CN101147951A - Rolling preparation method for thick-walled and thin-bottomed basin parts - Google Patents
Rolling preparation method for thick-walled and thin-bottomed basin parts Download PDFInfo
- Publication number
- CN101147951A CN101147951A CNA2007100504893A CN200710050489A CN101147951A CN 101147951 A CN101147951 A CN 101147951A CN A2007100504893 A CNA2007100504893 A CN A2007100504893A CN 200710050489 A CN200710050489 A CN 200710050489A CN 101147951 A CN101147951 A CN 101147951A
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- mould
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- die
- normalizing
- die cavity
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- 238000002360 preparation method Methods 0.000 title claims abstract description 8
- 238000005096 rolling process Methods 0.000 title 1
- 238000005242 forging Methods 0.000 claims abstract description 15
- 238000010438 heat treatment Methods 0.000 claims abstract description 11
- 239000002994 raw material Substances 0.000 claims abstract description 7
- ZZUFCTLCJUWOSV-UHFFFAOYSA-N furosemide Chemical compound C1=C(Cl)C(S(=O)(=O)N)=CC(C(O)=O)=C1NCC1=CC=CO1 ZZUFCTLCJUWOSV-UHFFFAOYSA-N 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 6
- 238000000465 moulding Methods 0.000 claims description 6
- 239000002826 coolant Substances 0.000 claims description 5
- 238000005555 metalworking Methods 0.000 claims description 5
- 238000003892 spreading Methods 0.000 claims description 5
- 238000002791 soaking Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000003754 machining Methods 0.000 abstract description 3
- 238000001816 cooling Methods 0.000 description 4
- 238000003825 pressing Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 238000003556 assay Methods 0.000 description 1
- 239000012809 cooling fluid Substances 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The present invention relates to a forging preparation method of thick-wall thin-bottom basin-like component, and is aimed at salving the problem of that existent forging equipment can not manufacture large-diameter basin-like component. Said forging preparation method includes the following steps: (1), blanking raw material into circular disk blank; (2), placing the circular disk blank into a heating furnace, heating temperature is 1180deg.C-1250deg.C; (3), placing the heated circular disk blank into a mould, forging and forming by utilizing a rotary forging machine; (4), placing the formed component into a normalizing furnace and making soakage and normalizing, normalizing temperature is 890deg.C-950deg.C; and (5), machining the formed component to required component size.
Description
Technical field:
The present invention is relevant with forging and molding method, and is especially relevant with the preparation for processing of big shape dishware part.
Background technology:
The external diameter of basin is greater than 600mm at the bottom of the bridge pad, and existing forging equipment is difficult to forge forges base, processes basin at the bottom of the bridge pad if large-scale forging equipment is made in investment, and then investment is very big, the production cost height.As preparing through machining with strand, then stock utilization is low, and the product bad mechanical property can not satisfy the specification requirement of the bridge pad of railway, highway.
Summary of the invention:
The purpose of this invention is to provide a kind of reduced investment, low cost of manufacture, production efficiency height, good product quality, the spreading preparation method of dishware part at the bottom of the high thick-walled and thin of stock utilization.
The present invention is achieved in that
The spreading preparation method of dishware part comprises the steps: at the bottom of the thick-walled and thin of the present invention
(1) the raw material blanking is become discoid blank,
(2) discoid blank being put into the heating furnace heating-up temperature is 1180 ℃-1250 ℃,
(3) the discoid blank after will heating is put into mould, roll milling forming on the swing type rivet bucker,
(4) with drip molding normalizing after the soaking in normalizing furnace, temperature is 890 ℃-950 ℃,
(5) drip molding that is up to the standards is machined into part.
Mould is made up of patrix 10 and counterdie, patrix 10 is connected to form by concentric large and small cylinder, on the die holder 4 of counterdie bosh 11 is arranged, the big disk of the internal diameter of die cavity 7 and patrix 10 movingly, the internal diameter of the external diameter of die cavity 7 and die holder 4 movingly, having heaters 5 between die cavity 7 and the die holder 4, die-cushion 6 are positioned on the base plate of die holder 4, some push rods 1 are positioned at the through hole of base plate, and the sidewall thickness of end basin blank is more than 2 times of bottom wall thickness in the die cavity.
Raw material in the step (1) is a bar, be heated to 1200 ℃-1250 ℃ after its blanking in heating furnace, with forging hammer it is swaged into discoid blank.
Raw material in the step (1) is a plate, is cut to discoid blank.
The upper and lower mould of mould has the metalworking coolant ejiction opening.
The present invention uses the swing type rivet bucker of big pure position to replace traditional forging equipment to make basin at the bottom of the bridge pad first, equipment investment only is the 1/4-1/5 of conventional forging equipment investment, the part internal fiber direction of producing is consistent with the part profile, part metallic gold phase constitution is the same with forging, the mechanical performance height, can work continuously, each production beat only needs 3 minutes.The special mould of the present invention is provided with preheating device and water circulation cooling device, make the preceding shape cavity temperature of beginning rotary forging reach 250 ℃～300 ℃, to reduce the thermal stress of mould, mould when work temperature remain on 350 ℃, mould upper and lower has the metalworking coolant ejiction opening, with the cooling that guarantees die cavity and patrix and lubricated, mould is provided with push rod, can reduce the vexed mould time of workpiece, reduce the heat transfer of workpiece to die cavity, said structure can make every die life reach more than ten thousand.
Waste heat after the utilization of rotary forging drip molding is shaped, normalizing after the normalizing furnace heating, the comprehensive mechanical performance of raising workpiece, but and energy savings.
Description of drawings:
Fig. 1 is a die structure dwg of the present invention.
The specific embodiment:
The bar Metal Cutting is become former plate-like blank, blank is heated to 1230 ℃ in heating furnace, the cake of on 5-10 ton flat-die hammer, upsetting, send into for the second time heating furnace heat to 1200 ℃ while hot, deliver to 12500KN swing type rivet bucker, pendulum roll over to be shaped in mould, deliver to while hot be heated to 900 ℃ in the continous way soaking normalizing furnace after normalizing.Blank after the normalizing is delivered to machining processes processing parts size after the assay was approved.
The die holder 4 of mould is positioned on the backing plate 2, recirculated cooling water groove 11 is arranged on the die holder 4, by the fastening bolt sealing, have through hole to cooperate on the base plate of die holder 4 with push rod 1 by pressing plate 3, die-cushion 6 in push rod 1 and the die cavity 7 contact, is basin blank 9 at the bottom of the bridge pad of processing on the die-cushion 6.Having heaters 5 between die cavity 7 sidewalls and the die holder 4, die cavity 7 is connected by pressing plate 8 usefulness bolts with die holder 4, and patrix 10 and die cavity 7 have the metalworking coolant ejiction opening.Earlier die cavity is preheating to 250 ℃-300 ℃ during use.Hydrologic cycle cooling system makes mold temperature keep 350 ℃, and the cooling fluid ejiction opening is the metalworking coolant of base to the mould graphite spraying, the cooling of assurance mould and lubricated.
Claims (5)
1. the spreading preparation method of dishware part at the bottom of the thick-walled and thin comprises the steps:
(1) the raw material blanking is become discoid blank,
(2) discoid blank is put into heating furnace, heating-up temperature is 1180 ℃-1250 ℃,
(3) the discoid blank after will heating is put into mould, and shape is made in spreading on the swing type rivet bucker,
(4) with drip molding normalizing after the soaking in normalizing furnace, temperature is 890 ℃-950 ℃,
(5) drip molding that is up to the standards is machined into part.
2. method according to claim 1, it is characterized in that mould is made up of patrix (10) and counterdie, patrix (10) is connected to form by with one heart big small column, bosh (11) is arranged on the die holder of counterdie (4), the great circle cylinder of the internal diameter of die cavity (7) and patrix (10) movingly, the internal diameter of the external diameter of die cavity (7) and die holder (4) movingly, having heaters (5) between die cavity (7) and the die holder (4), die-cushion (6) is positioned on the base plate of die holder (4), some push rods (1) are positioned at the through hole of base plate, and the sidewall thickness of end basin blank is more than 2 times of bottom wall thickness in the die cavity.
3. method according to claim 1 is characterized in that the raw material in the step (1) is a bar, be heated to 1200 ℃-1250 ℃ after its blanking in heating furnace, with forging hammer it is swaged into discoid blank.
4. method according to claim 1 and 2 is characterized in that the raw material in the step (1) is a plate, is cut to discoid blank.
5. method according to claim 2 is characterized in that the upper and lower mould of mould has the metalworking coolant ejiction opening.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2007100504893A CN100469486C (en) | 2007-11-13 | 2007-11-13 | Rolling preparation method for thick-walled and thin-bottomed basin parts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2007100504893A CN100469486C (en) | 2007-11-13 | 2007-11-13 | Rolling preparation method for thick-walled and thin-bottomed basin parts |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101147951A true CN101147951A (en) | 2008-03-26 |
| CN100469486C CN100469486C (en) | 2009-03-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2007100504893A Expired - Fee Related CN100469486C (en) | 2007-11-13 | 2007-11-13 | Rolling preparation method for thick-walled and thin-bottomed basin parts |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN100469486C (en) |
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2011012070A1 (en) * | 2009-07-28 | 2011-02-03 | 上海兴浦旋压车轮有限公司 | Roll forming method for wheel spoke |
| CN102941449A (en) * | 2012-11-28 | 2013-02-27 | 隆昌山川精密焊管有限责任公司 | Forming process of thick-wall thin-bottom metal part |
| CN103028687A (en) * | 2013-01-17 | 2013-04-10 | 四川新筑精坯锻造有限公司 | Swinging and rolling device for non-rotating body and forging process of swinging and rolling device |
| CN106624652A (en) * | 2016-12-27 | 2017-05-10 | 北京有色金属研究总院 | Rotary forging forming method for metal circular plate |
| CN106799423A (en) * | 2017-01-18 | 2017-06-06 | 常州和仕达机械装备制造有限公司 | The eccentric building mortion and method of bowl-type thin-wall part |
| CN108246951A (en) * | 2018-03-02 | 2018-07-06 | 武汉理工大学 | The hot rotary roll method of metal hand casing |
| CN108393421A (en) * | 2018-03-02 | 2018-08-14 | 武汉理工大学 | Metal hand casing cold drawn section manufacturing process |
| CN108480539A (en) * | 2018-03-02 | 2018-09-04 | 武汉理工大学 | Metal notebook computer casing rotary roll method |
| CN109513864A (en) * | 2018-12-28 | 2019-03-26 | 同共(湖北)精密成形有限公司 | Processing mold, processing unit (plant) and its processing method and product |
| CN109531083A (en) * | 2018-12-28 | 2019-03-29 | 同共(湖北)精密成形有限公司 | A kind of radiator for semiconductor and its processing method |
| CN109834208A (en) * | 2017-11-28 | 2019-06-04 | 上海电气上重铸锻有限公司 | The top cover forging method of nuclear pressure container |
| CN110252928A (en) * | 2019-08-05 | 2019-09-20 | 江苏拢研机械有限公司 | End ring cold drawn section mold |
| CN110918844A (en) * | 2019-11-26 | 2020-03-27 | 武汉理工大学 | Thin-wall multi-ring high-rib component space envelope forming method |
| CN113714446A (en) * | 2021-08-25 | 2021-11-30 | 西北工业大学 | Axial closed rolling forming device and method for large-diameter-thickness-ratio metal thin circular plate |
| CN114749876A (en) * | 2022-05-20 | 2022-07-15 | 北京钢研高纳科技股份有限公司 | Ti2Preparation method of large-scale special-shaped casing ring piece made of AlNb alloy |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2720562B2 (en) * | 1990-02-14 | 1998-03-04 | 住友金属工業株式会社 | Method of manufacturing wheels for railway vehicles |
| JP2819084B2 (en) * | 1994-03-16 | 1998-10-30 | 株式会社レイズエンジニアリング | Rotary forging device and method for manufacturing automobile wheel using the same |
| CN100467156C (en) * | 2007-03-05 | 2009-03-11 | 贵州安大航空锻造有限责任公司 | Near-isothermal forging method of GH4169 alloy disc-shaped forging in air |
-
2007
- 2007-11-13 CN CNB2007100504893A patent/CN100469486C/en not_active Expired - Fee Related
Cited By (22)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2011012070A1 (en) * | 2009-07-28 | 2011-02-03 | 上海兴浦旋压车轮有限公司 | Roll forming method for wheel spoke |
| US9233413B2 (en) | 2009-07-28 | 2016-01-12 | Shanghai Xingpu Spinforming Wheel Co., Ltd. | Rolling forming method of wheel disc |
| CN102941449A (en) * | 2012-11-28 | 2013-02-27 | 隆昌山川精密焊管有限责任公司 | Forming process of thick-wall thin-bottom metal part |
| CN103028687A (en) * | 2013-01-17 | 2013-04-10 | 四川新筑精坯锻造有限公司 | Swinging and rolling device for non-rotating body and forging process of swinging and rolling device |
| CN106624652A (en) * | 2016-12-27 | 2017-05-10 | 北京有色金属研究总院 | Rotary forging forming method for metal circular plate |
| CN106799423B (en) * | 2017-01-18 | 2019-03-22 | 常州和仕达机械装备制造有限公司 | The eccentric forming device and method of bowl-type thin-wall part |
| CN106799423A (en) * | 2017-01-18 | 2017-06-06 | 常州和仕达机械装备制造有限公司 | The eccentric building mortion and method of bowl-type thin-wall part |
| CN109834208B (en) * | 2017-11-28 | 2020-10-16 | 上海电气上重铸锻有限公司 | Top cover forging method of nuclear power pressure vessel |
| CN109834208A (en) * | 2017-11-28 | 2019-06-04 | 上海电气上重铸锻有限公司 | The top cover forging method of nuclear pressure container |
| CN108246951A (en) * | 2018-03-02 | 2018-07-06 | 武汉理工大学 | The hot rotary roll method of metal hand casing |
| CN108393421A (en) * | 2018-03-02 | 2018-08-14 | 武汉理工大学 | Metal hand casing cold drawn section manufacturing process |
| CN108480539A (en) * | 2018-03-02 | 2018-09-04 | 武汉理工大学 | Metal notebook computer casing rotary roll method |
| CN108246951B (en) * | 2018-03-02 | 2019-10-25 | 武汉理工大学 | The hot rotary roll method of metal hand casing |
| CN109513864A (en) * | 2018-12-28 | 2019-03-26 | 同共(湖北)精密成形有限公司 | Processing mold, processing unit (plant) and its processing method and product |
| CN109531083A (en) * | 2018-12-28 | 2019-03-29 | 同共(湖北)精密成形有限公司 | A kind of radiator for semiconductor and its processing method |
| CN109531083B (en) * | 2018-12-28 | 2020-11-24 | 同共(湖北)精密成形有限公司 | Semiconductor radiator and processing method thereof |
| CN109513864B (en) * | 2018-12-28 | 2024-02-06 | 同共(湖北)精密成形有限公司 | Processing die, processing device, processing method and product thereof |
| CN110252928A (en) * | 2019-08-05 | 2019-09-20 | 江苏拢研机械有限公司 | End ring cold drawn section mold |
| CN110918844A (en) * | 2019-11-26 | 2020-03-27 | 武汉理工大学 | Thin-wall multi-ring high-rib component space envelope forming method |
| CN110918844B (en) * | 2019-11-26 | 2020-12-08 | 武汉理工大学 | Thin-wall multi-ring high-rib component space envelope forming method |
| CN113714446A (en) * | 2021-08-25 | 2021-11-30 | 西北工业大学 | Axial closed rolling forming device and method for large-diameter-thickness-ratio metal thin circular plate |
| CN114749876A (en) * | 2022-05-20 | 2022-07-15 | 北京钢研高纳科技股份有限公司 | Ti2Preparation method of large-scale special-shaped casing ring piece made of AlNb alloy |
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| Publication number | Publication date |
|---|---|
| CN100469486C (en) | 2009-03-18 |
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Granted publication date: 20090318 |