CN104707805A - Automatic logistics sorting control system and method - Google Patents
Automatic logistics sorting control system and method Download PDFInfo
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- CN104707805A CN104707805A CN201510146828.2A CN201510146828A CN104707805A CN 104707805 A CN104707805 A CN 104707805A CN 201510146828 A CN201510146828 A CN 201510146828A CN 104707805 A CN104707805 A CN 104707805A
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Abstract
The invention discloses an automatic logistics sorting control system and an automatic logistics sorting control method. The system comprises a logistics sorting device, wherein the logistics sorting device comprises a first belt conveyor, a first parcel pulling machine, a dynamic measuring platform, a first roller side-stepping machine, a second roller side-stepping machine, a second bag pulling machine, a sorting mechanism and a second belt conveyor which are connected in sequence; the sorting mechanism is also connected with a removal roller passage, the logistics sorting device controls a frequency converter in the logistics sorting device to be started and stopped by virtue of a PLC, and the dynamic measuring platform is provided with a detection device; the detected parcel information is transmitted by the detection device to the PLC by virtue of a principal computer so as to control the sorting mechanism to sort to-be-detected parcels and to remove the unqualified parcels by virtue of the removal roller passage. By adopting the automatic logistics sorting control system and method, the parcel information can be automatically detected, the automation degree is high, the accuracy is high, the treatment cost is low, and the unqualified parcel can be automatically removed.
Description
Technical field
The present invention relates to logistics sorting arrangement field, particularly relate to a kind of logistics automatic sorting control system and method.
Background technology
Existing logistics sorting arrangement generally adopts either scans's bar code, artificial estimation box member volume, manual measurement box member volume, so its weak point of existing sorting mode is that artificial disposal efficiency is low, cost of labor is high, artificial error rate is high, not manageability.
Therefore, prior art has yet to be improved and developed.
Summary of the invention
In view of above-mentioned the deficiencies in the prior art, the object of the present invention is to provide a kind of logistics automatic sorting control system and method, be intended to solve that existing logistics method for sorting efficiency is low, cost is high, error rate is high, the not problem such as manageability.
Technical scheme of the present invention is as follows:
A kind of logistics automatic sorting control system, wherein, comprise logistics sorting arrangement, described logistics sorting arrangement comprises the first belt feeder, first connected successively and draws chartered plane, kinetic measurement platform, the first cylinder machine, the second tin roller machine, second that keeps to the side that keeps to the side to draw chartered plane, mechanism for sorting, the second belt feeder, described mechanism for sorting also connects a rejecting cylinder channel, described logistics sorting arrangement controls the start and stop of frequency converter in logistics sorting arrangement by a PLC, and described kinetic measurement platform is provided with checkout gear; The package information detected is sent to PLC by a host computer by described checkout gear, is sorted by parcel to be detected to control mechanism for sorting, and is rejected by rejecting cylinder channel by underproof parcel.
Described logistics automatic sorting control system, wherein, described PLC connects described host computer, described checkout gear comprises weighing instrument, volume measuring instrument and bar-code reader, the package information that described host computer is detected by serial acquisition weighing instrument, volume measuring instrument and bar-code reader, and judge that whether parcel to be detected is qualified.
Described logistics automatic sorting control system, wherein, described PLC also connects an optoelectronic switch, triggers optoelectronic switch when parcel to be detected leaves kinetic measurement platform, makes host computer send judged result to PLC.
A control method for logistics automatic sorting control system as above, wherein, comprises step:
Parcel to be detected enters into the first belt feeder, first successively and draws chartered plane, kinetic measurement platform;
The package information of parcel to be detected is detected by the checkout gear that kinetic measurement platform is arranged; After detection, parcel to be detected enters into the first cylinder machine, second tin roller machine, second that keeps to the side that keeps to the side successively and draws chartered plane, mechanism for sorting; The package information detected is sent to host computer simultaneously, judges that whether parcel to be detected is qualified;
If parcel to be detected is qualified, then mechanism for sorting is moved into the second belt feeder, if parcel to be detected is defective, then mechanism for sorting is moved into rejecting cylinder channel, and is rejected by underproof parcel by PLC control rejecting cylinder channel.
Described control method, wherein, when parcel to be detected enters into the first belt feeder, first draws the speed of chartered plane to be greater than the first belt feeder; When parcel to be detected enters into kinetic measurement platform, first draws chartered plane stop motion, guarantees kinetic measurement platform to only have a parcel to be detected, and kinetic measurement platform constant airspeed.
Described control method, wherein, when to be detected wrap up out dynamic test desk time, first draws chartered plane to start, parcel to be detected enters into keep to the side machine and second tin roller of the first cylinder successively and to keep to the side machine, and second tin roller keeps to the side, motor speed is greater than the first cylinder and keeps to the side machine, parcel to be detected enter into second draw chartered plane after, second draws chartered plane speed to be greater than second tin roller keeps to the side machine, then enters into mechanism for sorting.
Described control method, wherein, underproof parcel when needs are rejected, is rejected by the rejecting mechanism in rejecting cylinder channel after receiving the judged result that host computer sends by PLC.
Described control method, wherein, the package information that host computer is sent by serial acquisition weighing instrument, volume measuring instrument, bar-code reader, and judge that whether parcel to be detected is qualified according to package information.
Described control method, wherein, to be detectedly wraps up out dynamic test desk and triggers an optoelectronic switch, make host computer send judged result to PLC.
Described control method, wherein, package information comprises the weight of parcel, volume and bar code, when three is qualified, is then judged to be qualified parcel, otherwise is judged to be underproof parcel.
Beneficial effect: by the present invention, realize the package information automatically detecting parcel, its automaticity is high, and accuracy rate is high, and cost of disposal is low, can complete the automatic rejection of defective parcel.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of logistics automatic sorting of the present invention control system preferred embodiment.
Fig. 2 is the control schematic diagram of a kind of logistics automatic sorting of the present invention control system preferred embodiment.
Fig. 3 is the continuous output format schematic diagram of weight in the present invention.
Fig. 4 is the continuous output format schematic diagram of bar code in the present invention.
Fig. 5 is the continuous output format schematic diagram of volume in the present invention.
Detailed description of the invention
The invention provides a kind of logistics automatic sorting control system and method, for making object of the present invention, technical scheme and effect clearly, clearly, the present invention is described in more detail below.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
Refer to Fig. 1, Fig. 1 is the structural representation of logistics automatic sorting control system provided by the present invention preferred embodiment, as shown in the figure, it comprises logistics sorting arrangement, this logistics sorting arrangement comprises that the first belt feeder 110, first connected successively draws chartered plane 120, kinetic measurement platform 130, first cylinder keeps to the side machine 140, second tin roller keeps to the side, and machine 150, second draws chartered plane 160, mechanism for sorting 170, second belt feeder 180, and described mechanism for sorting 170 also connects one and rejects cylinder channel 190.
Described logistics sorting arrangement controls logistics sorting arrangement Zhong Ge mechanism by a PLC, and (foregoing first belt feeder 110, first draws chartered plane 120 ... etc.) the start and stop of frequency converter, described kinetic measurement platform 130 is provided with checkout gear; The package information detected is sent to described PLC by a host computer by described checkout gear, is sorted by parcel to be detected to control mechanism for sorting 170, and is rejected by rejecting cylinder channel 190 by underproof parcel.
PLC of the present invention is preferably UniMAT PLC, this PLC stable performance, and reliability is high, and antijamming capability is strong, strong adaptability, precise control.
As shown in Figure 2, described PLC connects described host computer, described checkout gear comprises weighing instrument, volume measuring instrument (size meter) and bar-code reader (bar code instrument), the package information that described host computer is detected by serial acquisition weighing instrument, volume measuring instrument and bar-code reader, and judging that whether parcel to be detected is qualified, described PLC is arranged in a slave computer.
Described PLC also connects an optoelectronic switch, triggers optoelectronic switch when parcel to be detected leaves kinetic measurement platform, makes host computer send judged result to PLC.
Automaticity of the present invention is high, and can complete the functions such as the automatic scan of logistics box member (parcel) bar code, the automatic detection of volume, the automatic detection of weight, and can complete the automatic rejection of defective parcel, accuracy rate is high, reduces labour cost.
The present invention also provides a kind of logistics automatic sorting control method, and it comprises step:
Parcel to be detected enters into the first belt feeder 110, first successively and draws chartered plane 120, kinetic measurement platform 130;
The package information of parcel to be detected is detected by the checkout gear that kinetic measurement platform 130 is arranged; After detection, parcel to be detected enters into the first cylinder machine 140, second tin roller machine 150, second that keeps to the side that keeps to the side successively and draws chartered plane 160, mechanism for sorting 170; The package information detected is sent to host computer simultaneously, judges that whether parcel to be detected is qualified;
If parcel to be detected is qualified, then mechanism for sorting 170 is moved into the second belt feeder 180, if parcel to be detected is defective, then mechanism for sorting 170 is moved into and is rejected cylinder channel 190, and is rejected by underproof parcel by PLC control rejecting cylinder channel 190.Mechanism for sorting 170 adopts power frequency speed, and underproof parcel rejecting to rejecting cylinder channel 190, qualified parcel enters the second belt feeder 180 by mechanism for sorting 170.
Be described in detail below, when parcel to be detected enters into the first belt feeder 110, first draws the speed of chartered plane 120 to be greater than the first belt feeder 110; When parcel to be detected enters into kinetic measurement platform 130, first draws chartered plane 120 stop motion, guarantees kinetic measurement platform 130 to only have a parcel to be detected, and kinetic measurement platform 130 constant airspeed.Kinetic measurement platform 130 ensures to only have a box member, ensures the accuracy and the uniqueness that detect data.
Further, when to be detected wrap up out dynamic test desk 130 time, first draws chartered plane 120 to start, the parcel detected enters into keep to the side machine 140 and second tin roller of the first cylinder successively and to keep to the side machine 150, and second tin roller keeps to the side, machine 150 speed is greater than the first cylinder and keeps to the side machine 140, the parcel detected enter into second draw chartered plane 160 after, second draws chartered plane 160 speed to be greater than second tin roller keeps to the side machine 150, then enters into mechanism for sorting 170.The machine effect of keeping to the side of two cylinders is that parcel is kept to the side, and facilitates the deflection of mechanism for sorting 170.
In said process, the speed of each mechanism performs according to the program preset.
Further, the package information that host computer is sent by serial acquisition weighing instrument, volume measuring instrument, bar-code reader, and judge that whether parcel to be detected is qualified according to package information.After PLC receives the judged result of host computer transmission, when needs are rejected, by the rejecting mechanism of rejecting in cylinder channel 190, underproof parcel is rejected.Further, to be detectedly wrap up out dynamic test desk 130 and trigger an optoelectronic switch, make host computer send judged result to PLC.PLC and host computer real-time communication, if PLC and host computer are with Modbus RTU real-time communication, make the judged result that PLC real-time reception host computer sends.
Further, package information comprises the weight of parcel, volume and bar code, when three is qualified, is then judged to be qualified parcel, otherwise is judged to be underproof parcel.Weight, bar code and volume three are indispensable, and one or two are defective all rejects.And bar code can compare with database, incongruent rejecting.
The weight that weighing instrument of the present invention can the detection rotating belt of real-time continuous wrap up.Weighing instrument and host computer adopt free-port communication, and weight shows on host computer.As shown in Figure 3, it is the continuous output format of weight.Weighing instrument communication setting is RS232/9600/8/N/1.
Bar code on the horizontal plane that the comprehensive reading rotating belt of bar-code reader energy real-time continuous of the present invention wraps up.Bar-code reader and host computer adopt free-port communication, and bar code shows on host computer.As shown in Figure 4, it is the continuous output format of bar code.Bar-code scanner communication setting is RS232/9600/8/N/1.
The data such as the length and width that the reading rotating belt of volume measuring instrument energy real-time continuous of the present invention wraps up are high.The data such as on the reading rotating belt of volume measuring instrument energy real-time continuous the length and width of goods are high.Volume measuring instrument and host computer adopt free-port communication, and volume shows on host computer.As shown in Figure 5, it is the continuous output format of volume.Volume measuring instrument communication setting is RS232/38400/8/N/1.
Reject process need host computer and slave computer precise match.Belong to qualified parcel for judgement, host computer sends out 0 to slave computer, and underproof parcel host computer sends out 1 to slave computer, and this step triggers photoelectricity switch and performs when wrapping up out dynamic test desk.Slave computer adopts the mode of filling in a form, FIFO.When package triggers to be detected second draws chartered plane 160, it is 1 or 0 that slave computer judges that host computer sends, and being 1 rejecting, is 0 normally to run.
Should be understood that, application of the present invention is not limited to above-mentioned citing, for those of ordinary skills, can be improved according to the above description or convert, and all these improve and convert the protection domain that all should belong to claims of the present invention.
Claims (10)
1. a logistics automatic sorting control system, it is characterized in that, comprise logistics sorting arrangement, described logistics sorting arrangement comprises the first belt feeder, first connected successively and draws chartered plane, kinetic measurement platform, the first cylinder machine, the second tin roller machine, second that keeps to the side that keeps to the side to draw chartered plane, mechanism for sorting, the second belt feeder, described mechanism for sorting also connects a rejecting cylinder channel, described logistics sorting arrangement controls the start and stop of frequency converter in logistics sorting arrangement by a PLC, and described kinetic measurement platform is provided with checkout gear; The package information detected is sent to PLC by a host computer by described checkout gear, is sorted by parcel to be detected to control mechanism for sorting, and is rejected by rejecting cylinder channel by underproof parcel.
2. logistics automatic sorting control system according to claim 1, it is characterized in that, described PLC connects described host computer, described checkout gear comprises weighing instrument, volume measuring instrument and bar-code reader, the package information that described host computer is detected by serial acquisition weighing instrument, volume measuring instrument and bar-code reader, and judge that whether parcel to be detected is qualified.
3. logistics automatic sorting control system according to claim 1, it is characterized in that, described PLC also connects an optoelectronic switch, triggers optoelectronic switch when parcel to be detected leaves kinetic measurement platform, makes host computer send judged result to PLC.
4. a control method for logistics automatic sorting control system as claimed in claim 1, is characterized in that, comprise step:
Parcel to be detected enters into the first belt feeder, first successively and draws chartered plane, kinetic measurement platform;
The package information of parcel to be detected is detected by the checkout gear that kinetic measurement platform is arranged; After detection, parcel to be detected enters into the first cylinder machine, second tin roller machine, second that keeps to the side that keeps to the side successively and draws chartered plane, mechanism for sorting; The package information detected is sent to host computer simultaneously, judges that whether parcel to be detected is qualified;
If parcel to be detected is qualified, then mechanism for sorting is moved into the second belt feeder, if parcel to be detected is defective, then mechanism for sorting is moved into rejecting cylinder channel, and is rejected by underproof parcel by PLC control rejecting cylinder channel.
5. control method according to claim 4, is characterized in that, when parcel to be detected enters into the first belt feeder, first draws the speed of chartered plane to be greater than the first belt feeder; When parcel to be detected enters into kinetic measurement platform, first draws chartered plane stop motion, guarantees kinetic measurement platform to only have a parcel to be detected, and kinetic measurement platform constant airspeed.
6. control method according to claim 4, it is characterized in that, when to be detected wrap up out dynamic test desk time, first draws chartered plane to start, parcel to be detected enters into keep to the side machine and second tin roller of the first cylinder successively and to keep to the side machine, and second tin roller keeps to the side, motor speed is greater than the first cylinder and keeps to the side machine, parcel to be detected enter into second draw chartered plane after, second draws chartered plane speed to be greater than second tin roller keeps to the side machine, then enters into mechanism for sorting.
7. control method according to claim 4, is characterized in that, after PLC receives the judged result of host computer transmission, when needs are rejected, is rejected by underproof parcel by the rejecting mechanism of rejecting in cylinder channel.
8. control method according to claim 4, is characterized in that, described checkout gear comprises: weighing instrument, volume measuring instrument and bar-code reader; The package information that host computer is sent by serial acquisition weighing instrument, volume measuring instrument, bar-code reader, and judge that whether parcel to be detected is qualified according to package information.
9. control method according to claim 8, is characterized in that, to be detectedly wraps up out dynamic test desk and triggers an optoelectronic switch, makes host computer send judged result to PLC.
10. control method according to claim 8, is characterized in that, package information comprises the weight of parcel, volume and bar code, when three is qualified, is then judged to be qualified parcel, otherwise is judged to be underproof parcel.
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Application publication date: 20150617 |