CN103832104A - Method and system for printing coating on 3D (3-Dimensional) surface - Google Patents
Method and system for printing coating on 3D (3-Dimensional) surface Download PDFInfo
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- CN103832104A CN103832104A CN201410115418.7A CN201410115418A CN103832104A CN 103832104 A CN103832104 A CN 103832104A CN 201410115418 A CN201410115418 A CN 201410115418A CN 103832104 A CN103832104 A CN 103832104A
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Abstract
The invention provides a method and a system for printing a coating on a 3D (3-Dimensional) surface. A solder mask layer can be correctly printed on a PCB (Printed Circuit Board), or the coating is printed on a similar medium. Printing is performed according to an actual 3D outline of the printing medium through 3D scanning, thus the coating meeting the requirement of printing surface and also according with design idea is printed; defects caused by the coating directly printed on the medium deviated from a design model according to the design model are prevented, and the printing defect caused by sampling evaluation incapable of reflecting real overall condition correctly is also prevented.
Description
Technical field
The present invention relates to print the method and system of coating on 3D surface, meet the coating of design idea at 3D surface printing.
Technical background
In PCB process, while processing welding resisting layer by inkjet printing, welding resisting layer must get up outer field PCB route protection on request.
If the piling height of printable layer is not mated with the thickness of line layer, too much accumulation can cause the unnecessary waste of welding resisting layer material, and piling height can cause the protective layer thickness of circuit inadequate not; Ink droplet is printed on incorrect position, can cause various welding resisting layer defects, as too thin in welding resisting layer, the anti-pad of burn-oning.
But in the actual process of PCB, the thickness of circuit, width, position all can and PCB there is deviation between designing a model.In order to make up these difference, prior art can be by measuring several reference zones or the point of print surface, the difference between assessment reality and design, and make compensation.But the overall difference drawing by sampling and mathematical computations, this can not guarantee to be consistent with real difference, the difference that especially inhomogeneous deformation causes.Meanwhile, the assessment based on two-dimentional and compensation are nonsensical for three-dimensional difference.
Application number is 201110442660.1 Chinese invention patent, and method how to print welding resisting layer on PCB circuit is provided.This invention is to determine according to line design thickness the height that welding resisting layer is printed, can not overcome actual track thickness and design a model between the defect that causes of difference.
Application number is 201080039715.8 Chinese invention patent, and method how to print welding resisting layer on PCB is provided.This invention determines that the correct print position of welding resisting layer is the overall difference between calculating and assess PCB actual state and design according to the upper several reference zones of PCB, then compensate, and not disclose these assessments is the assessments based on three-dimensional.
Summary of the invention
Content of the present invention is: for the deficiency of printing coating, provide a kind of method and system of printing coating on 3D surface, can on PCB, correctly print welding resisting layer, or similarly on three-dimensional medium, print coating.
The present invention has following technical characterictic.
The method of printed coating on 3D surface, is characterized in that having following steps:
First, print surface is scanned to the scan model of obtaining print surface three-dimensional, scan model is three-dimensional colour model or 3 d structure model; Scan model has reflected print surface real conditions;
Then, carry out model processing, model processing is data handling procedure, according to scan model and designing a model, construct not only realistic print surface but also meet the printing model of design idea, or draw not only realistic print surface but also meet the print solution of design idea;
Finally, inkjet printing, prints coating according to model result, prints the coating of monochrome or polychrome.
As the improvement of described method, it is characterized in that: in model processing procedure, multiple designing a model processed separately with scan model respectively, obtain, corresponding to each printing model designing a model or print solution, then printing successively each coating.For the 3D surface that need to print multiple coatings, be conducive to like this enhance productivity.
Because some printed materials need to solidify, so also comprise curing schedule, it is characterized in that: in print procedure, printed material is cured, comprises that half pre-ization is or/and completely curing.Curing method has UV to solidify or heat cure; Print for stack, can carry out precuring to every one deck, finally solidify completely; Print for stack, also can directly solidify completely every one deck.
As the improvement of described method, it is characterized in that: the step of described method, can carry out step by step in order, also can synchronously carry out in order.
Substep is carried out in order: for same print out task, after executing previous step, just carry out next step; For different task, each step can be carried out task separately simultaneously.
Synchronously carry out in order: for same print out task, previous step is not also finished, next step has been carried out according to previous step the partial results drawing and has been started to carry out; For different task, each step can execute in order a task and just then carry out next pending task.Synchronous execution is suitable for continuous production in order.
The system of printed coating on 3D surface, comprises 3D scanning subsystem, model processing subsystem and at least one inkjet printing subsystem, it is characterized in that:
3D scanning subsystem, scans the scan model of obtaining print surface three-dimensional by 3D, scan model is three-dimensional colour model or 3 d structure model; Scan model has reflected print surface real conditions;
Model processing subsystem, there is data processing function, according to scan model and one or more designing a model, construct the one or more printing model that not only meet print surface but also meet design idea, or draw the one or more print solution that not only meet print surface but also meet design idea;
Inkjet printing subsystem, can be single-colour ink-jetting print system or polychrome ink-jet print system or array ink jet print system, and inkjet printing subsystem is carried out according to model treatment system the printing model or the print solution that obtain and printed a coating.
As the improvement of the system of printed coating on 3D surface, it is characterized in that: also comprise the special and/or shared solidified cell of inkjet printing subsystem, solidified cell carries out precuring and/or completely curing to printing coating.
Solidified cell can be UV solidified cell or heat cure unit; Print for stack, can carry out precuring to every one deck, finally solidify completely; Print for stack, also can directly solidify completely every one deck.
As the improvement of the system of printed coating on 3D surface, it is characterized in that: for same print out task, described subsystem can be carried out in order step by step, also can synchronously carry out in order.
Substep is carried out in order: individual for same printing, subsystems is executed the task in order, and a upper subsystem is finished, and next subsystem is just executed the task; Print individuality for difference, subsystems can be in order simultaneously to individual carrying out separately of the task of different printings.
Synchronously carrying out in order: subsystems can be carried out current task separately in order, may be same printing individuality is executed the task, may be also difference to be printed to individuality execute the task.Synchronous execution is suitable for continuous production in order.
As the improvement of the system of printed coating on 3D surface, described system also comprises height adjuster, it is characterized in that: scanning subsystem and/or inkjet printing subsystem Height Adjustable, makes described system to carry out coating printing to the medium of different-thickness.
It should be noted that: scan model is description or the data of the reaction print surface real conditions that can identify of machine; Designing a model is description or the data to coated designs intention that machine can be identified; One designs a model and represents coated designs intention, may be a part for complete design, and two design a model and may comprise the same section of complete design; Printing model be machine can identify to not only realistic print surface but also meet description or the data of the coating of design idea; Print solution be printer subsystem can correctly print coating according to or data, as ink droplet print position, droplet size, the stack number of plies etc.
The key feature that the present invention is different from prior art is: obtain and determine correct print position according to the actual integral status of print media, rather than assessed overall difference and determined print position by compensation by sampling.
Compared with prior art, the invention has the advantages that: the actual 3D profile according to print media prints, thereby obtain the coating that meets expected design; Avoided being directly printed on according to designing a model with the medium devious that designs a model on and the defect that produces has also been avoided can not correctly reflecting because of sampling assessment the print defect that true integral status causes.
Accompanying drawing explanation
Fig. 1 is the Method of printing flow chart of embodiment mono-.
Fig. 2 is the PCB welding resisting layer print system schematic diagram of embodiment bis-.
Fig. 3 is the PCB welding resisting layer print system schematic diagram of embodiment tri-.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail.
Embodiment mono-: referring to accompanying drawing 1, this figure shows the method for a series of flowchart texts printed coating on 3D surface,
In figure, solid box represents steps necessary, and dotted portion represents optional part.
First, carry out the 3D scanning that square frame 110 represents.Print surface is carried out to 3D scanning, obtain the scan model that square frame 111 represents, scan model has reflected the real conditions of print surface.
Then, carry out the model processing that square frame 140 represents.In this data handling procedure, according to scan model with embody the designing a model of design idea, obtain the printing model that square frame 141 represents, printing model had not only met the intention that designs a model but also consistent with printed state.
If same medium has multiple coatings to need printing, model is processed processing is obtained to corresponding each printing model designing a model.
Finally, carry out the inkjet printing that square frame 150 represents.Inkjet printing is to come from the model result that square frame 140 represents, carries out coating and prints, and guarantees that print result meets expection.
Different marking inks has different solidifying requirements.For example UV solidified ink, need to carry out UV and solidify, and also divides precuring and completely curing, and this depends on the requirement of specifically selecting ink completely.What square frame 152 and square frame 160 represented solidifies, and can coordinate ink cured requirement.
The setting that square frame 130 represents, can provide some selections or parameter for whole process, for example: distribute and carry out or synchronously carry out medium altitude range, curing type etc.
Embodiment bis-: referring to accompanying drawing 2, the present invention will be described as embodiment to be applicable to the system of PCB welding resisting layer printing.
The present embodiment comprises: 3D scanning system 210, scanning height adjuster 211, computer 220, window 221, data-interface 222, print system 230 are set, print height adjuster 231 and conveyer belt 240.
First, computer 220 reads coated designs model by data-interface 222, and the thickness range of PCB is set by window 221 is set, then PCB is placed in to the feeding area 241 on conveyer belt 240.
Scanning height adjuster 211 regulates 3D scanning system 210 to correct scanning height, prints height adjuster 231 and regulates print system 230 to predetermined printing height; Conveyer belt 240 driving PCB are at the uniform velocity by the below of scanning system 210, and scanning system 210 is carried out 3D scanning to PCB, and gained scan model is sent to computer 220.
After printing completes, PCB is taken away from discharging area 242.
Current a slice PCB leaves feeding area 241 completely, lower a slice PCB can be put into feeding area 241; Print system 230 is jet array systems, prints thereby realize continuously.
Embodiment tri-: referring to accompanying drawing 3, the present invention will be described as embodiment to be applicable to the system of PCB welding resisting layer printing.
The present embodiment comprises: multi-function head 310, height adjuster 311, computer 320, window 321, data-interface 322 and platform 330 are set.Multi-function head 310 comprises 3D scanning system, ink-jet print system and UV solidified cell.
First, computer 320 reads coated designs model by data-interface 322, and the thickness range of PCB is set by window 321 is set, then PCB is placed on conveyer belt 330.
Height adjuster 311 regulates multi-function head 310 to correct scanning height; Platform 330 coordinates multi-function head 310 to move, and PCB upper surface is carried out to overall 3D scanning, and gained scan model is sent to computer 320.
Then, computer 320 is according to the scan model receiving and design a model and carry out data processing, obtains the printing model that not only meets PCB surface but also meet design idea;
Finally, height adjuster 311 regulates multi-function head 310 to correct printing height; Platform 330 coordinates multi-function head 310 to move, and computer 320 prints welding resisting layer according to printing model control multi-function head 310 on PCB.
The UV solidified cell of multi-function head 310 inside, in print procedure, solidifies completely to the ink printing.
After printing completes, PCB is taken away from discharging area 242.
The above step that circulates is printed lower a slice PCB.
It is to be understood that: although above-described embodiment has done more detailed text description to the present invention; but these text descriptions; just the simple text of mentality of designing of the present invention is described; rather than restriction to mentality of designing of the present invention; any combination, increase or modification that does not exceed thinking of the present invention; the optimization of the especially optimization to scanning system, print system, model treatment system, and curing of coatings, machine construction and machine profile, all falls into protection scope of the present invention.
Claims (9)
1. the method for printed coating on 3D surface, is characterized in that having following steps:
First, print surface is scanned to the scan model of obtaining print surface three-dimensional, scan model is color three-dimensional color model or 3 d structure model;
Then, carry out model processing, model processing is data handling procedure, according to scan model and designing a model, construct not only realistic print surface but also meet the printing model of design idea, or draw not only realistic print surface but also meet the print solution of design idea;
Finally, inkjet printing, prints coating according to model result, prints the coating of monochrome or polychrome.
2. according to the method for printed coating on the three-dimensional surface described in claim 1, it is characterized in that: in model processing procedure, multiple designing a model processed separately with scan model respectively, obtain, corresponding to each printing model designing a model or print solution, then printing successively each coating.
3. according to the method for printed coating on 3D surface described in claim 1, also comprise curing schedule, it is characterized in that: in print procedure, printed material is cured, comprises precuring or/and completely curing.
4. according to the method for printed coating on the three-dimensional surface described in claim 1, it is characterized in that: the step of described method, can carry out step by step in order, also can synchronously carry out in order.
5. the system of printed coating on 3D surface, comprises 3D scanning subsystem, model processing subsystem and at least one inkjet printing subsystem, it is characterized in that:
3D scanning subsystem, scans the scan model of obtaining print surface three-dimensional by 3D, scan model is three-dimensional colour model or 3 d structure model;
Model processing subsystem, there is data processing function, according to scan model and one or more designing a model, construct the one or more printing model that not only meet print surface but also meet design idea, or draw the one or more print solution that not only meet print surface but also meet design idea;
Inkjet printing subsystem, can be single-colour ink-jetting print system or polychrome ink-jet print system or array ink jet print system, and inkjet printing subsystem is carried out according to model treatment system the printing model or the print solution that obtain and printed a coating.
According to claim 5 on 3D surface the system of printed coating, it is characterized in that: also comprise the special and/or shared solidified cell of inkjet printing subsystem, solidified cell carries out precuring and/or completely curing to printing coating.
According to claim 5 on 3D surface the system of printed coating, it is characterized in that: for same print out task, described subsystem can be carried out in order step by step, also can synchronously carry out in order.
According to claim 5 on 3D surface the system of printed coating, also comprise stamp pad, it is characterized in that: stamp pad is fixed platform or fixing vacuum absorbing platform or mobile platform or Mobile vacuum absorption platform or conveyer belt or vacuum suction conveyer belt.
According to claim 5 on 3D surface the system of printed coating, also comprise height adjuster, it is characterized in that: scanning subsystem and/or inkjet printing subsystem Height Adjustable, makes described system to carry out coating printing to the medium of different-thickness.
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CN201410115418.7A CN103832104A (en) | 2014-03-26 | 2014-03-26 | Method and system for printing coating on 3D (3-Dimensional) surface |
CN201410303066.8A CN104129174A (en) | 2014-01-01 | 2014-06-30 | Intelligent printing method and intelligent printer/printing system |
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CN201410115418.7A CN103832104A (en) | 2014-03-26 | 2014-03-26 | Method and system for printing coating on 3D (3-Dimensional) surface |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107284054A (en) * | 2017-07-10 | 2017-10-24 | 湖州南浔金翔彩印厂 | Color press level prints discrepancy in elevation deviation correcting device |
CN107567203A (en) * | 2017-10-25 | 2018-01-09 | 信利光电股份有限公司 | A kind of method of spray printing anti-solder ink |
CN108290427A (en) * | 2015-10-23 | 2018-07-17 | 爱克发有限公司 | Ink-jet printing apparatus with removable flat base support device |
CN108973502A (en) * | 2018-07-29 | 2018-12-11 | 肇庆市耀东华装饰材料科技有限公司 | A kind of synchronous grain-matched 3D effect high color fastness face artificial board and preparation method thereof |
CN111432572A (en) * | 2020-03-04 | 2020-07-17 | 广州兴森快捷电路科技有限公司 | 3D solder mask printing method |
CN113165399A (en) * | 2018-11-30 | 2021-07-23 | 耐克创新有限合伙公司 | System and method for printing on flexible materials |
CN115003512A (en) * | 2019-11-15 | 2022-09-02 | 孩之宝公司 | Toy figure manufacture |
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2014
- 2014-03-26 CN CN201410115418.7A patent/CN103832104A/en active Pending
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108290427A (en) * | 2015-10-23 | 2018-07-17 | 爱克发有限公司 | Ink-jet printing apparatus with removable flat base support device |
CN107284054A (en) * | 2017-07-10 | 2017-10-24 | 湖州南浔金翔彩印厂 | Color press level prints discrepancy in elevation deviation correcting device |
CN107567203A (en) * | 2017-10-25 | 2018-01-09 | 信利光电股份有限公司 | A kind of method of spray printing anti-solder ink |
CN108973502A (en) * | 2018-07-29 | 2018-12-11 | 肇庆市耀东华装饰材料科技有限公司 | A kind of synchronous grain-matched 3D effect high color fastness face artificial board and preparation method thereof |
CN113165399A (en) * | 2018-11-30 | 2021-07-23 | 耐克创新有限合伙公司 | System and method for printing on flexible materials |
CN113165399B (en) * | 2018-11-30 | 2023-08-29 | 耐克创新有限合伙公司 | System and method for printing on flexible material |
CN115003512A (en) * | 2019-11-15 | 2022-09-02 | 孩之宝公司 | Toy figure manufacture |
CN111432572A (en) * | 2020-03-04 | 2020-07-17 | 广州兴森快捷电路科技有限公司 | 3D solder mask printing method |
CN111432572B (en) * | 2020-03-04 | 2021-09-21 | 广州兴森快捷电路科技有限公司 | 3D solder mask printing method |
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Application publication date: 20140604 |