CN103693225A - Calibration method of cigarette loose end detector of type-B1 packing machine - Google Patents
Calibration method of cigarette loose end detector of type-B1 packing machine Download PDFInfo
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- CN103693225A CN103693225A CN201310729894.3A CN201310729894A CN103693225A CN 103693225 A CN103693225 A CN 103693225A CN 201310729894 A CN201310729894 A CN 201310729894A CN 103693225 A CN103693225 A CN 103693225A
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Abstract
The invention relates to a calibration method of a cigarette loose end detector of a type-B1 packing machine, belongs to calibration techniques for cigarette making packing equipment in cigarette packet packing, and particularly relates to a calibration method for mounting and commissioning of a cigarette loose end detector on a main portion of the type-B1 packing machine. According to the method, 20 solid individual measuring tools equal to cigarettes in diameter are disposed inside a jig box; the individual measuring tools are made of metal with chromaticity approximate to that of shredded tobacco; one end of each measuring tool, facing to a detection head, is made into a cone frustum shape, and the end of the cone frustum is polished into a rough face; the end faces of the cone frustums of the measuring tools are coplanar and are 0.5mm away from the detection head. The tools are simple in structure, calibration is easy, adjusting time is short, labor intensity is low, and equipment maintenance efficiency and effective operability can be improved.
Description
Technical field
The invention belongs to the collimation technique of the cigarette case package of production of cigarettes packaging facilities, the alignment method while being specifically related to act on the Installation and Debugging of cigarette short detector of B1 machine host part.
Background technology
B1 type wrapping machine is to be manufactured by German Schmermund company, be widely used in cigarette factory, be responsible for the packaging process of cigarette, for guaranteeing cigarette quality, at B1 machine host, intelligent cigarette short detector has partly been installed, be used for detecting inferior-quality nominal cigarette, this is the specific detectors that aims at the research and development of B1 machine, and accuracy of detection is higher.
The principle of work of the intelligent cigarette short detector of B1 is: in working order, detector 20 road detection head is aimed at respectively 20 cigarettes, detection head is used reflective light electric switch, pipe tobacco end by light emission to cigarette, if photoelectric switch receives reflected light rays, be considered as qualified cigarette, enter next process; If photoelectric switch does not receive reflected light rays, be considered as cigarette short, red indicating light is bright, and output corresponding signal is processed to the load module of PLC, and cigarette is rejected.
When nominal detector breaks down or damages, detector need to be pulled down and reinstalled, the setting accuracy of detector requires very high, needs when mounted detector Shang 20 road detection heads to aim at the control position of 20 cigarettes in diaphragm capsule, and guarantees within detection range.If position deviation slightly while installing, can make to detect effect decline and even lose detection effect, can cause inferior-quality nominal cigarette can not detect corresponding correct rejecting, make inferior-quality product introduction next process, or qualified cigarette error detection, be that nominal cigarette is rejected, cause unnecessary waste, and cigarette to pick rate high by mistake, waste greatly, serious impact the requirement that lowers consumption of product design and industry energy conservation.And, in the process of adjusting detector is installed, because cigarette short detector is mounted under B1 machine after cigarette device, the inside of machine, parts are around more, when adjusting replacing, need to dismantle a lot of parts, and installation site is very narrow, the installation of cigarette short detector to be adjusted to desirable position very difficult, usually need the even adjustment repeatedly of several days in several hours, just can reach ideal effect.The existence number of times of doing over again is frequent, adjusts work capacity large, and the long series of problems that waits of floor time, has a strong impact on equipment efficiency and product design.
Through repeatedly observing and research and analyse discovery, the reason frequent, length consuming time of doing over again when cigarette short detector is installed is mainly, when adjusting, there is no object of reference and contraposition standard, with the naked eye estimate merely, Jiang20 road detection head is aimed at the control position of 20 cigarettes exactly, and the softer very easily distortion of cigarette, cigarette diameter ratio sensor diameter is large, is difficult to observe, and the precision of detector is higher, cause disposable adjustment being installed to suitable position.
Summary of the invention
The object of this invention is to provide a kind of B1 cigarette packing machine bear detector alignment method, tool construction used is simple, and calibration difficulty is low, and the adjustment time is short, and labour intensity is little, can improve repairing benefit and the efficiency of equipment.
Realizing the technical scheme that above-mentioned purpose of the present invention takes is: 20 diameter solid individual measurers identical with cigarette are contained in a diaphragm capsule, the material of individual measurer adopts the metallic material approaching with the colourity of pipe tobacco to make, measurer is processed into taper type facing to one end of detection head, frustum end face for polishing crude, each measurer frustum end face on the same face and with the distance of detection head be 0.5mm.
The material of described individual measurer is brass, copper nickel alloy, the surperficial aluminium through nitric acid oxidation.
The frustum end face diameter design 5mm of described individual measurer, frustum length is 20mm, individual measurer overall length 104mm, body diameter is 7.7mm.
Described diaphragm capsule material is corrosion-resistant steel, and thickness is 2mm, and width is 54mm, and length is 80mm, is highly 22mm.
Useful technique effect of the present invention is: prepare special-purpose calibration measurer, thereby no longer adopt soft and yielding cigarette to estimate calibration, therefore being easy to Jiang20 road detection head exactly aims at the control position of 20 cigarettes, and can make the precision of detector higher, disposable adjustment is installed to suitable position.
Accompanying drawing explanation
Fig. 1 is calibrator quantity lamps structure schematic diagram of the present invention.
In figure: individual measurer 1, diaphragm capsule 2, frustum 3, nominal detector 4.
The specific embodiment
1, determine the shape of measurer.
According to the principle of work of nominal detector 1, individual measurer 1 will be aimed at detection probe, by Design of Measuring Tools, be 20 individualities, to easily observe the position of every measurer when adjusting, convenient adjustment, so Design of Measuring Tools is individual formula, shape is similar to cigarette, be designed to cylinder, and measurer can be by the calibration respectively of detector 20 road probe, during use, 20 measurers use calibration simultaneously.
2, determine the material of measurer.
The material of measurer adopts colourity to be bordering on the metallic material of the color of pipe tobacco, and if brass, copper nickel alloy, surface are through the aluminium of nitric acid oxidation etc., so adjust best results, what adopt due to cigarette short detector is reflective probe, and individual measurer 1 adopts solid formula.At individual measurer 1, near detection head one end of nominal detector 4, use sand paper to polish slightly, to more approach pipe tobacco reflectance, improve overall calibration accuracy.
3, determine the size of measurer.
The diameter of measurer is identical with cigarette diameter, is 7.7mm.The length of cigarette is 84mm, for making single measurer not have influence on other measurers around when taking out debugging, through overtesting, by the Design of length of measurer, is 104mm, conveniently installs and takes out, and not affecting debugging effect.
4, the design of measurer end.
What B1 machine cigarette short detector used is reflective light electric switch, the diameter of detection head is 5mm, for reaching accuracy of detection, individual measurer 1 is designed to 5mm at the diameter near detector one end, on processing mode, for fear of the reflection of reflective light electric switch mistake, cause out of reach setting accuracy, project team is through repetition test, individual measurer 1 end has been selected the structure of frustum 3, and processing length is 20mm.
5, determine measurer using method.
It is individual formula weight tool that the B1 machine cigarette short detector of design is adjusted measurer, need to be by 20 whole uses of individual measurer 1, so a diaphragm capsule 2 of design can be combined 20 individual measurers 1 simultaneously and use during use.
The size of diaphragm capsule: the arrangement while using according to measurer, at assurance measurer, can all according to arrangement, put under the diaphragm capsule principle that also maintenance is adjacent to, through calculating, the internal dimensions of diaphragm capsule is designed to, width is 54mm, and length is 80mm, is highly 22mm, the processing of diaphragm capsule material selection corrosion-resistant steel, processing thickness is 2mm.
During Installation and Debugging, should be noted following technology point:
(1) when using B1 machine cigarette short detector measurer to calibrate B1 machine cigarette short detector, first the probe of B1 machine cigarette short detector is installed to suitable position, and detector circuit is connected, then by 20 calibration measurers, according to cigarette, the position in diaphragm capsule is well placed, 20 calibration measurers are aimed to 20 probes of B1 machine cigarette short detector, the end of 20 measurers will be on the same face, then by B1 machine cigarette short detector fix in position, in whole installation process, to notice that measurer does not slide arbitrarily.
(2) when adjusting, the relative distance of the probe of measurer and B1 machine cigarette short detector will be controlled at 0.5mm and be advisable, and checks whether detector normally works after installing.
Claims (4)
1. the alignment method of B1 cigarette packing machine bear detector, it is characterized in that: 20 diameter solid individual measurers identical with cigarette are contained in a diaphragm capsule, the material of individual measurer adopts the metallic material approaching with the colourity of pipe tobacco to make, measurer is processed into taper type facing to one end of detection head, frustum end face for polishing crude, each measurer frustum end face on the same face and with the distance of detection head be 0.5mm.
2. by the alignment method of cigarette packing machine bear detector claimed in claim 1, it is characterized in that: the material of individual measurer is brass, copper nickel alloy, the surperficial aluminium through nitric acid oxidation.
3. by the alignment method of cigarette packing machine bear detector claimed in claim 1, it is characterized in that: the frustum end face diameter design 5mm of individual measurer, frustum length is 20mm, individual measurer overall length 104mm, body diameter is 7.7mm.
4. by the B1 cigarette packing machine bear detector calibration measurer described in claim 2 or 3, it is characterized in that: diaphragm capsule material is corrosion-resistant steel, thickness is 2mm, and width is 54mm, and length is 80mm, is highly 22mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310729894.3A CN103693225A (en) | 2013-12-26 | 2013-12-26 | Calibration method of cigarette loose end detector of type-B1 packing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310729894.3A CN103693225A (en) | 2013-12-26 | 2013-12-26 | Calibration method of cigarette loose end detector of type-B1 packing machine |
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|---|---|
| CN103693225A true CN103693225A (en) | 2014-04-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310729894.3A Pending CN103693225A (en) | 2013-12-26 | 2013-12-26 | Calibration method of cigarette loose end detector of type-B1 packing machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103983648A (en) * | 2014-05-04 | 2014-08-13 | 重庆烟草工业有限责任公司 | Cigarette defect simulator |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB298315A (en) * | 1927-08-08 | 1928-10-11 | United Kingdom Tobacco Company | Improvements in or relating to the packaging of cigarettes and other articles |
| JPH0532242A (en) * | 1991-07-26 | 1993-02-09 | Japan Tobacco Inc | Inspection device for positional slip detecting device |
| CN1231253A (en) * | 1998-02-12 | 1999-10-13 | 吉第联合股份公司 | Optic device for detecting article existence |
| CN1792287A (en) * | 2004-12-23 | 2006-06-28 | 吉地股份公司 | A device for transferring and inspecting groups of cigarettes |
| CN1894557A (en) * | 2003-12-16 | 2007-01-10 | 特里伯耶拿有限公司 | Calibration of a surveying instrument |
| CN102342582A (en) * | 2010-07-29 | 2012-02-08 | 龙岩烟草工业有限责任公司 | Verification method, verification system and calculation processor for detection precision of scan detection head |
-
2013
- 2013-12-26 CN CN201310729894.3A patent/CN103693225A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB298315A (en) * | 1927-08-08 | 1928-10-11 | United Kingdom Tobacco Company | Improvements in or relating to the packaging of cigarettes and other articles |
| JPH0532242A (en) * | 1991-07-26 | 1993-02-09 | Japan Tobacco Inc | Inspection device for positional slip detecting device |
| CN1231253A (en) * | 1998-02-12 | 1999-10-13 | 吉第联合股份公司 | Optic device for detecting article existence |
| CN1894557A (en) * | 2003-12-16 | 2007-01-10 | 特里伯耶拿有限公司 | Calibration of a surveying instrument |
| CN1792287A (en) * | 2004-12-23 | 2006-06-28 | 吉地股份公司 | A device for transferring and inspecting groups of cigarettes |
| CN102342582A (en) * | 2010-07-29 | 2012-02-08 | 龙岩烟草工业有限责任公司 | Verification method, verification system and calculation processor for detection precision of scan detection head |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103983648A (en) * | 2014-05-04 | 2014-08-13 | 重庆烟草工业有限责任公司 | Cigarette defect simulator |
| CN103983648B (en) * | 2014-05-04 | 2016-05-11 | 重庆烟草工业有限责任公司 | Cigarette defects simulation device |
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Application publication date: 20140402 |