CN104109940B - A kind of fiber crops Sai Er fiber raschel blanket and production technology thereof - Google Patents
A kind of fiber crops Sai Er fiber raschel blanket and production technology thereof Download PDFInfo
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Abstract
The invention belongs to the production field of functional Rachael blanket, relate to a kind of fiber crops Sai Er fiber raschel blanket and production technology thereof.A kind of fiber crops Sai Er fiber raschel blanket, including the fiber of following percentage by weight: veil: fiber crops Sai Er fiber 50% 80%, terylene 20% 50%, wire gauze: polyester DTY 100%.It is the numb Sai Er fiber raschel blanket weaved on tricot machine with fiber crops Sai Er fiber and terylene (50/50) mixed yarn and polyester filament.Woven Rachael blanket feel is smooth, bright color, cloth covering weave are plentiful, round and smooth in institute, and the moisture absorption dehumidifying, bacteria mildew-proof, the moisture absorption that have had are breathed freely, the characteristic such as fluffy softness, have good comfortableness and skin-friendly.
Description
Technical field
The invention belongs to the production field of functional Rachael blanket, relate to a kind of fiber crops Sai Er fiber raschel blanket and
Production technology.
Background technology
At present in textile industry, along with exploitation and utilization and the progress of technology of novel material, textile product is
Carry out towards the trend pursuing comfortableization and multifunction.In Rachael blanket field, consumer does not require nothing more than product and has guarantor
Warm effect, and have that matte is plentiful, soft comfortable, plain noble quality, slim and graceful feel style.But market pull-up at home
She Er woollen blanket is typically based on acrylic fibre blanket, and it is expensive, and the water suction permeability of pure chemical fiber can not and natural fiber
Comparing favourably, the most least a portion of cotton and Pilus Caprae seu Ovis Rachael blanket, quality scale is the most not high enough, all can not meet consumer to drawing house
The demand of your woollen blanket.So high in technological content functional Rachael blanket becomes an important developing direction.
Fiber crops Sai Er fiber is a kind of New Regenerated Cellulosic Fibers that natural plants Huang, ambary are processed and prepared,
This cellulose uses special process to produce, and cross section is irregular hollow section, and outer rim is round and smooth, is longitudinally fluted cavity knot
Structure, has the cross section structure characteristic of raw ramie fiber and viscose rayon concurrently, thus the fabric feeling made is smooth, bright color, cloth cover
Organize plentiful, round and smooth, have more preferable moisture absorption dehumidifying and thermal property, maintain the original bacteria mildew-proof of natural ramie fiber, moisture absorption
Also there is fiber number and advantage that length can be adjusted according to weaving demand while the characteristic such as quick-drying, and fiber crops resource is extensively contained
Produce, so being preferable functional health type regenerated cellulose product with the fiber crops Sai Er fiber Rachael blanket as raw material, current state
The most not relevant product development.
Summary of the invention
The present invention provides a kind of numb Sai Er fiber raschel blanket using fiber crops Sai Er fiber to be raw material and weaving thereof,
It has, and feel is smooth, bright color, fluffy soft comfortable, round and smooth, and bacteria mildew-proof, hydroscopic fast-drying and the performance such as warming, to solve
Many weak points that certainly existing pure chemical fiber woollen blanket etc. are existing, meet the requirement that consumer is growing.
The present invention also provides for the production technology of this fiber crops Sai Er fiber raschel blanket.
The above-mentioned technical problem of the present invention can be achieved through the following technical solutions: a kind of fiber crops Sai Er fiber raschel hair
Blanket, including the fiber of following percentage by weight:
Veil: fiber crops Sai Er fiber 50%-80%,
Terylene 20%-50%,
Wire gauze: polyester DTY 100%.
Wherein fiber crops Sai Er fiber belongs to renewable cellulose fibre, biodegradable, will not be to environment.Fiber crops match
Your fiber is to use special process to produce with natural fiber crops for raw material, and it has the advantage of natural fiber and viscose glue concurrently, if all
Using fiber crops Sai Er fiber to make fabric, spinning difficulty is big, and the fabric that intensity is suitable for is limited in scope, and cost is the highest, the present invention
By using with fiber crops Sai Er fiber and dacron blended yarn as raw material, not only meet Rachael blanket braiding required for strength want
Ask, and the fabric made has characteristics such as natural bacteriostatic mildew-resistant, breathable heat insulating, antistatic, and feel is smooth has well
Pro-skin health care.
In above-mentioned numb Sai Er fiber raschel blanket raw material, the optimization percentage ratio of this material composition is:
Veil: fiber crops Sai Er fiber 50%,
Terylene 50%,
Wire gauze: polyester DTY 100%.
As preferably, the specification of described numb Sai Er fiber is 1.5D × 38mm, the specification of described terylene be 1.5D ×
38mm.The fineness of single fiber plays decisive role for the style of lint, softness, feel, and this fibre length can meet hair
Floss length requirement, also adapts to existing relevant device.
The production technology of a kind of described numb Sai Er fiber raschel blanket, particularly as follows: use 17s～20s, (s is made in Great Britain
Number) numb Sai Er fiber and dacron blended yarn as plush yarn, weave as wire gauze by the polyester DTY that specification is 75D/36F
Chaining and inlaid thread, produce double-deck Rachael blanket product, then to double-deck Rachael blanket product on double rib warp loom
Carry out uniformly dyeing or stamp processes, processes through Final finishing, obtain described numb Sai Er fiber raschel blanket finished product.Described fiber crops match
Your fiber raschel blanket is to utilize existing Rachael blanket knitting skill in double rib warp loom (model: E2291A) weaving
Becoming, the plush yarn of woollen blanket uses 17s～20s fiber crops Sai Er fiber and blend polyester braiding to form, and polyester DTY is as chaining yarn and lining
Weft yarn.Chaining yarn specification is 75D/36F polyester DTY, and stuffer weft specification is 75D/36F polyester DTY, weaves with described long filament, becomes
This is low and can reach the technological requirement that woollen blanket weaves, and improves the dimensional stability of woollen blanket ground tissue, can guarantee that the wind that woollen blanket is soft
Bone.
As preferably, described produces double-deck Rachael blanket product on double rib warp loom, grasps as follows
Make:
Being 16～20 in plane No., model is on the double rib warp loom of E2291A, and front and back needle-bar spaces for 10mm, braiding speed
Degree is 350～490 revs/min；With 1, No. 6 sley bars, front and back, needle-bar weaves 3 pin inlaid thread tissues respectively respectively, and 2, No. 5 sley bars are front
Rear needle-bar weaves pillar stitch respectively, and front and back, needle-bar braiding lint produces double-deck Rachael blanket product to 3, No. 4 sley bars.
As preferably, described numb Sai Er fiber raschel blanket finished product uniformly dyeing processing method is as follows: place before (1) dyeing
Reason: use treatment fluid fiber crops Sai Er fiber raschel blanket finished product to be carried out pre-treatment of dyeing, containing NaOH2～3g/ in treatment fluid
L、Na2SiO33～6g/L and H2O2(100% meter) 3g/L, bath raio 20:1；(2) dyeing processes: the dispersion/active two bath methods of employing are entered
Row uniformly dyeing, the disperse dyeing stage: Disperse Red 3B 0.6% (o.w.f), Disperse Blue 2BLN 0.007% (o.w.f), high temperature divide
Powder 1g/L and high temperature levelling agent 0.5～1g/L, and adjust pH value to 5.5～6 with acetic acid or ammonium sulfate buffer agent；Dyeing temperature is
125～135 DEG C, dyeing time is 60min；The reactive dyeing stage: active red B-2BF1.5% (o.w.f), NaCl15g/
L、Na2CO310g/L, JFC0.5g/L, bath raio 20:1；(3) reduction cleaning process is carried out after dyeing: with 100% sodium hydroxide 2g/
L, 85% sodium hydrosulfite 2～3g/L, detergent 1～2g/L and the solution of surfactant 1～2g/L composition, reduction cleaning processes
20min, finally with in the acetic acid of 0.5% and wash out cylinder, carries out flexible smooth process, dries after uniformly dyeing.85% protects
Danger powder refers to effective ingredient Na2S2O4Content be 85%.
As it is further preferred that flexible smooth process in use silicone softening agent and smooth agent to arrange, softening agent consumption
For the 2.5% of water weight, smooth agent consumption is the 1.5 ‰ of water weight, and the process time is 2～3 seconds, after arrangement (i.e. soak softening agent and
After smooth agent) it is directly entered baking operation, drying temperature is 120 DEG C, it is ensured that woollen blanket is dried drying regime.
As preferably, fiber crops Sai Er fiber raschel blanket, after uniformly dyeing or stamp process, carries out Final finishing process to it,
Concrete technology include successively drying and shaping, front hot light, front bristle, front scald cut, multiple sizing, front scald cut, cutting is sewed up
Several operations are put in storage with packaging.
Present invention have the advantage that employing new raw material fiber crops Sai Er fiber weaves linked groups on tricot machine, and it is entered
Row uniformly dyeing, Final finishing, the numb Sai Er fiber raschel blanket developed has frivolous, soft, bacteria mildew-proof, moisture absorption is ventilative, relax
The function such as suitable.
Detailed description of the invention
Below in conjunction with embodiment, present disclosure is further illustrated, but the invention is not limited in following reality
Executing example, any pro forma accommodation and/or the change of being made the present invention fall within scope.Following all of
Equipment and raw material etc. are all commercially available or the industry is conventional, the method in embodiment, if no special instructions, are this
The conventional method in field.
The component of the numb Sai Er fiber raschel blanket of table 1 present invention
Embodiment 1:
The production technology of a kind of fiber crops Sai Er fiber bilayer Rachael blanket, comprises the steps:
1. on double rib warp loom, produce double-deck Rachael blanket product
(1) yarn is selected
Select use specification be the numb Sai Er mixed yarn of 17s as plush yarn, by the polyester DTY of 150D/72F as ground
Yarn.
(2) fabric tissue is selected
Using E2291A type double rib warp loom to weave, front and back, needle-bar weaves 3 pin inlaid thread to 1, No. 6 sley bars respectively,
2, No. 5 sley bars are respectively in front and back's needle-bar braiding chaining, and 3, No. 4 sley bars are at front and back's needle-bar braiding lint.
(3) braiding
Using E2291A type double rib warp loom, 6 sley bars, plane No. is 16, pin before and after fiber crops Sai Er fiber raschel blanket
Bed spaces for 10mm.Guaranteeing to be transferred to machine good woven condition during braiding, braiding speed is 350 revs/min.Obtain bilayer to draw
She Er blanket products.
2, uniformly dyeing
Use HSB type high temperature dyeing machine (grand letter machinery) that grey cloth is dyeed, (1) dyeing pre-treatment: NaOH2g/L,
Na2SiO33～6g/L, H2O2(100% meter) 4g/L.(2) dyeing course: disperse dyeing process, Disperse Red 3B 0.6%
(o.w.f), Disperse Blue 2BLN 0.007% (o.w.f), high temperature dispersant 1g/L and high temperature levelling agent 0.5g/L, and with acetic acid or
Ammonium sulfate buffer agent adjusts pH value to 5.5～6；Dyeing temperature is 125～135 DEG C, and dyeing time is 60min, reactive dyeing
Process, active red B-2BF1.5% (o.w.f), Na2CO310g/L, JFC0.5g/L, dyeing time is 40min, and dyeing temperature is
60℃.(3) reduction cleaning process is carried out after dyeing: with sodium hydroxide 2g/L, 85% sodium hydrosulfite 2～3g/L, detergent 1～2g/L
And surfactant 1～2g/L composition solution, reduction cleaning process 20min, finally with in the acetic acid of 0.5% with wash out
Cylinder, after carry out flexible smooth process, dry the most again.
3, Final finishing
Fiber crops Sai Er fiber raschel blanket, after uniformly dyeing processes, carries out Final finishing to it, and postfinishing process is the most crucial,
Determine the style of woollen blanket.Its postfinishing process flow process: drying and shaping → front hot light → front bristle → front is scalded and cut → answer
Sizing → front is scalded and is cut → cutting stitching → packaging warehouse-in, and concrete technology is as follows:
(1) drying and shaping
Using JZR type tentering heat setting machine, the woollen blanket after processing uniformly dyeing carries out drying and shaping.Setting speed is 24.8m/
Min, design temperature is 175 DEG C.
(2) front hot light:
Using SME473H type list roller secondary natural lustre finishing machine to carry out hot light, hot light temperature is 180 DEG C, and cloth speed 11.5m/min is suitable
Hair is once, against hair once.Secondary hot light, makes front fluffy.
(3) front bristle
Using MB211E type double rod brushing machine that fiber crops Sai Er fiber raschel blanket is carried out front bristle, cloth speed is 15m/
Min, along hairbrush.The bristle degree of depth should be grasped, it is impossible to touch base fabric, it is ensured that fiber crops Sai Er plush yarn is combed into ultimate fibre state,
And comb suitable.
(4) front is scalded and is cut
Using MB322E type high-speed and high-efficiency to scald shearing machine, carry out scalding to fiber crops Sai Er fiber raschel blanket front and cut, temperature is
190 DEG C, speed 14.5m/min.
(5) multiple sizing
Use JZR type tentering heat setting machine, fiber crops Sai Er fiber raschel blanket is carried out multiple sizing.Setting temperature is 160
DEG C, speed is 25m/min, makes a width keep the requirement of former setting.
(6) front is scalded and is cut
Using MB322E type high-speed and high-efficiency to scald shearing machine, carry out scalding to fiber crops Sai Er fiber raschel blanket front and cut, temperature is
185 DEG C, speed 12m/min, cut twice along hair, each the scalding of inverse hair.
(7) cutting sews up (bound edge)
By fiber crops Sai Er fiber raschel blanket grey cloth cutting, noting being cut on the limit of woollen blanket both sides, bound edge is stitched into into
Product bilayer fiber crops Sai Er fiber raschel blanket.
(8) packaging warehouse-in:
After fiber crops Sai Er fiber raschel blanket is carried out product inspection, packaging of grading on request, enter warehouse for finished product.
Embodiment 2:
The production technology of a kind of fiber crops Sai Er fiber bilayer Rachael blanket, comprises the steps:
1, on double rib warp loom, double-deck Rachael blanket product is produced
(1) yarn is selected
Select use specification be the numb Sai Er mixed yarn of 18s as plush yarn, by the polyester DTY of 150D/72F as ground
Yarn.
(2) fabric tissue is selected
Using E2291A type double rib warp loom to weave, front and back, needle-bar weaves 3 pin inlaid thread to 1, No. 6 sley bars respectively,
2, No. 5 sley bars are respectively in front and back's needle-bar braiding chaining, and 3, No. 4 sley bars are at front and back's needle-bar braiding lint.
(3) braiding
Using E2291A type double rib warp loom, 6 sley bars, plane No. is 18, pin before and after fiber crops Sai Er fiber raschel blanket
Bed spaces for 10mm.Guaranteeing to be transferred to machine good woven condition during braiding, braiding speed is 350 revs/min.Obtain bilayer to draw
She Er blanket products.
2, uniformly dyeing
Use HSB type high temperature dyeing machine (grand letter machinery) that grey cloth is dyeed, (1) dyeing pre-treatment: NaOH3g/L,
Na2SiO33～6g/L, H2O2(100% meter) 4g/L.(2) dyeing course: disperse dyeing process, Disperse Red 3B 0.6%
(o.w.f), Disperse Blue 2BLN 0.007% (o.w.f), high temperature dispersant 1g/L and high temperature levelling agent 1g/L, and with acetic acid or sulfur
Acid ammonium buffer agent adjusts pH value to 5.5～6；Dyeing temperature is 125～135 DEG C, and dyeing time is 60min, reactive dyeing
Journey, active red B-2BF1.5% (o.w.f), Na2CO310g/L, JFC0.5g/L, dyeing time is 40min, and dyeing temperature is 60
℃.(3) carry out reduction cleaning process after dyeing: with sodium hydroxide 2g/L, 85% sodium hydrosulfite 2～3g/L, detergent 1～2g/L and
Surfactant 1～2g/L composition solution, reduction cleaning process 20min, finally with in the acetic acid of 0.5% with wash out cylinder,
After carry out flexible smooth process, dry the most again.
3, Final finishing
Fiber crops Sai Er fiber raschel blanket, after uniformly dyeing processes, carries out Final finishing to it, and postfinishing process is the most crucial,
Determine the style of woollen blanket.Its postfinishing process flow process: drying and shaping → front hot light → front bristle → front is scalded and cut → answer
Sizing → front is scalded and is cut → cutting stitching → packaging warehouse-in, and concrete technology is as follows:
(1) drying and shaping
Using JZR type tentering heat setting machine, the woollen blanket after processing uniformly dyeing carries out drying and shaping.Setting speed is 24.8m/
Min, design temperature is 175 DEG C.
(2) front hot light:
Using SME473H type list roller secondary natural lustre finishing machine to carry out hot light, hot light temperature is 180 DEG C, and cloth speed 11.5m/min is suitable
Hair is once, against hair once.Secondary hot light, makes front fluffy.
(3) front bristle
Using MB211E type double rod brushing machine that fiber crops Sai Er fiber raschel blanket is carried out front bristle, cloth speed is 15m/
Min, along hairbrush.The bristle degree of depth should be grasped, it is impossible to touch base fabric, it is ensured that fiber crops Sai Er plush yarn is combed into ultimate fibre state,
And comb suitable.
(4) front is scalded and is cut
Using MB322E type high-speed and high-efficiency to scald shearing machine, carry out scalding to fiber crops Sai Er fiber raschel blanket front and cut, temperature is
190 DEG C, speed 14.5m/min.
(5) multiple sizing
Use JZR type tentering heat setting machine, fiber crops Sai Er fiber raschel blanket is carried out multiple sizing.Setting temperature is 160
DEG C, speed is 25m/min, makes a width keep the requirement of former setting.
(6) front is scalded and is cut
Using MB322E type high-speed and high-efficiency to scald shearing machine, carry out scalding to fiber crops Sai Er fiber raschel blanket front and cut, temperature is
180～185 DEG C, speed 10～12m/min, cut twice along hair, each the scalding of inverse hair.
(7) cutting sews up (bound edge)
By fiber crops Sai Er fiber raschel blanket grey cloth cutting, noting being cut on the limit of woollen blanket both sides, bound edge is stitched into into
Product bilayer fiber crops Sai Er fiber raschel blanket.
(8) packaging warehouse-in:
After fiber crops Sai Er fiber raschel blanket is carried out product inspection, packaging of grading on request, enter warehouse for finished product.
Embodiment 3:
The production technology of a kind of fiber crops Sai Er fiber bilayer Rachael blanket, comprises the steps:
1, on double rib warp loom, double-deck Rachael blanket product is produced
(1) yarn is selected
Select use specification be the numb Sai Er mixed yarn of 19s as plush yarn, by the polyester DTY of 75D/36F as wire gauze.
(2) fabric tissue is selected
Using E2291A type double rib warp loom to weave, front and back, needle-bar weaves 3 pin inlaid thread to 1, No. 6 sley bars respectively,
2, No. 5 sley bars are respectively in front and back's needle-bar braiding chaining, and 3, No. 4 sley bars are at front and back's needle-bar braiding lint.
(3) braiding
Using E2291A type double rib warp loom, 6 sley bars, plane No. is 20, pin before and after fiber crops Sai Er fiber raschel blanket
Bed spaces for 10mm.Guaranteeing to be transferred to machine good woven condition during braiding, braiding speed is 350 revs/min.Obtain bilayer to draw
She Er blanket products.
2, uniformly dyeing
Use HSB type high temperature dyeing machine (grand letter machinery) that grey cloth is dyeed, (1) dyeing pre-treatment: NaOH2g/L,
Na2SiO33～6g/L, H2O2(100% meter) 3g/L.(2) dyeing course: disperse dyeing process, Disperse Red 3B 0.6%
(o.w.f), Disperse Blue 2BLN 0.007% (o.w.f), high temperature dispersant 1g/L and high temperature levelling agent 0.5-1g/L, and use acetic acid
Or ammonium sulfate buffer agent tune pH value is to 5.5～6；Dyeing temperature is 125～135 DEG C, and dyeing time is 60min, and reactive dye contaminate
Color process, active red B-2BF1.5% (o.w.f), Na2CO310g/L, JFC0.5g/L, dyeing time is 40min, dyeing temperature
It it is 60 DEG C.(3) carry out reduction cleaning process after dyeing: with sodium hydroxide 2g/L, 85% sodium hydrosulfite 2～3g/L, detergent 1～
2g/L and surfactant 1～2g/L composition solution, reduction cleaning process 20min, finally with in the acetic acid of 0.5% and wash
Go out cylinder, after carry out flexible smooth process, dry the most again.
3, Final finishing
Fiber crops Sai Er fiber raschel blanket, after uniformly dyeing processes, carries out Final finishing to it, and postfinishing process is the most crucial,
Determine the style of woollen blanket.Its postfinishing process flow process: drying and shaping → front hot light → front bristle → front is scalded and cut → answer
Sizing → front is scalded and is cut → cutting stitching → packaging warehouse-in, and concrete technology is as follows:
(1) drying and shaping
Using JZR type tentering heat setting machine, the woollen blanket after processing uniformly dyeing carries out drying and shaping.Setting speed is 24.8m/
Min, design temperature is 175 DEG C.
(2) front hot light:
Using SME473H type list roller secondary natural lustre finishing machine to carry out hot light, hot light temperature is 180 DEG C, and cloth speed 11.5m/min is suitable
Hair is once, against hair once.Secondary hot light, makes front fluffy.
(3) front bristle
Using MB211E type double rod brushing machine that fiber crops Sai Er fiber raschel blanket is carried out front bristle, cloth speed is 15m/
Min, along hairbrush.The bristle degree of depth should be grasped, it is impossible to touch base fabric, it is ensured that fiber crops Sai Er plush yarn is combed into ultimate fibre state,
And comb suitable.
(4) front is scalded and is cut
Using MB322E type high-speed and high-efficiency to scald shearing machine, carry out scalding to fiber crops Sai Er fiber raschel blanket front and cut, temperature is
190 DEG C, speed 14.5m/min.
(5) multiple sizing
Use JZR type tentering heat setting machine, fiber crops Sai Er fiber raschel blanket is carried out multiple sizing.Setting temperature is 160
DEG C, speed is 25m/min, makes a width keep the requirement of former setting.
(6) front is scalded and is cut
Using MB322E type high-speed and high-efficiency to scald shearing machine, carry out scalding to fiber crops Sai Er fiber raschel blanket front and cut, temperature is
180～185 DEG C, speed 10～12m/min, cut twice along hair, each the scalding of inverse hair.
(7) cutting sews up (bound edge)
By fiber crops Sai Er fiber raschel blanket grey cloth cutting, noting being cut on the limit of woollen blanket both sides, bound edge is stitched into into
Product bilayer fiber crops Sai Er fiber raschel blanket.
(8) packaging warehouse-in:
After fiber crops Sai Er fiber raschel blanket is carried out product inspection, packaging of grading on request, enter warehouse for finished product.
Embodiment 4:
The production technology of a kind of fiber crops Sai Er fiber bilayer Rachael blanket, comprises the steps:
Other operations, with example 3, repeat no more, and difference is: during braiding, at the two-needle bar warp that plane No. is 18
On volume machine, braiding forms.
Embodiment 5:
The production technology of a kind of fiber crops Sai Er fiber bilayer Rachael blanket, comprises the steps:
Other operations, with example 3, repeat no more, and difference is: (1) dyeing pre-treatment: NaOH3g/ in uniformly dyeing link
L, Na2SiO33～6g/L, H2O2(100% meter) 3g/L.
Comparative example 1: numbering 6 is the La Sheer acrylic fibre blanket of prior art, it is shown in Table 2 with the performance comparison of example 1-5.
Table 2: the numb Sai Er fiber raschel blanket of the present invention and the woollen blanket Performance comparision of comparative example
Subjective appreciation is 5 people group evaluation results
In addition the numb Sai Er fiber raschel blanket of the present invention is with natural ramie fiber as primary raw material, and this cellulose uses spy
Different technique produces, and cross section is irregular hollow section, and outer rim is round and smooth, is longitudinally fluted cavity structure, has raw ramie concurrently fine
The cross section structure characteristic of peacekeeping viscose rayon, the smooth softness of its fabric, bacteria mildew-proof, humidity absorption and release function admirable, drapability are good,
As using cool and comfortable spring and summer, autumn and winter, thermal property was good, was the representative of high-grade clothing material.
Above preferred embodiment is only intended to description and interpretation present disclosure, is not intended that the limit to present invention
System.Although the present invention has been done and has enumerated in more detail by inventor, but, those skilled in the art is according to summary of the invention
Part and the content shown in embodiment, can make various amendment to described specific embodiment or/and supplement or use
It is obvious that similar mode substitutes, and can realize the technique effect of the present invention, therefore, repeats the most one by one.This
The term of bright middle appearance is used for the elaboration to technical solution of the present invention and understanding, is not intended that limitation of the present invention.
Claims (6)
1. a numb Sai Er fiber raschel blanket, is characterized in that it includes the fiber of following percentage by weight:
Veil: fiber crops Sai Er fiber 50%-80%,
Terylene 20%-50%,
Wire gauze: polyester DTY 100%, described numb Sai Er fiber raschel blanket uses the numb Sai Er of 17s～20s fine
Dimension and dacron blended yarn are as veil, by the polyester DTY that specification is 75D/36F as wire gauze braiding chaining and inlaid thread, at crosspointer
Produce double-deck Rachael blanket product on bed tricot machine, then double-deck Rachael blanket product is carried out at uniformly dyeing or stamp
Managing, process through Final finishing, obtain described numb Sai Er fiber raschel blanket finished product, described is raw on double rib warp loom
Output bilayer Rachael blanket product, as follows operation: being 16～20 in plane No., model is the two-needle bar warp knit of E2291A
On machine, front and back needle-bar spaces for 10mm, and braiding speed is 350～490 revs/min；Respectively with 1, No. 6 sley bars at front and back's needle-bar respectively
Weaving 3 pin inlaid thread tissues, front and back, needle-bar weaves pillar stitch to 2, No. 5 sley bars respectively, and 3, No. 4 sley bars are at front and back's needle-bar braiding hair
Floss produces double-deck Rachael blanket product.
Fiber crops Sai Er fiber raschel blanket the most according to claim 1, is characterized in that the specification of described numb Sai Er fiber
For 1.5D × 38mm, in described veil, the specification of terylene is 1.5D × 38mm.
3. a production technology for the numb Sai Er fiber raschel blanket described in claim 1, is characterized in that: use 17s～20
The numb Sai Er fiber of s and dacron blended yarn as veil, with the polyester DTY that specification is 75D/36F as wire gauze braiding chaining and
Inlaid thread, produces double-deck Rachael blanket product on double rib warp loom, then double-deck Rachael blanket product is carried out element
Dye or print flower process, process through Final finishing again, obtain described numb Sai Er fiber raschel blanket finished product, described at two-needle bar
Produce double-deck Rachael blanket product on tricot machine, operate as follows:
Being 16～20 in plane No., model is on the double rib warp loom of E2291A, and front and back needle-bar spaces for 10mm, and braiding speed is
350～490 revs/min；With 1, No. 6 sley bars, front and back, needle-bar weaves 3 pin inlaid thread tissues respectively respectively, and 2, No. 5 sley bars are at front and back's pin
Bed weaves pillar stitch respectively, and front and back, needle-bar braiding lint produces double-deck Rachael blanket product to 3, No. 4 sley bars.
The production technology of a kind of fiber crops Sai Er fiber raschel blanket the most according to claim 3, is characterized in that: described is double
Layer Rachael blanket product uniformly dyeing processing method is as follows:
(1) dyeing pre-treatment: use treatment fluid that fiber crops Sai Er fiber raschel blanket finished product is carried out pre-treatment of dyeing, in treatment fluid
Containing NaOH 2～3g/L, Na2SiO33～6g/L and H2O23g/L, bath raio 20:1；
(2) dyeing processes: the dispersion/active two bath methods of employing carry out uniformly dyeing,
The disperse dyeing stage: Disperse Red 3B 0.6% o.w.f, Disperse Blue 2BLN 0.007% o.w.f, high temperature dispersant
1g/L and high temperature levelling agent 0.5～1g/L, and adjust pH value to 5.5～6 with acetic acid or ammonium sulfate buffer agent；Dyeing temperature is 125
～135 DEG C, dyeing time is 60min；
Reactive dyeing stage: active red B-2BF 1.5% o.w.f, NaCl 15g/L, Na2CO3 10g/L, JFC 0.5g/
L, bath raio 20:1；
(3) carry out reduction cleaning process after dyeing: with sodium hydroxide 2g/L, 85% sodium hydrosulfite 2～3g/L, detergent 1～2g/L and
The solution of surfactant 1～2g/L composition, reduction cleaning processes 20min, finally with in the acetic acid of 0.5% and wash out cylinder, plain
Carry out flexible smooth process after dye, dry the most again.
The production technology of a kind of fiber crops Sai Er fiber raschel blanket the most according to claim 4, is characterized in that: flexible smooth
Using silicone softening agent and smooth agent to arrange in process, softening agent consumption is the 2.5% of water weight, and smooth agent consumption is
The 1.5 ‰ of water weight, the process time is 2～3 seconds, is directly entered baking operation after arrangement, and drying temperature is 120 DEG C, until hair
Blanket dries drying regime.
6., according to the production technology of a kind of fiber crops Sai Er fiber raschel blanket described in claim 3 or 4 or 5, it is characterized in that: double
Layer Rachael blanket product, after uniformly dyeing or stamp process, carries out Final finishing process to it, and concrete technology includes drying successively
Sizing, front hot light, front bristle, front scald cut, multiple sizing, front scald cut, cutting sews up and packaging puts several operations in storage.
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| CN104757836B (en) * | 2015-03-10 | 2016-07-13 | 浙江真爱毯业科技有限公司 | A kind of WARMWINTER heat generating fiber Rachael blanket production technology |
| CN105420900A (en) * | 2015-12-16 | 2016-03-23 | 青岛雪达集团有限公司 | Comfortable and refreshing functional knitted fabric and weaving method thereof |
| CN106319935B (en) * | 2016-08-28 | 2018-04-13 | 浙江真爱毯业科技有限公司 | A kind of production method for covering Naris fiber raschel blanket |
| CN107456016A (en) * | 2017-08-01 | 2017-12-12 | 太仓市玛雅针织有限公司 | A kind of ventilative velveteen woollen blanket of moisture absorption |
| CN109551913B (en) * | 2018-12-26 | 2021-07-16 | 金华洁灵家居用品有限公司 | Digital jet printing process for chenille fabric capable of reducing dye migration |
| CN112265332A (en) * | 2020-09-30 | 2021-01-26 | 广东远华新材料股份有限公司 | Antibiotic anti-skidding yoga shop towel |
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