CN103046153B - Preparation method of polyvinyl acetal negative oxygen ion fibers - Google Patents

Preparation method of polyvinyl acetal negative oxygen ion fibers Download PDF

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CN103046153B
CN103046153B CN201210489032.3A CN201210489032A CN103046153B CN 103046153 B CN103046153 B CN 103046153B CN 201210489032 A CN201210489032 A CN 201210489032A CN 103046153 B CN103046153 B CN 103046153B
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negative oxygen
oxygen ion
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CN103046153A (en
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凌荣根
齐庆莹
郑荣福
吴水明
孙福
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Hangzhou Oxygen Yiju Environmental Protection Technology Co ltd
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Zhejiang University of Technology ZJUT
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Abstract

The invention discloses a preparation method of polyvinyl acetal negative oxygen ion fibers. The preparation method comprises the following steps of: adding calcium sulfate whiskers, nanometre palygorskite fibers, potassium tetratitanate whiskers and tourmaline composite powder in a fiber grade polyvinyl alcohol spinning solution to be prepared into a tourmaline polyvinyl alcohol spinning solution, then mixing, filtering, carrying out degassing, spinning by a wet method or a dry method and an acetalization treatment to be prepared into negative oxygen ion polyvinyl acetal fibers. The fibres comprise filaments and short fibers; the negative oxygen ion polyvinyl acetal fibers have good strength, stiffness degree and wear resistance, and further can stimulate the release of more negative oxygen ions.

Description

A kind of manufacture method of Pioloform, polyvinyl acetal negative oxygen ion fiber
Technical field
The present invention relates to a kind of manufacture method of polyvinyl alcohol (PVA) acetal negative oxygen ion fiber of Spontaneous release negative oxygen ion function, the manufacture method that comprises fibre-grade polyvinyl alcohol (PVA), calcium sulfate (CaSO4) whisker, nanometer palygorskite fiber, potassium tetratitanate (K20.4Ti02) whisker, composition tourmaline powder body fiber, belongs to chemical fibre manufacturing technology.
Background technology
The fiber making as raw material spinning taking polyvinyl alcohol, by this fiber, through vinylon that formaldehyde treated obtains, China claims polyvinyl, claims in the world vinylon.The character of polyvinyl is quite similar to cotton, has the title of synthetic cotton, and intensity and ABRASION RESISTANCE are better than cotton.Polyvinyl long filament is again as silk, and hygroscopicity is better, and under standard state, regain is 4.5~5%, in synthetic fiber, comes out at the top; Proportion (1.26~1.30) is less than cotton, and pyroconductivity is lower, and warmth retention property is better; Corrosion resistance, be difficult for mould moth.Polyvinyl staple fibre in a large number in order to cotton blending, with viscose or with other fiber blends or pure spinning, manufacture knitted fabric, the woven fabrics such as coat and shirt, cotton sweater and trousers, sweater, household textiles, bedding.
Polyvinyl has good hygroscopicity, gas permeability, flexibility, comfortable and easy to wear; There is the smooth characteristic such as nice and cool, antistatic, be widely used at present the fields such as clothes, family spin, non-weaving cloth.Along with scientific and technical development, the various new type functional vinylons taking polyvinyl alcohol as raw material are continually developed successfully, have further expanded application market.Functional polyalkylene vinyl acetal fiber can be divided into according to its function: as fire-retardant, antibacterial, negative oxygen ion, far infrared, conductive polyvinyl alcohol acetal fibre etc.
Whisker be with monocrystalline form grow the diameter very little (0.1~10um), atomic arrangement high-sequential, the intensity that form approach perfect crystal theoretical value, have the fibrous material of certain draw ratio (5~1000).Potassium Tetratitanate Whisker is a kind of staple fibre compound of novel needle-like, and because its size is tiny, perfect crystalline, has splendid mechanical property, physical property, stable chemical property, the excellent feature such as corrosion resistance, ABRASION RESISTANCE.Calcium sulfate crystal whiskers is to have fibrous (must shape) monocrystal, integrates the two advantage of fortifying fibre and ultra-fine inorganic filler, can be used for doing in macromolecular material strengthening and toughening agent or functional stuffing; Be a kind of Application Areas more extensively, extremely rising inorganic salts whisker.
Palygorskite is needle-like, fibrous, bar-shaped under electron microscope.Crystals is multi-pore channel, there is very large specific area and adsorption capacity, have good rheological characteristic and catalytic performance, the very strong sterilizing of tool, deodorizing, detoxification, killing ability, be a kind of desirable macromolecular material reinforcing agent and macromolecular material functional modifier, have a wide range of applications field.
Tourmaline has unique physical and chemical performance such as piezoelectricity and pyroelectricity, when the variation of temperature, humidity and pressure etc. can cause the electrical potential difference of tourmaline crystal, making surrounding air that ionization occur is in air, to produce negative oxygen ion, thereby reach the object purifying air, be widely used in recent years the fields such as functional fibre, weaving, clothes, family life articles for use.In chemical fibre, add tourmaline powder, can make fiber there is far-infrared ray warming function, deodorization functions, anion emission function and antibacterial functions, be referred to as " singular fibre ".
Air negative oxgyen ion has health-care function to human body, environment is played purify air, the effect of antibacterial and deodouring.Along with the modernization of indoor decoration decoration, room air pollution has become the common problem of paying close attention in whole world various countries, and environmentalist has been listed room air pollution in one of factor to people's health hazard maximum.Expert's research shows. serious 2~5 times than outdoor air of the pollution levels of room air, can reach 100 times under special circumstances; 25/cm of air-anion concentration ﹤ in the sealing chamber of dress air-conditioning 3.World Health Organization's regulation, the negative oxygen ion content in fresh air should be lower than 1000~5000/cm 3; Concerning the mankind, airborne negative oxygen ion is important just as the vitamin in food; Negative oxygen ion is that non-ordinary light is bright as its DEVELOPMENT PROSPECT of a kind of resource, in polyvinyl alcohol, add potassium tetratitanate (K20.4Ti02) whisker of composition tourmaline powder body and cooperative effect etc., exploitation the taking of negative oxygen ion function, Indoor Textiles, to improving people's air quality of subenvironment around, promote healthy very valuable and meaning.
Summary of the invention
The object of the invention is to overcome the deficiency that prior art exists, a kind of manufacture method of the Pioloform, polyvinyl acetal negative oxygen ion fiber with Spontaneous release negative oxygen ion function is provided.
The object of the invention is to complete by following technical solution, real name is invented the manufacture method of described Pioloform, polyvinyl acetal negative oxygen ion fiber, and this manufacture method adopts following steps:
A) getting 8-12 part characterization parameter diameter by mass fraction is 0.1-0.8um, the palygorskite fiber that length is 6-15um; 3-5 part characterization parameter diameter is 0.3-1um, the calcium sulfate crystal whiskers that length is 6-15um, and 4-6 part characterization parameter diameter is 0.5-1um, the Potassium Tetratitanate Whisker that length is 5-15um; After above-mentioned three materials are mixed, at 250-350 DEG C of vacuum kiln roasting 4-6h; Cooling rear by calgon dispersed with stirring in absolute ethyl alcohol, under atmospheric pressure state, carry out Surface Treatment with Plasma 10-20min; Then, cleaning 25-35min loose 60-70 DEG C of deionized water for ultrasonic wavelength-division, gets solution upper strata suspension whisker and removes after filtration the above particle of 16um, and repeat 3-5 time until filtering; After filtering, dry at vacuum drying oven, obtain modified crystal whiskers mixture;
B) get 0.8-1.2 part titanate coupling agent by mass fraction and dilute, be heated to 40-50 DEG C at 1.5-2.5 part alcohol solution; By titanate coupling agent weak solution and steps A) 8-12 part modified crystal whiskers mixture of obtaining stirs 30-45min in mixer under 70-80 DEG C of condition; Dry; Then add nanoscale composition tourmaline powder 8-12 part, EPP bulking agent 1-2 part, surfactant calcium stearate 0.3-0.7 part, airtight stirring reaction 30-45min in mixer under 60-70 DEG C of condition; Add polyvinyl alcohol spin dope 80-120 part, turn/min of 150-200 speed stirs 45-60min, obtains modified polyvinylalcohol spinning solution blend again;
C) by step B) mixing under 90-95 DEG C of constant temperature of modified polyvinylalcohol spinning solution, filtration, the deaeration that obtain, by wet method or dry spinning, acetalization, makes a kind of Spontaneous release negative oxygen ion vinylon.
The manufacture method of Pioloform, polyvinyl acetal negative oxygen ion fiber of the present invention, it adopts following optimal technical scheme to be:
A) getting 10 parts of characterization parameter diameters by mass fraction is 0.1-0.8um, the palygorskite fiber that length is 6-15um; 4 parts of characterization parameter diameters are 0.3-1um, the calcium sulfate crystal whiskers that length is 6-15um, and 5 parts of characterization parameter diameters are 0.5-1um, the Potassium Tetratitanate Whisker that length is 5-15um; After above-mentioned three materials are mixed, at 300 DEG C of vacuum kiln roasting 5h; Cooling rear by calgon dispersed with stirring in absolute ethyl alcohol, under atmospheric pressure state, carry out Surface Treatment with Plasma 15min; Then, cleaning 30min loose 65 DEG C of deionized water for ultrasonic wavelength-divisions, gets solution upper strata suspension whisker and removes after filtration the above particle of 16um, and repeat 4 times until filtering; After filtering, dry at vacuum drying oven, obtain modified crystal whiskers mixture;
B) getting 1.0 parts of titanate coupling agents by mass fraction dilutes at 2 parts of alcohol solutions, is heated to 45 DEG C; By titanate coupling agent weak solution and steps A) 10 parts of modified crystal whiskers mixtures obtaining stir 40min in mixer under 75 DEG C of conditions; Dry; Then add 10 parts of nanoscale composition tourmaline powders, 1.5 parts of EPP bulking agents, 0.5 part of surfactant calcium stearate, airtight stirring reaction 40min in mixer under 65 DEG C of conditions; Add 100 parts of polyvinyl alcohol spin dopes, 180 turn/min speed stir 50min, obtain modified polyvinylalcohol spinning solution blend again;
C) by step B) mixing under 92 DEG C of constant temperature of modified polyvinylalcohol spinning solution, filtration, the deaeration that obtain, by wet method or dry spinning, acetalization, makes a kind of Spontaneous release negative oxygen ion vinylon.
The present invention is Potassium Tetratitanate Whisker, the nanometer palygorskite fiber that adds nano level composition tourmaline powder and cooperative effect thereof in polyvinyl alcohol, and this inorganic material can be improved the intensity of vinylon, well-pressed degree, ABRASION RESISTANCE; Can also excite the more negative oxygen ions of release; This negative oxygen ion vinylon can be widely used in that clothes, bedding, family are spun and drapery etc., and produces the negative oxygen ion of higher concentration; Make people carefree and leisurely comfortable, relaxed and joyful as lived in oxygen bar or beach, forest, and promote physical and mental health, increase work efficiency.
Detailed description of the invention
Below in conjunction with specific embodiment, the present invention will be described in detail: the manufacture method of a kind of Pioloform, polyvinyl acetal negative oxygen ion fiber of the present invention, and this manufacture method adopts following steps:
A) getting 8-12 part characterization parameter diameter by mass fraction is 0.1-0.8um, the palygorskite fiber that length is 6-15um; 3-5 part characterization parameter diameter is 0.3-1um, the calcium sulfate crystal whiskers that length is 6-15um, and 4-6 part characterization parameter diameter is 0.5-1um, the Potassium Tetratitanate Whisker that length is 5-15um; After above-mentioned three materials are mixed, at 250-350 DEG C of vacuum kiln roasting 4-6h; Cooling rear by calgon dispersed with stirring in absolute ethyl alcohol, under atmospheric pressure state, carry out Surface Treatment with Plasma 10-20min; Then, cleaning 25-35min loose 60-70 DEG C of deionized water for ultrasonic wavelength-division, gets solution upper strata suspension whisker and removes after filtration the above particle of 16um, and repeat 3-5 time until filtering; After filtering, dry at vacuum drying oven, obtain modified crystal whiskers mixture;
B) get 0.8-1.2 part titanate coupling agent by mass fraction and dilute, be heated to 40-50 DEG C at 1.5-2.5 part alcohol solution; By titanate coupling agent weak solution and steps A) 8-12 part modified crystal whiskers mixture of obtaining stirs 30-45min in mixer under 70-80 DEG C of condition; Dry; Then add nanoscale composition tourmaline powder 8-12 part, EPP bulking agent 1-2 part, surfactant calcium stearate 0.3-0.7 part, airtight stirring reaction 30-45min in mixer under 60-70 DEG C of condition; Add polyvinyl alcohol spin dope 80-120 part, turn/min of 150-200 speed stirs 45-60min, obtains modified polyvinylalcohol spinning solution blend again;
C) by step B) mixing under 90-95 DEG C of constant temperature of modified polyvinylalcohol spinning solution, filtration, the deaeration that obtain, by wet method or dry spinning, acetalization, makes a kind of Spontaneous release negative oxygen ion vinylon.
Embodiments of the invention can be selected arbitrarily in each number range by various parameters by technique scheme; thereby obtain numerous specific embodiment; therefore; protection scope of the present invention is not limited to following embodiment; and for the embodiment of following discloses; numerical value by various parameters is replaced, and can obtain equally numerous embodiment.
Embodiment 1:
The manufacture method of Pioloform, polyvinyl acetal negative oxygen ion fiber of the present invention, the step that this manufacture method adopts is:
A) getting 10 parts of characterization parameter diameters by mass fraction is 0.1-0.8um, the palygorskite fiber that length is 6-15um; 4 parts of characterization parameter diameters are 0.3-1um, the calcium sulfate crystal whiskers that length is 6-15um, and 5 parts of characterization parameter diameters are 0.5-1um, the Potassium Tetratitanate Whisker that length is 5-15um; After above-mentioned three materials are mixed, at 300 DEG C of vacuum kiln roasting 5h; Cooling rear by calgon dispersed with stirring in absolute ethyl alcohol, under atmospheric pressure state, carry out Surface Treatment with Plasma 15min; Then, cleaning 30min loose 65 DEG C of deionized water for ultrasonic wavelength-divisions, gets solution upper strata suspension whisker and removes after filtration the above particle of 16um, and repeat 4 times until filtering; After filtering, dry at vacuum drying oven, obtain modified crystal whiskers mixture;
B) getting 1.0 parts of titanate coupling agents by mass fraction dilutes at 2 parts of alcohol solutions, is heated to 45 DEG C; By titanate coupling agent weak solution and steps A) 10 parts of modified crystal whiskers mixtures obtaining stir 40min in mixer under 75 DEG C of conditions; Dry; Then add 10 parts of nanoscale composition tourmaline powders, 1.5 parts of EPP bulking agents, 0.5 part of surfactant calcium stearate, airtight stirring reaction 40min in mixer under 65 DEG C of conditions; Add 100 parts of polyvinyl alcohol spin dopes, 180 turn/min speed stir 50min, obtain modified polyvinylalcohol spinning solution blend again;
C) by step B) mixing under 92 DEG C of constant temperature of modified polyvinylalcohol spinning solution, filtration, the deaeration that obtain, by wet method or dry spinning, acetalization, makes a kind of Spontaneous release negative oxygen ion vinylon.
Embodiment 2:
The manufacture method of Pioloform, polyvinyl acetal negative oxygen ion fiber of the present invention, this manufacture method adopts following steps:
A) getting 8 parts of characterization parameter diameters by mass fraction is 0.1-0.8um, the palygorskite fiber that length is 6-15um; 3 parts of characterization parameter diameters are 0.3-1um, the calcium sulfate crystal whiskers that length is 6-15um, and 4 parts of characterization parameter diameters are 0.5-1um, the Potassium Tetratitanate Whisker that length is 5-15um; After above-mentioned three materials are mixed, at 250 DEG C of vacuum kiln roasting 4h; Cooling rear by calgon dispersed with stirring in absolute ethyl alcohol, under atmospheric pressure state, carry out Surface Treatment with Plasma 10-20min; Then, cleaning 25min loose 60 DEG C of deionized water for ultrasonic wavelength-divisions, gets solution upper strata suspension whisker and removes after filtration the above particle of 16um, and repeat 3 times until filtering; After filtering, dry at vacuum drying oven, obtain modified crystal whiskers mixture;
B) getting 0.8 part of titanate coupling agent by mass fraction dilutes at 1.5 parts of alcohol solutions, is heated to 40 DEG C; By titanate coupling agent weak solution and steps A) 8 parts of modified crystal whiskers mixtures obtaining stir 30min in mixer under 70 DEG C of conditions; Dry; Then add 8 parts of nanoscale composition tourmaline powders, 1 part of EPP bulking agent, 0.3 part of surfactant calcium stearate, airtight stirring reaction 30min in mixer under 60 DEG C of conditions; Add 80 parts of polyvinyl alcohol spin dopes, 150 turn/min speed stir 45min, obtain modified polyvinylalcohol spinning solution blend again;
C) by step B) mixing under 90 DEG C of constant temperature of modified polyvinylalcohol spinning solution, filtration, the deaeration that obtain, by wet method or dry spinning, acetalization, makes a kind of Spontaneous release negative oxygen ion vinylon.
Embodiment 3:
The manufacture method of Pioloform, polyvinyl acetal negative oxygen ion fiber of the present invention, this manufacture method adopts following steps:
A) getting 12 parts of characterization parameter diameters by mass fraction is 0.1-0.8um, the palygorskite fiber that length is 6-15um; 5 parts of characterization parameter diameters are 0.3-1um, the calcium sulfate crystal whiskers that length is 6-15um, and 6 parts of characterization parameter diameters are 0.5-1um, the Potassium Tetratitanate Whisker that length is 5-15um; After above-mentioned three materials are mixed, at 350 DEG C of vacuum kiln roasting 6h; Cooling rear by calgon dispersed with stirring in absolute ethyl alcohol, under atmospheric pressure state, carry out Surface Treatment with Plasma 20min; Then, cleaning 35min loose 70 DEG C of deionized water for ultrasonic wavelength-divisions, gets solution upper strata suspension whisker and removes after filtration the above particle of 16um, and repeat 5 times until filtering; After filtering, dry at vacuum drying oven, obtain modified crystal whiskers mixture;
B) getting 1.2 parts of titanate coupling agents by mass fraction dilutes at 2.5 parts of alcohol solutions, is heated to 50 DEG C; By titanate coupling agent weak solution and steps A) 12 parts of modified crystal whiskers mixtures obtaining stir 45min in mixer under 80 DEG C of conditions; Dry; Then add 12 parts of nanoscale composition tourmaline powders, 2 parts of EPP bulking agents, 0.7 part of surfactant calcium stearate, airtight stirring reaction 45min in mixer under 70 DEG C of conditions; Add 120 parts of polyvinyl alcohol spin dopes, 200 turn/min speed stir 60min, obtain modified polyvinylalcohol spinning solution blend again;
C) by step B) mixing under 95 DEG C of constant temperature of modified polyvinylalcohol spinning solution, filtration, the deaeration that obtain, by wet method or dry spinning, acetalization, makes a kind of Spontaneous release negative oxygen ion vinylon.

Claims (2)

1. a manufacture method for Pioloform, polyvinyl acetal negative oxygen ion fiber, is characterized in that this manufacture method adopts following steps:
A) getting 8-12 part characterization parameter diameter by mass fraction is 0.1-0.8 μ m, and length is the palygorskite fiber of 6-15 μ m; 3-5 part characterization parameter diameter is 0.3-1 μ m, and length is the calcium sulfate crystal whiskers of 6-15 μ m, and 4-6 part characterization parameter diameter is 0.5-1 μ m, and length is the Potassium Tetratitanate Whisker of 5-15 μ m; After above-mentioned three materials are mixed, at 250-350 DEG C of vacuum kiln roasting 4-6h; Cooling rear by calgon dispersed with stirring in absolute ethyl alcohol, under atmospheric pressure state, carry out Surface Treatment with Plasma 10-20min; Then, cleaning 25-35min loose 60-70 DEG C of deionized water for ultrasonic wavelength-division, gets solution upper strata suspension whisker and removes after filtration the above particle of 16 μ m, and repeat 3-5 time until filtering; After filtering, dry at vacuum drying oven, obtain modified crystal whiskers mixture;
B) get 0.8-1.2 part titanate coupling agent by mass fraction and dilute, be heated to 40-50 DEG C at 1.5-2.5 part alcohol solution; By titanate coupling agent weak solution and steps A) 8-12 part modified crystal whiskers mixture of obtaining stirs 30-45min in mixer under 70-80 DEG C of condition; Dry; Then add nanoscale composition tourmaline powder 8-12 part, EPP bulking agent 1-2 part, surfactant calcium stearate 0.3-0.7 part, airtight stirring reaction 30-45min in mixer under 60-70 DEG C of condition; Add polyvinyl alcohol spin dope 80-120 part, turn/min of 150-200 speed stirs 45-60min, obtains modified polyvinylalcohol spinning solution blend again;
C) by step B) mixing under 90-95 DEG C of constant temperature of modified polyvinylalcohol spinning solution, filtration, the deaeration that obtain, by wet method or dry spinning, acetalization, makes a kind of Spontaneous release negative oxygen ion vinylon.
2. according to the manufacture method of the Pioloform, polyvinyl acetal negative oxygen ion fiber described in claim 1, it is characterized in that the step that this manufacture method adopts is:
A) getting 10 parts of characterization parameter diameters by mass fraction is 0.1-0.8 μ m, and length is the palygorskite fiber of 6-15 μ m; 4 parts of characterization parameter diameters are 0.3-1 μ m, and length is the calcium sulfate crystal whiskers of 6-15 μ m, and 5 parts of characterization parameter diameters are 0.5-1 μ m, and length is the Potassium Tetratitanate Whisker of 5-15 μ m; After above-mentioned three materials are mixed, at 300 DEG C of vacuum kiln roasting 5h; Cooling rear by calgon dispersed with stirring in absolute ethyl alcohol, under atmospheric pressure state, carry out Surface Treatment with Plasma 15min; Then, cleaning 30min loose 65 DEG C of deionized water for ultrasonic wavelength-divisions, gets solution upper strata suspension whisker and removes after filtration the above particle of 16 μ m, and repeat 4 times until filtering; After filtering, dry at vacuum drying oven, obtain modified crystal whiskers mixture;
B) getting 1.0 parts of titanate coupling agents by mass fraction dilutes at 2 parts of alcohol solutions, is heated to 45 DEG C; By titanate coupling agent weak solution and steps A) 10 parts of modified crystal whiskers mixtures obtaining stir 40min in mixer under 75 DEG C of conditions; Dry; Then add 10 parts of nanoscale composition tourmaline powders, 1.5 parts of EPP bulking agents, 0.5 part of surfactant calcium stearate, airtight stirring reaction 40min in mixer under 65 DEG C of conditions; Add 100 parts of polyvinyl alcohol spin dopes, 180 turn/min speed stir 50min, obtain modified polyvinylalcohol spinning solution blend again;
C) by step B) mixing under 92 DEG C of constant temperature of modified polyvinylalcohol spinning solution, filtration, the deaeration that obtain, by wet method or dry spinning, acetalization, makes a kind of Spontaneous release negative oxygen ion vinylon.
CN201210489032.3A 2012-11-26 2012-11-26 Preparation method of polyvinyl acetal negative oxygen ion fibers Active CN103046153B (en)

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CN103741249B (en) * 2013-12-31 2015-09-23 马海燕 large-diameter polyvinyl alcohol monofilament and production method thereof
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CN102337609A (en) * 2010-07-29 2012-02-01 上海亿金纳米科技有限公司 Novel hollow health-care fibers and preparation method thereof

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CN1483863A (en) * 2003-07-29 2004-03-24 东华大学 Method for preparing whisker material to make modification treatment of spinning chemical fibre
CN102337609A (en) * 2010-07-29 2012-02-01 上海亿金纳米科技有限公司 Novel hollow health-care fibers and preparation method thereof
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