CN104028573B - Steel wire despooling tension Automatic adjustment method and device thereof - Google Patents
Steel wire despooling tension Automatic adjustment method and device thereof Download PDFInfo
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- CN104028573B CN104028573B CN201410282156.3A CN201410282156A CN104028573B CN 104028573 B CN104028573 B CN 104028573B CN 201410282156 A CN201410282156 A CN 201410282156A CN 104028573 B CN104028573 B CN 104028573B
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Abstract
A kind of steel wire despooling tension regulates its device automatically, is made up of identical tension adjusting device and pneumatic part, and identical tension adjusting device is made up of support, spring, tension detecting apparatus, linear guide rod, linear bearing, tension regulator, location wear-resistant sleeve and pull bar; Linear guide rod nut is fastened on support, spring is placed on linear lower end of the guide rod, tension regulator can be slided up and down at linear guide rod by linear bearing, location wear-resistant sleeve is arranged on tension regulator, tension detecting apparatus locking nut is fixed on support, and linear guide rod upper end pull bar connects; Pneumatic part is composed in series by air source treatment two-member object, solenoid directional control valve, pressure regulator valve and air bells loaded tension device successively, the present invention can realize steel wire tension and automatically regulate, solve the phenomenons such as the steel wire that in steel wire unwrapping wire process, tension force inequality occurs is lax, parabola, random line, thus meet production requirement, improve the quality of products.
Description
Technical field
The present invention relates to a kind of steel wire despooling tension Automatic adjustment method and device thereof, belong to metallic article technical field of processing equipment.
Background technology
At present, domestic steel wire drawing produces the payoff tensioner adopted has: belt and some dish brake adjustment formula two kinds, all belong to fixing tensioner, can not realize tension force and automatically regulate.In process of production, due to the change of wheel load and speed, the unequal factor of winding displacement, required tension force also can change, fixing tension force will cause that steel wire is lax, parabola, random line, thus normally carrying out and product quality of producing of impact, but also there is certain potential safety hazard.For improving product quality and yield, the tension force realizing steel wire regulates automatically.Device of the present invention can meet production and application requirement completely, can efficiently solve that steel wire relaxes, the problem of parabola, random line, and this equipment safety is reliable, and convenient operation, improves production operational availability, significantly improves steel wire product quality.
Summary of the invention
The object of this invention is to provide a kind of steel wire despooling tension Automatic adjustment method and device thereof, realize steel wire tension automatically to regulate, solve the phenomenons such as the steel wire that in steel wire unwrapping wire process, tension force inequality occurs is lax, parabola, random line, thus meet production requirement, improve the quality of products.
Steel wire despooling tension self-checking device of the present invention is made up of identical tension adjusting device and pneumatic part, and described identical tension adjusting device is made up of support, spring, tension detecting apparatus, linear guide rod, linear bearing, tension regulator, location wear-resistant sleeve and pull bar; Linear guide rod nut is fastened on support, spring is placed on linear lower end of the guide rod, tension regulator can be slided up and down at linear guide rod by linear bearing, location wear-resistant sleeve is arranged on tension regulator, tension detecting apparatus locking nut is fixed on support, and linear guide rod upper end pull bar connects; Described pneumatic part is composed in series by air source treatment two-member object, solenoid directional control valve, pressure regulator valve and air bells loaded tension device successively.
Steel wire despooling tension Automatic adjustment method of the present invention: be the location wear-resistant sleeve of steel wire on tension regulator that Loosen up wire wheel is released, enter main frame drawing, in the process of drawing, tension regulator automatically adjusts according to the tension force of the weight change of steel wire on tension regulator to steel wire, when steel wire relaxes the adjustable range having exceeded tension regulator, tension regulator is slipped to bottom, detect that steel wire relaxes by tension detecting apparatus, tension detecting apparatus makes solenoid directional control valve open by sensor electrical magnetic signal, air bells loaded tension device is started working, and create larger resistance instantaneously, Loosen up wire wheel speed reduces immediately, thus it is lax to solve steel wire, parabola, the problem of random line, when I-beam wheel speed is reduced to a certain degree, steel wire tension can increase, tension regulator upward sliding, tension detecting apparatus detects steel wire tensioning, electromagnetic signal is interrupted, solenoid directional control valve dead electricity, disconnects source of the gas, air bells loaded tension device quits work, thus realizes the automatic adjustment of unwrapping wire steel wire tension.
The present invention is easy to operate, improves production operational availability, significantly improves product quality.
Accompanying drawing explanation
The structural representation of Fig. 1 steel wire despooling tension self-checking device of the present invention,
Fig. 2 is the pneumatic part structural representation of steel wire despooling tension self-checking device of the present invention.
In figure: 1-support, 2-spring, 3-tension detecting apparatus, the linear guide rod of 4-, 5-linear bearing, 6-tension regulator, 7-locate wear-resistant sleeve, 8-pull bar, 9-air source treatment two-member object, 10-solenoid directional control valve, 11-pressure regulator valve, 12-air bells loaded tension device.
Detailed description of the invention
Laying tension self-checking device of the present invention, detailed description of the invention is by attached Fig. 1 and 2.
It is made up of identical tension adjusting device and pneumatic part, and described identical tension adjusting device is made up of support 1, spring 2, tension detecting apparatus 3, linear guide rod 4, linear bearing 5, tension regulator 6, location wear-resistant sleeve 7 and pull bar 8; Linear guide rod 4 nut to be fastened on support 1, spring 2 is placed on linear guide rod 4 lower end, tension regulator 6 can be slided up and down at linear guide rod 4 by linear bearing 5, location wear-resistant sleeve 7 is arranged on tension regulator 6, tension detecting apparatus 3 locking nut is fixed on support 1, and linear guide rod 4 upper end pull bar 8 connects; Described pneumatic part is composed in series by air source treatment two-member object 9, solenoid directional control valve 10, pressure regulator valve 11 and air bells loaded tension device 12 successively.
Steel wire despooling tension Automatic adjustment method of the present invention: be the location wear-resistant sleeve 7 of steel wire on tension regulator 6 that Loosen up wire wheel is released, enter main frame drawing, in the process of drawing, tension regulator 6 automatically adjusts according to the tension force of weight change to steel wire of steel wire on tension regulator 6, when steel wire relaxes the adjustable range having exceeded tension regulator 6, tension regulator 6 is slipped to bottom, detect that steel wire relaxes by tension detecting apparatus 3, tension detecting apparatus 3 makes solenoid directional control valve 10 open by sensor electrical magnetic signal, air bells loaded tension device is started working, and create larger resistance instantaneously, Loosen up wire wheel speed reduces immediately, thus it is lax to solve steel wire, parabola, the problem of random line, when I-beam wheel speed is reduced to a certain degree, steel wire tension can increase, tension regulator 6 upward sliding, tension detecting apparatus 3 detects steel wire tensioning, electromagnetic signal is interrupted, solenoid directional control valve 10 dead electricity, disconnects source of the gas, air bells loaded tension device 12 quits work, thus realizes the automatic adjustment of unwrapping wire steel wire tension.
Claims (2)
1. steel wire despooling tension self-checking device, it is made up of identical tension adjusting device and pneumatic part, it is characterized in that: described identical tension adjusting device is made up of support (1), spring (2), tension detecting apparatus (3), linear guide rod (4), linear bearing (5), tension regulator (6), location wear-resistant sleeve (7) and pull bar (8); Linear guide rod (4) nut is fastened on (1) on support, spring (2) is placed on linear guide rod (4) lower end, tension regulator (6) can be slided up and down in linear guide rod (4) by linear bearing (5), location wear-resistant sleeve (7) is arranged on tension regulator (6), tension detecting apparatus (3) locking nut is fixed on support (1), and linear guide rod (4) upper end pull bar (8) connects; Described pneumatic part is composed in series by air source treatment two-member object (9), solenoid directional control valve (10), pressure regulator valve (11) and air bells loaded tension device (12) successively.
2. steel wire despooling tension Automatic adjustment method, it is characterized in that: the location wear-resistant sleeve (7) of steel wire on tension regulator (6) that Loosen up wire wheel is released, enter main frame drawing, in the process of drawing, tension regulator (6) automatically adjusts according to the tension force of weight change to steel wire through the upper steel wire of tension regulator (6), when steel wire is lax exceeded the adjustable range of tension regulator (6) time, tension regulator (6) is slipped to bottom, detect that steel wire relaxes by tension detecting apparatus (3), tension detecting apparatus (3) makes solenoid directional control valve (10) open by sensor electrical magnetic signal, air bells loaded tension device is started working, and create larger resistance instantaneously, Loosen up wire wheel speed reduces immediately, thus it is lax to solve steel wire, parabola, the problem of random line, when Loosen up wire wheel speed is reduced to a certain degree, steel wire tension can increase, tension regulator (6) upward sliding, tension detecting apparatus (3) detects steel wire tensioning, electromagnetic signal is interrupted, solenoid directional control valve (10) dead electricity, disconnects source of the gas, air bells loaded tension device (12) quits work, thus realizes the automatic adjustment of unwrapping wire steel wire tension.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201410282156.3A CN104028573B (en) | 2014-06-23 | 2014-06-23 | Steel wire despooling tension Automatic adjustment method and device thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410282156.3A CN104028573B (en) | 2014-06-23 | 2014-06-23 | Steel wire despooling tension Automatic adjustment method and device thereof |
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| CN104028573A CN104028573A (en) | 2014-09-10 |
| CN104028573B true CN104028573B (en) | 2015-09-09 |
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| CN108393364A (en) * | 2018-02-28 | 2018-08-14 | 贵州钢绳股份有限公司 | I-beam wheel goes up wheel and identical tension unwrapping wire and fracture of wire automatic stop process and its device automatically |
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| CN110400660A (en) * | 2019-07-23 | 2019-11-01 | 上海起帆电缆股份有限公司 | A kind of novel aluminum-plastic composite band longitudinal wrap puts band constant tension device |
| CN113479716A (en) * | 2021-07-05 | 2021-10-08 | 山东玲珑轮胎股份有限公司 | Constant-tension automatic control system for steel cord calendering spindle |
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| US3994445A (en) * | 1972-01-10 | 1976-11-30 | Luigi Tarulli | Compensator for controlling the tension of a wire travelling through a wire-working machine |
| JPH07108317A (en) * | 1993-10-08 | 1995-04-25 | Sumitomo Metal Mining Co Ltd | Continuous drawing and annealing device for extra fine wire |
| CN101380645A (en) * | 2008-10-20 | 2009-03-11 | 江苏中容电气有限公司 | Wire passing method of wire drawing bench |
| KR20110120819A (en) * | 2010-04-29 | 2011-11-04 | 세크마 림비에이트 에스. 피. 에이. | A deforming press with a device for controllably supplying a metal wire |
| CN102430600A (en) * | 2011-11-18 | 2012-05-02 | 铜陵金力铜材有限公司 | Copper wire drawing machine unit |
| CN103171930A (en) * | 2013-03-29 | 2013-06-26 | 山东胜通钢帘线有限公司 | Tension detection device |
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- 2014-06-23 CN CN201410282156.3A patent/CN104028573B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3994445A (en) * | 1972-01-10 | 1976-11-30 | Luigi Tarulli | Compensator for controlling the tension of a wire travelling through a wire-working machine |
| JPH07108317A (en) * | 1993-10-08 | 1995-04-25 | Sumitomo Metal Mining Co Ltd | Continuous drawing and annealing device for extra fine wire |
| CN101380645A (en) * | 2008-10-20 | 2009-03-11 | 江苏中容电气有限公司 | Wire passing method of wire drawing bench |
| KR20110120819A (en) * | 2010-04-29 | 2011-11-04 | 세크마 림비에이트 에스. 피. 에이. | A deforming press with a device for controllably supplying a metal wire |
| CN102430600A (en) * | 2011-11-18 | 2012-05-02 | 铜陵金力铜材有限公司 | Copper wire drawing machine unit |
| CN103171930A (en) * | 2013-03-29 | 2013-06-26 | 山东胜通钢帘线有限公司 | Tension detection device |
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| CN104028573A (en) | 2014-09-10 |
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