CN102501539B - Packaging equipment for heat-insulation board - Google Patents

Packaging equipment for heat-insulation board Download PDF

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Publication number
CN102501539B
CN102501539B CN201110310843.8A CN201110310843A CN102501539B CN 102501539 B CN102501539 B CN 102501539B CN 201110310843 A CN201110310843 A CN 201110310843A CN 102501539 B CN102501539 B CN 102501539B
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China
Prior art keywords
cingulum
supporting plate
core material
push pedal
gear
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CN201110310843.8A
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CN102501539A (en
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翟传伟
李壮贤
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Qingdao Kerui new environmental protection materials Group Co. Ltd.
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Qingdao Creek New Environmental Materials Co Ltd
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Abstract

The invention discloses a packaging process for a heat-insulation board, which is characterized by sequentially comprising an enveloping and discharging step, a converting step, a doubling-up step, a core inputting step, a gear belt compacting step, a side cutting step, a hot pressing step, a gear belt driving step, a slitting step and a discharging step. The invention also discloses equipment for implementing the process. The invention has the advantages that labor intensity of workers is greatly reduced, automatic production is realized, and production efficiency and working environment are greatly improved.

Description

The sealed in unit of warming plate
Technical field
The present invention relates to a kind of sealed in unit of warming plate, be mainly used in the processing of the packaging process of warming plate.
Background technology
The packaging process of warming plate is by the fire-retardant nonwoven of coated outside one deck of heat-preserving core (parcel Powdered), and by three limit heat seals of each unit, reserve openings at one side for after vacuumizing at involution.Existing processing technology mainly adopts manually and completes, and labour intensity is large, and production efficiency is low, and work situation is poor.
Summary of the invention
The present invention aims to provide a kind of sealed in unit of warming plate, large to solve the labour intensity that prior art exists, the low and poor problem of work situation of production efficiency.
Technical scheme of the present invention is: a kind of packaging technology of warming plate, it is characterized in that, comprise strip of paper used for sealing blowing step, switch process, doubling step, core material input step, cingulum compaction step, trimming step, heat-press step, the cingulum actuation step of carrying out successively, cut step and discharging step.
And, a kind of equipment of implementing the packaging technology of described warming plate, it is characterized in that, comprise the strip of paper used for sealing discharge mechanism, switching mechanism, doubling mechanism, core material input unit, cingulum hold down gag, trimming device, hot-press arrangement, tooth belt driving device, cutting device and the drawing mechanism that connect successively.
Advantage of the present invention is: greatly reduce workman's labour intensity, realize automated production, greatly improved production efficiency, improved work situation.
Accompanying drawing explanation
Fig. 1 is general structure schematic top plan view of the present invention;
Fig. 2 is the structural representation (the A-A cutaway view of Fig. 1) of torsion brace of the present invention;
Fig. 3 is the structural representation (the B-B cutaway view of Fig. 1) of triangle switch rack of the present invention;
Fig. 4 is the lateral plan (in Fig. 1, the C of hold down gag is to view) of cingulum hold down gag of the present invention;
Fig. 5 is the lateral plan (in Fig. 1, the D of tooth belt driving device is to view) of tooth belt driving device of the present invention;
Fig. 6 is the structural representation (the E-E cutaway view of Fig. 1) of trimming device of the present invention;
Fig. 7 is the structural representation (the F-F cutaway view of Fig. 1,90-degree rotation) of virgin material input unit of the present invention;
Fig. 8 is the enlarged drawing of drawing mechanism in Fig. 1;
Fig. 9 is the G-G cutaway view of Fig. 8;
Figure 10 is the left view of Fig. 9;
Figure 11 is the right view of Fig. 9;
Figure 12 is the fundamental diagram of switching mechanism of the present invention;
Figure 13 is the fundamental diagram of doubling of the present invention mechanism.
The specific embodiment
Referring to Fig. 1~Figure 13, implement an equipment for the packaging technology of described warming plate, comprise the strip of paper used for sealing discharge mechanism, switching mechanism, doubling mechanism, core material input unit, cingulum hold down gag 14, trimming device 16, hot-press arrangement 18, tooth belt driving device 19, cutting device 20 and the drawing mechanism that connect successively.
Referring to Fig. 1, described strip of paper used for sealing discharge mechanism is wound with covering material half P while being coiled strip rod 2(use, is fire-retardant nonwoven fabric of synthetic fibre), the two ends of its rotating shaft are rotatably supported in frame 1, rotating shaft drive unit is equipped with in one end of this rotating shaft, for driving coiled strip rod 2 to rotate blowing.Covering material half P, after coiled strip rod 2 is emitted, leads and stretches through several guide rollers 3, switching mechanism and the doubling mechanism of (front and back are with the front and back definition of technical process, lower same) before sending into.
Referring to Fig. 1, Fig. 2 and Figure 12, described switching mechanism comprises reverses the guide roller 5 that brace 4, longitudinal driven roller 6, pressure roller 10 and several longitudinal rotation arrange, reverse brace 4 is arranged on frame 1 table top top, upper end horizontal by 40-60 degree angle, be provided with the above tangent longitudinal driven roller 6 of outer peripheral face and pressure roller 10(at this torsion brace 4 are used confession covering material half P to pass, drive it to advance), in the front and back of this longitudinal driven roller 6 and pressure roller 10, be provided with several guide rollers 5 that longitudinally, are parallel to each other, during use, for covering material half P, walk around back and forth, covering material half P is fully stretched.Covering material half P is to erect (referring to Figure 12) by reversing after brace 4 by horizontal transformation.
Before described guide roller 5, be provided with described doubling mechanism, referring to Fig. 1, Fig. 3 and Figure 13, this doubling mechanism comprises triangle switch rack 7 and horizontal feed roller 8, triangle switch rack 7 is isosceles triangle, its base (compared with minor face) is connected to a side of frame 1 table top top, this diagonal angle compared with minor face turns forward, and is positioned at frame 1 table top top close opposite side.The two ends of this horizontal feed roller 8 are rotatably supported between the both sides, top of triangle switch rack 7 frame 1 upper end above.The middle part of the covering material half P erectting is folded in half (referring to Figure 13) when the drift angle through triangle switch rack 7, the covering material half P after doubling from horizontal feed roller 8 below by carrying out shaping.
Referring to Fig. 1 and Fig. 7, described core material input unit comprises core material conveyer belt 17, core material cylinder 9, core material push pedal 11, core material guide post 12 and covering material half strut bar 30, core material conveyer belt 17 is located at table top one side of described frame 1 side by side, between both sides on the table top of one end of this core material conveyer belt 17, connect two parallel core material guide posts 12, at this, have and on core material guide post 12, slide through core material push pedal 11, a side adjacent with described frame 1 at this core material conveyer belt 17 is equipped with core material cylinder 9, described core material push pedal 11 is connected with the piston rod top of this core material cylinder 9, above the table top of the frame 1 of the one end of the core material push pedal 11 corresponding to described, covering material half is housed and struts bar 30.When the covering material half P after doubling advances to core material input unit position, covering material half struts the opening that bar 30 keeps covering material half P, core material push pedal 11 is moved under the driving of core material cylinder 9, by being positioned at core material X on core material conveyer belt 17 and shifting onto the opening of covering material half P, completes the input of core material.
Referring to Fig. 1 and Fig. 4, described cingulum hold down gag 14 comprises cingulum mechanism and is located at the platen 145 above cingulum structure, this cingulum structure is comprised of upper and lower two groups of cingulum assemblies, each cingulum assembly comprises cingulum 142, driving gear 141, driven gear 147 and compresses gear 144, the two ends of driving gear 141 and driven gear 147 are rotatably supported in frame 1, and the axle of driving gear 141 is in transmission connection with driving power (as motor).Cingulum 142 closed loops are connected between driving gear 141 and driven gear 147.Between the driving gear 141 of superincumbent cingulum assembly and driven gear 147, arrange and compress gear 144, on the support 148 at axle two ends that compresses gear 144, be provided with the compression gear regulating device 143 that can regulate compression gear to move up and down; Platen 145 is connected in frame 1 by several helical springs 146.Compress gear regulating device 143 and adopt cylinder or hydraulic cylinder, cylinder or hydraulic cylinder are longitudinally arranged on the top of support 148, and the cylinder of both sides or the piston rod of hydraulic cylinder are connected respectively with the axle two ends that compress gear 144.Upper or under the cingulum 142 of cingulum assembly can be divided into again several compositions arranged side by side, between adjacent cingulum 142, leave interval.
Referring to Fig. 5, described tooth belt driving device 19 is comprised of upper and lower two groups of cingulum assemblies, each cingulum assembly comprises cingulum 198, driving gear 191, driven gear 195 and compresses gear 194, the two ends of driving gear 191 and driven gear 195 are rotatably supported in frame 1, and the axle of driving gear 191 is in transmission connection with driving power (as motor).Cingulum 198 closed loops are connected between driving gear 191 and driven gear 195.Between the driving gear of superincumbent cingulum assembly and driven gear, arrange and compress gear 194, on the support 192 at axle two ends that compresses gear 194, be provided with and can regulate that to compress compression gear regulating device 193(that gear moves up and down identical with the structure of described cingulum hold down gag 14).
Referring to Fig. 1 and Fig. 6, described trimming device 16 comprises cutter shaft 161, knife rest 163, cutter head 164 and tooth rod 165, the two ends of cutter shaft 161 and tooth rod 165 are fixed on frame 1 both sides above, one end of knife rest 163 is fixed on cutter shaft 161 by fastening bolt 162, cutter head 164 is connected to the other end of knife rest 163, and the following blade of cutter head 164 is corresponding with a plurality of ring slots 166 on tooth rod 165 surfaces.By fastening bolt 162, can adjust the position of cutter head 164 on cutter shaft 161, to adapt to the requirement of difference (cutting the different in width at edge).During use, one side the passing by between cutter head 164 and the ring slot 166 on tooth rod 165 surfaces of covering material half P opening of core material is housed, unnecessary edge is cut.
Described cutting device 20 is conventional structure (not shown), comprise overarm brace, moving beam, blade and drive unit, the lower end of overarm brace is connected in frame, the two ends of moving beam are slidably connected in the upper end of overarm brace, the following connection blade of moving beam, drive unit drives moving beam to move up and down, and band cutting blade synchronizing moving, realizes cut (the cutting) to workpiece.
Referring to Fig. 8-Figure 11, described drawing mechanism comprises pallet conveying device A, material ejecting device B and material transferring device C, material ejecting device B is located at the top of the table top of described frame 1, material transferring device C correspondence is located at a side of material ejecting device B, the corresponding connection in the left side of pallet conveying device A and material transferring device C.
Described material ejecting device B comprises material push pedal 21, push pedal guide rod 23 and material cylinder 24, material cylinder 24 is arranged on a side of frame 1, the two ends of two push pedal guide rods 23 are connected between frame 1 both sides, material push pedal 21 is slidably connected on push pedal guide rod 23, and is connected with the top of the piston rod 22 of material cylinder 24.
Described material transferring device C comprises lifter plate 25, lifting drive 34, shifts push pedal 31, shifts guide rod 32 and shifts cylinder 33, shift cylinder 33 be arranged on frame 1 table top below; One end of two transfer guide rods 32 slides through in the hole of the guide plate 37 being connected with frame 1, and is connected with transfer push pedal 31; Shifting push pedal 31 is also connected with the top of shifting the piston rod 38 of cylinder 33; Lifter plate 25 is located in the crane 36 of frame one side, and lifting drive 34 is housed below lifter plate 25, and described transfer push pedal 31 is corresponding to the top of lifter plate 25.
Described this pallet conveying device A comprises supporting plate case 26, supporting plate push pedal 28, supporting plate cylinder 29 and supporting plate guide rod 27, the top of the supporting plate box bracket 35 of a side of the crane 36 described in supporting plate case 26 is arranged on.In the both sides, lower end of this supporting plate case 26, be provided with for supporting the horizontal slats 262 at supporting plate M two ends; In the lower end of this supporting plate case 26, one end adjacent with described material transferring device C is provided with the supporting plate outlet 261 of horizontal finedraw shape.The two ends of two supporting plate guide rods 27 are connected between the two ends of this supporting plate box bracket 35, supporting plate push pedal 28 is slidably connected on supporting plate guide rod 27, supporting plate cylinder 29 is connected to the other end (left end in Fig. 8 and Fig. 9) of this supporting plate box bracket 35, the piston rod top of supporting plate cylinder 29 is connected with supporting plate push pedal 28, and it is 261 corresponding that one end of this supporting plate push pedal 28 (right-hand member in Fig. 8 and Fig. 9) and described supporting plate export.
Drawing mechanism is when work, and the lifter plate 25 of material transferring device C rises to close to supporting plate and exports 261 places under the driving of lifting drive 34; The supporting plate push pedal 28 of pallet conveying device A is advanced the supporting plate M being placed in supporting plate case 26 is released to supporting plate outlet 261, and drop on lifter plate 25 above; The material push pedal 21 of material ejecting device B is moved workpiece is shifted onto above supporting plate M; Lifter plate 25 drops to lower than the height that shifts push pedal 31, shifts push pedal 31 and outwards moves workpiece is shifted onto on the transfer car(buggy) in equipment outside, has completed whole discharging process.Use the object of supporting plate M to be, because core material X is Powdered, do not have fixed-typely, if do not have supporting plate M holding in the palm, workpiece will be out of shape, and is difficult to transhipment.
The packaging technology flow process of a kind of warming plate of the present invention (that is course of work of the said equipment), is followed successively by strip of paper used for sealing blowing step, switch process, doubling step, core material input step, cingulum compaction step, trimming step, heat-press step, cingulum actuation step, cuts step and discharging step.
Described strip of paper used for sealing blowing step: have the spool of covering material half P to support between frame 1 one end volume by strip of paper used for sealing discharging device, be transported to the switch process (referring to the explanation to strip of paper used for sealing discharging device above) of rear step.
Described switch process: by switch process device, horizontal covering material half is turned round and turn 90 degrees, and be fed forward (referring to the explanation to conversion equipment above) by driven roller.
Described doubling step: covering material half carries out doubling, horizontal after doubling (referring to the explanation to doubling-up device above) in advancing longitudinally.
Core material input step: on one side the opening of the covering material half P after doubling is sent into the core material X of flat, leave interval (referring to the explanation to core material input unit above) between each core material.
Described cingulum compaction step: to pressurizeing above workpiece and driving its advance (referring to explanation to cingulum hold down gag 14 above).
Described trimming step: the unnecessary edge (referring to the explanation to trimming device 16 above), opening one side of excision workpiece.
Described heat-press step: utilize four conventional hot-press arrangements 18, carry out four road hot pressing at each interval of workpiece.
Described cingulum actuation step: utilize tooth belt driving device 19 to continue to drive workpiece advance (referring to the explanation to tooth belt driving device 19 above).
The described step of cutting: utilize cutting device 20 each interval to be cut to (referring to the explanation to cutting device 20 above).
Described discharging step: utilize drawing mechanism that each the single workpiece output separating is sent into dumper, prepare the processing (referring to the explanation to drawing mechanism above) of other operations.

Claims (5)

1. the sealed in unit of a warming plate, it is characterized in that, comprise the strip of paper used for sealing discharge mechanism, switching mechanism, doubling mechanism, core material input unit, cingulum hold down gag, trimming device, hot-press arrangement, tooth belt driving device, cutting device and the drawing mechanism that connect successively;
Described strip of paper used for sealing discharge mechanism is coiled strip rod, and the two ends of its rotating shaft are rotatably supported in frame, and rotating shaft drive unit is equipped with in one end of this rotating shaft;
Described switching mechanism comprises reverses the guide roller that brace, longitudinal driven roller, pressure roller and several longitudinal rotation arrange, reverse brace is arranged on frame table top top, upper end horizontal by 40-60 degree angle, this torsion brace be above provided with outer peripheral face tangent longitudinal driven roller and pressure roller, in the front and back of this longitudinal driven roller and pressure roller, be provided with several guide rollers that longitudinally, are parallel to each other;
Before described guide roller, be provided with described doubling mechanism, this doubling mechanism comprises triangle switch rack and horizontal feed roller, a side that is connected to rack table top compared with minor face of triangle switch rack, should turn forward compared with the diagonal angle of minor face, was positioned at rack table top close opposite side; The two ends of this horizontal feed roller are rotatably supported between the both sides, top of the frame upper end before triangle switch rack;
Described core material input unit comprises that core material conveyer belt, core material cylinder, core material push pedal, core material guide post and covering material half strut bar, core material conveyer belt is located at rack table one side side by side, on the table top of one end of this core material conveyer belt, between both sides, connect two parallel core material guide posts, on this core material guide post, slide through core material push pedal, a side adjacent with frame at this core material conveyer belt is equipped with core material cylinder, and described core material push pedal is connected with the piston rod top of this core material cylinder; Above the rack table of the one end of the core material push pedal corresponding to described, covering material half is housed and struts bar;
Described cingulum hold down gag comprises cingulum mechanism and is located at the platen above cingulum structure, this cingulum structure is comprised of upper and lower two groups of cingulum assemblies, each cingulum assembly comprises cingulum, driving gear, driven gear and compression gear, the two ends of driving gear and driven gear are rotatably supported in frame, the axle of driving gear is connected with driving power transmission, and cingulum closed loop is connected between driving gear and driven gear; Compression gear is set between the driving gear of superincumbent cingulum assembly and driven gear, on the support that compresses gear shaft two ends, is provided with the compression gear regulating device that can regulate compression gear to move up and down; Platen is connected in frame by several helical springs;
Described trimming device comprises cutter shaft, knife rest, cutter head and tooth rod, the two ends of cutter shaft and tooth rod are fixed on the both sides above frame, one end of knife rest is fixed on cutter shaft by fastening bolt, and cutter head is connected to the other end of knife rest, and the following blade of cutter head is corresponding with the ring slot on tooth rod surface;
Described tooth belt driving device is comprised of upper and lower two groups of cingulum assemblies, each cingulum assembly comprises cingulum, driving gear, driven gear and compression gear, the two ends of driving gear and driven gear are rotatably supported in frame, and the axle of driving gear is connected with driving power transmission; Cingulum closed loop is connected between driving gear and driven gear, compression gear is set between the driving gear of superincumbent cingulum assembly and driven gear, on the support that compresses gear shaft two ends, is provided with the compression gear regulating device that can regulate compression gear to move up and down;
Described cutting device comprises overarm brace, moving beam, blade and drive unit, the lower end of overarm brace is connected in frame, the two ends of moving beam are slidably connected in the upper end of overarm brace, the following connection blade of moving beam, and drive unit drives crossbeam to move up and down;
Described drawing mechanism comprises frame, pallet conveying device, material ejecting device and material transferring device, upper end in frame is provided with rack table, material ejecting device is located at the top of rack table, material transferring device correspondence is located at a side of material ejecting device, the corresponding connection in one side of pallet conveying device and material transferring device.
2. sealed in unit according to claim 1, is characterized in that, described material ejecting device comprises material push pedal, push pedal guide rod and material cylinder, and material cylinder is arranged on a side of frame, and the two ends of two push pedal guide rods are connected between frame both sides; Material push pedal is slidably connected on push pedal guide rod, and is connected with the piston rod top of material cylinder.
3. sealed in unit according to claim 1, is characterized in that, described material transferring device comprises lifter plate, lifting drive, transfer push pedal, shifts guide rod and shift cylinder, shift cylinder be arranged on rack table below; One end of two transfer guide rods slides through in the hole of the guide plate being connected with frame, and is connected with transfer push pedal; Shifting push pedal is also connected with the top of shifting the piston rod of cylinder; Lifter plate is located in the crane of frame one side, and lifting drive is housed below lifter plate, and described transfer push pedal is corresponding to the top of lifter plate.
4. sealed in unit according to claim 3, it is characterized in that, described pallet conveying device comprises supporting plate case, supporting plate push pedal, supporting plate cylinder and supporting plate guide rod, the top of the supporting plate box bracket of one side of the crane described in supporting plate case is arranged on, is provided with for supporting the horizontal slats of two ends of bearing plate in the both sides, lower end of this supporting plate case; In the lower end of this supporting plate case, one end adjacent with described material transferring device is provided with the supporting plate outlet of horizontal finedraw shape; The two ends of two supporting plate guide rods are connected between the two ends of this supporting plate box bracket, supporting plate push pedal is slidably connected on supporting plate guide rod, supporting plate cylinder is connected to the other end of this supporting plate box bracket, the piston rod top of supporting plate cylinder is connected with supporting plate push pedal, and one end of this supporting plate push pedal is corresponding with the outlet of described supporting plate.
5. sealed in unit according to claim 1, it is characterized in that, the packaging technology of warming plate comprises strip of paper used for sealing blowing step, switch process, doubling step, core material input step, cingulum compaction step, trimming step, heat-press step, the cingulum actuation step of carrying out successively, cuts step and discharging step; Described strip of paper used for sealing blowing step: for rolling covering material half being transported to the switch process at rear portion; Described switch process: horizontal covering material half is turned round and turn 90 degrees, and is fed forward by driven roller; Described doubling step: covering material half carries out doubling in advancing longitudinally, horizontal after doubling; Core material input step: on one side the opening of the covering material half after doubling is sent into the core material of flat, leave interval between each core material; Described cingulum compaction step: to pressurizeing above workpiece and driving it to advance; Described trimming step: the unnecessary edge, opening one side of excision workpiece; Described heat-press step: hot pressing is carried out at each interval at workpiece; Described cingulum actuation step: continue to drive workpiece to advance; The described step of cutting: each interval is cut; Described discharging step: each the single workpiece output separating is sent into dumper, prepare the processing of other operation.
CN201110310843.8A 2011-10-14 2011-10-14 Packaging equipment for heat-insulation board Active CN102501539B (en)

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Families Citing this family (5)

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Publication number Priority date Publication date Assignee Title
CN102853212B (en) * 2012-09-20 2015-08-26 赵炳泉 The continuous packing producing line of separate compartment type vacuum insulation panel and production method
CN104373768A (en) * 2013-08-12 2015-02-25 苏州维艾普新材料股份有限公司 Vacuum insulation plate flatness improving device and method
CN106697382A (en) * 2017-01-11 2017-05-24 泉州信息工程学院 Tea packing machine
CN111483656A (en) * 2020-04-29 2020-08-04 山东华绿保节能环保科技有限公司 Continuous vacuum insulation board packaging machine and packaging process
CN112610807A (en) * 2020-12-18 2021-04-06 四川迈科隆真空新材料有限公司 Manufacturing and cutting method of multi-section strip-shaped vacuum heat-insulating plate

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Address after: 266112 Shandong City, Chengyang District, Qingdao, the streets of the streets of the Wangjiazhuang neighborhood of the community on the north side of the 500 meters

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Denomination of invention: Packaging equipment for heat-insulation board

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