CN101475136B - Manufacturing method of electrostatic repulsion force driven MEMS deformable mirror - Google Patents

Manufacturing method of electrostatic repulsion force driven MEMS deformable mirror Download PDF

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Publication number
CN101475136B
CN101475136B CN2009100761618A CN200910076161A CN101475136B CN 101475136 B CN101475136 B CN 101475136B CN 2009100761618 A CN2009100761618 A CN 2009100761618A CN 200910076161 A CN200910076161 A CN 200910076161A CN 101475136 B CN101475136 B CN 101475136B
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layer
ground floor
etching
silicon
phosphorosilicate glass
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CN101475136A (en
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邱传凯
胡放荣
姚军
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Institute of Optics and Electronics of CAS
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Institute of Optics and Electronics of CAS
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Abstract

The invention discloses a method for manufacturing an electrostatic repulsive force driven MEMS deformable mirror, which mainly comprises the processes of multilayer film deposition, dry etching, wet etching and the like on a silicon substrate, and is characterized in that: two layers of silicon nitride films and a bottom surface etching process are introduced. The manufacturing process of the MEMS deformable mirror driven by the electrostatic repulsive force can eliminate the electrostatic pull-in phenomenon, increase the optical aberration correction capability of the MEMS deformable mirror, avoid the diffraction loss caused by the mirror surface release hole and greatly improve the filling factor and the light reflection efficiency of the mirror surface of the MEMS deformable mirror.

Description

A kind of method for making of electrostatic repulsion force driven MEMS distorting lens
Technical field
The present invention relates to the Micro-Opto-Electro-Mechanical Systems technical field, particularly a kind of method for making that is applicable to the electrostatic repulsion force driven MEMS distorting lens of ADAPTIVE OPTICS SYSTEMS.
Background technology
In the distorting lens field, the MEMS distorting lens of static driven has that response speed is fast, energy consumption is low, volume is little, the cell density advantages of higher, and becomes the most potential a kind of micro deformable mirror.Traditional electrostatic attraction type MEMS distorting lens is because exist static to draw in (pull-in) phenomenon, and its stroke can not surpass 1/3rd of upper/lower electrode primary clearance.By adopting electrostatic repulsion forces to drive, can eliminate static pull-in phenomenon, thereby improve the stroke of distorting lens.Yet, it all is to adopt the surface treatment that only contains one deck silicon nitride to be made that existing electrostatic repulsion forces drives the MEMS distorting lens, in manufacturing process, the release of structural sheet all is to realize by the minute surface release aperture, such technology not only can not be made continuous surface type MEMS Coulomb repulsion type distorting lens, and understand the fill factor, curve factor that reduce minute surface because of the introducing of release aperture, and cause very big diffraction loss, the range of application of distorting lens is restricted.
Summary of the invention
The technical problem to be solved in the present invention is: at the deficiencies in the prior art, provide a kind of method that adopts the surface treatment of two-layer silicon nitride and discharge making electrostatic repulsion forces driving MEMS distorting lens from the bottom surface.This method not only can be made continuous surface type MEMS Coulomb repulsion type distorting lens, and the minute surface fill factor, curve factor of distorting lens brought up near 100%, thereby avoided the diffraction loss that causes because of the minute surface release aperture, improved the specular light reflections rate and the efficiency of light energy utilization greatly.
The technical solution adopted for the present invention to solve the technical problems is: a kind of method for making of electrostatic repulsion force driven MEMS distorting lens, introduce two-layer silicon nitride and bottom surface etching technics, and be made by following technological process:
(1) deposit thickness is the ground floor silicon nitride film of 0.1~1 μ m on silicon base, as following insulation course;
(2) deposit thickness is ground floor polysilicon or the amorphous silicon of 0.5~1.5 μ m, etching ground floor polysilicon or amorphous silicon then, and etching depth equals the thickness of ground floor polysilicon or amorphous silicon, forms the bottom electrode of distorting lens;
(3) deposit thickness is ground floor silicon dioxide or the phosphorosilicate glass of 1~5 μ m, etching silicon dioxide or phosphorosilicate glass then, and etching depth equals the thickness of ground floor silicon dioxide or phosphorosilicate glass, forms the support anchor point of distorting lens top electrode;
(4) deposit thickness is second layer polysilicon or the amorphous silicon of 1~3 μ m, etch polysilicon or amorphous silicon then, and etching depth equals the thickness of second layer polysilicon or amorphous silicon, forms the top electrode and the release aperture of distorting lens;
(5) deposit thickness is second layer silicon dioxide or the phosphorosilicate glass of 0.5~3 μ m, and etching silicon dioxide or phosphorosilicate glass, etching depth equal the thickness of second layer silicon dioxide or phosphorosilicate glass, forms the support anchor point of second layer silicon nitride and minute surface;
(6) deposit thickness is the second layer silicon nitride film of 0.2~1 μ m, as last insulation course;
(7) deposit thickness is the 3rd layer of polysilicon or the amorphous silicon of 1~5 μ m, as the mirror surface structure layer;
(8) bottom surface wet etching base silicon is carved into ground floor silicon nitride bottom surface always;
(9) bottom surface dry etching ground floor silicon nitride is carved into ground floor silicon dioxide or phosphorosilicate glass bottom surface always, forms the bottom surface release aperture;
(10) entire device being put into concentration is 50%~70%, and temperature is in 25 ℃~30 ℃ the HF solution 10~30 minutes, carries out the wet etching of silicon dioxide or phosphorosilicate glass, with the releasing structure layer;
(11) metallic film that device upper surface sputter one deck 0.1~0.5 μ m after oven dry is thick is as increasing anti-film, and metallic film can be gold, aluminium or titanium platinum.
The advantage that the present invention is compared with prior art had: the present invention introduces two-layer silicon nitride and bottom surface etching technics by adopting, make corrosive liquid from bottom surface wet etching sacrifice layer with the releasing structure layer, avoided so directly releasing the caused diffraction loss of discharge hole, improved minute surface fill factor, curve factor and light reflectivity greatly at minute surface.
Description of drawings
The structural drawing of Fig. 1 behind deposition ground floor silicon nitride on the silicon base;
Fig. 2 on the ground floor silicon nitride, deposit and dry etching ground floor polysilicon after structural drawing;
The structural drawing of Fig. 3 after dry etching on the ground floor silicon dioxide forms anchor point;
Fig. 4 deposits the structural drawing behind second layer polysilicon and the dry etching formation top electrode;
Fig. 5 deposits the structural drawing after second layer silicon dioxide and dry etching go out to support anchor point;
Fig. 6 deposits the structural drawing behind the second layer silicon nitride;
Fig. 7 deposits the 3rd layer of structural drawing behind the polysilicon;
Fig. 8 forms the backplan after the release aperture;
The single distorting lens structural representation that Fig. 9 is final;
Among the figure: 1 is silicon base, 2 is the ground floor silicon nitride, and 3 is ground floor polysilicon or amorphous silicon, and 4 is ground floor silicon dioxide or phosphorosilicate glass, 5 are top electrode support anchor point, 6 is second layer polysilicon or amorphous silicon, and 7 is second layer silicon dioxide or phosphorosilicate glass, and 8 is the support anchor point of second layer silicon nitride and minute surface thereof, 9 is second layer silicon nitride, 10 is the 3rd layer of polysilicon or amorphous silicon, and 11 is the release aperture on the silicon base, and 12 is metallic film.
Embodiment
Be example with the method for making that adopts the power-actuated single MEMS distorting lens of Coulomb repulsion below, introduce the present invention in conjunction with the accompanying drawings in detail.
The method for making of the electrostatic repulsion force driven MEMS distorting lens of present embodiment, its concrete steps are as follows:
(1) at first deposit thickness on the silicon base 1 be 0.6 μ m ground floor silicon nitride 2 as under insulation course, as shown in Figure 1;
(2) then, continue deposit thickness and be the ground floor polysilicon of 0.5 μ m or amorphous silicon 3 and it is carried out dry etching, etching depth equals the thickness of ground floor polysilicon or amorphous silicon 3, forms the bottom electrode of distorting lens, as shown in Figure 2;
(3) more thereon deposit thickness be the ground floor silicon dioxide of 2 μ m or phosphorosilicate glass 4 and it carried out dry etching that form the support anchor point 5 of top electrode, etching depth equals the thickness of ground floor silicon dioxide or phosphorosilicate glass 4, as shown in Figure 3;
(4) then, continue deposit thickness and be the second layer polysilicon of 2 μ m or amorphous silicon 6 and it is carried out dry etching, form the top electrode and the release aperture of distorting lens, etching depth equals the thickness of second layer polysilicon or amorphous silicon 6, as shown in Figure 4;
(5) the above-mentioned steps resulting structures and above the release aperture continuation deposit thickness be the second layer silicon dioxide of 1 μ m or phosphorosilicate glass 7 and it carried out dry etching, etching depth equals the thickness of second layer silicon dioxide or phosphorosilicate glass 7, form the support anchor point 8 of second layer silicon nitride, as shown in Figure 5;
(6) then, deposit thickness is the second layer silicon nitride 9 of 0.2 μ m, and it is carried out dry etching to form insulation course, and etching depth equals the thickness of second layer silicon nitride 9, as shown in Figure 6;
(7) continue the 3rd layer of thick polysilicon of deposition 2 μ m or amorphous silicon 10, and it is carried out dry etching to form the structural sheet of distorting lens minute surface, etching depth equals the thickness of the 3rd layer of polysilicon or amorphous silicon 10, as shown in Figure 7;
(8) carry out wet etching from silicon base 1 bottom surface, be carved into ground floor silicon nitride 2 always; Then, carry out dry etching, be carved into the bottom surface of ground floor silicon dioxide or phosphorosilicate glass 3 always, form bottom surface release aperture 11, as shown in Figure 8 from the bottom surface to ground floor silicon nitride 2;
(9) then entire device being put into concentration is 50%~70%, and temperature is in 25 ℃~30 ℃ the HF solution 10~30 minutes, carries out the wet etching of ground floor silicon dioxide or phosphorosilicate glass 4 and second layer silicon dioxide or phosphorosilicate glass 7, with the releasing structure layer;
(10) at last with the device oven dry after the structural sheet release, and at the thick golden film 12 of surface sputtering one deck 0.2 μ m of its superiors' polysilicon or amorphous silicon 10, to increase the reflectivity of distorting lens minute surface, final single distorting lens structure as shown in Figure 9.
Above method for making is suitable for the making of continuous surface type electrostatic repulsion force driven MEMS distorting lens equally, just the structural representation difference.

Claims (2)

1. the method for making of an electrostatic repulsion force driven MEMS distorting lens is characterized in that introducing two-layer silicon nitride film and bottom surface etching technics, is made by following technological process:
(1) deposit thickness is the ground floor silicon nitride film of 0.1~1 μ m on silicon base, as following insulation course;
(2) deposit thickness is ground floor polysilicon or the amorphous silicon of 0.5~1.5 μ m, etching ground floor polysilicon or amorphous silicon then, and etching depth equals the thickness of ground floor polysilicon or amorphous silicon, forms the bottom electrode of distorting lens;
(3) deposit thickness is ground floor silicon dioxide or the phosphorosilicate glass of 1~5 μ m, etching ground floor silicon dioxide or phosphorosilicate glass then, and etching depth equals the thickness of ground floor silicon dioxide or phosphorosilicate glass, forms the support anchor point of distorting lens top electrode;
(4) deposit thickness is second layer polysilicon or the amorphous silicon of 1~3 μ m, etching second layer polysilicon or amorphous silicon then, and etching depth equals the thickness of second layer polysilicon or amorphous silicon, forms the top electrode and the release aperture of distorting lens;
(5) deposit thickness is second layer silicon dioxide or the phosphorosilicate glass of 0.5~3 μ m, and etching second layer silicon dioxide or phosphorosilicate glass, etching depth equal the thickness of second layer silicon dioxide or phosphorosilicate glass, forms the support anchor point of second layer silicon nitride and minute surface;
(6) deposit thickness is the second layer silicon nitride film of 0.2~1 μ m, as last insulation course;
(7) deposit thickness is 1~5 μ m the 3rd layer of polysilicon or amorphous silicon;
(8) bottom surface wet etching silicon base is carved into the ground floor silicon nitride always;
(9) bottom surface dry etching ground floor silicon nitride is carved into ground floor silicon dioxide or phosphorosilicate glass bottom surface always;
(10) entire device being put into concentration is 50%~70%, temperature is in 25 ℃~30 ℃ the HF solution 10~30 minutes, carry out the wet etching of ground floor silicon dioxide or phosphorosilicate glass and the wet etching of second layer silicon dioxide or phosphorosilicate glass, with the releasing structure layer;
(11) the thick metallic film of device upper surface sputter one deck 0.1~0.5 μ m after oven dry.
2. the method for making of a kind of electrostatic repulsion force driven MEMS distorting lens according to claim 1 is characterized in that: the metallic film in the described step (11) can be gold, aluminium or titanium platinum.
CN2009100761618A 2009-01-09 2009-01-09 Manufacturing method of electrostatic repulsion force driven MEMS deformable mirror Expired - Fee Related CN101475136B (en)

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Publication number Priority date Publication date Assignee Title
CN102253486B (en) * 2011-08-05 2013-07-10 中国科学院光电技术研究所 Two-dimensional MEMS tilting mirror with freely changeable deflection axis
CN102981271B (en) * 2012-11-16 2015-05-13 中国科学院光电技术研究所 Manufacturing method of electrostatic driving MEMS deformable mirror with large-stroke structure

Citations (5)

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US5567334A (en) * 1995-02-27 1996-10-22 Texas Instruments Incorporated Method for creating a digital micromirror device using an aluminum hard mask
US5600383A (en) * 1990-06-29 1997-02-04 Texas Instruments Incorporated Multi-level deformable mirror device with torsion hinges placed in a layer different from the torsion beam layer
CN1853129A (en) * 2003-06-02 2006-10-25 明锐有限公司 Manufacture of high fill ratio reflective spatial light modulator with hidden hinge
CN101236300A (en) * 2008-03-03 2008-08-06 中国科学院光电技术研究所 MEMS deformable mirror driven by electrostatic repulsive force
CN101256283A (en) * 2008-04-07 2008-09-03 中国科学院光电技术研究所 Electrostatic drive MEMS deformable mirror based on SOI wafer

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5600383A (en) * 1990-06-29 1997-02-04 Texas Instruments Incorporated Multi-level deformable mirror device with torsion hinges placed in a layer different from the torsion beam layer
US5567334A (en) * 1995-02-27 1996-10-22 Texas Instruments Incorporated Method for creating a digital micromirror device using an aluminum hard mask
CN1853129A (en) * 2003-06-02 2006-10-25 明锐有限公司 Manufacture of high fill ratio reflective spatial light modulator with hidden hinge
CN101236300A (en) * 2008-03-03 2008-08-06 中国科学院光电技术研究所 MEMS deformable mirror driven by electrostatic repulsive force
CN101256283A (en) * 2008-04-07 2008-09-03 中国科学院光电技术研究所 Electrostatic drive MEMS deformable mirror based on SOI wafer

Non-Patent Citations (1)

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