlling the work of each motor Resultant motion, realizes that automatic coating works.
The present invention is exemplarily described above in conjunction with accompanying drawing, it is clear that the present invention is implemented not by aforesaid way Limitation, as long as the improvement of the various unsubstantialities of inventive concept and technical scheme of the present invention progress is employed, or without changing Enter and the design of the present invention and technical scheme are directly applied into other occasions, within protection scope of the present invention.This hair Bright protection domain should be determined by the scope of protection defined in the claims.

Claims (7)

1. a kind of flexible battery component automatic film-laminating device, it is characterised in that the film sticking apparatus includes support frame and laminator, Laminator connects motor, and laminator, which is arranged on support frame, includes assembling conveyer belt, motor connection controller, the top of support frame The hollow drum output PE films of PE films are fixed with, flexible battery component is placed on assembling conveyer belt, assembles the operation side of conveyer belt To the traffic direction perpendicular to PE films, PE films are pulled out from the hollow drum of PE films, through laminator, move to flexible battery component Top pad pasting also includes the top that baffle plate is fixed on flexible battery component with film, laminator is cut, and PE films pass through the top of baffle plate, auxiliary Help and cut film;The assembling conveyer belt includes first conveyer belt, the second conveyer belt and the 3rd conveyer belt, first conveyer belt and the 3rd defeated Send the rotational frequency of band identical, the second conveyer belt is located between first conveyer belt and the 3rd conveyer belt, and flexible battery component is successively Move from first conveyer belt, the second conveyer belt and the 3rd conveyer belt upper surface, flexible battery component movement to the second conveying Stopping is taken, PE films are through the second conveyer belt top to flexible battery component pad pasting, and baffle plate is arranged on the top of the second conveyer belt.
2. flexible battery component automatic film-laminating device according to claim 1, it is characterised in that the laminator also includes Jack up unit, baffle plate is arranged in the up and down motion on jack up unit risen and declined, jack up unit provided with two cylinders Installed in the same side of assembling conveyer belt, the up and down motion direction of baffle plate is perpendicular to the direction of motion for assembling conveyer belt.
3. flexible battery component automatic film-laminating device according to claim 1, it is characterised in that support frame as described above is provided with Recovery cylinder, recovery cylinder is arranged on the front of assembling conveyer belt, and PE films are passed through to be wrapped on recovery cylinder above baffle plate.
4. flexible battery component automatic film-laminating device according to claim 1, it is characterised in that the width of the PE films is big In the width of flexible battery component.
5. flexible battery component automatic film-laminating device according to claim 1, it is characterised in that be provided with support frame as described above Two support columns, the top of support column is provided with round metal bars, and the hollow drum of PE films is fixed in round metal bars.
6. flexible battery component automatic film-laminating device according to claim 1, it is characterised in that the laminator also includes Gradient rubber axis, active rubber axle and fixed rubber axis, active rubber axle are arranged in front of the hollow drum of PE films and are fixed on Determine the top of rubber axis, gradient rubber axis are arranged between active rubber axle and the hollow drum of PE films.
7. a kind of control method of flexible battery component automatic film-laminating device, it is characterised in that methods described step includes:
Step 1: baffle plate is in raised configuration, flexible battery component moves to specifying on the second conveyer belt by first conveyer belt Position, the pause of the second conveyer belt, baffle plate, which declines, to be covered on flexible battery component;
Step 2: while flexible battery component movement, transmission belt is rotated, and above PE films stretching motion to baffle plate, the second conveying Band pause, PE films are attached on flexible battery component;
Step 3: pad pasting is completed, baffle plate is between flexible battery component and PE films, and cutter cuts film along the groove on baffle plate;
Step 4: cutting after film, recovery cylinder, which rotates to reclaim unnecessary film, is wound to recovery cylinder, second of rise of baffle plate, while the Two conveyer belts are moved, and the flexible battery component after pad pasting is transported to the 3rd conveyer belt, repeat step one.
CN201610960726.9A 2016-10-26 2016-10-26 Flexible battery component automatic film-laminating device and its control method Active CN106356426B (en)

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CN107600517A (en) * 2017-09-06 2018-01-19 苏州市春欣塑料制品有限公司 The router shell film sticking apparatus be easy to film roll traversing and changed
CN110600588B (en) * 2019-10-25 2024-05-28 深圳市宝德自动化精密设备有限公司 Solar film battery film sticking equipment

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Publication number Priority date Publication date Assignee Title
US5516704A (en) * 1994-04-01 1996-05-14 Fuji Electric Co., Ltd. Method and an apparatus for manufacturing thin-film photoelectric conversion modules
CN201317147Y (en) * 2008-10-10 2009-09-30 陈淑月 Film sticking device

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Publication number Priority date Publication date Assignee Title
ITTV20130194A1 (en) * 2013-11-21 2015-05-22 Vismunda Srl COMPOSITE STATION AND DRILLING AND FASTENING METHOD FOR THE CONTINUOUS PRODUCTION OF A CONDUCTIVE BACKSHEET WITH AN INCAPSULATING LAYER AND INTEGRATED DIELECTRIC, FOR BACK-CONTACT PHOTOVOLTAIC PANELS

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US5516704A (en) * 1994-04-01 1996-05-14 Fuji Electric Co., Ltd. Method and an apparatus for manufacturing thin-film photoelectric conversion modules
CN201317147Y (en) * 2008-10-10 2009-09-30 陈淑月 Film sticking device

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