The content of the invention
According to above the deficiencies in the prior art, the technical problems to be solved by the invention are to propose a kind of flexible battery component
Automatic film-laminating device and its control method, it is separated according to the state of flexible battery component by setting the conveyer belt of separation
On different conveyer belts, pad pasting protects the surface of component step by step, solves the scuffing in flexible battery component production and transport
Deng quality accident, with automatic coating, pre- anti-scratch, advantage rapidly and efficiently.
In order to solve the above-mentioned technical problem, the technical solution adopted by the present invention is:A kind of flexible battery component automatic coating
Device, the film sticking apparatus includes support frame and laminator, and laminator connection motor, laminator is arranged on support frame including group
Conveyer belt is filled, motor connection controller, the hollow drum of PE films that is fixedly arranged above of support frame exports PE films, and flexible battery component is put
Put on assembling conveyer belt, assemble traffic direction of the traffic direction perpendicular to PE films of conveyer belt, PE films are from the hollow drum of PE films
Pull out, through laminator, move to flexible battery component top pad pasting and cut film, laminator is also fixed on flexibility including baffle plate
The top of battery component, PE films pass through the top of baffle plate, and auxiliary cuts film.
In said apparatus, the assembling conveyer belt includes first conveyer belt, the second conveyer belt and the 3rd conveyer belt, and first is defeated
Send the rotational frequency of band and the 3rd conveyer belt identical, the second conveyer belt is located between first conveyer belt and the 3rd conveyer belt, it is flexible
Battery component moves from first conveyer belt, the second conveyer belt and the 3rd conveyer belt upper surface successively, flexible battery component fortune
Stopping is moved onto the second conveyer belt, and PE films are through the second conveyer belt top to flexible battery component pad pasting, and baffle plate is arranged on second
The top of conveyer belt.The laminator also includes jack up unit, and it is upper that baffle plate is risen and declined on jack up unit
The same side of assembling conveyer belt is arranged in lower motion, jack up unit provided with two cylinders, the up and down motion direction of baffle plate is hung down
The straight direction of motion in assembling conveyer belt.Support frame as described above is provided with recovery cylinder, and recovery cylinder is arranged on the front of assembling conveyer belt,
PE films are passed through to be wrapped on recovery cylinder above baffle plate.The width of the PE films is more than the width of flexible battery component.The branch
Provided with two support columns in support, the top of support column is provided with round metal bars, and the hollow drum of PE films is fixed in round metal bars.Institute
Stating laminator also includes gradient rubber axis, active rubber axle and fixed rubber axis, and active rubber axle is arranged on the hollow drum of PE films
Front be fixed on the tops of fixed rubber axis, gradient rubber axis are arranged between active rubber axle and the hollow drum of PE films.
A kind of control method of flexible battery component automatic film-laminating device, methods described step includes:Step 1: at baffle plate
The specified location moved in raised configuration, flexible battery component by first conveyer belt on the second conveyer belt, the second conveyer belt is temporary
Stop, baffle plate, which declines, to be covered on flexible battery component;Step 2: while flexible battery component movement, transmission belt is rotated, PE films
Stretching motion is to above baffle plate, and the second conveyer belt pause, PE films are attached on flexible battery component;Step 3: pad pasting is completed, gear
Plate is between flexible battery component and PE films, and cutter cuts film along the groove on baffle plate;Step 4: cutting after film, recovery cylinder is rotated
Unnecessary film is reclaimed and is wound to recovery cylinder, second of rise of baffle plate, while the second conveyer belt is moved, the flexible battery after pad pasting
Component is transported to the 3rd conveyer belt, repeat step one.
Present invention has the advantages that:The present invention provides a kind of flexible battery component automatic film-laminating device, including support frame and
PE films hollow drum output PE films are installed, laminator separates each state using assembling conveyer belt on laminator, support frame
Flexible battery component, flexible battery completion pad pasting static on the second conveyer belt and cut membrane process, and residue can be reclaimed
PE films.Baffle plate is provided with the present invention, the progress of membrane process is conveniently cut, and keep according to the overall running status of conveyer belt
Rise and decline repetitive operation.
Embodiment
Below against accompanying drawing, by the description to embodiment, embodiment of the invention such as involved each component
Shape, construction, the mutual alignment between each several part and annexation, the effect of each several part and operation principle, manufacturing process and
Operate with method etc., is described in further detail, to help those skilled in the art to inventive concept of the invention, technology
Scheme has more complete, accurate and deep understanding.
A kind of flexible battery component automatic film-laminating device is as shown in figure 1, including support frame 1 and laminator, laminator connection
Motor, motor connection controller is according to the instruction operation of controller, and the bottom of support frame 1 is " work " font, and the top of support frame 1 is set
There are a pair of support columns 2, the top of support column 2 is fixed with the hollow drum of PE films, exports PE films, and flexible battery component 3 is placed on group
Fill on conveyer belt, assemble place plane of the traffic direction parallel to support column 2 of conveyer belt, PE films are drawn from the hollow drum of PE films
Go out, through laminator, move to the top of flexible battery component 3, carry out pad pasting.In order to ensure while conveyer belt operation, not shadow
Pad pasting work, the static accurate progress that just can ensure that pad pasting and cut film of conveyer belt are rung, so being provided with assembling conveying in the present invention
Band.Assembling conveyer belt includes first conveyer belt 4, the second conveyer belt 5 and the 3rd conveyer belt 6, the conveyer belt of first conveyer belt 4 and the 3rd
6 rotational frequency is identical, and the second conveyer belt 5 is located between the conveyer belt 6 of first conveyer belt 4 and the 3rd, and flexible battery component 3 is successively
Move from first conveyer belt 4, the second conveyer belt 5 and the 3rd conveyer belt 6.
Flexible battery component 3 completes film coating process on the second conveyer belt 5, the operating of the second conveyer belt 5 be it is intermittent,
The conveyer belt 6 of first conveyer belt 4 and the 3rd keeps same frequency to rotate, and it is defeated that flexible battery component 3 moves to second by first conveyer belt 4
Send on band 5, the second conveyer belt 5 has gap between first conveyer belt 4, the 3rd conveyer belt 6 respectively, this is due to conveying strap end portion
What self structure was determined, the size of flexible battery component 3 is more than the space between conveyer belt, does not interfere with the normal of battery component
Transport.The centre position of second conveyer belt 5 is provided with support flat board 7 and carrying roller 8, and carrying roller 8 is located at the two ends of support flat board 7, support
Flat board 7 is located on the centre position of the second conveyer belt 5, and flexible battery component 3 moves to the specified location of the top of support flat board 7,
Second conveyer belt 5 stops operating, and facilitates pad pasting and cuts the progress of film, in addition, will not be due to the repetition pause and startup of conveyer belt
Operation, the service life of the longer first conveyer belt 4 of influence conveying strip length, the 3rd conveyer belt 6 and motor, and the second conveying
Band 5 connects stepper motor, and regularity is suspended, and time out is adjustable, adapts to the personal different service speed of new person and ripe work.This
Outside, consider that cutter is directly cut, and can cause the surface tear of flexible battery component 3, it should plus the baffle plate 9 shown in Fig. 2 when cutting film,
Baffle plate 9 is located above the level of the second conveyer belt 5, and baffle plate 9 is arranged on jack up unit 10, four cylinders peace of jack up unit 10
Mounted in four corners of the second conveyer belt 5, jack up unit 10 drives baffle plate 9 to move up and down, and baffle plate 9 rises, flexible battery group
Part 3 moves to the lower section of baffle plate 9, and baffle plate 9 declines the upper surface for being covered in flexible battery component 3, and the area of baffle plate 9 is more than or equal to
The area of flexible battery component, PE films motion is placed on the top of baffle plate 9 through jack up unit 10 in the top of baffle plate 9, PE films,
Cut film only need to cut along the groove 17 on baffle plate it is all right.To the middle part pad pasting of flexible battery component, PE films cover
Lid baffle plate, using the back side of cutter or with the centre position above the lower baffle plate of hand pressure one so that pad pasting is even closer, then pastes
Film is completed.Cutter streaks the cut-out PE films of groove 17 on baffle plate 9, and film is cut in completion, and flexible battery component will not be scratched by cutting film,
Secondary conveyer belt will not be scratched.
The transporting direction of PE films is perpendicular to the direction of conveyer belt, and flexible battery component 3 is moved on the second conveyer belt 5, the
Two conveyer belts 5 suspend, and the jack up unit 10 of connection baffle plate 9 is again connected on controller, and controller controls the second conveyer belt 5 to transport
When dynamic, jack up unit 10 rises, and facilitates flexible battery component 3 to move to the lower section of baffle plate 9.
In the front of jack up unit 10, support frame 1 is provided with recovery cylinder 11, completes to cut the remaining PE after film for reclaiming
Film, PE films are moved on the second conveyer belt 5, and after the pad pasting work for completing flexible battery component 3, recovery cylinder 11 rotates and packs up PE films
Redundance.In order to ensure PE films it is normal do not interrupt recoverys, and pad pasting orderly progress, it is of the invention in the PE films selected it is wide
Degree is more than the width of flexible battery component 3, and less than the length of the second conveyer belt 5, the cut surface length of baffle plate 9 is less than the width of PE films
Degree, so when cutting film, it is only necessary to the width of baffle plate 9 is cut on PE films, that is, cuts away the center section of PE films, remaining PE films can
It is wrapped on recovery cylinder 11, and will not interrupts.
In the present invention, the top of support column 2 is provided with round metal bars 12, and the hollow drum of PE films is fixed in round metal bars 12.
The two ends of round metal bars 12 are respectively equipped with a rubber round platform 13, and rubber round platform 13, various sizes of PE films are screwed by bolt
Hollow drum passes through the bolt on round metal bars 12, twisting round platform fixator that rubber round platform 13 is locked in round metal bars 12.
Laminator includes gradient rubber axis 14, active rubber axle 15 and fixed rubber axis 16, and active rubber axle 15 is arranged on support column 2
Front is fixed on the top of fixed rubber axis 16, and gradient rubber axis 14 are arranged between active rubber axle 15 and support column 2.Activity
The end of the same side of rubber axis 15 and round metal bars 12 is connected by transmission belt, and transmission belt connects the second stepper motor, first
The conveyer belt 5 of conveyer belt 4 and second connects the first motor, and the jack up unit 10 of baffle plate 9 connects the 3rd stepper motor, and recovery cylinder 11 connects
The 4th stepper motor is connect, the second conveyer belt 5 connects the 5th stepper motor, the first motor, the second stepper motor, the 3rd stepping electricity
Machine, the 4th stepper motor and the 5th stepper motor are connected on same controller.
PE films are pulled out from the hollow drum of PE films, PE films pass through the lower section of gradient rubber axis 14, continue across active rubber
Between axle 15 and fixed rubber axis 16, by the upper surface of the second conveyer belt 5, it is wrapped on recovery cylinder 11.PE films pass through the gradient
The lower section of rubber axis 14, is in order to slow down the gradient of PE films, reduce the corrugation situation of PE films, while the gradient is reduced, after convenience
Continuous attachment process, the air, adhesive between reduction PE films and flexible battery component 3 is more preferable.PE films pass through active rubber axle
Between 15 and fixed rubber axis 16, it is laid on flexible battery component 3, the effect of active rubber axle 15 is to compress PE films, enhancing
Frictional force, below the effects of a fixed rubber axis 16 be gearing, be connected with top metal pole 12 and play to PE films
Gearing, promote the operation of flexible battery component 3 and PE films.
A kind of control method of flexible battery component automatic film-laminating device, method and step includes:Step 1: baffle plate 9 is in
Raised configuration, the specified location that flexible battery component 3 is moved on the second conveyer belt 5 by first conveyer belt 4, the second conveyer belt 5
Pause, baffle plate 9 declines covering flexible battery component 3;Step 2: while the motion of flexible battery component 3, transmission belt is rotated, PE
Film stretching motion is to the top of baffle plate 9, and the second conveyer belt 5 suspends, and PE films are attached on flexible battery component 3;Step 3: pad pasting is complete
Into cutter cuts film along the groove 17 above baffle plate 9;Step 4: cutting after film, recovery cylinder 11 is rotated reclaims winding by unnecessary film
To recovery cylinder 11, second of the rise of baffle plate 9, while the second conveyer belt 5 is moved, the flexible battery component 3 after pad pasting is transported to the
On three conveyer belts 6, repeat step one.
Baffle plate 9 rises, during conveying flexible battery the 3 to the second conveyer belt 5 of component, leaves enough space conveying flexible batteries
Component 3, transmission belt is rotated, and the hollow drum of PE films exports PE films under the drive of conveyer belt, and flexible battery component 3 is transported in place
Afterwards, the second conveyer belt 5 is out of service, and baffle plate 9 drops to assembly surface, carries out after pad pasting, and cutter completes to cut film along baffle plate 9
Action, recovery cylinder 11 is run, second of the rise of baffle plate 9, and unnecessary film is reclaimed and is wound to recovery cylinder 11, while the second conveyer belt
Flexible battery component 3 after 5 motions, pad pasting is transported on the 3rd conveyer belt 6, and next flexible battery component 3 moves to second
On conveyer belt 5.Because baffle plate 9, which rises, certainly will pull unnecessary film, baffle plate 9, which declines, just can guarantee that cutting film works, and cut needs after film
Reclaim discarded PE films, so, first cut film recycling, the operating of recovery cylinder 11 carries out PE film recovery, second of the rise of baffle plate 9 when
Wait, next flexible battery component 3 is moved on the second conveyer belt 5, into recurrent state.
Controller controls five motors (not drawn in accompanying drawing), the first motor control first and the 3rd conveyer belt 6
Controlled the time required to speed, the velocity of rotation of the second step motor control PE films, each pad pasting of the 3rd stepper motor according to setting
The frequency of jack up unit 10 processed and the movement space time of baffle plate 9, the rotational frequency of the 4th step motor control recovery cylinder 11 are returned
Receipts cut away remaining PE films, and the operating frequency of the 5th the second conveyer belt of step motor control 5, intermittence is rotated, and pause ensures soft
Property battery component 3 pad pasting work, controller completes the phase interworking of conveyer belt and baffle plate 9 by controlling the work of each motor
Resultant motion, realizes that automatic coating works.
The present invention is exemplarily described above in conjunction with accompanying drawing, it is clear that the present invention is implemented not by aforesaid way
Limitation, as long as the improvement of the various unsubstantialities of inventive concept and technical scheme of the present invention progress is employed, or without changing
Enter and the design of the present invention and technical scheme are directly applied into other occasions, within protection scope of the present invention.This hair
Bright protection domain should be determined by the scope of protection defined in the claims.