CN105443142B - A kind of cleaning type concrete sprayer - Google Patents

A kind of cleaning type concrete sprayer Download PDF

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Publication number
CN105443142B
CN105443142B CN201510892745.8A CN201510892745A CN105443142B CN 105443142 B CN105443142 B CN 105443142B CN 201510892745 A CN201510892745 A CN 201510892745A CN 105443142 B CN105443142 B CN 105443142B
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China
Prior art keywords
concrete sprayer
gas port
accelerator
dust
hopper
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CN201510892745.8A
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Chinese (zh)
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CN105443142A (en
Inventor
颜威合
张守金
邓波
陈永生
孙庆润
强岱民
原生芾
路安林
胡广林
崔忠
陈刚
唐贵
张小牛
詹东阳
李博
齐二伟
朱学峰
段金炼
段现军
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Henan Igood Keming Electromechanical Equipment Co. Ltd
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Henan Igood Keming Electromechanical Equipment Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • E21D11/105Transport or application of concrete specially adapted for the lining of tunnels or galleries ; Backfilling the space between main building element and the surrounding rock, e.g. with concrete

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  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Architecture (AREA)
  • Mining & Mineral Resources (AREA)
  • Civil Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Road Paving Machines (AREA)

Abstract

The invention belongs to mining machinery applied technical field, more particularly to a kind of cleaning type concrete sprayer, including chassis, road wheel installed in chassis bottom, concrete sprayer body, accelerator automatic adding machine structure and dust arrester, concrete sprayer body includes reductor and the rotor block assembly being connected with the output shaft of reductor, the side of the concrete sprayer body is provided with dust output mechanism, the dust output mechanism includes the overflow gas port connected with concrete circulation passage, exhaust outlet and underflow gas port, the overflow gas port, exhaust outlet and underflow gas port connect with vertically arranged blast pipe simultaneously, the blast pipe is connected with dust arrester.The present invention can remove the work dust of dry spray formula concrete sprayer, avoid environmental pollution and the injury to staff's body.

Description

A kind of cleaning type concrete sprayer
Technical field
The invention belongs to mining machinery applied technical field, and in particular to a kind of cleaning type concrete sprayer.
Background technology
As various pollutions and the increase of noxious emission, the improvement to atmosphere pollution are asked as social development is important now Topic, wherein concrete ejection support process is also one of pollution sources for causing air to pollute.Concrete ejection support process By the development of decades, building foundation pit, subway, bank protection, highway, high ferro tunnel and mine engineering have been commonly utilized in In Rock Workings Support.At present, concrete support technological development is dry spray and two kinds of processes of wet shot.Concrete spraying technique is basic It is also smaller to environment and body effect without dust emission, but because wet spraying process is complicated, fed distance is short, plant maintenance cleaning It is cumbersome, and need to be equipped with large-scale concrete stirring, transporting equipment, at present mainly high ferro, freeway tunnel construction in Using more, but in the Rock Workings Support of building foundation pit, subway, bank protection and mine engineering on can not popularization and application, these occasions Concrete ejection in also mainly using dry pressure spray process.
Concrete dry pressure spray process fed distance is remote, and equipment is simple, convenient operating maintenance, but because raw material is dry sand during dry spray The mixture of son, stone and cement, is also easy to produce dust, endangers environment.Dry spray formula concrete sprayer is water at work Mud, aggregate are mixed thoroughly in proportion, into spraying machine after with air by material by nozzle formed constrain, high-speed pushing arrive by spray work On face, water ring of the mixing water through shower nozzle will add, and its primary structure includes chassis, road wheel, rotor-type concrete sprayer sheet Body and ejecting device, mainly include hopper, hopper, reductor and rotor block assembly on rotor-type concrete sprayer body, Upper and lower excessive gas port is typically offered on mixed mud spraying machine body, concrete material is easily discharged to air from upper and lower excessive gas port In;Its circumference can spill many whitewashing raw materials after the friction plate abrasion of rotor block, and can be caused after friction plate abrasion anti-to hopper Wind, the whitewashing raw material impacted in hopper, whitewashing is set to form dust discharge;Need to add water in shower nozzle during dry spray, due to current spray Water and cement and sand material undercompounding in mouth structure, also cause to produce a large amount of dust from nozzle exit during injection, and greatly The compound resilience of amount, it is medium to air to easily cause great waste of material.It is big that the above factor results in cement dust It is discharged into air to amount, seriously pollutes working environment, not only endanger the health of field operation worker, can also further release It is put into air, aggravates the pollution of air, and harm of the cement dust to people is bigger, and suction for a long time can cause serious silicon The serious occupational disease such as tuberculosis, can not be effected a radical cure.Therefore, for dry pressure spray process and equipment feature, serious analysis dust emission source, Improvement is made to existing dry spraying equipment, it is necessary to a kind of concrete sprayer that can effectively reduce spraying machine dust emission.
The content of the invention
The purpose of the present invention is to be directed to above-mentioned problem, there is provided one kind can remove dry spray formula concrete sprayer work The cleaning type concrete sprayer of dust emission when making.
Tuned mass damper frequency regulation arrangement of the present invention is adopted the technical scheme that:
A kind of cleaning type concrete sprayer, including chassis, the road wheel installed in chassis bottom, concrete sprayer sheet Body, accelerator automatic adding machine structure and dust arrester, concrete sprayer body include reductor and the output shaft with reductor Connected rotor block assembly, the side of the concrete sprayer body are provided with dust output mechanism, and the dust discharges machine Structure include with concrete circulation passage the overflow gas port, exhaust outlet and the underflow gas port that connect, the overflow gas port, exhaust outlet and under The gas port that overflows connects with vertically arranged blast pipe simultaneously, and the blast pipe is connected with dust arrester.
The reductor is installed on the top on chassis, and rotor block assembly is arranged on the upper surface of reductor, reductor and turns Panel is provided between daughter assembly, hopper and hopper are installed above rotor block assembly, the bottom of rotor block assembly is set Discharging opening is equipped with, overflow gas port is arranged on hopper, and the exhaust outlet is opened in the shield that the outside of rotor block assembly is set On, the underflow gas port is arranged on the intersection of reductor and panel.
The bottom of blast pipe is provided with material discharger, and the material discharger includes the lower part outlet with blast pipe Be hinged baffle plate.
The dust output mechanism also includes upper observation panel, exhaust outlet observation panel and the lower observation being arranged on blast pipe Mouthful, the upper observation panel matches relatively with overflow gas port, and the exhaust outlet observation panel matches relatively with exhaust outlet, the lower observation Mouth matches relatively with underflow gas port.
The shield upper end is provided with ring-shaped platform, and the base plane of hopper is provided with the ring to match with ring-shaped platform Connected in star, the elastomeric material of cylindrical shape is provided between ring-shaped platform and annular groove.
The elastomeric material is rubber or plastics.
The accelerator automatic adding machine structure includes pillar, spring, bearing, vibrator and accelerator hopper body, rapid hardening Agent hopper body is arranged on bearing, and bearing is connected by spring with vertically arranged pillar, and the other end of pillar is fixed on On chassis, accelerator hopper body is the cone-shaped hollow half opening container above discharging opening face hopper, and discharge direction and water Plane is in 10 ° ~ 30 ° angles, and the discharging opening of accelerator hopper body is provided with accelerator addition quantity regulating device.
The accelerator addition quantity regulating device includes the plate being connected by feed screw nut with accelerator hopper body, leads to Overregulate the load that screw mandrel rotates the big minor adjustment accelerator of regulation plate opening.
The dust arrester is sack cleaner, and the sack cleaner includes the anti-explosion electric that dust collector box body top is set Machine, the filter chamber for being provided with cloth bag, the air inlet being connected with filter chamber and the storage ash bucket of filter chamber bottom.
The dust arrester can be electrostatic precipitator, cyclone dust collectors or wet scrubber etc..
The beneficial effects of the invention are as follows:
1st, the dust being connected with dust arrester is provided with concrete sprayer body and excludes mechanism, is worked in spraying machine During the dusty gas that overflows just mechanism can be excluded by dust and be discharged in dust arrester, can so remove dusty gas, Prevent it from spilling into air, avoid air pollution and the potential safety hazard brought to staff.
2nd, dust exclusion mechanism includes overflow gas port, exhaust outlet and underflow gas port respectively, can so collect spraying machine Dusty gas during the entire process of work is simultaneously discharged after being handled by dust arrester, can be removed comprehensively caused by spraying machine Dusty gas, good dedusting effect.
3rd, tests prove that, the present invention sprays conventional dry by the machine of formula spraying machine dust concentration from 1000mg/m3Reduce To 10 ~ 15mg/m3
Brief description of the drawings
Fig. 1 is the main structure diagram of the embodiment one of cleaning type concrete sprayer of the present invention;
Fig. 2 is the structural representation of rotor-type concrete sprayer body in Fig. 1;
Fig. 3 is Fig. 1 dimensional structure diagram;
Fig. 4 is the main structure diagram of the dust arrester of cleaning type concrete sprayer of the present invention;
Fig. 5 is Fig. 4 left view structural representation;
Fig. 6 is Fig. 4 overlooking the structure diagram.
In figure:1- chassis, 2- road wheels, 3- accelerator automatic adding machine structures, 4- dust output mechanisms, 5- dust arresters, 6- concrete sprayer main bodys, 31- accelerator hopper bodies, 32- accelerators addition quantity regulating device, 33- vibrators, 34- branch Seat, 35- springs, 41- overflow gas ports, 42- underflow gas ports, the upper observation panels of 43-, 44- flexible pipes, 45- removers, 46- ventholes, 47- shields, 51- fire-proof motors, 52- air-introduced machines, 53- fix box fastener, 54- air inlets, 55- filter chambers, 56- storage ash buckets, 57- Muffler, the manual rapping handles of 58-, 61- rotor block assemblies, 62- reductors, 63- panels, 64- hoppers, 65- hoppers, 66- pressures Tight mechanism, 67- annular grooves, 68- elastomeric materials, 69- ring-shaped platforms.
Embodiment
The embodiment one of cleaning type concrete sprayer of the present invention, as shown in Fig. 1 ~ 6, including chassis 1, installed in chassis 1 Following road wheel 2, installed in the One On The Chassis concrete sprayer body 6, accelerator automatic adding machine structure 3 and dust arrester 5, accelerator automatic adding machine structure 3 is arranged above the side of concrete sprayer body 6, and concrete sprayer body 6 includes powder Dirt output mechanism 4, dust output mechanism 4 are connected by blast pipe with dust arrester 5.Concrete sprayer body includes reductor 62nd, the rotor block assembly 61 being connected with the output shaft of reductor 62, the face being arranged between reductor 62 and rotor block assembly 61 Plate 63, the shield 47 for surrounding rotor block assembly 61, the top installation rotor block assembly 61 of reductor 62, the top of rotor block assembly 61 Hopper 65 is provided with, hopper 65 is provided with hopper 64 above, hold-down mechanism is provided between hopper 64 and hopper 65 66, plate part is installed with the bottom of rotor block assembly 61, when rotor rotates, plate part can be driven to rotate.
Dust output mechanism 4 is included in the overflow gas port 41 opened up on hopper 65, reductor 62 and the intersection of panel 63 The exhaust outlet opened up on the underflow gas port 42 that opens up, shield, exhaust outlet are connected by flexible pipe 44 with blast pipe, overflow gas port 41, Underflow gas port 42 and exhaust outlet are both connected on the blast pipe being vertically arranged, and blast pipe is connected with dust arrester;Under blast pipe End is provided with remover 45 for excluding material, and in order to prevent from overflowing, gas does not cause hopper inverted ventilation thoroughly, make overflow gas port with The centre bore of hopper 65 communicates, and can so exclude unnecessary excessive gas;Offer on blast pipe and matched with overflow gas port 41 It is corresponding to be used for observing the upper the observation panel 43 whether material of overflow gas port blocks, and be further opened with using respectively on blast pipe To observe lower observation panel and the exhaust outlet observation panel whether underflow gas port 42 and exhaust outlet block, lower observation panel and underflow gas port 42 Matching is relative, and exhaust outlet observation panel is corresponding with exhaust outlet matching.Remover in the bottom of blast pipe is hinged with baffle plate, baffle plate The raised button fastened with blast pipe is provided with, after blast pipe works a period of time, baffle plate can be opened, discharge exhaust The material of laying dust in pipe.
Because the rubber slab in rotor block assembly 61 is easy to wear, slurry can be caused to spray, blocked in rotor block assembly 61 Rotor and shield 47, therefore when rotor rotates, plate part can be driven to rotate, when opening exhaust outlet observation panel, it can dial Go out the slurry of accumulation.
Observation panel can use the perspective diversified forms such as minute surface or flat glass, can be easy to open observation at any time; Can use the structure such as circular or square, observation panel uses cylindrical end face in the present embodiment, be fixed with observation panel footstock, Gland and two trip bolts, one of trip bolt is very useful on gland using footstock, and another trip bolt is used for will Gland is fixed on observation panel end face.To prevent that a large amount of Gunning materials spray and block shield and rotor block caused by rubber slab wears Between gap, be fixed with plate part in rotor block bottom, rotated with rotor block, when open shield on observation panel when, can So that the Gunning material of accumulation to be transferred to.
To avoid rubber slab on concrete rotor block assembly 6 and firm the liner plate hopper because of caused by abrasion in use 65 move down problem, ring-shaped platform 69 are provided with the upper end of shield 47, the lower plane of hopper 65 is provided with annular groove 67, in ring The elastomeric material 68 of cylindrical shape is provided between shape platform 69 and annular groove 67, elastomeric material could be arranged to rubber or modeling Material etc..
Accelerator automatic adding machine structure 3 is fixed on chassis 1 by pillar, and positioned at the material of concrete sprayer body 6 Above the side of bucket 64, accelerator automatic adding machine structure 3 includes accelerator hopper body 31, vibrator 33, bearing 34, the and of spring 35 Accelerator adds quantity regulating device, and accelerator hopper body is arranged on bearing, and bearing passes through spring and vertically arranged pillar It is connected, the other end of pillar is fixed on chassis, and accelerator hopper body is the cone-shaped of the top of discharging opening face hopper 64 Hollow half opening container, discharging direction are provided with rapid hardening horizontal by 10 ° ~ 30 ° angles, the discharging opening of accelerator hopper body Quantity regulating device is added in agent.Accelerator addition quantity regulating device includes inserting by what feed screw nut was connected with accelerator hopper body Plate, the size of plate opening is adjusted by rotational lead screw nut, while adjusts the number of the load of accelerator.
Dust arrester 5 is sack cleaner, includes the fire-proof motor 51 that dust collector box body top is set, under fire-proof motor Portion is filter chamber 55, and the top of filter chamber 55 is air-introduced machine 52, and the bottom of filter chamber 55 is filter cloth bag, and the outside of filter chamber 55 is set There is fixed box fastener 53, filter chamber is connected with air inlet 54, and filter chamber bottom is storage ash bucket, wherein being provided with the side of filter chamber Muffler 57 and the manual rapping handle 58 for manual rapping, manual rapping handle 58 are connected with filter bag, manually rapping handle The slurry that 58 rapping can screen out dust spilling is allowed to down drop down onto storage ash bucket 56, then handles the taking-up of storage ash bucket 56, removes The dust that loss goes out.
Tests prove that the present invention sprays conventional dry by the machine of formula spraying machine dust concentration from 1000mg/m3It is reduced to 10~15mg/m3
In other embodiments of the invention, dust arrester can be electrostatic precipitator, cyclone dust collectors or wet dust removal Device etc. can remove the deduster of spraying machine dust.

Claims (7)

1. a kind of cleaning type concrete sprayer, including chassis, the road wheel installed in chassis bottom, concrete sprayer sheet Body, accelerator automatic adding machine structure and dust arrester, concrete sprayer body include reductor and the output shaft with reductor Connected rotor block assembly, it is characterised in that:The side of the concrete sprayer body is provided with dust output mechanism, described Dust output mechanism include with concrete circulation passage the overflow gas port, exhaust outlet and the underflow gas port that connect, the overflow gas port, Exhaust outlet and underflow gas port connect with vertically arranged blast pipe simultaneously, and the blast pipe is connected with dust arrester;The deceleration Machine is installed on the top on chassis, and rotor block assembly is arranged on the upper surface of reductor, set between reductor and rotor block assembly There is panel, hopper and hopper are installed above rotor block assembly, the bottom of rotor block assembly is provided with discharging opening, overflow gas Mouth is arranged on hopper, and on the shield that the outside that the exhaust outlet is opened in rotor block assembly is set, the underflow gas port is set Put the intersection in reductor and panel;The bottom of blast pipe is provided with material discharger, and the material discharger includes The be hinged baffle plate with the lower part outlet of blast pipe;The dust arrester is sack cleaner, and the sack cleaner includes dedusting The fire-proof motor of device casing top setting, filter chamber, the air inlet being connected with filter chamber and the filter chamber bottom for being provided with cloth bag Storage ash bucket.
2. cleaning type concrete sprayer according to claim 1, it is characterised in that:The dust output mechanism also includes Upper observation panel, exhaust outlet observation panel and the lower observation panel being arranged on blast pipe, the upper observation panel match phase with overflow gas port Right, the exhaust outlet observation panel matches relatively with exhaust outlet, and the lower observation panel matches relatively with underflow gas port.
3. cleaning type concrete sprayer according to claim 1, it is characterised in that:The shield upper end is provided with annular Platform, the base plane of hopper are provided with the annular groove to match with ring-shaped platform, ring-shaped platform and annular groove it Between be provided with cylindrical shape elastomeric material.
4. cleaning type concrete sprayer according to claim 3, it is characterised in that:The elastomeric material is rubber or modeling Material.
5. cleaning type concrete sprayer according to claim 1, it is characterised in that:The accelerator automatic adding machine structure Including pillar, spring, bearing, vibrator and accelerator hopper body, accelerator hopper body is arranged on bearing, and bearing passes through Spring is connected with vertically arranged pillar, and the other end of pillar is fixed on chassis, accelerator hopper body be discharging opening just Cone-shaped hollow half opening container above hopper, discharging direction is horizontal by 10 ° ~ 30 ° angles, accelerator hopper body Discharging opening be provided with accelerator addition quantity regulating device.
6. cleaning type concrete sprayer according to claim 5, it is characterised in that:The accelerator addition regulation dress The plate including being connected by feed screw nut with accelerator hopper body is put, the big of regulation plate opening is rotated by adjusting screw mandrel The load of minor adjustment accelerator.
7. cleaning type concrete sprayer according to claim 1, it is characterised in that:The dust arrester can be electrostatic Deduster, cyclone dust collectors or wet scrubber.
CN201510892745.8A 2015-12-08 2015-12-08 A kind of cleaning type concrete sprayer Active CN105443142B (en)

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CN105443142B true CN105443142B (en) 2018-01-02

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110924981A (en) * 2018-09-20 2020-03-27 焦作市倍特矿业设备有限公司 Pneumatic concrete wet spraying machine
CN109356617A (en) * 2018-11-22 2019-02-19 徐州大屯工贸实业公司 A kind of novel rotor type concrete ejection unit
CN110671129A (en) * 2019-10-08 2020-01-10 广州市淞滨工程技术有限公司 Environment-friendly concrete sprayer with quantitative conveying function

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201598837U (en) * 2010-01-29 2010-10-06 郑州知信机电科技开发有限公司 Concrete ejection machine
CN101858224A (en) * 2010-06-12 2010-10-13 中煤第五建设有限公司第一工程处 Dust collector for concrete sprayer
CN102808629A (en) * 2011-06-02 2012-12-05 李长青 Wet dust-free concrete injection machine
CN102979550A (en) * 2012-12-14 2013-03-20 中煤第五建设有限公司第一工程处 Device for improving dust work environment of underground coal mine

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2851285B2 (en) * 1988-11-09 1999-01-27 株式会社熊谷組 Dust removal device in concrete spraying device
CN203050732U (en) * 2012-12-29 2013-07-10 徐州中部矿山设备有限公司 Air pressure distribution device of rotor type concrete spraying unit
CN203702175U (en) * 2014-02-26 2014-07-09 山西晋城无烟煤矿业集团有限责任公司 Machine head dust fall spraying device of wet-type concrete spraying unit belt feed mechanism
CN205243525U (en) * 2015-12-08 2016-05-18 河南省煤炭科学研究院有限公司 Dust type concrete sprayer

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201598837U (en) * 2010-01-29 2010-10-06 郑州知信机电科技开发有限公司 Concrete ejection machine
CN101858224A (en) * 2010-06-12 2010-10-13 中煤第五建设有限公司第一工程处 Dust collector for concrete sprayer
CN102808629A (en) * 2011-06-02 2012-12-05 李长青 Wet dust-free concrete injection machine
CN102979550A (en) * 2012-12-14 2013-03-20 中煤第五建设有限公司第一工程处 Device for improving dust work environment of underground coal mine

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